MXE SCREW DRIVE ACTUATORS

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1 MXE SCREW RIVE ACTUATORS S SOLI BEARING P PROILE RAIL LINEAR SOLUTIONS MAE EASY

2 THE MXE ELECTRIC ACTUATOR ESIGNE TO OUTLAST EVERY ROLESS ACTUATOR ON THE MARKET The MXE electric actuator is exactly what you expect from the industry s number one rodless supplier. esigned with our exclusive ENURANCE TECHNOLOGY SM features, the MX delivers superior performance to meet the most demanding applications. Nobody knows rodless like Tolomatic, and the MX proves it. URABLE BEARINGS. Two bearing choices to match your application needs. Solid bearing design optimizes stress distribution for optimal performance. Profiled rail design uses recirculating ball technology to reduce friction and extend actuator life. URABLE BANS. Stainless steel bands are stronger and will not elongate like elastomer (non-metallic) bands, providing a reliable seal over the life of the actuator. S-SOLI BEARING Large bearing surface contact area optimizes stress distribution on bearing for long service life Large carrier mounting pattern for more load stability and compatibility with existing BCS applications Engineered bearing material does not require additional lubrication P-PROILE RAIL Recirculating ball bearings with reduced friction for reliable service life High load and bending moment capacities Low profile to fit your application High precision bearings feature smooth, low breakaway motion Solid bearings are field replaceable Our broad line of MX products includes electric actuators (belt-drive & screwdrive) and pneumatic rodless cylinders. World class product performance, fifteen days built-to-order and legendary customer service... what you expect from the leader... Tolomatic! MXE_

3 SELECT THE PERORMANCE YOU NEE Choose from: Two Bearing Models Six Actuator Sizes Built to Your Specified Stroke Length MOMENT & LOA CAPACITY COMPARISON Graph for model comparison, data from MXE actuator 2, 1,8 1, Mx My Mz z 22 Nm CONTENTS Introduction...2 Comparison...3 S Solid Bearing eatures... P Profiled Rail eatures... S Moment and Load Capacity...8 MAX. BENING MOMENT (in.-lbs.) 1, 1,2 1, 8 z MAX. z [LOA] (lbs.) Nm P Moment and Load Capacity...1 Specifications...13 Tube Clamp Reqirements...1 Screw Critical Speed Capacities...17 S Solid Bearing imensions...27 P Profiled Rail Bearing imensions Tolomatic MX Electric Actuator Model Mx My Mz z S P 2 Inline Motor Mounting imensions...31 S Reverse Parallel Motor Mounting imensions...35 P Reverse Parallel Motor Mounting imensions... Switches...5 Bearing Type Solid Bearing Profiled Rail Moment Moderate High Capacity Mx Capacity Ideal Side Loads High Moment Loads Applications Moderate or Light High Speeds with Loads Heavy Loads Guided Loads High Precision Product eatures Page MXE_ Page MXE_ Application ata Worksheet...7 Selection Guidelines...8 S Adjustment Procedures...9 Service Parts...5 Ordering MXE_3

4 MXE-S SOLI BEARING SCREW ACTUATOR The MXE-S rodless electric screw-drive actuator is designed for applications requiring moderate load carrying and guidance. The MXE-S actuator utilizes two field replaceable solid bearings that optimize stress distribution for optimal performance. Built-to-order in stroke lengths up to.5m (178"). Endurance Technology features are designed for maximum durability to provide extended service life. LIGHTWEIGHT ALUMINUM ESIGN Clear anodized extrusion design is optimized for rigidity and strength STAINLESS STEEL BAN Exterior dust band made of fatigue resistant, durable, flexible and corrosion resistant stainless steel RETAINE UST BAN Retained dust band keeps contaminants from entering the actuator interior, protecting components for reduced maintenance and increased uptime LARGE LEXIBLE MOUNTING PATTERN Carrier gives more load stability Compatibility with existing BCS applications More fastening options UST WIPER ormed end cap and side dust wipers keep contaminants from entering the actuator s internal area NON-WEAR BAN RETENTION Magnetically retained band is not subject to wear as are mechanically retained systems MULTIPLE SCREW TECHNOLOGIES YOU CAN CHOOSE: Solid nuts of engineered resins for quiet performance at the lowest cost - 5 choices Ball nuts offer positioning accuracy and repeatability with longer life, low-backlash available - 3 choices MXE_

5 MAXIMUM URABILITY INCH OR METRIC MOUNTING Your choice of inch (US standard) or metric mounting to the carrier YOUR MOTOR HERE YOU CAN CHOOSE: Motor or gearbox supplied and installed by Tolomatic Specify the device to be installed and actuator ships with proper mounting hardware - MXE is a Your Motor Here actuator for easy in-line motor installation. Check our website ( for complete YMH information Specify and ship your device to Tolomatic for factory installation NON-BINING BEARING ARMS Bearings are tensioned indirectly, providing bind free adjustment MOTOR ORIENTATION YOU CAN CHOOSE: In-line option directly couples the driving shaft and is a one-piece housing construction for optimum alignment and support of the motor Reverse-parallel option minimizes the overall length and offers a 1:1 or 2:1 belt ratio TRAPEZOIAL BEARINGS Trapezoidal design maximizes bearing surface area for less pressure on bearing surfaces; less pressure results in less wear Engineered bearing material has low static and dynamic friction with low wear properties for long lasting, smooth operation Bearings are field replaceable for extended service life INTERNAL MAGNETS Standard feature that allows sensor installation on the open side or bottom of the extrusion OPTIONS NOTE: Boxed letters indicate ordering codes AUXILIARY CARRIER C 2X higher z (load) capacity High bending moment capacity LOATING MOUNT L Compensates for non-parallelism between MX actuator and externally guided load TUBE CLAMPS TC Used for intermediate support lush with bottom of actuator to retain low profile rop-in, adjustable mounting locations (MXE1 uses T-nuts with mounting plates) MOUNTING PLATES MP To provide clearance for motor and mount Use in conjunction with tube clamps SWITCHES Wide variety of sensing choices: Reed, Solid State PNP or NPN, all available normally open or normally closed lush mount, drop-in installation Bright LEs, power & signal indication CE rated, RoHS compliant MXE_5

