RE-CIRCULATING BALL BEARING LINEAR GUIDES (SERIES LP)

Transcription

1 RE-CIRCULATING BALL BEARING (SERIES ) Patented re-circulating ball bearing guide system. Several T-nut mounting options. Optional mounting accessory kits are available. More than one carrier per rail can be mounted. Carrier with re-circulating ball bearing guide system Hardened pins Aluminum extruded profile, cut to the desired size T-nut slots for fastening Hardened steel bars Re-circulating ball bearing guide system The carrier is made from an extruded aluminum profile that houses the re-circulating ball bearing guide system. Thanks to its special profile, the carrier backlash is zero and (4) screws allow adjusting the pre-load on the bearings. Upon request, two or more carriers can be mounted on the same rail to increase the overall load capacity or to have two or more independently controlled slides. Adjustment screws 660

2 APPLICATION EXAMPLE Y-Z Pick & Place system, driven by linear motors. by Z Y APPLICATION EXAMPLE Vertical axis in gantry system. 661

3 SAFETY LOADS Excessive loads can damage the unit, cause malfunctions and endanger the safety of the operator. The load factor LF must be lower than 1. max Fx Fz Mx My Mz 1200 N 1200 N 20 Nm 15 Nm 20 Nm MOMENTS OF INERTIA IN THE THE EXTRUDED ALUMINUM PROFILE Ix= mm 4 Iz= mm 4 662

4 by DIMENSIONS (mm) WEIGHT CALCULATION The weight of the carrier is 0.48 lb. The weight of the guide (aluminum profile plus steel bars) is.75 lb/foot. T-NUT SLOTS All grooves have the same size. Two types of T-nuts can be used. MFM

5 HOW TO ORDER Stroke For ISO cylinders Ø12, Ø (1) For Origa OSP-P16 rodless cylinder (1) For LinMot P01-23 linear motors For Festo DGP-18 rodless cylinder and LinMot linear motors (1) Omega drive, complete with Ø10 shaft locking set (1) Belt and pulley drive, complete with Ø10 shaft locking set (1) With two self-centering carriers (1) 664 (*) For the 08 the stroke is the maximum space between the two carriers. (1) It is possible to order any guide length in 1mm steps. (2) Guide lengths can be ordered in 100mm steps Consult the factory for special lengths.

6 by The highlighted parts are supplied with each linear guide. Zero-stroke length [mm] and weight [g/mm] g g/mm g g/mm g 1000g g g/mm g g/mm g g/mm g g/mm There are several optional interfaces and kits to mount cylinders, shock absorbers, end stroke stoppers, and sensors. They are sold in kit form and are not mounted on the linear guide. The cylinders, the motors and gear reducers are not supplied. 665

7 OPTIONAL KITS K-001 (220 g) Additional carrier (mounted on an guide by Gimatic) K-002 (40 g) Bracket for ISO cylinders, Ø12/Ø16 K-003 (15 g) Rod bolt for LinMot P01-23Sx80 K-004 (2 g) Shock absorber short stopper (for 00 and 10) K-005 (65 g) Mounting kit for Origa rodless cylinder Ø16 (OSP-P16) K-006 (95 g) Mounting kit for Festo rodless cylinder Ø18 (DGP-18) K-012 (60 g) Stator mounting kit for LinMot P01-23Sx80 666

8 by OPTIONAL KITS K-013 (75 g) Mounting interface plate for the carrier K-021 (530 g) Vertical mounting kit for 02 K-027 (4 g) Shock absorber long stopper (for 01 and 03) K-032 (40 g) Belt clamp for belt drive K-033 (25 g) Locking set, belt tensioner and plugs for 07 K-034 (370 g) Belt drive pulley K-035 (30 g) Transmission wheel for gripper self centering K-036 (15 g) Belt clamp for gripper self centering 667

9 OPTIONAL KITS K-037 (35 g) Clamping bracket for Omega system timing belt K-038 (530 g) Pulley assembly for Omega drive K-039 (300 g) Piston for magnetically coupled rodless cylinder K-040 (210 g) Mounting kit for magnetically coupled rodless cylinder K-039 K-045 (50 g) Interface plate for LinMot flange PF02-23 K-046 (10 g) Sensor brackets (1 g) M4 strut nut for slot 5 (1 piece) K-048 (60 g) Adapter plate for planetary gear for shafts Ø10 (06) 668

