CAP0538R1 Ball Slides-BP.qxp:OEM_TA 8/1/16 9:14 AM Page ii Ball Slides

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1 Ball Slides

2 Ball Slide ylinders: Table of ontents Ball Slide ylinders: Forces/Pressure Ratings... pg. 2 How to Order... pg. 3 omponent Description... pg. 4 Dimensions BS1000 Series... pg Technical Information... pg. 11 BS2000 Series... pg Technical Information... pg Accessories/Options... pg Special onditions and Limited Warranty... pg. 37 -Series Slides G-Series Slides Guided Slides Ball Slides Guided Rod ylinders Z-Series Slides Slide Series Family 1

3 Introduction: Ball Slide ylinders Product Types BS1000 Series Unique extra slim design puts the load bearing slide element in front of the air cylinder with a ridged support bracket. Bore Sizes (mm): 8, 12, 20, 25, 40 5 Models BS2000 Series Extra short design puts the load bearing slide element next to the air cylinder. The L shaped tooling plate offers various mounting options. Bore Sizes (mm): 8, 12, 20, 25, Models Force/Pressure Ratings Bore Piston Area mm 2 (in 2 ) Push Pull Push Pull Push Pull Push Pull Push Push 50 (.08) 37 (.06) 113 (.17) 85 (.13) 314 (.49) 263 (.40) 491 (.76) 412 (.64) 1257 (1.94) 1056 (1.64) Pre-alculated Force in kgf (lbf) 4 BAR 6 BAR 7 BAR 10 BAR 2,04 (4.5) 3,1 (7) 3,6 (8) NA 1,5 (3) 2,3 (5) 2,6 (6) NA 4,6 (10) 3,5 (8) 12,8 (28) 6,9 (15) 5,2 (11) 19,2 (42) 8,1 (17) 6,1 (13) 22,4 (49) 10,7 (23) 16,1 (35) 18,8 (41) 15,0 (33.1) 12,6 (27.8) 38,5 (84.8) 32,3 (71.2) 30,0 (66.2) 25,2 (55.6) 76,9 (169.6) 64,6 (142.5) 40,1 (88.3) 33,6 (74.1) 102,6 (226.1) 86,2 (190.0) 11,5 (25.4) 8,7 (19.1) 32,0 (70.6) 26,9 (59.3) 50,1 (110.4) 42,0 (92.6) 128,2 (282.7) 107,7 (237.5) Pressure Rating BAR (PSI) Pneumatic 8 (117) 8 (117) 15 (217) 15 (217) 15 (217) Hydraulic* *NOTE: With Hydraulic option See Hydraulic Seals page 32 30* (435) 30* (435) 30* (435) onversion Formulas: 1 Bar = 0,0102 kgf/mm 2 = 14.5 PSI 1 kgf = 2,2046 lbf Example: 4 Bar x.0102 =,0408 kgf/mm 2 0,0408 kgf/mm 2 x 50 mm 2 = 2,04 kgf 2,04 kgf x = 4.5 lbf 2

4 How to Order: Ball Slide ylinders BS Series Example: BS2T20x25-P3 BALL SLIDE YLINDER SERIES STYLE BORE SIZE STROKE LENGTH OPTIONS OPTIONS OPTIONS BS 2 T 20 X 25 XXX XXX XXX Style 5 Bore Stroke BS Ball Slide ylinder 8 2,5 5 7, , , , , Series Series Series Mounting Style (2000 Series Only) S End Mount B Base Mount T Thin Side Mount Note: 1000 Series Mounting Style Blank ,5 5 7, , , , , , , , , mm 12 12mm 20 20mm 25 25mm Bore 6 MPA MPA P1 Options Multi-Position (specify 1st stroke length) Multi-Piston (specify stroke length) Flow control on head end only P2 Flow control on cap end only P3 Flow control on both ends 18 NPT 1/8" National Pipe Thread* HYD Hydraulic seals** *NOTE: Only available on 25 and 40mm bore. **NOTE: Only available on 20, 25 and 40mm bore. ***NOTE: See page 30 for MPA details. 3

5 omponent Description: Ball Slide ylinders BS series cylinders are another variation of our versatile compact air cylinder. All models feature our signature compact space efficiency. We have combined our cylinders with a high load bearing, factory matched recirculating ball slide rail set in two simple, low cost, designs ideal for precision industrial automation. Ball Slide Elements Smooth, quiet operating, recirculating ball slides are factory matched set assemblies with uniform, non-adjustable pre-load. Under load the slide assemblies feel smooth. With zero load the recirculation of the balls is felt. Tooling Plate Aluminum tooling plates have machined surfaces with mounting patterns that match similar BS units for multi-axis motion. Locator dowel pin holes are standard. Mounting Surfaces Precision mounting surface with dowel pin locator holes are featured. Dowel pin holes are slip fit for m6 class pins on all surfaces. Sensors All BS Series units are sensor ready. omtronic limit sensors are sold separately in NPN and PNP variations. Materials Basic materials include anodized aluminum, stainless steel slide elements, bronze or PET cylinder rod bushings, Nitrile seals and steel fasteners. onsult factory for harsh environment options including 100% stainless steel. Design Tips Temperature Limits All units are rated from 0º to 100º continuous, to 120º intermittently. For service over 100º continuous consult factory. Loads Detailed moment load information is included. The Ball Slide ylinders allow increased load capacity compared to a guide rod air cylinder. This is desirable for long, service-free life and lasting precision motion. The rolling load inertia is most destructive to this device and must be accounted for in your design. Lubrication ylinder - The cylinder is factory lubricated and does not require air line induced lubrication, although additional air line lubrication is not a problem. Lubricated air that is compatible with petroleum based grease containing Teflon will enhance the life of the cylinder. Non- Lubricated air is acceptable to operate the cylinder. Ball Slides - All ball slide elements are factory lubricated. Periodic lubrication is required for maximum life expectancy. General guidelines and recommendations from the ball slide manufacturer: No. 2 lithium soap based grease, generously applied every six months to the rail and into the holes on the carriage. Engineering Data Pneumatic Some type of control is required on any pneumatic ball slide cylinder, below are available choices. 8mm and 12mm Bore ylinders feature our patented Snap-ap design: a resilient retainer seal that aids in absorbing minor piston impact. Flow ontrols are strongly recommended for all ball slides. ontrolled speed extends life. 20mm, 25mm and 40mm Bore ylinders feature our patented stainless steel wire form end cap retainer. Flow ontrols are strongly recommended for all ball slides. ontrolled speed extends life. AUTION! USERS DESIGN RESPONSIBILITIES Mechanical Stops External mechanical stops maximize unit life by reducing stresses caused when the cylinder bottoms out. High impact forces will damage the cylinder. Shock Absorbers If flow controls cannot be used, due to high cycle speeds, mechanical stops with external hydraulic shock absorbers will maximize unit life. WARNING! With high load capacities of the ball slide units, the forces resulting from inertia must be considered in your design. 4