6 MXE-P PROILE RAIL SCREW ACTUATOR Endurance Technology features are designed for maximum durability to provide extended service life. The MXE-P rodless electric screw-drive actuator is designed for applications requiring moderate to heavy load carrying and guidance. The MXE-P actuator features a profiled rail system with recirculating ball linear guides for optimal performance. Built-to-order in stroke lengths up to.5m (178"). INTERNAL MAGNETS Standard feature that allows sensor installation on the open side or bottom of the extrusion UST WIPER ormed end cap and side dust wipers keep contaminants from entering the actuator s internal area STAINLESS STEEL BAN Exterior dust band made of fatigue resistant, durable, flexible and corrosion resistant stainless steel LIGHTWEIGHT ALUMINUM ESIGN Clear anodized extrusion design is optimized for rigidity and strength RECIRCULATING BALL BEARINGS Recirculating ball bearings are used to reduce friction and extend actuator life esigned with a grease pocket between ball elements to reduce friction, noise and maintenance Large permissible moment loads High speed operation, low heat generation High precision, smooth, low friction motion INCH OR METRIC MOUNTING Your choice of inch (US standard) or metric mounting to the carrier MXE_

7 MAXIMUM URABILITY LOW CARRIER HEIGHT Reduces overall actuator envelope Large mounting pattern for excellent load stability YOUR MOTOR HERE YOU CAN CHOOSE: Motor or gearbox supplied and installed by Tolomatic Specify the device to be installed and actuator ships with proper mounting hardware - MXE is a Your Motor Here actuator for easy in-line motor installation. Check our website ( ymh) for complete information Specify and ship your device to Tolomatic for factory installation MOTOR ORIENTATION YOU CAN CHOOSE: In-line option directly couples the driving shaft and is a one-piece housing construction for optimum alignment and support of the motor Reverse-parallel option minimizes the overall length and offers a 1:1 or 2:1 belt ratio RETAINE UST BAN Retained dust band keeps contaminants from entering the actuator interior, protecting components for reduced maintenance and increased uptime NON-WEAR BAN RETENTION Magnetically retained band is not subject to wear as are mechanically retained systems Immediate band engagement and release results in less drag on carrier for lower friction force during initial carrier movement MULTIPLE SCREW TECHNOLOGIES YOU CAN CHOOSE: Solid nuts of engineered resins offer quiet performance at the lowest cost - 5 choices Ball nuts offer positioning accuracy and repeatability with longer life, low-backlash available - 3 choices OPTIONS AUXILIARY CARRIER C 2X higher z (load) capacity High bending moment capacity MIRRORE CARRIER BIR Bracket in Reverse (Carrier) (Mirrored) SWITCHES Wide variety of sensing choices: Reed, Solid State PNP or NPN, all available normally open or normally closed lush mount, drop-in installation Bright LEs, power & signal indication CE rated, RoHS compliant NOTE: Boxed letters indicate ordering codes TUBE CLAMPS TC Used for intermediate support lush with bottom of actuator to retain low profile rop-in, adjustable mounting locations (MXE1 uses T-nuts with Mounting Plates) MOUNTING PLATES MP To provide clearance for motor and mount Use in conjunction with tube clamps MXE_7

8 S SOLI BEARING MOMENT AN LOA CAPACITY STANAR CARRIER SIZE MAXIMUM BENING MOMENTS MAX. LOA Mx My Mz z N-m N-m N-m N , , ,313 MAX. MAXIMUM BENING MOMENTS LOA SIZE Mx My Mz z in-lbs in-lbs in-lbs lbf , , The above ratings are the maximum values for shock-free, vibrationfree operation in a typical industrial environment, which must not be exceeded even in dynamic operation. Contact Tolomatic for assistance in selecting the most appropriate actuator for your application. The moment and load capacity of the actuator s bearing system is based on an L1 life of 5,, linear meters of travel. Life of the actuator will vary for each application depending on the combined loads, motion parameters and operating conditions. The load factor (L ) for each application must not exceed a value of 1 (as calculated below). Exceeding a load factor of 1 will diminish the actuator s rated life. L Mx My Mymax = Mxmax Mz y Mzmax ymax z < 1 z max With combined loads, L must not exceed the value 1. ACTUATOR SIZING sizeit.tolomatic.com for fast, accurate actuator selection or call Tolomatic ( ) with application information. We will provide any assistance needed to determine the proper MXE screw-driven actuator. MXE_

