RE-CIRCULATING BALL BEARING LINEAR GUIDES (SERIES LM)

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LM RE-CIRCULATING BALL BEARING (SERIES LM) Patented re-circulating ball bearing guide system. Several T-nut mounting options.

LMX T-nut slots for mounting Hardened steel bars T-nut slots for mounting Hardened pins Re-circulating ball bearing guide system The carrier is

1 LM RE-CIRCULATING BALL BEARING (SERIES LM) Patented re-circulating ball bearing guide system. Several T-nut mounting options. Optional mounting accessory kits are available. Available in any length up to 6000 mm. More than one carrier per rail can be mounted. LMX T-nut slots for mounting Hardened steel bars T-nut slots for mounting Hardened pins Re-circulating ball bearing guide system The carrier is made from an extruded aluminum profile that houses the re-circulating ball bearing guide system. Thanks to its special profile, the carrier backlash is zero and (4) screws allow adjusting the pre-load on the bearings. Upon request, two or more carriers can be mounted on the same rail to increase the overall load capacity or to have two or more independently controlled slides. Adjustment screw 722 Adjustment screws Re-circulating ball bearing guide system Hardened pins

2 APPLICATION EXAMPLE X-Y electric-pneumatic palletizer with line shaft. by LM X Y X APPLICATION EXAMPLE Y-Z electric gantry system. Y Z 723

LM HOW TO ORDER L M Y X X - X X X X Stroke (mm) For ISO

5700 (1) With pneumatic cylinder and belt drive 03 0300

shaft locking set 06 0 5700 (2) With belt and pulley

2700 (2) With belt and pulley left drive, complete with

3 LM HOW TO ORDER L M Y X X - X X X X Stroke (mm) For ISO cylinders Ø40 and Ø50 and for rodless cylinders Ø (1) With pneumatic cylinder and belt drive Omega drive, complete with Ø16 shaft locking set (2) With belt and pulley right drive, complete with Ø16 shaft locking set 07D (2) With belt and pulley left drive, complete with Ø16 shaft locking set 07S (2) (1) It is possible to order any guide length in 1mm steps. (2) Guide lengths can be ordered in 100mm steps Consult the producer for special lengths. 724

4 by LM The highlighted parts are supplied with each linear guide. Zero-stroke length (mm) and weight (g/mm) g g/mm g g g g g g g g/mm D 9400g + 13g/mm 07S g + 13g/mm There are several optional interfaces and kits to mount cylinders, shock absorbers, end stroke stoppers, and sensors. They are sold in kit form and are not mounted on the linear guide. The cylinders, the motors and gear reducers are not supplied. 725

LM HOW TO ORDER L M X X X - X X X X Stroke (mm)

cylinders Ø32 01 0 5600 (1) With pneumatic

1500 2000 Omega drive, complete with Ø16 shaft

right drive, complete with Ø16 shaft locking set

complete with Ø16 shaft locking set 07S 0 2600

5 LM HOW TO ORDER L M X X X - X X X X Stroke (mm) For ISO cylinders Ø40 and Ø50 and for rodless cylinders Ø (1) With pneumatic cylinder and belt drive Omega drive, complete with Ø16 shaft locking set (2) With belt and pulley right drive, complete with Ø16 shaft locking set 07D (2) With belt and pulley left drive, complete with Ø16 shaft locking set 07S (2) (1) It is possible to order any guide length in 1mm steps. (2) Guide lengths can be ordered in 100mm steps Consult the producer for special lengths. 726

6 by LM The highlighted parts are supplied with each linear guide. Zero-stroke length (mm) and weight (g/mm) 400 LMX g g/mm LMX g LMX g LMX g LMX g LMX g LMX g 400 LMX g g/mm 400 LMX07D 15100g g/mm LMX07S g g/mm There are several optional interfaces and kits to mount cylinders, shock absorbers, end stroke stoppers, and sensors. They are sold in single kit form and are not mounted on the linear guide. The cylinders, the motors and gear reducers are not supplied. 727