6 BS1000 Series Pneumatic ylinder 8 mm, 12mm, 20mm, 25mm and 40mm Bore Slim In Line Design General Information Recirculating ball type slide, factory matched Side porting Sensor ready Multi-axis applications - no transition plates required Stroke lengths (mm): > 8mm bore: 2,5-30 > 12mm bore: 2,5-50 > 20mm bore: 5-75 > 25mm bore: > 40mm bore: Multi-position and Multi-piston cylinders Modifications welcome. onsult factory. Available in 5 models 8mm Bore Thin mount 12mm Bore Thin mount 20mm Bore Thin mount 25mm Bore Thin mount 40mm Bore Thin mount NOTE: Multi-position and Multi-piston design shown in MPA section Part number shown: BS112x30 MAHINED HIGH PERFORMANE YLINDER FIXED SLIDE RAIL REIRULATING BALL SLIDE ARRIAGE PLATFORM WARNING! Pressurizing actuated equipment creates pinch points. Prevent operator access to moving equipment and work pieces. REMOVABLE OMTRONI SENSOR TRAK SLIM IN-LINE DESIGN RETRAT STROKE EXTEND STROKE WARNING! SIGNATURE SPAE EFFIIENY Mounting hardware must not interfere with ball slide function. Disassembly of ball slide voids warranty. PLATFORM- PREISION SURFAE WITH TAPS AND LOATOR DOWEL PIN HOLES 5

7 BS1000 Series 8mm Bore Part Number Standard Stroke Length (mm) A B D BS18x 2,5 5 7, , , BS18x 17, , , , All dimensions shown in millimeters unless otherwise noted. SENSOR TRAK 29 A B 3 8 M2,5X0,45 X 4,5 DP (6 PLAES) Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection 2 DIA X 3 DP (3 PLAES) 3,5 15,5 3 3,5 Multi-Axis Assembly This mounting pattern is designed to mount on any 8mm bore, BS2000 Series tooling plate. Also can be used for general purpose mounting. L 2 6,5 2 DIA X 4 DP (1 PLAE) YLINDER RETRATED D 15,5 L 15, M3X0,5 TAP X 5,5 DP (1 PLAE) 25, ,6 8 2,1 11,2 13,7 2 DIA X 3 DP 12,7 20 L of Bore 9,7 7,2 6,7 0,7 M5X0,8 TAP X 5 DP 5,2 3,5 8, ,5 M3X0,5 TAP X 6 DP 32 Easy Multi-Axis Assemblies PATTERN Pattern 1: Adapts to a BS2000 Series, Style B cylinder, of the same bore size. Also can be used for general purpose mounting. PATTERN 1 6

8 BS1000 Series 12mm Bore Part Number Standard Stroke Length (mm) A B D BS112x 2,5 5 7, , ,5 93,3 41 BS112x 17, , , ,5 108,3 56 BS112x 32, , , , ,5 128,3 76 Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection All dimensions shown in millimeters unless otherwise noted. A B M4X0,7 TAP THRU THRU MOUNT FOR M3X0,5 SHS 5,65 DIA BORE X 3,5 DP (OPPOSITE SIDE) (6 PLAES) 35 3,5 SENSOR TRAK 13,5 2 DIA X 4 DP (5 PLAES) 3, ,5 5 Multi-Axis Assembly This mounting pattern is designed to mount on any 12mm bore, BS2000 Series tooling plate. Also can be used for general purpose mounting. 9,5 YLINDER RETRATED D 20,3 18,3 1 2 L 3 LOATOR HOLE 2 DIA X 5 DP 31 L 14 23, ,5 20 M4X0,7 TAP X 6 DP (1 PLAE) 5,6 2 DIA X 3,5 DP 26, ,5 L of Bore M5X0,8 TAP X 5 DP 5,2 14, ,5 M3X0,5 TAP X 5 DP 48,8 PATTERN Easy Multi-Axis Assemblies Pattern 1: Adapts to a BS2000 Series, Style B cylinder, of the same bore size. Also can be used for general purpose mounting. PATTERN 1 7

9 BS1000 Series 20mm Bore Part Number Standard Stroke Length (mm) A B D BS120x BS120x BS120x BS120x Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection All dimensions shown in millimeters unless otherwise noted. A B THIS SET (TWO S AND ONE ) NOT INLUDED ON 15MM STROKE AND SHORTER 49 4,6 SENSOR TRAK 3 DIA X 4 DP (5 PLAES) M5X0,8 TAP THRU, THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) (6 PLAES) Multi-Axis Assembly This mounting pattern is designed to mount on any 20mm bore, BS2000 Series tooling plate. Also can be used for general purpose mounting. 26,9 2 L DIA X 5 DP M6X1 TAP X 10 DP (1 PLAE) 46,4 7,4 YLINDER RETRATED D 28 L 21,9 34,6 3 DIA X 3,5 DP 33, L of Bore 25,4 1 M5X0,8 TAP X 5 DP 7, ,4 M4X0,7 TAP X 8 DP SHOWN BELOW PATTERN Easy Multi-Axis Assemblies Pattern 1: Adapts to a BS2000 Series, Style B cylinder, of the same bore size. Also can be used for general purpose mounting. PATTERN 1 8