9 S SOLI BEARING MOMENT AN LOA CAPACITY C AUXILIARY CARRIER ISTANCE BETWEEN CARRIERS AUXILIARY CARRIER BENING MOMENTS WITH INCREASE ISTANCE BETWEEN CARRIERS MIN. MAXIMUM BENING MAX. MOMENTS* LOA Mxa Mya Mza za mm N-m N-m N-m N , , , ,2 SIZE MIN. MAXIMUM BENING MAX. MOMENTS* LOA Mxa Mya Mza za in in-lbs in-lbs in-lbs lbf ,5 1, ,913 1, ,79 2, ,17,7,7 1, SIZE *At minimum distance see graph below for complete information Mya & Mza MOMENT (N-m) , 1, 1,5 1, ISTANCE BETWEEN CARRIERS (in) ISTANCE BETWEEN CARRIERS (mm) ,5 5, 7,5 1, Mya & Mza MOMENT (in-lbs) Ratings were calculated with the following conditions: 1.) Coupling between carriers is rigid. 3.) Coupling device applies no 2.) Load is equally distributed between carriers. misalignment loads to carriers. 12,5 15, The above ratings are the maximum values for shock-free, vibrationfree operation in a typical industrial environment, which must not be exceeded even in dynamic operation. Contact Tolomatic for assistance in selecting the most appropriate actuator for your application. With combined loads, L must not exceed the value 1. L = Mx My Mxmax Mymax Mz y Mzmax ymax z < 1 z max MXE_9

10 P PROILE RAIL MOMENT AN LOA CAPACITY Mating surface of mounted component must maintain a flatness of at least.15" [. mm] STANAR CARRIER MAXIMUM BENING MOMENTS MAXIMUM LOA Mx My Mz y z N-m N-m N-m N N ,99 1, ,531 2, ,27 3, ,51, ,75 5,75 SIZE MAXIMUM BENING MOMENTS MAXIMUM LOA Mx My Mz y z in-lbs in-lbs in-lbs lbf lbf ,3 1, ,913 1, ,83 3,83 1,1 1,1 3 1,19 5,339 5,339 1,292 1,292 SIZE The above ratings are the maximum values for shock-free, vibrationfree operation in a typical industrial environment, which must not be exceeded even in dynamic operation. Contact Tolomatic for assistance in selecting the most appropriate actuator for your application. SPEE ACTOR OR APPLICATIONS WITH HIGH SPEE OR SIGNIICANT SHOCK AN VIBRATION: Calculated values of loads and bending moments must be increased by speed factor from the graph at right to obtain full rated life of profiled rail bearing system. SPEE ACTOR LINEAR SPEE (mm/sec) 5 LOW 1 MEIUM S H O C K A N V I B R A T I O N LINEAR SPEE (in/sec) PROILE RAIL LUBRICATION Proper lubrication of profiled rail bearing system is essential for normal operation and achievement of full rated life of MX--P actuators. Lubrication should be performed at intervals of 11, meters of travel or once every year, whichever occurs first. However, operating conditions such as high speed or significant shock and vibration may require more frequent lubrication. Please consult Tolomatic for recommendations. Recommended grease types: 1. Refined mineral oil-based multi-purpose grease with lithium thickening agent. 2. High-grade synthetic oil-based grease with urea thickening agent. SPEE ACTOR The moment and load capacity of the actuator s bearing system is based on an L1 life of 5,, linear meters of travel. Life of the actuator will vary for each application depending on the combined loads, motion parameters and operating conditions. The load factor (L ) for each application must not exceed a value of 1 (as calculated below). Exceeding a load factor of 1 will diminish the actuator s rated life. L Mx My Mymax = Mxmax Mz y Mzmax ymax z < 1 z max With combined loads, L must not exceed the value 1. ACTUATOR SIZING sizeit.tolomatic.com for fast, accurate actuator selection or call Tolomatic ( ) with application information. We will provide any assistance needed to determine the proper MXE screw-driven actuator. MXE_

11 P PROILE RAIL MOMENT AN LOA CAPACITY Mating surface of mounted component must maintain a flatness of at least.15" [. mm] C AUXILIARY CARRIER ISTANCE BETWEEN CARRIERS MIN. MAXIMUM BENING MOMENTS* MAXIMUM LOA Mxa Mya Mza ya za mm N-m N-m N-m N N ,932 1, ,993 3, ,3 5, ,59, ,2 9, ,7 1,7 11,9 11,9 SIZE SIZE *At minimum distance see below for complete information MIN. MAXIMUM BENING MOMENTS* MAXIMUM LOA Mxa Mya Mza ya za in in-lbs in-lbs in-lbs lbf lbf ,1 1, ,22 2,22 1,138 1, ,28 3,1 3,1 1,72 1, ,23,9,9 2,28 2, ,38 9,58 9,58 2,583 2,583 AUXILIARY CARRIER BENING MOMENTS WITH INCREASE ISTANCE BETWEEN CARRIERS ISTANCE BETWEEN CARRIERS (in) 5 1, 1,5 2, 2,5 3, Mya & Mza MOMENT (N-m) ISTANCE BETWEEN CARRIERS (mm) 5 5, 1, 15, 2,, 3, Mya & Mza MOMENT (in-lbs) Ratings were calculated with the following conditions: 1.) Coupling between carriers is rigid. 3.) Coupling device applies no 2.) Load is equally distributed between carriers. misalignment loads to carriers. The above ratings are the maximum values for shock-free, vibrationfree operation in a typical industrial environment, which must not be exceeded even in dynamic operation. Contact Tolomatic for assistance in selecting the most appropriate actuator for your application. With combined loads, L must not exceed the value 1. L = Mx My Mxmax Mymax Mz y Mzmax ymax z < 1 z max MXE_11