7 LM SAFETY LOADS Excessive loads can damage the unit, cause malfunctions and endanger the safety of the operator. The load factor LF must be lower than 1. max max LMX Fx 4000 N 6000 N Fz 4000 N 6000 N Mx 150 Nm 300 Nm My 200 Nm 500 Nm Mz 150 Nm 300 Nm MOMENTS OF INERTIA IN THE THE EXTRUDED ALUMINUM PROFILE Ix= mm 4 Iz= mm 4 LMX Ix= mm 4 Iz= mm 4 728

8 by LM DIMENSIONS (mm) LMX WEIGHT CALCULATION The weight of the carrier is 10.5 lb. The weight of the guide (aluminum profile plus steel bars) is 11 lbs. 2 oz. per foot. WEIGHT CALCULATION The weight of the carrier is 5.5 lb. The weight of the guide (aluminum profile plus steel bars) 7 lbs. 8 oz. per foot. T-NUTS All the grooves have the same dimensions. The T-nuts have two different threads (M6 or M8). M6 M8 Nut LM-019 LM

9 LM APPLICATION EXAMPLE The linear guides 01 and LMX01 can be driven by an ISO 6431 pneumatic cylinder with 50 mm (or 40 mm) bore. Gimatic supplies the brackets for the most well known cylinders and actuators. LMK-011 (Ø50) LMK-010 (Ø40) LMK-019 (Ø50) LMK-020 (Ø40) FTK29 (Ø50) FTK28 (Ø40) LMK-018 (Ø50) LMK-017 (Ø40) APPLICATION EXAMPLE The linear guides 01 and LMX01 can be driven by a 32 mm bore rodless pneumatic cylinder. Gimatic supplies the brackets for the most well known cylinders. 730 LMK-022 (Festo DGP-32) LMK-021 (Origa OSP-P32)

APPLICATION EXAMPLE The linear guides LMX01 and 01 can be driven by linear motors.

10 by LM APPLICATION EXAMPLE The linear guides 03 and LMX03 are provided with a pneumatic drive (40 mm bore) and a belt drive to double the carrier stroke. APPLICATION EXAMPLE The linear guides LMX01 and 01 can be driven by linear motors. Gimatic supplies the brackets for the most well known linear motors. LMK-014 LMK-012 LMK

11 LM OPTIONAL KITS LMK-010 (240 g) Bracket for ISO cylinder, Ø40 LMK-011 (400 g) Bracket for ISO cylinder, Ø50 LMK-012 (300 g) Bracket for LinMot Ø28 slider bolt LMK-013 (95 g) LinMot Ø28 slider bolt LMK-014 (530 g) Interface plate for LinMot stator PF01-48 LMK-015 (220 g) Shock absorber bracket for LMX guide LMK-016 (220 g) Shock absorber bracket for guide LMK-017 (180 g) Bracket for ISO cylinder Ø40 LMK-018 (270 g) Bracket for ISO cylinder Ø50 732

12 by LM OPTIONAL KITS LMK-019 (110 g) Rod bolt for cylinder Ø50 LMK-020 (55 g) Rod bolt for cylinder Ø40 LMK-021 (680 g) Mounting kit for Origa rodless cylinder Ø32 (OSP-P32) LMK-022 (660 g) Mounting kit for Festo rodless cylinder Ø32 (DGP-32) LMK-023 (200 g) Clamping bracket for Omega system timing belt 733

13 LM OPTIONAL KITS LMK-025 (2510 g) Additional carrier (mounted on a guide by Gimatic) LMK-026 (4760 g) Additional carrier (mounted on a LMX guide by Gimatic) LMK-027 (40 g) End of stroke stopper for shock absorbers on LMX LMK-028 (245 g) End plate for LMX LMK-029 (140 g) End plate for LMK-032 (110 g) Cover bracket (with cylinder) LMK-033 (100 g) Cover bracket (with chain) 734

14 by LM OPTIONAL KITS LMK-034D (1540 g) Right motorized pulley AT5-25 LMK-034S (1540 g) Left motorized pulley AT5-25 LMK-035 (25 g) End of stroke stopper for shock absorbers on LMK-036 (650 g) Idle pulley AT5-25 LMK-037 (200 g) Clamp for AT5-25 timing belt LMK-038 (2420 g) Subassembly of Omega drive toothed pulley, metric pitch AT5 (molded comp.) 735

