B3W rodless belt MAXIMUM DURABILITY

Transcription

1 3W rodless belt DRIVEN actuator MAXIMUM DURAILITY

2 A 3W Rodless elt Driven Actuator mx RODLESS ATUATORS IR The 3W rodless style actuator is designed for carrying moderate to heavy loads at moderate to high speeds with large bending moment capacities. ased upon the 3 pneumatic band cylinder, with our exclusive features, it utilizes a patented integral recirculating ball bearing guidance system that provides consistent and durable performance. Each 3W is built-to-order in stroke lengths up to 292 inches. Nobody knows rodless like Tolomatic, and the 3W proves it. Low profile to fit your application High precision bearings feature smooth, low breakaway motion Highest load and bending moment capacities ROD STYLE ATUATORS A OMPARISON OF ELT DRIVE ATUATORS All Tolomatic belt drive actuators feature: High linear velocity High acceleration rate Long stroke lengths Excellent repeatability High duty cycles Low profile Unique features include: MX-U Electric elt Drive MX-P Electric elt Drive 3W Electric elt Drive TK Electric elt Drive SwItH ONTROL SYSTEMS + Requires external guidance and support High load and bending moment capacities High precision bearings feature smooth, low breakaway motion Durable profiled rail design uses THK aged all technology to reduce friction and extend actuator life for complete information, search by literature number: #85-4 #85-4 # # Superior rigidity, high moment loads Straightness and flatness within.2 inches per inch of stroke Wide stable platform for XY applications Lowest carrier deflection of any Tolomatic actuator 3W_2

3 A omparison of Tolomatic elt Drive Actuators APPLIATIONS A rodless belt actuator integrates the advantages of a linear belt solution with a load support and guidance system. This combination allows you to install a preassembled and compact solution, often without the need of external guide rails or load support systems. Available in multiple frame sizes with options such as dual carriers and dual support systems, you can choose application: High Speed Flying ut Off +Test stations +Product handling +amera positioning application: X-Y Multi Axis the proper level of load and moment support required for your application. The result of this combination is a belt actuator that is: Easy to size, design and order Quick to install and maintain Simple to integrate and control Provides a lower installed cost ONTENTS RODLESS ATUATORS ROD STYLE ATUATORS A mx 3W elt Drive Actuator.. 2 elt Drive omparison...2 Applications...3 elt onstruction...4 elt Drive Advantages...4 3W Performance W Features... 6 Specifications... 8 ending Moments... 9 Load Deflection... 1 Auxiliary arrier Dimensions IR 3W Dual W Dual W Dual Motor Orientation Laser marking +Material cutting +Adhesive dispensing FREE downloads at Sizing & Selection Software 3D Solid Models Application Data Worksheet Selection Guidelines... 2 ONTROL SYSTEMS + Switches Ordering Other Tolomatic Products SwItH 3W_3

4 A mx RODLESS ATUATORS 3W Rodless elt Driven Actuator FEATURES ADVANTAGES OF ELT SOLUTIONS The use of synchronous belts, often Long length strokes referred to as timing belts, have become a standard in the automated motion industry High repeatability as an alternate to screw drive mechanisms High duty cycles for producing linear motion. A belt solution is ideal for linear positioning This design for linear motion provides an and gantry applications. Linear velocities excellent solution for applications that can now reach up to 2 in/sec with require: acceleration rates at 12 in/sec 2. elting High-speed linear velocities material is available in lengths that allow stroke lengths over 24 feet, two to three High acceleration rates times longer than screw actuators. ELT ONSTRUTION IR ROD STYLE ATUATORS Tolomatic installs an HTD synchronous belt in the 3W product line that features a curvilinear tooth profile. This type of tooth profile distributes tooth load more evenly and provides greater tooth shear strength, allowing for higher thrust loading. The deep teeth of the HTD profile are more cogging-resistant at a given tension, preventing potentially damaging positioning errors. Tolomatic's standard belt is a polyurethane material reinforced with steel tension members to produce high carrier thrusts without belt stretch. A Kevlar reinforced belt featuring equal thrust capability is also available for applications that may experience high shock loading. Tension Member URVILINEAR Tolomatic s tooth belt profile distributes load evenly. ONTROL SYSTEMS + World class performance, five days built-to-order and legendary customer service what you expect from the rodless leader... SwItH 3W_4

5 3W Rodless elt Driven Actuator PERFORMANE INPUT RPM 2,5 2, 1,5 1, 5 ARRIER SPEED APAILITIES LINEAR VELOITY (mm/sec) 1,27 2,54 3,81 5,8 3, 3W1 3W15 3W LINEAR VELOITY (in/sec) MAXIMUM ELT THRUST MAXIMUM ELT THRUST (lbf.) W1 / M3W1 25 3W15 / M3W W2 / M3W sizing software available at www. tolomatic.com MAXIMUM ELT THRUST (kn) RODLESS ATUATORS A mx MAXIMUM AELERATION AS A FUNTION OF LOAD WEIGHT IR 1,2 1, WEIGHT (kg.) ROD STYLE ATUATORS AELERATION (in./sec. 2 ) W WEIGHT (lb.) 3W W AELERATION (m/sec. 2 ) ONTROL SYSTEMS + SwItH 3W_5

6 A 3W Rodless elt Driven Actuator Look for this endurance technology symbol indicating our durability design features mx IR RODLESS ATUATORS ROD STYLE ATUATORS YOUR MOTOR HERE You can choose: Motor or gearbox supplied and installed by Tolomatic Specify the device to be installed and actuator ships with proper mounting hardware Specify and ship your device to Tolomatic for factory installation MOTOR ORIENTATION You can choose: Direct drive option directly couples the driving shafts and is a one-piece housing construction for optimum alignment and support of the motor Reduction drive option offers the ability to reduce the reflected inertia and lower the motor torque requirements MULTIPLE ELT TEHNOLOGIES You can choose: Polyurethane steel-cord reinforced HTD style belt (standard) Polyurethane Kevlar reinforced HTD style belt SwItH ONTROL SYSTEMS + Lightweight aluminum design lack anodized extrusion design is optimized for rigidity and strength External switch channels on both sides allow easy placement and adjustment of position indicating switches OVERSIZED PULLEY EARINGS Drive shaft assembly incorporates sealed ball bearings for complete support of the increased belt tension at high speeds INTERNAL UMPERS umpers protect the belt and clamp assembly from damage at end of stroke 3W_6