12 LOA ELECTION ELECTION ABOUT X AXIS Mx (N-m) ELECTION (in) [at 12 in] ELECTION (mm) [at 35 mm] Mx (in-lb) ELECTION ABOUT Y AXIS My (N-m) ELECTION (in) [at 12 in] ELECTION (mm) [at 35 mm] My (in-lb) ELECTION ABOUT Z AXIS Mz (N-m) ELECTION (in) [at 12 in] ELECTION (mm) [at 35 mm] Mz (in-lb) ACTUATOR SIZING sizeit.tolomatic.com for fast, accurate actuator selection or call Tolomatic ( ) with application information. We will provide any assistance needed to determine the proper MXE screw-driven actuator. ELECTION TESTING WAS ONE UNER THESE CRITERIA: 1.) Actuator was properly mounted with distance between mounting plates within recommendations (see Tube Clamp Requirements page MXE_1) 2.) eflection was measured at 12" from center of carrier as shown MXE_

13 S & P ACTUATOR SPECIICATIONS AN BREAKAWAY TORQUE GENERAL ACTUATOR SPECIICATIONS WEIGHT CARRIER* BASE ACTUATOR** PER mm O STROKE S P S P S P kg kg kg kg kg/mm kg/mm mm C to x L S = Solid Bearing, P = Profiled Rail Bearing *including nut bracket assembly **Excluding nut bracket and carrier assembly SIZE STRAIGHT- NESS / LATNESS*** TEMP. RANGE SIZE ***Actuator mounted on a flat surface and fully restrained (See tube clamp graphs page MXE_1) L = Maximum distance between tube clamps WEIGHT CARRIER* BASE ACTUATOR** PER in O STROKE S P S P S P lb lb lb lb lb/in lb/in in to x L STRAIGHT- NESS / LATNESS*** TEMP. RANGE IP Rating - Approximately equivalent to the requirements of IP (protected against ingress of solid particles greater than.39 in (1 mm) and splashing water) RICTION ORCE S-ACTUATORS LOA WEIGHT (lbf) RICTION ORCE (N) RICTION ORCE (lbf) LOA WEIGHT (N) BREAKAWAY TORQUE ACTUATOR SERIES MXE1 MXE MXE32 MXE MXE5 MXE3 SCREW IAMETER SCREW TYPE SCREW PITCH BREAKAWAY TORQUE SINGLE CARRIER AUXILIARY CARRIER mm rev/mm N-m N-m.35 SN SN SN BN BNL SN SN SN BN BNL SN SN SN BN BNL BN BNL SN SN BN BNL BN BNL SN SN BN BNL BN BNL BN BNL SN ACTUATOR SERIES MXE1 MXE MXE32 MXE MXE5 MXE3 SCREW IAMETER SCREW TYPE SCREW PITCH BREAKAWAY TORQUE SINGLE CARRIER AUXILIARY CARRIER in rev/in oz-in oz-in. SN SN 1 1. SN BN BNL SN SN SN BN BNL SN SN SN BN BNL BN BNL SN SN BN BNL BN BNL SN SN BN BNL BN BNL BN BNL SN MXE_13

14 S & P SPECIICATIONS SCREW SPECIICATIONS ACTUATOR SERIES SCREW IAMETER SCREW TYPE SCREW PITCH SCREW LEA mm rev/in mm LEA ACCURACY mm/ 3mm BACKLASH MAX THRUST MAX STROKE mm N mm ACTUATOR SERIES SCREW IAMETER SCREW TYPE SCREW PITCH SCREW LEA LEA ACCURACY BACKLASH MAX THRUST MAX STROKE in rev/in in in/ft in lb in MXE1.35 SN SN SN MXE1. SN SN SN BN BN MXE 9.53 BNL SN SN MXE.375 BNL SN SN SN SN BN BN MXE BNL SN SN MXE BNL SN SN SN SN BN BN BNL BNL MXE BN BNL MXE. BN BNL SN SN SN SN BN BN BNL BNL MXE BN BNL MXE5.75 BN BNL SN SN SN SN BN BN BNL BNL MXE3. BN BNL BN MXE3 1. BN BNL BN BNL BNL SN SN ACTUATOR SIZING sizeit.tolomatic.com for fast, accurate actuator selection or call Tolomatic ( ) with application information. We will provide any assistance needed to determine the proper MXE screw-driven actuator. MXE_

15 S & P SPECIICATIONS RELECTE INERTIA ACTUATOR SERIES MXE1 MXE MXE32 MXE MXE5 MXE3 SCREW IAMETER SCREW TYPE SCREW PITCH IN-LINE S SOLI RELECTE INERTIA BASE ACTUATOR REV PARALLEL P PROILE RAIL IN-LINE REV PARALLEL PER mm O STROKE mm rev/in kg-cm 2 kg-cm 2 kg-cm 2 kg-cm 2 kg-cm 2.35 SN SN SN BN BNL SN SN SN BN BNL SN SN SN BN BNL BN BNL SN SN BN BNL BN BNL SN SN BN BNL BN BNL BN BNL SN MXE3 MXE5 MXE MXE32 MXE MXE1 ACTUATOR SERIES SCREW IAMETER SCREW TYPE SCREW PITCH IN-LINE S SOLI RELECTE INERTIA BASE ACTUATOR REV PARALLEL P PROILE RAIL IN-LINE REV PARALLEL PER IN O STROKE in rev/in lb-in 2 lb-in 2 lb-in 2 lb-in 2 lb-in 2. SN SN SN BN BNL SN SN SN BN BNL SN SN SN BN BNL BN BNL SN SN BN BNL BN BNL SN SN BN BNL BN BNL BN BNL SN MXE_15