15 LM OPTIONAL KITS LMK-039 (15 g) Rubber stopper LMK-040 (590 g) Guide LMX/ interface subassembly LMK-041 (600 g) Interface LM/LL/RBT subassembly LMK-042 (70 g) Timing belt tension regulator subassembly LMK-043 (135 g) Tensioner subassembly LMK-044 (60 g) Sensor brackets LMK-045 (550 g) Mounting interface 736

16 by LM OPTIONAL KITS LMK-046 (2700 g) 90 mounting bracket LM-111 (90 g/m) Timing belt for LL06 - LL07 - LMX06 - LMX MC225M (150 g) Hydraulic shock absorber (M20x1.5) LM-019 (15 g) M6 T-nut for LM slots (1 piece) LM-037 (15 g) M8 T-nut for LM slots (1 piece) 737

The suitable grease is available in 90 gram tubes, part # GLP500-90.

17 LM LUBRICATION Periodically check the guide columns and lubricate them when dry. The suitable grease is available in 90 gram tubes, part # GLP Remove the red plastic plate. Lubricate the steel bars. Move the carrier to distribute the lubricant in the ball bearings. 738

by LM SENSORS The operating position is detected by one or

Magnetic proximity sensors should not be used in the vicinity

fields as this may cause detection problems and jeopardize

The sensors that can be used are: OUT PNP Magneto-resistive

5m cable $26.14 SS3N203Y PNP M8 snap plug connector $29.

18 by LM SENSORS The operating position is detected by one or more magnetic proximity sensors (optional) through a magnet. Magnetic proximity sensors should not be used in the vicinity of large masses of ferromagnetic material or intense magnetic fields as this may cause detection problems and jeopardize proper operation. The sensors that can be used are: OUT PNP Magneto-resistive NPN OUT LM... SS4N225Y PNP 2.5m cable $26.14 SS4M225Y NPN 2.5m cable $26.14 SS3N203Y PNP M8 snap plug connector $29.96 SS3M203Y NPN M8 snap plug connector $29.96 Kit LMK-044 is required to mount two sensors Additional magnet

19 LM EXAMPLE Slide with 40mm piston bore (ISO 6431) and 100mm stroke, with hydraulic shock absorbers Stroke MC225M LMK LMK-035 LMK-020 MC225M LMK-017 FTK28 LMK-010 ISO 6431 cylinder Ø40 (not supplied) 740

20 by LM EXAMPLE Slide with 32mm piston bore and 100mm stroke, with hydraulic shock absorbers, driven by the Festo rodless cylinder Stroke MC225M LMK LMK-022 LMK-035 MC225M DGP PPV-A-B (not supplied) LMK

21 LM EXAMPLE Slide with 100mm stroke driven by a LinMot linear motor Stroke LMK-013 LMK-012 LMK-014 LMK-014 P01-48x

22 by LM EXAMPLE Slide, 300mm stroke, with 40mm diameter cylinder and 2:1 transmission Stroke MC225M LMK-035 LMK LMK-035 LMK-016 MC225M CPL (*) CPLK004 (*) (*) included in

23 LM EXAMPLE Slide, 100mm stroke, with Omega transmission, driven by servomotor and gear reducer Stroke Belt AT5-25 Allowable tensile load on the belt 1840 N Locking set diameter 16 mm Stroke per pulley revolution 140 mm Pulley inertia 300 Kgmm 2 Carrier mass 4.93 kg Carrier friction Bearing dynamic load (C) Bearing static load (Co) Maximum speed Repetition accuracy 60 N 4940 N 3450 N 2 m/s ±0.1 mm (*) included in M4x16 DIN912 INOX A2 Ø4 DIN125B INOX (**) not supplied HF-KE43BW1-S100 (**) Mitsubishi motor LC070-6_ (**) Tecnoingranaggi gear reducer LMK-023 (*) LM-111 (*) M5x12 DIN912 INOX A2 LMK-038 (*) LMK-023 (*) LMK