10 BS1000 Series 25mm Bore Part Number Standard Stroke Length (mm) A B D E F BS125X ,13 112,0 123,5 50, BS125X ,13 127,0 138,5 65, BS125X ,13 147,0 158,5 85, BS125X ,13 172,0 183,5 110, BS125X ,13 197,0 208,5 135,1 6 3 BS125X ,13 222,0 233,5 160, BS125X ,13 247,0 258,5 185, All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection THIS SET (TWO S AND ONE ) NOT INLUDED ON 15MM STROKE AND SHORTER SENSOR TRAK OUNTERBORE NOT AESSIBLE THRU ON STROKES 30MM AND LESS A 3 DIA X 5 DP (F PLAES) Multi-Axis Assembly This mounting pattern is designed to mount B on any 12mm bore, 4,5 15,5 BS2000 Series tooling plate. Also can 22,5 be used for general 29,5 purpose mounting. L 16,5 D 50,0 35,0 YLINDER RETRATED 28,9 7,0 M4X0,7 TAP X 8 DP M6X0,7 TAP THRU THRU MOUNT FOR M5X0,8 SHS 10 DIA BORE X 5,5 DP (OPPOSITE SIDE) (E PLAES) L 56,5 25,4 44,4 34,0 9,5 7,3 2 DIA X 5 DP (4 PLAES) 14,0 M3X0,8 TAP X 12 DP 40,3 8,0 26,0 7,0 31,8 1,0 15,9 1/8-28 BSPP TAP X 8,5 DP (2 PLAES, IN LINE) (1/8-27 NPT S AVAILABLE, SPEIFY NPT OPTION) 26,8 35,0 67,0 PATTERN Easy Multi-Axis Assemblies Pattern 1: Adapts to a BS2000 Series, Style B cylinder, of the same bore size. Also can be used for general purpose mounting. PATTERN 1 9

11 BS1000 Series 40mm Bore Part Number Standard Stroke Length (mm) A B D E F BS140X ,6 149,5 166,7 71, BS140X ,6 169,5 186,7 91, BS140X ,6 194,5 211,7 116, BS140X ,5 219,5 236,7 141, BS140X ,6 269,5 286,7 191, BS140X ,6 319,5 336,7 241, All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection THIS SET (TWO S AND ONE ) NOT INLUDED ON 30MM STROKE AND SHORTER 4 DIA X 5 DP (F PLAES) L YLINDER RETRATED M4X,7 TAP X 8 DP M6X1 TAP THRU THRU MOUNT FOR M5X0,8 SHS 10 DIA BORE X 5,5 DP (OPPOSITE SIDE) (E PLAES) L SENSOR TRAK M5X0,8 TAP X 12 DP 4 DIA X 5 DP 1/8-28 BSPP TAP X 8,5 DP (2 PLAES, IN LINE) (1/8-27 NPT S AVAILABLE, SPEIFY NPT OPTION) PATTERN Easy Multi-Axis Assemblies Pattern 1: Adapts to a BS2000 Series, Style B cylinder, of the same bore size. Also can be used for general purpose mounting. PATTERN 1 10

12 BS1000 Series Load Ratings Moment Loads Bore Size Sroke (mm) Push Max. kgf Pull Max. kgf µ oefficient of friction Basic Dynamic Load o Basic Static Load Rating Ma kgf*m (lbf*in) Da mm (in) Mb kgf*m (lbf*in) Mc kgf*m (lbf*in) Dc mm (in) 8mm 2, mm 2, mm mm mm ,25 (9.36) 9 (19.89) 47 (104) 75 (165) 192 (423) 3,2 (7.02) 6,9 (15.21) 39,5 (87) 63 (139) 161 (355) See *Note below 32 (72) 90 (198) 150 (330) 270 (595) 450 (992) Downward basic loads equal and o. For lateral loading, dynamic load rating equals 0,82 and static load rating equals 0,76 o. For upward loading, dynamic load rating equals 0,78 and static load rating equals 0,70 o. The slide does not increase the push or pull capabilities of the pneumatic system. Flow controls are recommended to improve the life of the overall system if high loads and/or speeds are expected. Basic dynamic load rating of the slide is defined as a load whose direction and magnitude are constant and under which 90% of the slides traveled 50 x 10 3 meters (1.9 million inches) without suffering from material damage due to rolling contact fatigue. Life is increased when moment loads are observed. Basic static load rating of the slide is defined as the static load which gives a prescribed contact stress at the center of contact area between the rolling element and the raceway which are receiving the maximum load. Basic loads and moment arm lengths are assumed centered on slide carriage. Moment and load directions are as illustrated: 60 (132) 140 (308) 230 (506) 410 (903) 670 (1477) 0,06 (5) 0,1 (8.7) 0,2 (17) 0,5 (43.4) 1 (86.8) 18,8 (.74) 23,5 (.93) 35 (1.38) 35,3 (1.39) 40,5 (1.6) 0,06 (5) 0,1 (8.7) 0,2 (17) 0,5 (43.4) 1 (86.8) 0,07 (6) 0,15 (13) 0,3 (26) 1 (86.8) 2 (173.6) *Note: Theoretical coefficient of friction of the bearing for loads >.05 is <.004. Increased frictional resistance due to moment loads and the frictional resistance of the cylinder are additional to the bearing resistance. 6,7 (.264) 10 (.394) 13 (5.1) 15,9 (.63) 22,2 (.875) La, Lb and Lc are distances from frame to loading point. Ma Formulas for allowable static loads in kg: Fa = Ma(1000) La-Da Fb =Mb(1000) Lb-Da Fc = Mc(1000) Lc+Dc For example: 20mm x 30mm Stroke Part No.: BS120x30 Da = 35mm Dc = 13mm If La = 50mm, Lb = 50mm or Lc = 0 Then: Fa =.2(1000) = 13 kgf = 29 lbf Fb =.2(1000) = 13 kgf = 29 lbf Fc =.3(1000) = 23 kgf = 51 lbf 0+13 Fc Lc Dc Mc BASI LATERAL LOAD AUTION! Forces resulting from inertia must be considered in your application. Use equipment within specifications. Da Da La Lb BASI UPWARD OR DOWNWARD LOAD Mb Fa Fb Reference: 1kgf = 9,807N = lbf 1mm = in 1kgf*m = 9,807N*m 1lbf*in = 0,0115kgf*m 1kgf*m = 86.8 lbf*in 11

13 BS2000 Series Pneumatic ylinder 8 mm, 12mm, 20mm, 25mm and 40mm Bore General Information Recirculating ball type slide, factory matched Side or rear porting Sensor ready Three mounting styles Multi-axis applications - no transition plates required Stroke lengths (mm): > 8mm bore: 2,5-30 > 12mm bore: 2,5-50 > 20mm bore:5-75 > 25mm bore: > 40mm bore: Multi-position and Multi-piston cylinders - See Accessories section Modifications welcome Larger bore sizes, longer stroke lengths, etc. onsult factory. Available in 15 models 8mm Bore End mount, Side mount, Thin mount 12mm Bore End mount, Side mount, Thin mount 20mm Bore End mount, Side mount, Thin mount 25mm Bore End mount, Side mount, Thin mount 40mm Bore End mount, Side mount, Thin mount Note: Multi-position and Multi-piston design shown in Accessories section SIGNATURE SPAE EFFIIENY SLIM DESIGN REMOVABLE OMTRONI SENSOR TRAK Part number shown: BS2B20x25 Machined Tooling Plate High Performance ylinder S ON BS2 SERIES T MOUNT SHORT LENGTH DESIGN Fixed Slide Rail Recirculating Ball Slide arriage WARNING! Pressurizing actuated equipment creates pinch points. Prevent operator access to moving equipment and work pieces. AUTION! Mounting hardware must not interfere with ball slide function. Disassembly of ball slide voids warranty. Three Mounting Versions Available on all Bore Sizes Rear View Shown S Style End Mount Side Port Mounting on surface shown B Style Side Mount Broad side Side Port Sensor mounting track must be removed for thru mounting. T Style Thin Side Mount Rear Port 12