16 S & P TUBE CLAMP REQUIREMENTS S SOLI BEARING ORCE ON CARRIER (lbf) sizeit.tolomatic.com for fast, accurate actuator selection 2 8 1, 1,2 1, 1, 1,8 52 LB MAX 2 LB MAX 15 LB MAX 7 LB MAX 35 LB MAX 315 LB MAX MAX ISTANCE BETWEEN CLAMPS (mm) "L" ACTUATOR SIZING 1, 1 1 ORCE ON CARRIER (N) MAX ISTANCE BETWEEN CLAMPS (in) "L" NOTE: MXE1 uses T-Nuts with mounting plates L L P PROILE RAIL BEARING ORCE ON CARRIER (lbf) 2, 1, MAX ISTANCE BETWEEN CLAMPS (mm) "L" 2 8 1, 1,2 1, 1, 1,8 1,292 LB MAX 1,1 LB MAX 73 LB MAX 59 LB MAX 9 LB MAX 217 LB MAX MAX ISTANCE BETWEEN CLAMPS (in) "L" , 1, 1 1 ORCE ON CARRIER (N) NOTE: MXE1 uses T-Nuts with mounting plates L L MXE_

17 SCREW CRITICAL SPEE CAPACITIES MXE ACME SCREW CRITICAL SPEE MXE1 SN2 STROKE (mm) TPI MAX. NUT / (turns THRUST MOEL SCREW per in) (lbf) MXE3 SN MXE5 SNO2 2 3 MXE5 & SNO1 2 3 MXE SNO2 2 2 MXE32 & SN MXE32 & SN MXE32 & SN MXE1 SN2 2 5 MXE1 SN 5 MXE1 SN MXE BALL SCREW CRITICAL SPEE STROKE (mm) TPI MAX. NUT / (turns THRUST MOEL SCREW per in) (lbf) MXE3 BN1 1 MXE3 BN2 2 3 MXE3 BN 33 MXE5 BN MXE5 BN MXE BN2 2 8 MXE BN5 5 8 MXE32 & BN SPEE (in/sec) MXE1 SN MXE32 & SN1 MXE3 SN MXE5 & SN SPEE (mm/sec) 1 SPEE (in/sec) 8 MXE BN2 MXE3 BN1 2 SPEE (mm/sec) 1 2 MXE1 SN1 MXE5 SN2 MXE SN2 MXE32 & SN2 2 MXE BN5 MXE3 BN2 MXE5 BN2 8 1 MXE3 BN.8. MXE32 & SN MXE32 & BN8 MXE5 BN STROKE (in) STROKE (in) * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity limitation. otted lines represent maximum stroke for screw selections. or Screw PV limits, refer to the individual charts on the following pages for each actuator body size. SCREW COE SN BN BNL ESCRIPTION Solid Nut Ball Nut Low Backlash Ball Nut MXE_17

18 MXE1 ACME SCREW CRITICAL SPEE AN PV LIMITS Critical Speed:." ACME PV Limits: 2TPI Acme Screw SPEE (in/sec) THRUST (lb) STROKE (mm) MAX. THRUST: 5 lb STROKE (in) PV Limits: TPI Acme Screw SPEE (mm/sec) SN SN = Solid Nut SPEE (in/sec) SN2 SN SN1 MAXIMUM STROKE SPEE (mm/sec) THRUST (N) THRUST (lb) THRUST (lb) SPEE (mm/sec) SN2 SPEE (in/sec) PV Limits: 1TPI Acme Screw SPEE (mm/sec) SN1 SPEE (in/sec) THRUST (N) THRUST (N) * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity Limitation. PV LIMITS: Any material which carries a sliding load is limited by heat buildup. The factors that affect heat generation rate in an application are the pressure on the nut in pounds per square inch and the surface velocity in feet per minute. The product of these factors provides a measure of the severity of an application. P x V <.1 Thrust Speed ( (Max. Thrust Rating) ) x ( (Max. Speed Rating) ) <.1 ACTUATOR SIZING sizeit.tolomatic.com for fast, accurate actuator selection or call Tolomatic ( ) with application information. We will provide any assistance needed to determine the proper MXE screw-driven actuator. MXE_

19 MXE & 32 ACME SCREW CRITICAL SPEE AN PV LIMITS SPEE (in/sec) THRUST (lb) Critical Speed:.5" ACME STROKE (mm) MAX. THRUST: 17 lb STROKE (in) PV Limits: 2TPI Acme Screw B3S1SN/SNA2 SPEE (mm/sec) SN = Solid Nut SN1 SN2 MAXIMUM STROKE SPEE (in/sec) SN2 SN5 MAXIMUM STROKE SPEE (mm/sec) THRUST (N) THRUST (lb) THRUST (lb) PV Limits: 1TPI Acme Screw B3S1SN1 SPEE (mm/sec) SPEE (in/sec) SN1 PV Limits: 5TPI Acme Screw B3S1SN5 SPEE (mm/sec) SN5 SPEE (in/sec) THRUST (N) THRUST (N) * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity Limitation. PV LIMITS: Any material which carries a sliding load is limited by heat buildup. The factors that affect heat generation rate in an application are the pressure on the nut in pounds per square inch and the surface velocity in feet per minute. The product of these factors provides a measure of the severity of an application. P x V <.1 Thrust Speed ( (Max. Thrust Rating) ) x ( (Max. Speed Rating) ) <.1 MXE_19

20 MXE & 32 BALL SCREW CRITICAL SPEE AN THEORETICAL LIE SPEE (in/sec) Critical Speed:.375", 8TPI Ball Screw STROKE (mm) MAX. THRUST: 13 lb BN = Ball Nut BN8 MAXIMUM STROKE 2 8 STROKE (in) 1 8 SPEE (mm/sec) 1, 1, 1, 1 1 Life:.375", 8TPI Ball Screw THRUST (N) ,,,, **LIE (million inches) BN THRUST (lbs) MAXIMUM THRUST* 2,5,,, 2,5 **LIE (million milimeters) *Maximum thrust reflects 9% reliability for million linear millimeters of travel. **Life indicates theoretical maximum life of screw only, under ideal conditions and does not indicate expected life of actuator. ACTUATOR SIZING sizeit.tolomatic.com for fast, accurate actuator selection or call Tolomatic ( ) with application information. We will provide any assistance needed to determine the proper MXE screw-driven actuator. MXE_