10 by OPTIONAL KITS K-049 (50 g) Adapter plate for planetary gear for shafts Ø10 (07) K-050 (25 g) End plate K-051 (6 g) Rubber stopper (21 g/m) Timing belt for 06 and (20 g/m) Flat belt for 08 and LL08 LZK-003 (23 g) Cylinder rod bolt M6 for ISO 6432 cylinders Ø12 and Ø16 MFM-058 (2 g) Nut (1 piece) MFP-A19 (4 g) Flat centering feather keys (10 pieces) TK10-4MB (16 g) Hydraulic shock absorber (M10x1) 669

11 EXAMPLE Slide with 16mm piston bore (ISO 6432), 100mm stroke, with hydraulic shock absorbers and sensors ISO 6432 cylinder Ø16 K-004 and K-027 mounting

12 by EXAMPLE Slide with 16mm piston bore, 200mm stroke, with hydraulic shock absorbers, driven by the Origa rodless cylinder Rodless cylinder Origa OSP-P16 671

13 EXAMPLE Slide with 18mm piston bore, 200mm stroke, with rubber emergency stoppers, driven by the Festo rodless cylinder Rodless cylinder Festo DGP

14 by EXAMPLE Slide with 100mm stroke, driven by a LinMot compact linear motor 673

15 EXAMPLE Slide with 200mm stroke and emergency rubber stoppers, driven by a LinMot linear motor 674

16 by EXAMPLE Slides and , driven by an in-line LinMot linear motor A 145mm 195mm B 303mm 363mm 1 LinMot P01-23x160/70x210 2 LinMot PL02-12x290/240 LinMot P01-23x160/130x270 LinMot PL02-12x350/

17 EXAMPLE Slide with Omega transmission (200mm stroke) driven by servomotor and gear reducer Mitsubishi motor HF-KE13W1-S100 (100W) Belt T5-10 Allowable tensile load on the belt 320N Locking set diameter 10mm Stroke per pulley revolution 100mm Pini gear reducer GL4038X Pulley inertia 17kgmm 2 Carrier mass 0.75kg Carrier friction 12N Bearing dynamic load (C) 4360N K-048 Bearing static load (Co) Maximum speed Repetition accuracy 2600N 2m/s ±0.1mm

18 by EXAMPLE Slide with belt transmission (150mm stroke) driven by servomotor and gear reducer Belt T5-10 Allowable tensile load on the belt Locking set diameter Stroke per pulley revolution 320N 10mm 100mm Pulley inertia 18kgmm 2 Carrier mass 0.3kg Carrier friction Bearing dynamic load (C) Bearing static load (Co) Maximum speed Repetition accuracy 11N 4360N 2600N 2m/s ±0.1mm Mitsubishi motor HF-KE13W1-S100 (100W) Pini gear reducer GL4038X K

19 EXAMPLE Self-centering gripper (interaxis: 200mm) driven by two 16mm ISO 6432 cylinders, stroke 50mm Stroke Total force at 87 psi 2x50 mm 100 N ISO 6432 cylinder Ø16 ISO 6432 cylinder Ø16 Stroke 2x50 mm ISO 6432 cylinder Ø16 Total force at 87 psi 200 N 678

20 by K-013 Mounting interface plate This plate is used for mounting an additional guide. Weight: 0.16 lb. 679

21 SENSORS The operating position is detected by one or more magnetic proximity sensors (optional) through a magnet. Magnetic proximity sensors should not be used in the vicinity of large masses of ferromagnetic material or intense magnetic fields as this may cause detection problems and jeopardize proper operation. The sensors that can be used are: OUT PNP Magneto-resistive NPN OUT... SS4N225Y PNP 2.5m cable $26.14 SS4M225Y NPN 2.5m cable $26.14 SS3N203Y PNP M8 snap plug connector $29.96 SS3M203Y NPN M8 snap plug connector $29.96 Kit K-046 is required to mount two sensors Magnet 680

22 by LUBRICATION Periodically check the guide columns and lubricate them when dry. The suitable grease is available in 90 gram tubes, part # G Remove the red plastic plate (four bolts) Lubricate the steel bars Move the carrier to distribute the lubricant in the ball bearings 681

23 PARTS LIST 1 Aluminum profile ESTR Guide BARRA-002 Ø6 mm 2 3 Carrier Recirculating ball bushing C End plate Carrier protection Bolts M2.5x6 mm DIN912 Z/B 7 8 Bolts M4x8 mm DIN7500C Z/B 8 9 Bolts M4x25 mm UNI5933 Z/B 9 682