7 ToloMatic MAXIMUM DURAILITY A PATENTED WEDGE EARING SYSTEM Unique design incorporates hardened steel raceways integral to the aluminum extrusion earing surfaces are adjusted at the factory for optimum preload and smooth performance FORMED END AP WIPERS Prevents contam inants from entering the sealing band area to protect internal components Full access to the idle pulley allows ease of adjustment for alignment and tensioning Dual adjustment screws and field tensioning kit provide simple maintenance ELT TENSIONING SYSTEM RODLESS ATUATORS mx IR STAINLESS STEEL SEALING AND Prevents contaminants from entering the bearing area for extended performance Fatigue resistant stainless steel bands are specifically made to offer long life and will not elongate Provides IP44 protection for bearings and belt LOAD-EARING ARRIER DESIGN Recirculating ball bearing system provides guidance, high efficiency and long life Load and moments are transmitted directly to the actuator body Options arrier options Auxiliary arrier doubles the load capacity and increases pitch and yaw bending moment capacities Dual 18 arrier increases the load capacity, increases roll and yaw bending moment capacities and offers a wide mounting platform Mounting Options Surface mount two t-slots are integral on the entire underside of the actuator body for direct mounting Tube supports provide intermediate support of the actuator body throughout long stroke lengths Metric Option Metric tapped holes for mounting of load to carrier and of actuator to mating surfaces Switches Styles include: reed, Hall-effect or triac ROD STYLE ATUATORS ONTROL SYSTEMS + SwItH 3W_7

8 A 3W Rodless elt Driven Actuator SPEIFIATIONS sizing software available at www. tolomatic.com mx RODLESS ATUATORS 3W SPEIFIATIONS STANDARD METRI 3W1 3W15 3W2 M3W1 M3W15 M3W2 Max. Stroke in mm 5,182 5,182 3,962 Max. Velocity in/sec m/sec Max. Acceleration in/sec 2 1,2 1,2 1,2 m/sec Max. Input Torque lb-in N-m reakaway Torque lb-in N-m Dual 18 or Aux arrier lb-in N-m Dual 18 & Aux arrier lb-in N-m Pulley Pitch Dia. in mm Stoke per Rev. in/rev mm/rev Repeatability in +/-.2 +/-.2 +/-.2 mm +/-.5 +/-.5 +/-.5 Straightness & Flatness 1 in.67 x L*.67 x L*.67 x L* mm.17 x L*.17 x L*.17 x L* IR SwItH ROD STYLE ATUATORS ONTROL SYSTEMS + Temp. Range 2 F IP Rating 3 IP IP Weight (zero stroke) lb kg Weight (per unit of stroke) lb/in kg/mm Weight of pulley lb kg Weight of carrier lb kg Inertia (zero stroke) lb-in kg-cm Inertia (per unit of stroke) lb-in 2 /in kg-cm 2 /mm Inertia of pulley lb-in kg-cm Inertia of carrier lb-in kg-cm The listed values relating to straightness/flatness are intended for reference purposes only, and not as an engineering standard of absolute tolerance for a given actuator. Appropriate installation is the single most important factor in reducing such deviation, so good engineering practices such as measurement, mapping, etc. must be employed in applications with stringent straightness/flatness requirements. 2 Heat generated by the motor and drive should be taken into consideration as well as linear velocity and work cycle time. For applications that require operation outside of the recommended temperature range, contact the factory. 3 Protected against ingress of solid particles greater than.39 in (1mm) and splashing water. *"L" is maximum distance between supports - See Support Recommendations graph pg 1. LARGE FRAME MOTORS AND SMALLER SIZE ATUATORS: antilevered motors need to be supported if subjected to continuous rapid reversing duty and/or under dynamic conditions. NOTE: Zero stroke inertia and weight are for an assembled actuator (including carrier, pulley and belt material) that has zero stroke length. To calculate system inertia use the formula below: System Inertia = Inertia (zero stroke) + [Inertia (per unit of stroke) x number of units] (For weight calculation substitute inertia with weight in the above formula) 3W_8