21 MXE ACME SCREW CRITICAL SPEE AN PV LIMITS STROKE (mm) MAX. THRUST: 3 lb SPEE (in/sec) Critical Speed:.75" 1TPI Acme Screw STROKE (in) MAXIMUM STROKE SN1 SPEE (mm/sec) STROKE (mm) MAX. THRUST: 2 lb SPEE (in/sec) Critical Speed:." 2TPI Acme Screw 35 SN STROKE (in) MAXIMUM STROKE SPEE (mm/sec) THRUST (lb) PV Limits: 1TPI Acme Screw SPEE (mm/sec) SPEE (in/sec) SN THRUST (N) THRUST (lb) PV Limits: 2TPI Acme Screw SPEE (mm/sec) SPEE (in/sec) SN THRUST (N) SN = Solid Nut * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity Limitation. PV LIMITS: Any material which carries a sliding load is limited by heat buildup. The factors that affect heat generation rate in an application are the pressure on the nut in pounds per square inch and the surface velocity in feet per minute. The product of these factors provides a measure of the severity of an application. P x V <.1 Thrust Speed ( (Max. Thrust Rating) ) x ( (Max. Speed Rating) ) <.1 MXE_21

22 MXE BALL SCREW CRITICAL SPEE AN THEORETICAL LIE SPEE (in/sec) Critical Speed:.5", 2TPI Ball Screw STROKE (mm) MAX. THRUST: 8 lb BN2 MAXIMUM STROKE STROKE (in) SPEE (mm/sec) SPEE (in/sec) Critical Speed:.", 5TPI Ball Screw STROKE (mm) MAX. THRUST: 8 lb BN STROKE (in) 1 8 MAXIMUM STROKE SPEE (mm/sec) 1,, Life:.5" and." Ball Screws THRUST (N) ,, **LIE (million inch) 1, 1, 1, BN2 BN THRUST (lbs) MAXIMUM THRUST* 2,5,,, 2,5 **LIE (million milimeters) BN = Ball Nut *Maximum thrust reflects 9% reliability for million linear millimeters of travel. **Life indicates theoretical maximum life of screw only, under ideal conditions and does not indicate expected life of actuator. ACTUATOR SIZING sizeit.tolomatic.com for fast, accurate actuator selection or call Tolomatic ( ) with application information. We will provide any assistance needed to determine the proper MXE screw-driven actuator. MXE_

23 MXE5 ACME SCREW CRITICAL SPEE AN PV LIMITS SPEE (in/sec) STROKE (mm) Critical Speed:.75" 1 & 2TPI Acme Screw 35 MAX THRUST*: 3 LB SN1 SN STROKE (in) MAXIMUM STROKE SPEE (mm/sec) THRUST (lb) PV Limits: 1TPI Acme Screw SPEE (mm/sec) SPEE (in/sec) SN THRUST (N) THRUST (lb) PV Limits: 2TPI Acme Screw SPEE (mm/sec) SN SPEE (in/sec) THRUST (N) SN = Solid Nut * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity Limitation. PV LIMITS: Any material which carries a sliding load is limited by heat buildup. The factors that affect heat generation rate in an application are the pressure on the nut in pounds per square inch and the surface velocity in feet per minute. The product of these factors provides a measure of the severity of an application. P x V <.1 Thrust Speed ( (Max. Thrust Rating) ) x ( (Max. Speed Rating) ) <.1 MXE_23

24 MXE5 BALL SCREW CRITICAL SPEE AN THEORETICAL LIE SPEE (in/sec) Critical Speed:.75", 2TPI Ball Screw STROKE (mm) MAX THRUST*: 27 LB 3 BN STROKE (in) MAXIMUM STROKE SPEE (mm/sec) Critical Speed:.75", 5TPI Ball Screw STROKE (mm) MAX THRUST: 95 LB SPEE (in/sec) BN STROKE (in) MAXIMUM STROKE SPEE (mm/sec) **LIE (million in) ,,,, 1, 1, 1, Life:.75", 2TPI Ball Screws THRUST (N) BN THRUST (lb) MAXIMUM THRUST* 2,5,,, 2,5 **LIE (million milimeters) **LIE (million in) ,,,, 1, 1, 1, 1 1 Life:.75", 5TPI Ball Screws THRUST (N) BN THRUST (lbs) MAXIMUM THRUST* 2,5,,, 2,5 **LIE (million milimeters) BN = Ball Nut *Maximum thrust reflects 9% reliability for million linear millimeters of travel. **Life indicates theoretical maximum life of screw only, under ideal conditions and does not indicate expected life of actuator. ACTUATOR SIZING sizeit.tolomatic.com for fast, accurate actuator selection or call Tolomatic ( ) with application information. We will provide any assistance needed to determine the proper MXE screw-driven actuator. MXE_

25 MXE3 ACME SCREW CRITICAL SPEE AN PV LIMITS SPEE (in/sec) Critical Speed: 1", TPI Acme Screw STROKE (mm) MAX. THRUST: lb SN STROKE (in) SPEE (mm/sec) THRUST (lb) PV Limits: TPI Acme Screw SPEE (mm/sec) SN SPEE (in/sec) THRUST (N) SN = Solid Nut * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity Limitation. PV LIMITS: Any material which carries a sliding load is limited by heat buildup. The factors that affect heat generation rate in an application are the pressure on the nut in pounds per square inch and the surface velocity in feet per minute. The product of these factors provides a measure of the severity of an application. P x V <.1 Thrust Speed ( (Max. Thrust Rating) ) x ( (Max. Speed Rating) ) <.1 MXE_

