RE-CIRCULATING BALL BEARING LINEAR GUIDES (SERIES LL)

Transcription

1 LL RE-CIRCULATING BALL BEARING (SERIES LL) Patented re-circulating ball bearing guide system. Excellent price / performance ratio. Several T-nut mounting options. Optional mounting accessory kits are available. Available in any length up to 6000mm. More than one carrier per rail can be mounted. T-nut slots for mounting Carrier with re-circulating ball bearing guide system Hardened steel bars T-nut slots for mounting Aluminum extruded profile, cut to the desired size The carrier is made from an extruded aluminum profile that houses the re-circulating ball bearing guide system. Thanks to its special profile, the carrier backlash is zero and (4) screws allow adjusting the pre-load on the bearings. Upon request, two or more carriers can be mounted on the same rail to increase the overall load capacity or to have two or more independently controlled slides. Backlash adjustment screw T-nut slot Re-circulating ball bearing guide system Hardened pins 684

2 by LL APPLICATION EXAMPLE Y-X system with intermediate stop along Y, driven by pneumatic cylinders. X Y APPLICATION EXAMPLE Y-Z Pick & Place system, driven by pneumatic cylinders. Y Z 685

3 LL APPLICATION EXAMPLE Y-Z Pick & Place system, driven by linear motors. Y Z APPLICATION EXAMPLE X-Y-Z system, driven by linear motors. LMY01 LL00 Z Y X 686 LL00

4 by LL APPLICATION EXAMPLE 3-axis gantry, assembled with (4) LL guides, driven by linear motors. LLK-021 LLK-013 APPLICATION EXAMPLE 3-axis gantry, assembled with 4 LL guides, driven by pneumatic cylinders. LLK-012 LLK

5 LL SAFETY LOADS Excessive loads can damage the unit, cause malfunctions and endanger the safety of the operator. The load factor LF must be lower than 1. max Fx Fz Mx My Mz 2500 N 2500 N 56 Nm 50 Nm 56 Nm MOMENTS OF INERTIA IN THE EXTRUDED ALUMINUM PROFILE Ix= mm 4 Iz= mm 4 688

6 by LL DIMENSIONS (mm) WEIGHT CALCULATION The weight of the carrier is 1.8 lbs. The weight of the guide (aluminum profile plus steel bars) is 2.9 lbs per foot. T-NUT SLOTS The guide has slots of two sizes (6 and 8). Four types of T-nuts can be used. Slot 6 8 Nut LL25-09 (M4) LL25-23 (M5) LL25-10 (M6) VITE-243 (M6 Bosch) 689

7 LL HOW TO ORDER Stroke LLO0 For ISO cylinders Ø20, Ø25, Ø32 LLO1 For rodless cylinders Ø25 LL06 Omega transmission, with Ø12 shaft locking set s [mm] LL (1) 1560g+4.2g/mm m s [mm] LL (1) 1980g+4.2g/mm m s [mm] LL (2) 3220g+4.3g/mm m LL07 Belt and pulley drive, complete with Ø12 shaft locking set LL08 With two self-centering carriers LL10 For magnetic drive Ø25 rodless cylinder s [mm] LL (2) 3660g+4.4g/mm m s [mm] LL (1) 3000g+4.3g/mm m (*) For the LL08 the stroke is the maximum interaxis between the two carriers. (1) Guide lengths can be ordered in 1mm steps (2) Guide lengths can be ordered in 100mm steps The total length of the guide is the sum of the carrier travel plus the zero stroke length: 170mm for LL00; 260mm for LL01; 265mm for LL06; 220mm for LL07; 210mm for LL08; 170mm for LL10. The total length of the guide must be lower than 6000mm. There are several optional interfaces and kits to mount cylinders, shock absorbers, end stroke stoppers, and sensors. They are sold in kit form and are not mounted on the linear guide. The cylinders are not supplied. 690

8 by LL The highlighted parts are supplied with each linear guide. (Zero stroke) LL00 (Zero stroke) LL01 (Zero stroke) LL06 (Zero stroke) LL07 (Minimum) LL08 (Zero stroke) 691