9 3W Rodless elt Driven Actuator SPEIFIATIONS sizing software available at www. tolomatic.com A DYNAMI ENDING MOMENTS AND LOADS STANDARD ARRIER STANDARD METRI 3W1 3W15 3W2 M3W1 M3W15 M3W2 Mx Moment (Roll) (lb-in : N-m) , My Moment (Pitch) (lb-in : N-m) 269 1,33 1, Mz Moment (Yaw) (lb-in : N-m) Fy Load (Radial) (lb : N) ,159 1,517 3,737 5,155 Fz Load (Lateral) (lb : N) ,629 6,468 8,932 AUXILIARY ARRIER: Increases rigidity, load-carrying capacity and moments 3W1 3W15 3W2 M3W1 M3W15 M3W2 Mx Moment (Roll) *(lb-in : N-m) 5 1,718 3, My Moment (Pitch) *(lb-in : N-m) 2,825 11,734 16, , ,837.7 Mz Moment (Yaw) *(lb-in : N-m) 1,63 6,779 9, ,6.7 Fy Load (Radial) (lb : N) 682 1,68 2,318 3,34 7,473 1,311 Fz Load (Lateral) (lb : N) 1,182 2,98 4,16 5,258 12,935 17,864 Minimum Dimension D (in : mm) DUAL 18 ARRIER: Allows 9 rotation of load, adds load bearing surface 3WD1 3WD15 3WD2 M3WD1 M3WD15 M3WD2 Mx Moment (Roll) (lb-in : N-m) 657 2,468 4, My Moment (Pitch) (lb-in : N-m) 312 1,192 1, Mz Moment (Yaw) (lb-in : N-m) 538 2,66 2, Fy Load (Radial) (lb : N) 1,182 2,98 4,16 5,258 12,935 17,864 Fz Load (Lateral) (lb : N) 682 1,68 2,318 3,34 7,473 1,311 AUXILIARY DUAL 18 ARRIER: Substantially increases moment and loads 3WD1 3WD15 3WD2 M3WD1 M3WD15 M3WD2 Mx Moment (Roll) *(lb-in : N-m) 1,314 4,936 9, ,23. My Moment (Pitch) *(lb-in : N-m) 3,328 13,558 18, , ,121.4 Mz Moment (Yaw) *(lb-in : N-m) 5,768 23,468 32, , ,675.4 Fy Load (Radial) (lb : N) 2,364 5,816 8,32 1,516 25,871 35,728 Fz Load (Lateral) (lb : N) 1,364 3,36 4,636 6,67 14,946 2,622 Minimum Dimension D (in : mm) The Dual 18 carrier requires its own proprietary tube supports and foot mounts. See dimensional information. reakaway torque will also increase when using the Auxiliary carrier or the Dual 18 carrier options. When ordering, determine working stroke and enter this value into the configuration string. Overall actuator length will automatically be calculated. Deflection onsiderations: In applications where substantial Mx or My moments come into play, deflection of the cylinder tube, carrier and supports must be considered. The deflection factors shown in the Load Deflection charts on the following page are based on cylinder mounted with tube supports at minimum recommended spacing. If more rigidity is desired, refer to the Auxiliary or Dual arrier options. *Loads shown in table are at minimum D dimension, for ratings with longer D dimension see graphs on page 11. RODLESS ATUATORS ROD STYLE ATUATORS ONTROL SYSTEMS + mx IR Life of the actuator will vary for each application depending on the combined loads, motion parameters and operating conditions. The load factor (L F ) ratios for each application must not exceed a value of 1 (see formula at right). Exceeding a load factor of L = Mx F + My + Mz + Fy + Fz < 1 Mxmax Mymax Mzmax Fymax Fz 1 will diminish the actuator's rated life. max With combined loads, L F must not exceed the value 1. SwItH 3W_9

10 A 3W Rodless elt Driven Actuator SPEIFIATIONS LOAD DEFLETION sizing software available at www. tolomatic.com DEFLETION AOUT X AXIS DEFLETION AOUT Y AXIS mx DEFLETION TESTING WAS DONE UNDER THESE RITERIA: 1.) Actuator was properly mounted with distance between supports within recommendations (see Support Recommendations below) 2.) Deflection was measured from center of carrier as shown (Mx = 13", My = 8") IR RODLESS ATUATORS DEFLETION at 13 in (in) Mx (N-m) Mx (in-lb) DEFLETION at 33 mm (mm) DEFLETION at 8 in (in) My (N-m) My (in-lb) DEFLETION at 23 mm (mm) SwItH ROD STYLE ATUATORS ONTROL SYSTEMS + LOAD WEIGHT (lbf) 1, SUPPORT REOMMENDATIONS MAX DISTANE ETWEEN SUPPORTS (mm) L ,1 1,8 1,5 MAXIMUM LOAD MAXIMUM LOAD MAXIMUM LOAD MAX DISTANE ETWEEN SUPPORTS (in) L Weight 9, 8, 7, 6, 5, 4, 3, 2, 1, LOAD WEIGHT (N) FRITION FORE (lb) FRITION FORE LOAD WEIGHT (kg) , 1,2 1,4 1,6 1,8 2, LOAD WEIGHT (lb) FRITION FORE (N) L 3W_1

11 3W Rodless elt Driven Actuator SPEIFIATIONS MOMENT lb-in (in thousands) MOMENT lb-in (in thousands) AUXILIARY ARRIER: ENDING MOMENT AT D DISTANE AUXILIARY DUAL 18 ARRIER: ENDING MOMENT AT D DISTANE Rates shown on both graphs were calculated with these assumptions: 1.) oupling between carriers is rigid. 2.) Load is equally distributed between carriers. 3.) oupling device applies no misalignment loads to carriers. DIMENSION D * (mm) Mya 1 Mza DIMENSION D * (in) 15 Mya 15 Mza 2 Mya 2 Mza DIMENSION D * (mm) 1D Mza 1D Mya DIMENSION D * (in) 15D Mza 15D Mya MOMENT N-m (in thousands) MOMENT N-m (in thousands) * ustomer must specify Dimension "D" (Distance between carrier center lines) when ordering. Life of the actuator will vary for each application depending on the combined loads, motion parameters and operating conditions. The load factor (L F ) ratios for each application must not exceed a value of 1 (see formula at right). Exceeding a load factor of 1 will diminish the actuator s rated life. My Mz Fy Fz L = Mx F + Mxmax Mymax + + Mzmax Fymax + < 1 Fz max 2D Mza 2D Mya sizing software available at www. tolomatic.com 11 1 With combined loads, L F must not exceed the value W_11 RODLESS ATUATORS ROD STYLE ATUATORS ONTROL SYSTEMS + A mx IR SwItH