24 by LM EXAMPLE Self-centering gripper (space: 350mm) driven by 40mm ISO 6431 cylinders LMK-011 FTK31 ISO 6431 cylinder Ø40 (not supplied) LMK-019 LMK LMK-036 LMK-025 LMK-036 LM-111 LMK-037 LMK-037 Stroke 2x60 mm ISO 6431 cylinder Ø40 (not supplied) Total force at 87 psi 1300 N 745

25 LM EXAMPLE Slide with 50mm piston bore (ISO 6431) and 100mm stroke, with hydraulic shock absorbers Stroke LMK-015 MC225M LMK-027 LMX MC225M LMK-027 LMK-015 LMK-019 LMK-018 FTK31 LMK-011 ISO 6431 cylinder Ø50 (not supplied) 746

26 by LM EXAMPLE Slide with 32mm piston bore and 100mm stroke, with hydraulic shock absorbers, driven by the Origa rodless cylinder Stroke MC225M LMK-027 LMK-015 LMX LMK-021 LMK-027 MC225M LMK-021 LMK-015 LMK-021 OSP-P32 (not supplied) LMK

27 LM EXAMPLE Slide, 100mm stroke, with belt transmission, driven by servomotor and gear reducer Stroke Belt AT5-25 Allowable tensile load on the belt 1840 N Locking set diameter 16 mm Stroke per pulley revolution 140 mm Pulley inertia 90 Kgmm 2 Carrier mass 4.80 kg (*) included in LMX07... Carrier friction Bearing dynamic load (C) Bearing static load (Co) Maximum speed Repetition accuracy 65 N 4940 N 3450 N 2 m/s ±0.1 mm (**) not supplied LMX-004 (*) LMK-032 (*) LM-111 (*) LMK-036 (*) LMK-037 (*) LMX07D-0100 M5x16 DIN 912 INOX A2 LMK-034D (*) LC070-6_ (**) Tecnoingranaggi gear reducer HF-KE43BW1-S100 (**) Mitsubishi motor LMK-044 Ø4 DIN125B INOX M4x16 DIN 912 INOX A2 748

28 by LM LMK mounting bracket Weight: 5.95 lb Application examples LMK-046 LMK-046 LMK-046 LMK

29 LM LMK-040 Guide LMX/ interface subassembly Weight: 1.3 lb ± ± A 37.5 A 40 ±0.05 5x Ø12.6 (4) 10 Ø6.6 (4) Ø (11) SEZIONE A-A 750

30 by LM APPLICATION EXAMPLES LMX LMK-040 LMK-040 LMK-040 LMK-040 LMX LMX LMK-040 LMK-040 LMX 751

31 LM LMK-041 Interface LM/LL/RBT subassembly Weight: 1.32 lb. B A A ± Ø Ø11 (6) 7 6 Ø6.5 (6) Ø5.5 (8) Ø5.5 (8) M6 (8) Ø11 (8) x x ± ±0.05 R (2) C C B 0.5x45 SECTION B-B SEZIONE A-A SEZIONE C-C R x45 Ø (8)

32 by LM APPLICATION EXAMPLES FTK38 FTK37 LMK-041 FTK37 FTK42 RBT63 FTK39 FTK37 LL LMK-041 FTK40 FTK37 LL LMK

33 LM LMK-045 LM/LL mounting interface Weight: 1.21 lb A A A B B B B A A B B B B A A A Ø11 (6) Ø6.5 (6) Ø5 H (4) Ø (8) ± ± ±0.02 Ø9.5 (8) Ø11 (8) 5.3 Ø5.5 (8) Ø6.5 (8)

34 by LM APPLICATION EXAMPLES LL LL FTK26 FTK41 LMK-045 FTK27 FTK41 LMK-045 LM-093C LM-093C LL LL FTK26 FTK41 LMK-045 FTK26 FTK41 LMK-045 LM-093C LM-093C 755

RE-CIRCULATING BALL BEARING LINEAR GUIDES (SERIES LP)

RE-CIRCULATING BALL BEARING LINEAR GUIDES (SERIES LP) RE-CIRCULATING BALL BEARING (SERIES ) Patented re-circulating ball bearing guide system. Several T-nut mounting options. Optional mounting accessory kits are available. More than one carrier per rail can