26 MXE3 BALL SCREW CRITICAL SPEE AN THEORETICAL LIE SPEE (in/sec) Critical Speed: 1", 1TPI Ball Screw STROKE (mm) MAX. THRUST: lb BN STROKE (in) SPEE (mm/sec) Life: 1", 1TPI Ball Screw ,121 13,33 1,,,, **LIE (million inches) 1, 1, 1, 1 1 THRUST (N) BN THRUST (lbs) MAXIMUM THRUST* 2,5,,, 2,5 **LIE (million milimeters) SPEE (in/sec) Critical Speed: 1", 2TPI Ball Screw STROKE (mm) MAX. THRUST: 3 lb BN STROKE (in) SPEE (mm/sec) **LIE (million inches) 1, 1, 1, 1 1 Life: 1", 2TPI Ball Screw THRUST (N) 19, ,121 13,33 15,59 17,792 2,17 1,,,, THRUST (lbs) BN2 MAXIMUM THRUST* 2,5,,, 2,5 **LIE (million milimeters) SPEE (in/sec) STROKE (mm) BN = Ball Nut Critical Speed: 1", TPI Ball Screw MAX. THRUST: 33 lb BN STROKE (in) SPEE (mm/sec) **LIE (million inches) 1, ,121 13,33 15,59 1,,,, 1, 1, 1, 1 1 Life: 1", TPI Ball Screw THRUST (N) THRUST (lbs) BN MAXIMUM THRUST* 2,5,,, 2,5 **LIE (million milimeters) *Maximum thrust reflects 9% reliability for million linear millimeters of travel. **Life indicates theoretical maximum life of screw only, under ideal conditions and does not indicate expected life of actuator. MXE_

27 S-SOLI BEARING ACTUATOR IMENSIONS MXE1 MXE MXE32 MXE MXE5 MXE3 A B C E G H I K 33.3 Ø33. Ø33. Ø55. Ø8.3 Ø7.5 L M3x.5 () M5x.8 (8) M5x.8 (8) Mx1. () Mx1. () Mx1. () M Ø.78 (2) Ø.1 (2) Ø.1 (2) Ø.8 (2) Ø.78 (2) Ø.78 (2) N O P Q R - Mx1. (2) M8x1. M8x1. M1x1.5 M1x1.5 (2) (2) (2) (2) S - Mx1. (2) M8x1. M8x1. M1x1.5 M1x1.5 (2) (2) (2) (2) T Mx.7 () Mx1. () M8x1. M8x1. M1x1.5 M1x1.5 () (8) () (8) U V Ø3.2 Ø7.5 Ø7.5 W M5x.8 () M5x.8 () M5x.8 () X AA imensions in millimeters MXE1 MXE MXE32 MXE MXE5 MXE3 A B C E G H I K 1.31 Ø1.3 Ø1.3 Ø2.19 Ø2.9 Ø3.1 L M3x.5 M5x.8 M5x.8 Mx1. Mx1. Mx1. () (8) (8) () () () M Ø.188 (2) Ø.158 (2) Ø.158 (2) Ø.189 (2) Ø.188 (2) Ø.188 (2) N O P Q R - 1/-2 (2) 1/-2 (2) 1/-2 (2) 3/8-1 (2) 3/8-1 (2) S - #1-32 (2) 1/-2 (2) 5/1-18 (2) 3/8-1 (2) 3/8-1 (2) T #8-32 () 1/-2 () 1/-2 () 5/1-18 (8) 3/8-1 () 3/8-1 (8) U V Ø2.9 Ø3.1 Ø3.1 W M5x.8 () M5x.8 () M5x.8 () X AA imensions in inches Y (Shaft length) MXE1 MXE MXE32 MXE MXE5 MXE3 LMI RAME RP RAME RP RAME RP RAME RP Z (Shaft dia.) MXE1 MXE MXE32 MXE MXE5 MXE3 LMI (BN2) LMI (all others) RP (BN2) RP (all others) imensions in millimeters MOUNTING PATTERN 1,, 32, 5 C C E B STROKE M K H HEA MOUNTING HOLES 1 A L G STROKE A B E N I O O 3 CA available at Always use configurated CA solid model to determine critical dimensions Z U G AA K H HEA MOUNTING HOLES, 32 Q P Q Y L M R T S M V K N E MOUNTING PATTERN, 3 Z U G Q P Q L W HEA MOUNTING HOLES, 5, 3 Y (Shaft length) MXE1 MXE MXE32 MXE MXE5 MXE3 LMI RAME RP RAME RP RAME RP RAME RP Z (Shaft dia.) MXE1 MXE MXE32 MXE MXE5 MXE3 LMI (BN2) LMI (all others) RP (BN2) RP (all others) imensions in inches Y X X R T S MXE_27