12 A mx IR SwItH RODLESS ATUATORS ROD STYLE ATUATORS ONTROL SYSTEMS + 3W1 Rodless elt Driven Actuator DIMENSIONS 6.23 [158.1] STROKE 3.84 [97.5].68 [1.73] 6.23 [158.1] 3W1 ATUATOR AND OPTIONS 1.5 [38.1] 1.47 [37.4] OPTIONAL SWITH MOUNTING ❸ ❹ ❺.5 [12.7] 1.25 [31.75] 3.13 [79.4] 45ϒ.1 [2.6] ❶ ONE STU SHAFT IS STANDARD ON ALL 3W ATUATORS ❷ DOWEL PINS.3 (.8mm) M ARRIER PILOT LOATOR O.D. Ø [66.93] I.D. Ø 2.25 [57.2] x.13 [3.2].178 [4.5] SHOWN SDL OPTIONAL MOUNTING PLATES [45.24].89 [22.6] #1-24 x.5 DP [M5x.8 x 1.27 DP] 4 EQ SPAED ON Ø [89.81].. 4 AS SHOWN, 4 OPPOSITE SENSING SURFAE.25 [6.35] OPTIONAL TUE [69.9] [57.15] SUPPORTS.21 [5.4] 4.8 [13.6] 2.25 [57.15] 1.53 [38.9] [28.58] OPTIONAL STU SHAFT ❶ 1.76 [44.7] 1.9 [27.8] ORE ENTER LINE 1.76 [44.6].76 [19.4] [48.81].27 [6.8] 2.19 [55.6] ❸ AUTION: DO NOT OVERTIGHTEN SWITH HARDWARE WHEN INSTALLING ❹ NOTE: The scored face of the switch indicates the sensing surface and must face toward the magnet Ø.26 [5.23] THRU (2) Ø.26 [5.23] THRU (4) Ø.499 [12.67] ❷ Ø.252/.251 x.25 [6.45/6.2 x 6.4] DOWEL HOLE (2) 1/4-2 [M6 x 1.] TAPPED HOLE (4) 1.5 [38.1] Unless otherwise noted, all dimensions shown are in inches [Dimensions in brackets are in millimeters] 1.54 [39.2] OPTIONAL STU SHAFT ❶ 3d cad available at NUTS FOR SIDE SLOTS (lear Zinc Finish) #1-24 [M5-.8].35 [8.9] TAPPED HOLE (ENTERED).66 [16.8].25 [6.4] #1-24 (M5-.8).37 [9.4] TAPPED HOLE (ENTERED).75 [19.1].188 [4.8] OPTIONAL TUE SUPPORTS.188 [4.78] OPTIONAL MOUNTING PLATES ❻ 1.91 [48.4] ❼ 2.41 [61.2] VIEWED FROM MOTOR END 3. [76.1] 1.86 [47.2] 1.86 [47.2] 2.25 [57.2] 2.25 [57.2] 3.52 [89.4] 3.23 [82.] NUTS FOR OTTOM SLOTS (Yellow Zinc Finish) 1.86 [47.2] 1.9 [27.6] 3.3 [83.8] Ø.499 [12.67] ❻ 3.66 [93.] ❼ 4.16 [15.7] ❻.5 [12.7] ❼ 1. [25.4] ❺ NOTE: Some actuators require switch mounting on a specific side of the actuator. all Tolomatic for details ❻ WHEN USED WITH 23-FRAME MOTORS ❼ WHEN USED WITH 34-FRAME MOTORS 3W_12

13 3W1 Rodless elt Driven Actuator DIMENSIONS 3WD1 DUAL 18 OPTION 5.16 [131.1] 2.81 [71.5] 3.25 [82.55] [47.23] SHOWN SDL 3d cad available at A mx TAPPED HOLE (4) 1/4-2 x.25 [M6x1. x 6.4] [38.89] 3.62 [77.77] 6.23 [158.1] ARRIER 3.67 [93.3] RODLESS ATUATORS ❶ Ø.252/.251 x.25 [6.45/6.2 x 6.4] DOWEL HOLE (2).28 [7.1] ❶ DOWEL PINS.3 (.8mm) M ❷ [5.8] [36.53] Ø.266 THRU, ORE.44 x.28 DP [Ø 7.76 THRU ORE 11.2 x 7.1 DP] 2.5 [52.1] 3.81 [96.9] 2.34 [59.3] 4.38 [111.3] ARRIER STROKE 6.23 [158.1] OPTIONAL TUE SUPPORT AUTION: DO NOT OVERTIGHTEN SWITH HARDWARE WHEN INSTALLING 1.61 [4.9] OPTIONAL TUE SUPPORT Ø.499 [12.67] 1.87 [47.5] 3.34 [84.9] OPTIONAL STU SHAFT ❸ NOTE: The scored face of the switch indicates the sensing surface and must face toward the magnet.178 [4.53] SENSING SURFAE.52 [13.1] #1-24 [M5-.8] TAPPED HOLE (ENTERED) 1.9 [27.8] ORE ENTER LINE NUTS FOR SLOTS.66 [16.8].25 [6.4].5 [12.7] 1.25 [31.75] 1.76 [44.6].35 [8.9] OPTIONAL SWITH MOUNTING ❷ ❸ ❹ ❹ NOTE: Some actuators require switch mounting on a specific side of the actuator. all Tolomatic for details ROD STYLE ATUATORS ONTROL SYSTEMS + IR SwItH 3W_13