14 BS2000 Series 8mm Bore Style S End Mount Part Number Standard Stroke Length (mm) A B BS2S8x 2,5 5 7, , BS2S8x 17, , , Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection All dimensions shown in millimeters unless otherwise noted. TOOLING PLATE 4 M5X0,8 TAP X 5 DP SENSOR TRAK 11,9 8 0, L A B 7 6,5 2,5 L 4 LOATOR HOLE 2 DIA X 2 DP 3,5 13,6 33,4 3 8,5 15,5 31,5 3 1 L LOATOR HOLE 2 DIA X 4 DP M3X0,5 TAP THRU THRU MOUNT FOR M2,5 SHS 5,2 DIA BORE X 2,75 DP (OPPOSITE SIDE) (3 PLAES) SHOWN BELOW 19,3 6,9 41,5 7,8 M3X0,5 TAP X 5 DP (MAX) 3, ,5 3,5 11,5 M4X0,7 TAP X 10 DP Use discretion when mounting this in a horizontal application 2 DIA X 4 DP 8,5 15,5 4,3 3,5 M3X0,5 TAP THRU THRU MOUNT FOR M2,5 SHS 5,2 DIA BORE X 2,75 DP (OPPOSITE SIDE) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. PATTERN 2 Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 1 13

15 BS2000 Series 8mm Bore Style B Side Mount Part Number Standard Stroke Length (mm) A B BS2B8x 2,5 5 7, , BS2B8x 17, , , Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection All dimensions shown in millimeters unless otherwise noted. M5X0,8 TAP X 5 DP 4 TOOLING PLATE 11,5 8 0,5 14 5,3 10 SENSOR TRAK MUST BE REMOVED FOR THRU A B M4X0,7 TAP THRU THRU MOUNT FOR M3X0,5 SHS 5,65 DIA BORE X 3,5 DP (OPPOSITE SIDE) 6,1 4 L 13,6 3,5 3,5 17,6 33,4 8,5 15,5 15,5 8,5 31,5 3 1 L 23 11,5 LOATOR HOLE 2 DIA X 4 DP M3X0,5 TAP THRU THRU MOUNT FOR M2,5 SHS 5,2 DIA BORE X 2,75 DP (OPPOSITE SIDE) (3 PLAES) SHOWN BELOW 18,9 6,5 41,5 41,5 14 7,8 2 DIA X 2 DP 3,7 6 M3X0,5 TAP X 5 DP (MAX) 2 12,6 LOATOR HOLE 2 DIA X 4 DP 8,5 15,5 3,5 4,3 M3X0,5 TAP THRU THRU MOUNT FOR M2,5 SHS 5,2 BORE X 2,75 DP (OPPOSITE SIDE) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. PATTERN 2 Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 1 14

16 BS2000 Series 8mm Bore Style T Side Mount Part Number Standard Stroke Length (mm) A B BS2T8x 2,5 5 7, , BS2T8x 17, , , Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection All dimensions shown in millimeters unless otherwise noted. 6,5 TOOLING PLATE LOATOR HOLE 2 DIA X 2 DP 6 4 SENSOR TRAK M4X0,7 TAP X 4,5 DP 11,9 8 0, L A B 6,5 2,5 4 L M3X0,5 TAP X 5 DP 3,5 13,6 8,5 15,5 31, ,5 L 11,1 22,6 LOATOR HOLE 2 DIA X 4 DP 7, M3X0,5 TAP X 5 DP M3X0,5 TAP THRU THRU MOUNT FOR M2,5 SHS 5,2 DIA BORE X 2,75 DP (OPPOSITE SIDE) (3 PLAES) 19,3 41,5 3,7 SHOWN BELOW 6,9 2 DIA X 4 DP 8,5 15,5 3,5 4,3 6 M3X0,5 TAP X 5 DP (MAX) M3X0,5 TAP THRU THRU MOUNT FOR M2,5 SHS 5,2 DIA BORE X 2,75 DP (OPPOSITE SIDE) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 PATTERN 1 15

17 BS2000 Series 12mm Bore Style S End Mount Part Number Standard Stroke Length (mm) A B BS2S12x 2,5 5 7, , ,5 41 BS2S12x 17, , , ,5 56 BS2S12x 32, , , , ,5 76 All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection M5X0,8 TAP 5 DP TOOLING PLATE 5 5,2 SENSOR TRAK 4,3 0,8 A 19,7 10 B 12,3 L 12 9,5 3,5 4 L LOATOR HOLE 2 DIA X 3 DP 3,5 14,8 37, L 25,4 18 LOATOR HOLE 2 DIA X 5 DP M3X0,5 TAP THRU SHOWN BELOW M4X0,7 TAP THRU THRU MOUNT FOR M3X0,5 SHS 5,65 DIA BORE X 2,5 DP (OPPOSITE SIDE) 25,3 9,5 2 DIA X 5 DP 47, ,5 5,5 7, ,7 SHOWN BELOW 12,7 3,7 M3X0,5 TAP X 7 DP (MAX) M4X0,7 TAP THRU THRU MOUNT FOR M3X0,5 SHS 5,65 DIA BORE X 3,5 DP (OPPOSITE SIDE) M4X0,7 TAP X 10 DP USE DISRETION WHEN THIS IN A HORIZONTAL APPLIATION Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 16