9 LL OPTIONAL KITS End plate for mounting shock absorbers, end of stroke, sensors or grub screws Mounting bracket for shock absorbers or end of stroke grub screws Mounting interface plate for the carrier End of stroke grub screw Mounting bracket for ISO 6432 cylinder Ø20 / Ø25 ISO 6432 cylinder Ø20 / Ø25 (not supplied) End block for cylinder Ø25 and Ø32 Mounting bracket for ISO 6431 Ø32 cylinder holder End interface plate Carrier steel plate ISO 6431 cylinder Ø32 (not supplied) Hydraulic shock absorber ISO cylinder bracket Mounting kit for rodless cylinder Ø25 Coupling, M10x1.25 for ISO cylinder rod, Ø25/Ø32 692

10 by LL LLK-001 (832 g) Additional carrier LLK-002 (93 g) Mounting bracket for ISO cylinder Ø20 / Ø25 LLK-003 (57 g) Coupling M10x1.25 for cylinder rod Ø25 / Ø32 LLK-004 (59 g) Carrier steel plate LLK-005 (268 g) Mounting kit for Origa rodless cylinder Ø25 (OSP-P25) LLK-006 (314 g) Mounting kit for Festo rodless cylinder Ø25 (DGP-25) LLK-007 (69 g) Threaded bracket M14x1.5 for the side mounting of shock absorbers or end of stroke grub screws for ISO cylinders, Ø20/Ø25 693

11 LL LLK-008 (137 g) End plate LL25-09 (5 g) M4 T-nut for slot 6 (1 piece) LL25-10 (9 g) M6 T-nut for slot 8 (1 piece) VITE-243 (7 g) M6 T-nut Bosch interchangeable for slot 8 (1 piece) LLK-012 (137 g) End interface plate LLK-013 (262 g) Carrier mounting interface plate LL25-23 (5 g) M5 T-nut for slot 6 (1 piece) LLK-015 (16 g) Adapter to mount sensor M14x1.5 / M8x1 (1 piece) LLK-016 (24 g) End block M10x1.25 for cylinder rod Ø25 / Ø32 (1 piece) LLK-017 (57 g) Coupling, M8 for ISO cylinder, Ø20 LLK-018 (130 g) Rod bolt holder for cylinder Ø32 LLK-019 (172 g) Bracket for ISO cylinder, Ø32 694

12 by LL LLK-020 (96 g) Threaded bracket M14x1.5 for the side mounting of shock absorbers or end of stroke grub screws for ISO cylinder, Ø32 LLK-021 (170 g) 90 mounting bracket (1 piece) LLK-022 (320 g) Mounting kit for Ultraline rodless cylinder Ø25 (KCLS9A1X025) LLK-023 (315 g) Mounting kit for Norgren rodless cylinder Ø25 (M/44025) LLK-024 (55 g) End of stroke grub screw LLK-025 (72 g) Bracket Ø15 for the side mounting of shock absorbers or end of stroke grub screws for ISO cylinders Ø20 and Ø25 LLK-026 (100 g) Bracket Ø15 for the side mounting of shock absorbers or end of stroke grub screws for ISO cylinders Ø32 695

13 LL LLK-027 (100 g) Bracket for LinMot PL01-20 slider bolt LLK-028 (60 g) LinMot PL01-20 slider bolt LLK-029 (280 g) Interface plate for LinMot PF02-37 flange LLK-031 (30 g) Emergency stopper plate LLK-034 (800 g) Belt drive pulley LLK-035 (135 g) Transmission wheel for self centering gripper LLK-036 (35 g) Belt clamp for self centering gripper 696

14 by LL LLK-037 (135 g) Belt clamp for belt drive LLK-038 (950 g) Pulley assembly for Omega transmission LLK-039 (100 g) Belt clamp for Omega transmission LLK-040 (275 g) Mounting kit for magnetically coupled rodless cylinder LPK-039 LLK-041 (25 g) Adapter plate for planetary gear LLK-042 (35 g) Locking set, belt tensioner and plugs for LL07 697

15 LL LLK-043 (380 g) Interface plate for LinMot PF01-48 flange (for Gimatic guide LL01) LLK-044 (120 g) Bracket for LinMot PL01-48 slider bolt (for Gimatic guide LL01) LLK-045 (55 g) LinMot PL01-48 slider bolt (for Gimatic guide LL01) LLK-046 (8 g) Rubber stopper LLK-050 (30 g) Sensor slot LL25-97 (3 g) M4 strut nut for slot 6 (1 piece) LL25-98 (6 g) M6 strut nut for slot 8 (1 piece) LP23-54 Flat belt for LL08 (20 g/m) LL Timing belt for LL06 (90 g/m) LM-111 Timing belt for LL07 (90 g/m) 698