14 A mx 3W15 Rodless elt Driven Actuator DIMENSIONS 3W15 ATUATOR AND OPTIONS SHOWN SDL VIEWED FROM MOTOR END 2.19 [55.7] 4. [11.6] 1.97 [5.1] 3.53 [89.7] 3d cad available at IR SwItH RODLESS ATUATORS ROD STYLE ATUATORS ONTROL SYSTEMS [21.1] STROKE 4.45 [113.].2 [.4] 8.27 [21.1] 1.75 [44.5] 1.72 [43.7] OPTIONAL SWITH MOUNTING ❸ ❹ ❺.5 [12.7] 1.25 [31.75] 45ϒ.11 [2.7] ❶ ONE STU SHAFT IS STANDARD ON ALL 3W ATUATORS ❷ DOWEL PINS.3 (.8mm) M.25 [6.4] 6.75 [171.5] OPTIONAL MOUNTING PLATES OPTIONAL TUE SUPPORTS ARRIER PILOT LOATOR O.D. Ø [66.93] I.D. Ø 2.25 [57.2] x.13 [3.2] #1-24 x.5 [M5 x.8 x 12.7] 4 EQ SPAED ON Ø [89.81].. 4 AS SHOWN 4 OPPOSITE.197 [5.2] SENSING SURFAE.38 [9.5] 3.75 [95.3] 3. [76.2] [54.76] [27.38] [114.3] 2.25 [57.15] 3.53 [89.7] 2.21 [56.] 1.44 [36.5] 2.53 [64.3] 2.88 [73.] OPTIONAL STU SHAFT ❶ ❷ Ø.252/.251 x.25 [6.45/6.2 x 6.4] DOWEL HOLE (2) 1/4-2 [M6 x 1.] TAPPED HOLE (4) ORE ENTER LINE.76 [19.4].34 [8.7] ❸ AUTION: DO NOT OVERTIGHTEN SWITH HARDWARE WHEN INSTALLING ❹ NOTE: The scored face of the switch indicates the sensing surface and must face toward the magnet Ø.266 [6.76] THRU (4) 1.75 [44.5] Unless otherwise noted, all dimensions shown are in inches [Dimensions in brackets are in millimeters] 1/4-2 (M6-1.) TAPPED HOLE (ENTERED) 3.33 [84.5] OPTIONAL STU SHAFT ❶ NUTS FOR SLOTS 3.33 [84.5].94 [23.8] 4.11 [14.3] 1.87 [47.5].25 [6.4] OPTIONAL TUE SUPPORTS 1.85 [47.1].188 [4.78] OPTIONAL MOUNTING PLATES ❻ 2.21 [56.1] ❼ 2.71 [68.8] 4.38 [111.3].43 [1.9] 4.24 [17.7] 1.61 [4.9] Ø.499 [12.67] ❻ 4.59 [116.6] ❼ 5.9 [129.3] ❻.5 [12.7] ❼ 1. [25.4] ❺ NOTE: Some actuators require switch mounting on a specific side of the actuator. all Tolomatic for details ❻ WHEN USED WITH 23-FRAME MOTORS ❼ WHEN USED WITH 34-FRAME MOTORS 3W_14

15 3W15 Rodless elt Driven Actuator DIMENSIONS 3WD15 DUAL 18 OPTION 6.63 [168.3] 3.53 [89.8] 4. [11.6] 2.22 [56.4] SHOWN SDL 3d cad available at A mx NUTS FOR SLOTS 1/4-2 (M6-1.) TAPPED HOLE (ENTERED).43 [1.9] TAPPED HOLE (4) 5/16-18 x.59 [M8x1.25 x 15.] 4.5 [114.3] 2.25 [57.15] 8.27 [21.1] ARRIER 6.25 [158.8] RODLESS ATUATORS.94 [23.8].25 [6.4] ❶ Ø.252/.251 x.25 [6.45/6.2 x 6.4] DOWEL HOLE (2).38 [9.7] STROKE OPTIONAL SWITH MOUNTING ❷ ❸ ❹.5 [12.7] 1.25 [31.75] SENSING SURFAE 2.21 [56.].197 [5.2] [76.2] [57.15] Ø.328 THRU, ORE.53 x.34 DP [Ø 8.33 THRU ORE 13.5 x 8.6 DP] 2.75 [69.9] 5.6 [128.6] 3.8 [78.2] 5.72 [145.3] ARRIER 8.27 [21.1] OPTIONAL TUE SUPPORT Ø.499 [12.67] 1.87 [47.5] OPTIONAL STU SHAFT.65 [16.6] ROD STYLE ATUATORS IR 1.44 [36.5] ORE ENTER LINE OPTIONAL TUE SUPPORT 4.33 [19.9] 2.9 [53.2] ❶ DOWEL PINS.3 (.8mm) M ❸ NOTE: The scored face of the switch ❹ NOTE: Some actuators require switch mounting indicates the sensing surface and on a specific side of the actuator. ❷ AUTION: DO NOT OVERTIGHTEN SWITH must face toward the magnet all Tolomatic for details HARDWARE WHEN INSTALLING ONTROL SYSTEMS + SwItH 3W_15

16 A mx 3W2 Rodless elt Driven Actuator DIMENSIONS 3W2 ATUATOR AND OPTIONS 2.85 [72.3] SHOWN SDL 4.5 [114.3] 2.57 [65.2] 3d cad available at VIEWED FROM MOTOR END 3.87 [98.3] IR RODLESS ATUATORS ROD STYLE ATUATORS ONTROL SYSTEMS [215.8] STROKE 4.55 [115.6].1 [.2] 8.5 [215.8] 1.8 [45.7] 1.78 [45.2] 45ϒ ❷ DOWEL PINS.3 (.8mm) M.25 [6.4] 7.25 [184.2] OPTIONAL MOUNTING PLATES OPTIONAL TUE SUPPORTS PILOT LOATOR O.D. Ø [66.93] I.D. Ø 2.25 [57.2] x.13 [3.2].143 [3.63] ARRIER.31 [7.9] 4. [11.6] [85.73] OPTIONAL SWITH MOUNTING ❸ ❹ ❺.34 [.85].5 [12.7] 1.25 [31.75] ❶ ONE STU SHAFT IS STANDARD ON ALL 3W ATUATORS SENSING SURFAE [79.38] [39.69] 4.75 [12.65] [6.33] 1.8 [45.7] 2.39 [6.8] 1.97 [5.] 3.44 [87.3] 3.94 [1.] ❸ AUTION: DO NOT OVERTIGHTEN SWITH HARDWARE WHEN INSTALLING ❹ NOTE: The scored face of the switch indicates the sensing surface and must face toward the magnet OPTIONAL STU SHAFT ❶ Ø.328 [8.33] THRU (2) Ø.328 [8.33] THRU (4) ❷ Ø.251/.25 x.25 [6.45/6.2 x 6.4] DOWEL HOLE (2) 5/16-18 [M8 x 1.25] TAPPED HOLE (4) ORE ENTER LINE 1.2 [25.8].5 [12.7] NUTS FOR SLOTS 5/16-18 [M6-1.] TAPPED HOLE (ENTERED) 1.87 [47.5].188 [4.78] 2.27 [57.7].5 [12.7] 4. [11.6].94 [23.8] 4. [11.6] 5.69 [144.5] 4.64 [117.9].41 [1.4] OPTIONAL STU SHAFT ❶.61 [15.5] 1.87 [47.5] OPTIONAL TUE SUPPORTS 1.5 [38.1] OPTIONAL MOUNTING PLATES 4.73 [12.1] 5.14 [13.4].5 [12.7] ❺ NOTE: Some actuators require switch mounting on a specific side of the actuator. all Tolomatic for details SwItH Unless otherwise noted, all dimensions shown are in inches [Dimensions in brackets are in millimeters] 3W_16