18 BS2000 Series 12mm Bore Style B Side Mount Part Number Standard Stroke Length (mm) A B D E BS2B12x 2,5 5 7, , , BS2B12x 17, , , , BS2B12x 32, , , , , All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection TOOLING PLATE M5X0,8 TAP X 5 DP SENSOR TRAK MUST BE REMOVED FOR THRU M4X0,7 TAP THRU THRU MOUNT FOR M3X0,5 SHS 5,65 DIA BORE X 3,5 DP (OPPOSITE SIDE) (E PLAES) LOATOR HOLE 2 DIA X 5 DP M4X0,7 TAP THRU THRU MOUNT FOR M3X0,5 SHS 5,65 DIA BORE X 2,5 DP (OPPOSITE SIDE) LOATOR HOLE 2 DIA X 3 DP M3X0,5 TAP THRU SHOWN BELOW 2 DIA X 5 DP M3X0,5 TAP X 7 DP (MAX) M4X0,7 TAP THRU THRU MOUNT FOR M3X0,5 SHS 5,65 DIA BORE X 3,5 DP (OPPOSITE SIDE) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 17

19 BS2000 Series 12mm Bore Style T Thin Mount Part Number Standard Stroke Length (mm) A B BS2T12x 2,5 5 7, , ,5 41 BS2T12x 17, , , ,5 56 BS2T12x 32, , , , ,5 76 All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection TOOLING PLATE 2 DIA X 3 DP SENSOR TRAK M3X0,5 X 5,5 DP (4 PLAES) M5X0,8 TAP X 5 DP LOATOR HOLE 2 DIA X 5 DP M3X0,5 TAP THRU M4X0,7 TAP THRU THRU MOUNT FOR M3X0,5 SHS 5,65 DIA BORE X 2,5 DP (OPPOSITE SIDE) M3X0,5 TAP X 7 DP (MAX) M5X0,8 TAP X 5 DP SHOWN BELOW 2 DIA X 5 DP M4X0,7 TAP THRU THRU MOUNT FOR M3X0,5 SHS 5,65 DIA BORE X 3,5 DP (OPPOSITE SIDE) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 18

20 BS2000 Series 20mm Bore Style S End Mount Part Number Standard Stroke Length (mm) A B BS2S20x ,5 62,5 45 BS2S20x ,5 77,5 60 BS2S20x ,5 97,5 80 BS2S20x ,5 122,5 105 All dimensions shown in millimeters unless otherwise noted. TOOLING PLATE Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection 8 7,3 M5X0,8 TAP X 5 DP SENSOR TRAK 25 A 16 LOATOR HOLE 3 DIA X 9 DP 5 5,6 1 14,4 B 15 L L 13 5 LOATOR HOLE 3 DIA X 3 DP (1 PLAE) L M4X0,7 TAP THRU M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) 60,8 12,3 M4X0,7 TAP X 7 DP (MAX) ,5 M5X0,8 TAP X 12 DP USE DISRETION WHEN THIS IN A HORIZONTAL APPLIA- TION 32, DIA X 5 DP M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) ( BORE NOT AVAILABLE ON 15MM STROKE AND SHORTER) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 19

21 BS2000 Series 20mm Bore Style B Side Mount Part Number Standard Stroke Length (mm) A B D E BS2B20x ,5 62, BS2B20x ,5 77, BS2B20x ,5 97, BS2B20x ,5 122, All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection TOOLING PLATE 5,2 0, ,4 8 7,3 15 L M5X0,8 TAP 5 DP A B SENSOR TRAK MUST BE REMOVED FOR THRU M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) (E PLAES) 12,6 L L 19,5 39 LOATOR HOLE 3 DIA X 9 DP M4X0,7 TAP THRU SHOWN BELOW M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) 31,9 12,6 3 DIA X 5 DP 60,8 D ,3 3 DIA X 3 DP ,6 M4X0,7 TAP X 7 DP (MAX) 7 5 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) ( BORE NOT AVAILABLE ON 15MM STROKE AND SHORTER) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 20

22 BS2000 Series 20mm Bore Style T Thin Mount Part Number Standard Stroke Length (mm) A B BS2T20x ,5 62,5 45 BS2T20x ,5 77,5 60 BS2T20x ,5 97,5 80 BS2T20x ,5 122,5 105 All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection M4X0,7 TAP X 8,5 DP (4 PLAES) LOATOR HOLE 3 DIA X 3 DP TOOLING PLATE SENSOR TRAK M5X0,8 TAP X 5 DP LOATOR HOLE 3 DIA X 9 DP M4X0,7 TAP THRU M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) M4X0,7 TAP X 7 DP (MAX) M5X0,8 TAP X 5 DP LOATOR HOLE 3 DIA X 5 DP M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) ( BORE NOT AVAILABLE ON 15MM STROKE AND SHORTER) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 21

23 BS2000 Series 25mm Bore Style S End Mount Part Number Standard Stroke Length (mm) A B D BS2S25X ,2 68,0 50,13 51,7 BS2S25X ,2 83,0 65,13 66,7 BS2S25X ,2 103,0 85,13 66,7 BS2S25X ,2 128,0 110,13 66,7 BS2S25X ,2 153,0 135,1 66,7 BS2S25X ,2 178,0 160,13 66,7 BS2S25X ,2 203,0 185,13 66,7 All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection 1,1 30,0 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) 8 7,3 18,4 A B 1/8-28 BSPP TAP X 8,5 DP (1/8-27 NPT S AVAILABLE SPEIFY NPT OPTION) M6X1 TAP X 15 DP 16,1 8 LOATOR HOLE 3 DIA X 4,5 DP 25,3 6,0 66,3 67,4 35,0 35,0 46,6 23,1 16,1 7,0 LOATOR HOLE 4 DIA X 5 DP SHOWN BELOW 38,9 "D" 12,7 21,0 5,6 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) (THIS TAP & BORE NOT AVAILABLE ON 15MM STROKE AND SHORTER) 16,1 M5X0,8 TAP X 7 DP (MAX) 35,0 20,0 SHOWN 14,0 BELOW 8,0 3 DIA X 5 DP (4 PLAES) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 22

24 BS2000 Series 25mm Bore Style B Side Mount Part Number Standard Stroke Length (mm) A B D E F BS2B25X ,2 68, , ,7 BS2B25X ,2 83,0 19,0 65, ,7 BS2B25X ,2 103,0 19,0 85, ,7 BS2B25X ,2 128,0 19,0 110, ,7 BS2B25X ,2 153,0 19,0 135, ,7 BS2B25X ,2 178,0 19,0 160, ,7 BS2B25X ,2 203,0 19,0 185, ,7 All dimensions shown in millimeters unless otherwise noted. 8 7,3 1,1 30,0 25,3 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) 18,4 1/8-28 BSPP TAP X 8.5 DP (1/8-27 NPT S AVAILABLE SPEIFY NPT OPTION) A B 26,8 Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection M6X1 TAP X 10 DP THRU MOUNT FOR M5X0,8 SHS10 DIA BORE X 5,5 DP (OPPOSITE SIDE) (E PLAES) 16,1 8 16,1 7,0 35,0 LOATOR HOLE 4 DIA X 5 DP LOATOR HOLE 3 DIA X 4,5 DP 38,9 "F" 7,0 D 19,0 12,7 35,0 66,3 67,4 32,6 23,1 46,6 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) (THIS TAP & BORE NOT AVAILABLE ON 15MM STROKE AND SHORTER) 16,1 M5X0,8 X 7 DP TAP THRU 35,0 20,0 8,0 14,0 3 DIA X 5 DP (4 PLAES) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 23