16 by LL EXAMPLE Slide with 20mm piston bore (ISO 6432) and 50mm stroke (170 + stroke) ISO 6432 cylinder Ø20 (not supplied) (A) Caution: The side of the carrier bends very slightly when the pre-load is set. Therefore, the cylinder or other components requiring a precise position, should not be mounted on that side. (A) 699

17 LL EXAMPLE Slide with 25mm piston bore (ISO 6432) and 100mm stroke, with hydraulic shock absorbers on the end plates (170 + stroke) ISO 6432 cylinder Ø20 (not supplied) (B) (B) Caution: The red plastic cover must not be removed when the steel plate, LLK-004, (acting as a stopper for the shock absorber) is used. Remove only the (3) short bolts and then mount both the plastic and steel protection plate using the longer bolts supplied in the LLK-004 kit. 700

18 by LL EXAMPLE Slide with 32mm piston bore (ISO 6431) and 160mm stroke, with hydraulic shock-absorbers on one side (170 + stroke) ISO 6431 cylinder Ø32 (not supplied) 701

19 LL EXAMPLE Two independent slides on the same profile with 25mm piston bore (ISO 6432) and 2x100mm stroke, with hydraulic shock absorbers ISO 6432 cylinder Ø25 (not supplied) ISO 6432 cylinder Ø25 (not supplied) 702

20 by LL EXAMPLE Slide with 160mm stroke driven by a LinMot linear motor. (not supplied) (not supplied) (not supplied) 703

21 LL EXAMPLE Slide with 25mm piston bore and 500mm stroke, with hydraulic shock absorbers, driven by the Festo rodless cylinder (260 + stroke) Festo rodless cylinder Ø25 (not supplied) 704

22 by LL KITS FOR MOUNTING RODLESS CYLINDER LLK Origa OSP-P25 LLK Festo DGP-25 LLK-22 + Ultraline KCLS9A1X025 LLK-023: Norgren LINTRA M/44025 A B Origa OSP-P25 + LLK mm 65 mm Festo DGP-25 + LLK mm 65 mm Ultraline KCLS9A1X025 + LLK mm 65 mm Norgren Lintra M/ LLK mm 65 mm 705

23 LL EXAMPLE Slide with Omega transmission (300mm stroke) driven by servomotor and gear reducer 565 (265+ Stroke) 300 (Stroke) Mitsubishi motor HF-KE23BW1-S100 (200W) (not supplied) Tecnoingranaggi gear reducer LC (not supplied) Belt T5-25 Allowable tensile load on the belt 1960 N Locking set diameter 12 mm Stroke per pulley revolution 130 mm Pulley inertia 57 Kgmm 2 Interface LLK-041 Carrier mass Carrier friction Bearing dynamic load (C) Bearing static load (Co) Maximum speed 1.77 kg 30 N 4940 N 3450 N 2 m/s 706 Repetition accuracy ±0.1 mm

24 by LL EXAMPLE Slide with belt transmission (300mm stroke) driven by servomotor and gear reducer 300 (Stroke) Mitsubishi motor HF-KE23BW1-S100 (200W) (not supplied) Tecnoingranaggi gear reducer LC (not supplied) Belt AT5-25 Interface LLK-041 Allowable tensile load on the belt Locking set diameter Stroke per pulley revolution 1840 N 12 mm 130 mm Pulley inertia 78 Kgmm 2 Carrier mass Carrier friction Bearing dynamic load (C) Bearing static load (Co) Maximum speed 1.09 kg 24 N 4940 N 3450 N 2 m/s Repetition accuracy ±0.1 mm 707

25 LL EXAMPLE Self-centering gripper (interaxis: 400mm) driven by 25mm ISO 6432 cylinders 610 CARRIER INTERAXIS 400 (CARRIER INTERAXIS) Stroke Total force at 87 psi 2x130 mm 250 N ISO 6432 cylinder Ø25 (not supplied) ISO 6432 cylinder Ø25 (not supplied) ISO 6432 cylinder Ø25 (not supplied) Stroke Total force at 87 psi 2x130 mm 500 N 708