17 3W2 Rodless elt Driven Actuator DIMENSIONS 3WD2 DUAL 18 OPTION TAPPED HOLE (4) 3/8-16 x.66 [M1x1.5 x 16.8] 3. [76.2] 6. [152.4] 7.59 [192.8] 3.88 [98.6] [136.53] 2.78 [7.5] SHOWN SDL 8.5 [215.8] ARRIER 3d cad available at [171.5] RODLESS ATUATORS A mx NUTS FOR SLOTS 5/16-18 [M6-1.] TAPPED HOLE (ENTERED).94 [23.8].61 [15.5].41 [1.4) OPTIONAL SWITH MOUNTING ❷ ❸ ❹ 1.97 [5.] 2.39 [6.8] ORE ENTER LINE ❶ Ø.252/.251 x.25 [6.45/6.2 x 6.4] DOWEL HOLE (2).5 [12.7] 1.25 [31.75].34 [.85] 3. [76.2] 2.25 [57.15] Ø.391 THRU, ORE.63 x.41 DP [Ø 9.93 THRU ORE 16. x 1.4 DP].38 [9.7] 2.82 [71.6] 5.5 [139.7] 3.19 [8.9] ARRIER 6.25 [158.8] STROKE 8.5 [215.8] 2.59 [65.9] OPTIONAL TUE SUPPORT OPTIONAL TUE SUPPORTS 5.3 [134.6] 1.87 [47.5] 4. [11.6] OPTIONAL STU SHAFT ❶ DOWEL PINS.3 (.8mm) M ❸ NOTE: The scored face of the switch ❹ NOTE: Some actuators require switch indicates the sensing surface and mounting on a specific side of ❷ AUTION: DO NOT OVERTIGHTEN SWITH must face toward the magnet the actuator. all Tolomatic HARDWARE WHEN INSTALLING for details.63 [15.9] 3W_17 ROD STYLE ATUATORS ONTROL SYSTEMS + IR SwItH

18 A 3W Rodless elt Driven Actuator MOTOR ORIENTATION 3W DIRET DRIVE MOTOR MOUNTING 3d cad available at LEFT (SDL) (TOP VIEW) RIGHT (SDR) mx VIEWED FROM MOTOR END OPTIONAL DUAL 18 ARRIER VIEWED FROM MOTOR END RODLESS ATUATORS 3W(D)1 REDUTION DRIVE MOTOR MOUNTING STANDARD ARRIER IR ROD STYLE ATUATORS TOP LEFT (SDTL) OTTOM LEFT (SDL) TOP RIGHT (SDTR) OTTOM RIGHT (SDR) DUAL 18 ARRIER (TOP VIEW) ONTROL SYSTEMS + TOP LEFT (SDTL) OTTOM LEFT (SDL) TOP RIGHT (SDTR) OTTOM RIGHT (SDR) (TOP VIEW) SwItH 3W_18

19 3W Rodless elt Driven Actuator application Data Worksheet Orientation Horizontal Side Horizontal Down Vertical dx ARRIER ENTER dz OF GRAVITY dy ATUATOR ATUATOR ATUATOR ARRIER Load attached to carrier OR dx ENTER OF GRAVITY Zdy Zdy d ATUATOR ARRIER Load supported by other mechanism Fill in known data. Not all information is required for all applications dx d Y d z ENTER OF GRAVITY dx ENTER OF GRAVITY dz dz d Y ARRIER ATUATOR Angled a Z Lz Y SIDE VIEW α b Z Lz X FRONT β VIEW A mx Distance from dx center of carrier dy to load center dz of gravity inch millimeters (U.S. Standard) (Metric) Stroke Length inch (SK) (U.S. Standard) ending moments Mx applied to carrier My in.-lbs. N-m Mz (U.S. Standard) (Metric) Precision Repeatability inch millimeters RODLESS ATUATORS NOTE: If load or force on carrier changes during cycle use the highest numbers for calculations Load lb. kg. (U.S. Standard) (Metric) Move Profile Move Distance inch millimeters Dwell Time After Move Max. Speed in/sec mm/sec Move Time sec FORES APPLIED to carrier lbf. N (U.S. Standard) Motion profile + Speed ( ) (Metric) Fz Fy Operating environment Temperature, ontamination, etc. Time or Distance ( ) Graph your most demanding cycle, including accel/decel, velocity and dwell times. You may also want to indicate load variations and I/O changes during the cycle. Label axes with proper scale and units. ROD STYLE ATUATORS IR No. of ycles per minute per hour ontact Information Name, Phone, o. Name, Etc. - USE the tolomatic sizing and selection software available on-line at or... all tolomatic at We will provide any assistance needed to determine the proper actuator for the job. Fax help@tolomatic.com ONTROL SYSTEMS + SwItH 3W_19