25 BS2000 Series 25mm Bore Style T Thin Mount Part Number Standard Stroke Length (mm) A B D BS2T25X ,2 68,0 50,13 51,7 BS2T25X ,2 83,0 65,13 66,7 BS2T25X ,2 103,0 85,13 66,7 BS2T25X ,2 128,0 110,13 66,7 BS2T25X ,2 153,0 135,1 66,7 BS2T25X ,2 178,0 160,13 66,7 BS2T25X ,2 203,0 185,13 66,7 All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection 3 DIA X 4,5 DP 10,0 10,5 10,0 5,6 21,0 1,1 30,0 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) 25,3 18,4 A B M5X0,8 TAP X 10 DP (4 PLAES) 16,1 6,1 6,5 1/8-28 BSPP TAP X 8,5 DP (1/8-27 NPT S AVAILABLE SPEIFY NPT OPTION) 66,3 67,4 35,0 46,6 23,1 16,1 7,0 LOATOR HOLE 4 DIA X 5 DP 38,9 "D" 12,7 32,6 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 4,5 DP (OPPOSITE SIDE) (THIS TAP & BORE NOT AVAILABLE ON 15MM STROKE AND SHORTER) 16,1 M5X0,8 TAP X 7 DP 35,0 20,0 8,0 14,0 3 DIA X 5 DP (4 PLAES) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS1000 Series mounting platform - or - a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. PATTERN 2 Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. ~ PATTERN 1 24

26 BS2000 Series 40mm Bore Style S End Mount Part Number Standard Stroke Length (mm) A B BS2S40X ,0 87,5 71,1 BS2S40X ,0 107,5 91,1 BS2S40X ,0 132,5 116,1 BS2S40X ,0 157,5 141,1 BS2S40X ,0 207,5 191,1 BS2S40X ,0 257,5 241,1 All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection 10 1/8-28 BSPP TAP X 8,5 DP (1/8-27 NPT S AVAILABLE SPEIFY NPT OPTION) 1,9 44,5 24,5 22 A B M5X1 TAP X 15 DP 16,1 8 LOATOR HOLE 4 DIA X 6 DP 37,6 29,6 9,5 BORE DEPTH MEASURED FROM BOT- TOM OF 3,5 DEEP POKET 24,1 8,0 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 8 DP 52,0 LOATOR HOLE 4 DIA X 5 DP 54,9 24,1 M5X0,8 X 9 DP (2 PLAE) 71,0 36,0 52,0 8,0 7,3 87,6 90,2 15,9 15,0 4 DIA X 5 DP 30,0 48,6 46,0 24,1 32,1 64,6 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 5,5 DP (OPPOSITE SIDE) Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 25

27 BS2000 Series 40mm Bore Style B Side Mount Part Number Standard Stroke Length (mm) A B D E BS2B40X ,0 87, ,13 2 BS2B40X ,0 107,5 21,0 91,13 4 BS2B40X ,0 132,5 21,0 116,13 4 BS2B40X ,0 157,5 21,0 141,13 4 BS2B40X ,0 207,5 21,0 191,13 4 BS2B40X ,0 257,5 21,0 241,13 4 All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection 1/8-28 BSPP TAP X 8,5 DP (1/8-27 NPT S AVAILABLE SPEIFY NPT OPTION) 24,5 1,9 44,5 10,0 22 A B M6X1 TAP X 10 DP THRU MOUNT FOR M5X0,8 SHS 10 DIA BORE X 5,5 DP (OPPOSITE SIDE) (E PLAES) 24,1 37,6 29,6 8,0 40,1 36,0 52,0 52,0 36,0 87,6 90,2 64,6 BORE DEPTH MEASURED FROM BOTTOM OF 3,5 DEEP POKET 24,1 8,0 LOATOR HOLE 4 DIA X 5 DP M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 8 DP LOATOR HOLE 4 DIA X 6 DP 54,9 24,1 M5X0,8 TAP X 9 DP D 71,0 36,0 52,0 8,0 21,0 15,9 7,3 15,0 4 DIA X 5 DP 30,0 48,6 32,1 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 5,5 DP (OPPOSITE SIDE) SHOWN BELOW PATTERN Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: Pattern 1: Adapts to a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 26

28 BS2000 Series 40mm Bore Style T Thin Mount Part Number Standard Stroke Length (mm) A B BS2T40X ,0 87,5 71,13 BS2T40X ,0 107,5 91,13 BS2T40X ,0 132,5 116,13 BS2T40X ,0 157,5 141,13 BS2T40X ,0 207,5 191,13 BS2T40X ,0 257,5 241,13 All dimensions shown in millimeters unless otherwise noted. Dowel Pin Locator Holes are designed for location and additional shear strength. First Angle Projection M6X1 TAP X 14 DP (4 PLAES) 12,0 12,0 5,6 LOATOR HOLE 4 DIA X 6 DP 18,5 37,0 44,5 A B 24,1 1, ,6 29,6 9,5 BORE DEPTH MEASURED FROM BOTTOM OF 3,5 DEEP POKET 24,1 8,0 52,0 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 8 DP LOATOR HOLE 4 DIA X 5 DP 54,9 24,1 M5X0,8 X 9 DP (2 PLAE) 71,0 36,0 52,0 8,0 15,9 7,3 87,6 90,2 1/8-28 BSPP TAP X 8, 5 DP (1/8-27 NPT AVAILABLE, SPEIFY NPT OPTION) 15,0 30,0 4 DIA X 5 DP 48,6 SHOWN BELOW 32,1 M5X0,8 TAP THRU THRU MOUNT FOR M4X0,7 SHS 8 DIA BORE X 5,5 DP (OPPOSITE SIDE) 64,6 Easy Multi-Axis Assemblies Both surfaces on the plate have mounting patterns: PATTERN Pattern 1: Adapts to a BS2000 Series, Style B cylinder, both of the same bore size. Also can be used for general purpose mounting. Pattern 2: Adapts to a BS2000 Series, Style B cylinder of the same bore size. Also can be used for general purpose mounting. PATTERN 2 ~ PATTERN 1 27