26 by LL EXAMPLE Self-centering gripper (interaxis: 400mm) driven by 32mm ISO 6431 cylinders 610 CARRIER INTERAXIS 400 (CARRIER INTERAXIS) Stroke 2x130 mm ISO 6431 cylinder Ø32 (not supplied) Total force at 87 psi 400 N ISO 6431 cylinder Ø32 (not supplied) Stroke 2x130 mm ISO 6431 cylinder Ø32 (not supplied) Total force at 87 psi 800 N 709

27 LL EXAMPLE Pneumatic actuator (piston bore: 25mm, stroke: 500mm) magnetically coupled, with hydraulic shock-absorbers and sensor brackets 670 (170 + stroke) 500 (stroke) Caution: The maximum operating pressure is 73 psi 710

28 by LL SENSORS The operating position is detected by one or more magnetic proximity sensors (optional) through a magnet. Magnetic proximity sensors should not be used in the vicinity of large masses of ferromagnetic material or intense magnetic fields as this may cause detection problems and jeopardize proper operation. The sensors that can be used are: OUT PNP Magneto-resistive NPN OUT LL... SS4N225Y PNP 2.5m cable $26.14 SS4M225Y NPN 2.5m cable $26.14 SS3N203Y PNP M8 snap plug connector $29.96 SS3M203Y NPN M8 snap plug connector $29.96 Kit LLK-050 is required to mount two sensors Magnet 711

29 LL SHOCK ABSORBERS SPM25MC-1B-SP21365B Weight: 67 g A B C SPM25MC-1B-SP21365B 92.5 mm 79 mm 70 mm PM25MC-2B-SP mm 91.5 mm 81.5 mm LLK-024 End of stroke grub screw M14x1.5x50 Weight: 0.12 lb. 712

30 by LL BRACKETS FOR SHOCK ABSORBERS OR END OF STROKE GRUB SCREWS LLK-007 Weight: 0.15 lb. LLK-020 Weight: 0.21 lb. LLK-025 Weight: 0.16 lb. DIMENSIONS (mm) LLK-026 Weight: 0.22 lb. APPLICATION EXAMPLE LLK-007 (C) Caution: When the threaded brackets (LLK-007 or LLK-020) are used on the side of the carrier with the adjustment screws, the misalignment shown in the photo may occur. The threadless brackets (LLK-025 or LLK-026) avoid this problem. (C) 713

31 LL LLK-012 End interface plate It must be mounted to the end of the aluminum profile using the (4) self-tapping screws supplied. It is now possible to mount a second LL guide, an R32/3 rotary actuator, or other components. Weight: 0.3 lb. 714

32 by LL FTK24 LLK-012 FTK25 LLK-012 FTK23 LLK-012 R32 715

33 LL LLK-013 MOUNTING INTERFACE PLATES It can be mounted to the end of the aluminum profile or to the carrier. It is now possible to mount a second LL guide, an R32/3 rotary actuator or other components. Weight: 0.57 lb. 716

34 by LL LLK-013 FTK26 LLK-013 FTK27 FTK32 LLK

35 LL MOUNTING OTHER GIMATIC COMPONENTS R32 LLK-013 M6x14 DIN 912 L40 I26 M6x14 DIN 912 LLK-010 M6x14 DIN 912 M25 LLK-011 Ø4x16 DIN 6325 LLK-013 M6x14 DIN

36 by LL LLK mounting bracket Nuts and bolts are supplied separately: use kit # FTK. Weight: 0.37 lb. (2x) FTK33 (2x) FTK35 (2x) FTK35 (2x) FTK34 LLK-013 (2x) FTK33 FTK24 LLK

37 LL FASTENING NUTS Slot Weight A B C ØD M LL Ø6.2 M4 6 5 g LL Ø8 M6 8 9 g VITE Ø8 M6 8 7 g LL Ø6.2 M5 6 5 g LLK-031 Emergency stop plate The LLK-031 end plate is used as an emergency stop to prevent the carrier from going off the rail. It can also be used to mount a rubber damper (LLK-046). When these units using the LLK-031 stop plate are assembled at Gimatic, no adhesive is used to keep the steel bars in the aluminum profile. Therefore, if the LLK-031 end plate is removed, either an LLK-008 or an LLK-012 interface plate needs to be mounted to hold the steel bars in their housing. Weight: 0.06 lb. LLK-046 LLK

38 by LL LUBRICATION Periodically check the guide columns and lubricate them when dry. The suitable grease is available in 90 gram tubes, part # GLP Remove the red plastic plate (three screws) Lubricate the steel bars Move the carrier to distribute the lubricant in the ball bearings 721