20 A mx IR SwItH RODLESS ATUATORS ROD STYLE ATUATORS ONTROL SYSTEMS + Rodless elt Driven Actuators Selection guidelines The process of selecting a belt driven actuator for a given application can be complex. It is highly recommended that you contact Tolomatic or a Tolomatic distributor for assistance in selecting the best actuator for your application. The following overview of the selection guidelines are for educational purposes only. 1 HOOSE ATUATOR SIZE hoose an actuator that has the thrust, speed and moment load capacity to move the load. A) For maximum thrust use the table below. ) Maximum speed of 3W 2 in/sec (5 m/sec). ) For 3W moment and load capacities see tables on page 9. Maximum SIZE thrust lbf N OMPARE LOAD TO MAXIMUM LOAD APAITIES alculate the application load (combination of load mass and forces applied to the carrier) and application bending moments (sum of all moments Mx, My, and Mz applied to the carrier). e sure to evaluate the magnitude of dynamic inertia moments. When a rigidly attached load mass is accelerated or decelerated, its inertia induces bending moments on the carrier. areful attention to how the load is decelerated at the end of the stroke is required for improved actuator performance and application safety. If either load or any of the moments exceed figures indicated in the Moment and Load apacity tables (page 9) for the actuator consider: 1) A larger actuator size 2) Auxiliary carrier 3) Dual 18 carrier 3 ALULATE LOAD FATOR (LF) For loads with a center of gravity offset from the carrier account for both applied (static) and dynamic loads. The load factor (LF) must not exceed the value of 1. L Mx F + My Mymax = Mxmax + Mz + Fy Mzmax Fymax + Fz < 1 Fz max If LF does exceed the value of 1, consider the three choices listed in step #2. 4 ESTALISH YOUR MOTION PROFILE AND ALULATE Acceleration RATE Using the application stroke length and maximum carrier velocity (or time to complete the linear motion), establish the motion profile. Select either triangular (accel-decel) or trapezoidal (accelconstant speed-decel) profile. Now calculate the maximum acceleration and deceleration rates of the move. Acceleration/deceleration should not exceed 12 in/sec 2 (3.48 m/sec 2 ). Also, do not exceed safe rates of dynamic inertia moments determined in step #3. 5 SELET MOTOR (GEARHEAD IF NEESSARY) AND DRIVE To help select a motor and drive, use the sizing equations located in the Engineering Resources section of the Tolomatic Electric Products atalog (#36-469) to calculate the application thrust and torque requirements. Refer to Motor sections to determine the motor and drive. 6 DETERMINE MOUNTING PLATE REQUIREMENTS onsult the Mounting Plate Requirements graph for the model selected (page 1) ross reference the application load and maximum distance between supports Select the appropriate number of mounting plates 7 ONSIDER OPTIONS hoose metric or inch (U.S. standard) mounting. When ordering use SK and indicate stroke length in inches. Switches - Reed, Hall-effect PNP or NPN and Triac USE the tolomatic sizing and selection software available on-line at or... all tolomatic at We will provide any assistance needed to determine the proper MX actuator for the job. 3W_2

21 3W Rodless elt Driven Actuator Switches QUIK-DISONNET OUPLER - MALE END SPEIFIATIONS REED D REED A HALL- EFFET D Order ode Part Number Lead Switching Logic able Shielding.63" R T m A Unshielded [16mm] Normally R M QD* Open Shielded.63" [16mm].63" T m Normally Unshielded [16mm] Open or M QD* losed Shielded.63" [16mm].63" T m Triac Unshielded [16mm] Normally M QD* Open Shielded.63" [16mm] T T m PNP.63" Unshielded (Sourcing) [16mm] Normally T M QD* Open Shielded.63" [16mm] K T m NPN.63" Unshielded (Sinking) [16mm] Normally K M QD* Open Shielded.63" [16mm] There are 1 sensing choices for this actuator: D reed, form A (open) or form (open or closed); A reed (Triac, open); Hall-effect, sourcing, PNP (open); Hall effect, sinking, NPN (open); each with eiter flying leads or QD (quick disconnect). ommonly used to send analog signals to PL (programmable logic controllers), TLL, MOS circuit or other controller device. These switches are activated by the actuator s internal magnet. Switches contain reverse polarity protection. QD cables are shielded; shield should be terminated at flying lead end. If necessary to remove factory installed switches, be sure to reinstall on the same of side of actuator with scored face of switch toward internal magnet. able Minimum end Radius Static Dynamic not recommended 1.26" [32mm] not recommended 1.26" [32mm] not recommended 1.26" [32mm] not recommended 1.26" [32mm] not recommended 1.26" [32mm] Power LED None None None None Signal LED Red None None Red Operating Voltage 2 Vdc max. 12 Vdc max. 12 Vac max Vdc **Power Rating (Watts) Voltage Drop V typical at 1 ma 3. NA urrent onsumption 1 Amp at 86 F [3 ].5 Amp at 14 F [6 ] AUTION: DO NOT OVER TIGHTEN SWITH HARDWARE WHEN INSTALLING! ** warning: Do not exceed power rating (Watt = Voltage X Amperage). Permanent damage to sensor will occur. *QD = Quick Disconnect; Male coupler is located 6" [152mm} from sensor, Female coupler to flying lead (part # ) distance is 197" [5m] also see able Shielding specification above replacement of QD switches manufactured before July 1, 1997: It will be necessary to replace or rewire the female end coupler. URRENT Quick disconnect Wiring - D Reed, A REED (TRIA) AND Hall-effect QUIK-DISONNET OUPLER - FEMALE END LUE LAK SIGNAL + ROWN OLD Quick disconnect Wiring None LUE SIGNAL Red ROWN Shielded from the female quick disconnect coupler to the flying leads. Shield should be terminated at flying lead end. Maximum current 5mA (not to exceed 1VA) Refer to Temperature vs. urrent graph and Voltage Derating graph Maximum current 25mA (not to exceed 3VA) Refer to Temperature vs. urrent graph and Voltage Derating graph Reed Switch Life Expectancy: Up to 2,, cycles (depending on load current, duty cycle and environmental conditions) + LAK - Temp. Range -4 to 158 F [-4 to 7 ] RODLESS ATUATORS ROD STYLE ATUATORS ONTROL SYSTEMS + A mx IR SwItH 3W_21