29 BS2000 Series Load Ratings Moment Loads Bore Size Sroke (mm) Push Max. kgf (lbf) Pull Max. kgf (lbf) _ oefficient of friction Basic Dynamic Load Rating kgf (lbf) o Basic Static Load Rating kgf (lbf) Ma kgf*m (lbf*in) static Da mm (in) Mb kgf*m (lbf*in) static 8mm 2,5-15 4,25 3,2 See *Note ,06 36,5 0,06 17,5-30 (9.36) (7.02) Below (72) (132) (5) 51,5 (5) 12mm 20mm 25mm 40 *Note: 2, ,5 17, ,9 See *Note ,1 (19.89) (15.21) Below (198) (308) (8.7) 53,5 32, , ,5 See *Note , (104) (87) Below (330) (506) (17) See *Note ,5 84,6 (3.33) (165) (139) Below (595) (903) (43.4) 109,6 (4.31) ,6 (5.3) 48 49,6 (1.95) ,6 (2.54) ,6 (6.28) ,6 (7.27) , See *Note , (423) (355) Below (992) (1477) (86.8) 135, , ,5 65,5 0,1 (8.7) 0,2 (17) 0,5 (43.4) 1 (86.8) Mc kgf*m (lbf*in) static 0,07 (6) 0,15 (13) 0,3 (26) 1 (86.8) 2 (173.6) Dc mm (in) Theoretical coefficient of friction of the bearing for loads >.05 is <.004. Increased frictional resistance due to moment loads and the frictional resistance of the cylinder are additional to the bearing resistance. 8 (.315) 11 (.433) 13 (5.1) 15,9 (.63) 22,2 (.875) 28

30 BS2000 Series Load Ratings Moment Loads Downward basic loads equal and o. For lateral loading, dynamic load rating equals 0,82 and static load rating equals 0,76 o. For upward loading, dynamic load rating equals 0,78 and static load rating equals 0,70 o. The slide does not increase the push or pull capabilities of the pneumatic system. Flow controls are recommended to improve the life of the overall system if high loads and/or speeds are expected. Basic dynamic load rating of the slide is defined as a load whose direction and magnitude are constant and under which 90% of the slides traveled 50 x 10 3 meters (1.9 million inches) without suffering from material damage due to rolling contact fatigue. Life is increased when moment loads are observed. Basic static load rating of the slide is defined as the static load which gives a prescribed contact stress at the center of contact area between the rolling element and the raceway which are receiving the maximum load. Basic loads and moment arm lengths are assumed centered on slide carriage. Moment and load directions are as illustrated: La, Lb and Lc are distances from tooling plate to loading point. Fa Da Ma BASI UPWARD OR DOWNWARD LOAD Mc Formulas for allowable static loads in kg: Fa = Ma(1000) La+Da Fb =Mb(1000) Lb+Da Fc = Mc(1000) Lc+Dc For example: 20mm x 30mm Stroke Part No.: BS2_20x30 Fb La Mb Fc Lc Dc BASI LATERAL LOAD (Specify S, B or T) Da = 63mm Dc = 13mm If La, Lb, or Lc = 0 Then: Fa =.2(1000) = 3,2 kgf = 7 lbf 63 Fb =.2(1000) = 3,2 kgf = 7 lbf 63 Fc =.3(1000) = 23 kgf = 51 lbf 13 Lb Da AUTION! Forces resulting from inertia must be considered in your application. Use equipment within specifications. Reference: 1 kgf = 9,807N = lbf 1 mm = in 1 kgf*m = 9,807 N*m 1 lbf*in = 0,0115 kgf*m 1 kgf*m = 86.8 lbf*in 29

31 MPA Available on all BS1000 Series and BS2000 Series, B style only Multi-Position ylinder oncept: BS2 B style shown POSITION 1 FULL STROKE POSITION 3 Factory Assembled and tested MPA Ordering Suffix: Stroke length: Ordering Example: MPA Must be shorter than BS cylinder stroke specified BS2B12x25MPA10 YLINDER Y A B MPA YLINDER SENSOR READY YLINDER X D BS YLINDER 1000 OR 2000 SERIES POSITION 2 ylinder X =Ball Slide ylinder which contains full stroke ylinder Y =ylinder Multi Position ylinder which creates position 2, ylinder Y internally pushes ylinder X piston forward Example: 1. Fully retracted, position 1 2. Usually a low constant pressure is applied to Port D, to prevent over travel or backlash in the middle increment 3. Send normal pressure to Port A, position 2 4. Send normal pressure to Port, position 3 5. By relieving pressure to Port A and Port unit will retract, note 2 - or - you can retract unit via Port D with full pressure 6. Port B is a vent only 7. onsult your local distributor to work through this schematic. They can also advise you on other control valve techniques for your specific application. Piston Area mm 2 (in 2 ) Bore Push Pull 50 (.08) 37 (.06) 113 (.17) 85 (.13) 314 (.49) 263 (.40) 491 (.76) 412 (.64) 1257 (1.94) 1056 (1.64) Reference: Dimensional Information on the following page Multi-Piston ylinder MPA A YLINDER Y MPA YLINDER SENSOR READY B YLINDER X D BS YLINDER 1000 OR 2000 SERIES Ordering Suffix: Stroke length: Ordering Example: MPA Must be the same stroke length as the BS cylinder stroke specified BS2B12x25MPA25 ylinder X =Ball Slide cylinder ylinder Y =ylinder Multi-Piston cylinder with the same stroke as the Ball Slide ylinder Piston Area mm 2 (in 2 ) Example: 12mm Bore 1. Air pressure to port D fully retracts the cylinder with the power of one piston. Piston Area 85mm 2 2. The power of the piston is increased when air is supplied simultaneously to ports A and. Piston Area 198mm 2 (two cylinders) 3. Use Dimensional Information on the following page for reference. 4. Standard 4 way valve circuit 5. Port B is a vent only Bore Push Pull 87 (.14) 37 (.06) 198 (.3) 85 (.13) 577 (.89) 263 (.40) 903 (1.40) 412 (.64) 2313 (3.58) 1056 (1.64) Reference: Dimensional Information on the following page 30