22 A mx IR RODLESS ATUATORS ROD STYLE ATUATORS 3W Rodless elt Driven Actuator Switches Temp. vs current, D reed LOAD URRENT (ma) voltage derating, D reed VOLTAGE A.. or D OPERATING TEMPERATURE ( F) REED FORM A REED FORM REE D FORM REED FORM A URRENT D. (ma) Wiring DiagramS D reed, form a (+) ROWN LOAD (+) (-) LUE (-) OR (+) ROWN (+) LOAD (-) LUE (-) D reed, form OMMON NORMALLY LOSED NORMALLY OPEN HALL-EFFET SOURING SWITH ROWN(+) LAK LUE (-) (+) (-) ROWN LAK LUE REED SWITH REED SWITH Hall-effect, sourcing, pnp LOAD REED SWITH Temp. vs current, A reed LOAD URENT (ma) Vac Max. LUE TRIA OPERATING TEMPERATURE ( F) A reed, triac HALL-EFFET SINKING SWITH MOV TRIA SWITH ROWN(+) LAK LUE (-) ROWN (+) (-) A OM LOAD INPUT Hall-effect, sinking, npn LOAD USTOM MOTOR MOUNTS. FIVE DAYS. Select a high-performance Tolomatic electric actuator and we ll provide a motor-specific interface for your motor. With our online database, you can select from over 6 motor manufacturers and hundreds of models. Visit today to find your motor/actuator match! or Select a complete system from tolomatic Motors Drives ontrollers Gearboxes Tolomatic offers digital servo or stepper drives with motors matched to provide optimal performance with Tolomatic actuators. onfigure an actuator and a complete motion control system today using tolomatic s easy-touse sizing & selection software SwItH ONTROL SYSTEMS + The Notched face of the switch indicates the sensing surface and must face toward the magnet. The notched groove in the actuator indicates the groove to install the switch. ontact Tolomatic if switches are required on another side of actuator. Availabe FREE at 3W_22

23 3W Rodless elt Driven Actuator ORDERING A A S E M O D E L S P E I F I A T I O N S O P T I O N S S P E I F I A T I O N S b 3 W d 2 b w S 4 s k 5 6 s d t r d c 1 8 t s 2 b m 2 t N 1 6 MODEL TYPE 3W 3W Series elt Drive 3WD 3W Series elt Drive with Dual 18 arrier M3W* 3W Series Metric elt Drive M3WD* 3W Series Metric elt Drive with Dual 18 arrier * The M3W metric version provides metric tapped holes for mounting of the load to the carrier and of the actuator to mounting surfaces TUE ORE DIAMETER 1 1-inch (25 mm) bore / 2 -inch (4 mm) bore 2-inch (5 mm) bore ELT MATERIAL AND WIDTH WS18 18mm Polyurethane Steel belt (3W1) WS3 3mm Polyurethane Steel belt (3W15) WS4 4mm Polyurethane Steel belt (3W2) STROKE LENGTH SK _. _ Stroke, enter desired stroke length in decimal inches MOTOR MOUNTING / REDUTIONS (must choose one) SDL, SDL* SDR, SDR* Direct Drive on left Direct Drive on right A motor size and code must be selected when specifying a 3:1 reduction. Reference the ordering pages* in sections F, G and H for the motor types and selections. SDTL, SDTL* 3:1 Reduction on top left SDTR, SDTR* 3:1 Reduction on top right SDL, SDL* 3:1 Reduction on bottom left SDR, SDR* 3:1 Reduction on bottom right * For Dual Stub Shaft option AUXILIARY ARRIER D _. _ Auxiliary arrier, enter center-to-center spacing desired in decimal inches. enter-to-enter spacing will add to overall dead length and will not subtract from the stroke length Gearbox, ontrols, motors rushless Servo Motors & ontrols: , see F Section Stepper Motors & ontrols: see Literature # Gearbox See Literature # SUPPORTS AND MOUNTING PLATES (both may be selected) TS _ Tube Supports, enter quantity desired MP_ Mounting Plates, enter quantity desired ode RM RT M T KM KT TM TT M T Reed Hall-effect Type SWITHES Form A Form Sinking Sourcing Triac Quick- Disconnect QD no QD no QD no QD no QD no T-NUTS Lead Length 5 meters Quantity After code enter quantity desired TN _ Additional T-Nuts, enter quantity RODLESS ATUATORS ROD STYLE ATUATORS mx IR Not all codes listed are compatible with all options. Use Tolomatic Sizing Software to determine available options and accessories based on your application requirements. FIELD RETROFIT KITS ITEM 3W1 3W15 3W2 M3W1 M3W15 M3W2 Tube Supports Tube Supports (3WD Dual 18 models) /2" Mounting Plates (MRV 23-frame motors) /2" Mounting Plates (MRV all frame motors) " Mounting Plates (MRV all frame motors) " Mounting Plates (MRV 34-frame motors) ONTROL SYSTEMS + SwItH 3W_23

24 The Tolomatic difference What you expect from the industry leader: Excellent customer service & Technical Support Our people make the difference! Expect prompt, courteous replies to all of your application and product questions. industry leading deliveries Standard catalog products are built to order and ready-to-ship in 5 days or less. Modified and custom products ship weeks ahead of the competition. innovative products From standard catalog products... to modified products... to completely unique custom products, Tolomatic designs and builds the best solutions for your challenging applications. Sizing & Selection software Windows compatible, downloadable from our website FREE the best tool of its kind on the market! Product selection has never been easier. 3D MODELS & 2D DRAWINGS AVAILALE ON THE WE Easy to access AD files are available in many popular formats. Also consider these other Tolomatic Products: Pneumatic Products RODLESS YLINDERS: and ylinders, able ylinders, Magnetically oupled ylinders/slides; Guided Rod ylinder Slides; rotary actuators Foldout rochure # Products rochure # Electric Products Rod & Guided Rod Style Actuators, High Thrust Actuators, Screw & elt Drive Rodless Actuators, Motors, Axiom Drives/ontrollers Foldout rochure # products rochure # POWER TRANSMISSION Products ES: Float-A-Shaft, Slide-Rite ; Disc one lutch; aliper Disc rake Foldout rochure # Products rochure # ounty Road 116 Hamel, MN 5534 U.S.A. Phone: (763) Fax: (763) Toll-Free: help@tolomatic.com All brand and product names are trademarks or registered trademarks of their respective owners. Information in this document is believed accurate at time of printing. However, Tolomatic assumes no responsibility for its use or for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice. Visit for the most up-to-date technical information 29 Tolomatic SP:5, P.O Literature Number: _2.