32 MPA /Additional Option MPA Option - Dimensional Information OPTIONAL OMTRONI LIMIT SENSOR Stroke increments are obtained using internal spacers in the MPA cylinder option. Y onsult the factory with any questions. X BS YLINDER MPA YLINDER 1000 OR 2000 SERIES SENSOR READY Z RELIEF 8mm Bore Standard Stroke Length X Y Z BS1000 or BS2000- Style B only 2,5 5 7, , , , , ,6 12mm Bore Standard Stroke Length X Y Z BS1000 or BS2000- Style B only 2,5 5 7, , , , , , , , , ,4 18,6 20mm Bore Standard Stroke Length X Y Z BS1000 or BS2000- Style B only ,6 25mm Bore Standard Stroke Length X Y Z BS1000 or BS2000- Style B only mm Bore Standard Stroke Length X Y Z BS1000 or BS2000- Style B only

33 MPA / Additional Options Flow ontrols Metered out flow controls only Port A B M ,1 G18 25,4 23,4 Installation locations: OMPAT AIR B OMPAT AIR P3 BOTH ENDS Factory Installed Option P Example: P1, P2, or P3 Ordering Suffix P A P1 HEAD END ONLY P2 AP END ONLY Hydraulic Seals Seal material is Nitrile and Urethane. Moderate resistance to abrasion, high pressure and shock. Low temperature decreases flexibility. Note: 20, 25, and 40mm bore only HYD Ordering Prefix: HYD Material: Nitrile and Urethane Rating: -20º - 120º (0ºF - 250ºF) Application Specific Modified Ball Slide ylinder Examples onsult the factory with your unique ball slide application. We can promptly quote a cylinder with your custom requirements. Examples include: Extra high load capacities Double carriages ustom tooling plates, sliding element brackets Multi-axis assemblies Larger bore sizes Longer stroke lengths 32

34 Sensors Standard Limit Sensors Low ost and compact size Dual LED indicators for power and signal ircuit protection/surge and polarity High-flex robotic grade cable with 4.8mm (3/16 ) bend radius. 105 strand primaries. E compliant / IP67 and NEMA 6 rated 100% solid state device for maximum life 3 cord options (Shown with Quick Disconnect Option) Sourcing Sinking Part No. WSKL WSKLP WSKL3 WSKLPS WSL WSLP WSL3 WSLPS Sensor Type (Wiring diagrams and definitions on page 5) NPN PNP Quick Disconnect * * * * ord Types 1 Meter 3 Meter *NOTE: Mating 3 socket recepticle available, part number R3. Optional Quick Disconnect Sensor able with threaded, sealed connectors 3 Prong Plug #WSKLP, #WSLP, #WSKLPS, #WSLPS Part Number - Specify K or WS_LP WS_LPS 3 denotes 3 meter cable 3 Socket Receptacle For use with: #WSKLP, #WSLP, #WSKLPS, #WSLPS, #HSK, #HS, #WSKLRPS, #WSLRPS Part Number R3 Sold Separately Part Number R3 Plug - 3 Prong Receptacle - 3 Socket 0,15 METERS 31,1 M8x1 (MALE ONNETION) LED INDIATOR (-) BLUE (0) BLAK (+) BROWN (-) BLUE (0) BLAK (+) BROWN 3 METERS (10 FEET) 32,1 M8x1 NUT 9,5 FEMALE ONNETION 33

35 Sensors omtronic Sensors Dimensional Information Must specify K (sinking) or (sourcing) when ordering Part Number - Specify K or WS_L 14,0 DUAL LED INDIATORS LOKING SREW 14,2 3 denotes 3 meter cable 1 OR 3 METERS (3 OR 10 FEET) 3,3 DIA WS_L3 Part No. WSKL-3 - Sinking output with 3 meter cable. (+) BROWN (-) BLUE (0) BLAK SENSING FAE 6,0 Part Number Parameters Operating Voltage urrent onsumption On Off Switching urrent Voltage Drop Specifications ompact Standard Limit Sensors NPN (sinking) WSKL, WSKL3, WSKLP, WSKLPS 16mA (24V) 7mA (24V) 5-24 VD 100mA Max 1.5 V 100mA PNP (sourcing) WSL, WSL3, WSLP, WSLPS 14mA (24V) 7mA (24V) Operating Frequency 1 KHz Max Switch Logic Sinking, Normally Open Sourcing, Normally Open LED Funchtion Green Red Power On Switch Active Operating Temperature 0 to 70 ircuit Protection Reverse/Polarity / Surge Absorber Environmental IE standard IP67, NEMA 6P Wire Type High flex, 24 AWG / 105 strand primary Housing Material Zinc diecast Housing olor ode Black Silver Shock Resistance Vibration Strength 30G Max 9G Max Wiring Diagrams and Definitions For units with flying leads NPN Output Sinking (K) PNP Output Sourcing () (+) BROWN +5 TO +24 VD (+) BROWN +5 TO +24 VD (0) BLAK LOAD (0) BLAK (-) BLUE LOAD (-) BLUE Ideal for complex controls utilizing multiple power supplies. A sinking output sensor complete a circuit by connecting the load to ground. Sinking output sensors in a sequence can have different supply voltages. The ground is their common factor. Ideal for single power supply applications. A sourcing output sensor completes a circuit by connecting the load to the supply current. All sourcing output sensors must have the same supply voltage. 34

36 Life alculation by Nomograph BS1000 Series or BS2000 Series - Any stroke length Rated life of the sliding element can be readily calculated from following graph: Traveling distance per minute 2Sn 1 x Rated life in hours Lh F Note: Nomograph estimates life expectancy of the ball slide element only. Life expectancy of additional elements such as, actuator, flow controls or seals is not derated according to these calculations. :Basic dynamic load rating, kgf F: Applied load, kgf F= fw F fw: Load factor (see Load orrection Factors page) Fc: Theoretically calculated load, kgf S: Stroke length, mm n 1 : Number of strokes per minute, cpm Lh: Rated life in hours Example: alculation of the rated life of BS2B20x30 under the following operating conditions: Downward load: 60 kgf Stroke length: 30mm Number of strokes per minute: 20 cpm The basic dynamic load rating of this rolling guide is = 150kgf (see BS2 Load Rating pages) and the downward load is F = 60 kgf Therefore, = 150 = 2.5 F 60 2 Sn 1 X 10-3 = 2 X 30 X 20 X 10-3 = 1.2 On the above nomograph, from the intersection point of the line /F = 2.5 and the line 2Sn 1 x 10-3 = 1.2, the rated life in hours, Lh, can be obtained as approximately hours. 35