28 S-SOLI BEARING OPTION IMENSIONS B STROKE MINIMUM ISTANCE BETWEEN CARRIERS A STROKE A B N E L M G H C O MXE1 MXE MXE32 MXE MXE5 MXE3 A B AUXILIARY CARRIER LOATING MOUNT C E G H* Ø. (2) Ø.1 (2) Ø7.1 (2) Ø7.1 () Ø9.1 (2) Ø8. () I MOUNTING PLATE/TUBE CLAMP KITS ** *** K L M N O Ø5. (2) Ø5. (2) Ø7.1 (2) Ø7.1 (2) Ø7.1 (2) Ø1.7 (2) imensions in millimeters * MXE1, MXE, MXE32 & MXE5 USE 2 CENTER HOLES, MXE & MXE3 USE CORNER HOLES ** MOUNTING PLATE THICKNESS OR 23 RAME MOTORS (17 RAME MOTORS ON MXE1) *** MOUNTING PLATE THICKNESS OR 3 RAME MOTORS (AN 5 RAME MOTORS ON MXE3) MXE1 MXE MXE32 MXE MXE5 MXE3 A B AUXILIARY CARRIER LOATING MOUNT C E G H* Ø.18 (2) Ø.2 (2) Ø.28 (2) Ø.28 () Ø.3 (2) Ø.3 () I MOUNTING PLATE/TUBE CLAMP KITS ** *** K L M N O Ø.22 (2) Ø.22 (2) Ø.28 (2) Ø.28 (2) Ø.28 (2) Ø.2 (2) imensions in inches * MXE1, MXE, MXE32 & MXE5 USE 2 CENTER HOLES, MXE & MXE3 USE CORNER HOLES ** MOUNTING PLATE THICKNESS OR 23 RAME MOTORS (17 RAME MOTORS ON MXE1) *** MOUNTING PLATE THICKNESS OR 3 RAME MOTORS (AN 5 RAME MOTORS ON MXE3) K NOTE: MXE1 uses MP (mounting plate) with included T-nuts 3 CA available at Always use configurated CA solid model to determine critical dimensions MXE_

29 P-PROILE RAIL ACTUATOR IMENSIONS MXE1 MXE MXE32 MXE MXE5 MXE3 A B C E G H I K 33.3 Ø33. Ø33. Ø55. Ø8.3 Ø55. L M3x.5 () M5x.8 (8) M5x.8 (8) Mx1. () Mx1. () Mx1. () M Ø.78 (2) Ø.1 (2) Ø.1 (2) Ø.8 (2) Ø.78 (2) Ø.78 (2) N O P Q Mx.7 () Mx1. () M8x1. (8) M8x1. (8) M8x1. (8) M1x1.5 (8) R S Ø3.2 Ø7.5 Ø7.5 T M5x.8 () M5x.8 () M5x.8 () U V W* Ø.5 /.2.35 MXE1 MXE MXE32 MXE MXE5 MXE3 A B C E G H I K 1.31 Ø1.3 Ø1.3 Ø2.19 Ø2.9 Ø2.19 L M3x.5 () M5x.8 (8) M5x.8 (8) Mx1. () Mx1. () Mx1. () M Ø.188 (2) Ø.158 (2) Ø.158 (2) Ø.189 (2) Ø.188 (2) Ø.188 (2) N O P Q #8-32 () 1/-2 () 5/1-18 (8) 5/1-18 (8) 5/1-18 (8) 3/18-1 (8) R S Ø2.9 Ø3.1 Ø3.1 T M5x.8 () M5x.8 () M5x.8 () U V W* Ø.1583 /.1573 (2). Ø.5 /.2.35 Ø.2 /.1 (2). Ø8.5 / Ø.315 /.3135 (2) Ø8.5 / Ø.315 /.3135 (2).5 Ø8.5 / Ø.315 /.3135 (2).5 Ø1.5 / X AA BB imensions in millimeters *OWEL HOLES.3 in.8 mm Ø.377 /.37 (2).5 X AA BB imensions in inches Y (Shaft length) MXE1 MXE MXE32 MXE MXE5 MXE3 LMI RAME RP RAME RP RAME RP RAME RP Z (Shaft dia.) MXE1 MXE MXE32 MXE MXE5 MXE3 LMI (BN2) LMI (all others) RP (BN2) RP (all others) imensions in millimeters P O O Z E M MOUNTING PATTERN 32,, 5, 3 G R U U AA Y K L HEA MOUNTING HOLES, 5, 3 Q W* N V S T Q E O O H Z MOUNTING PATTERN 1, R AA M W* V Y K N STROKE A B B STROKE L L G G HEA MOUNTING HOLES, 32 HEA MOUNTING HOLES 1 I E H K A Y (Shaft length) MXE1 MXE MXE32 MXE MXE5 MXE3 LMI RAME RP RAME RP RAME RP RAME RP Z (Shaft dia.) MXE1 MXE MXE32 MXE MXE5 MXE3 LMI (BN2) LMI (all others) RP (BN2) RP (all others) imensions in inches X M MXE_29 C BB C

30 P-PROILE RAIL OPTION IMENSIONS G H I B MXE1 MXE MXE32 MXE MXE5 MXE3 A B AUXILIARY CARRIER MOUNTING PLATE/TUBE CLAMP KITS C* C** E G H I Ø5. (2) Ø5. (2) Ø7.1 (2) Ø7.1 (2) Ø7.1 (2) Ø1.7 (2) K imensions in millimeters * MOUNTING PLATE THICKNESS OR 23 RAME MOTORS (17 RAME MOTORS ON MXE1) ** MOUNTING PLATE THICKNESS OR 3 RAME MOTORS (AN 5 RAME MOTORS ON MXE3) STROKE STROKE A B MINIMUM ISTANCE BETWEEN CARRIERS MXE1 MXE MXE32 MXE MXE5 MXE3 A B AUXILIARY CARRIER MOUNTING PLATE/TUBE CLAMP KITS C* C** E G H I Ø.22 (2) Ø.22 (2) Ø.28 (2) Ø.28 (2) Ø.28 (2) Ø.2 (2) K imensions in inches * MOUNTING PLATE THICKNESS OR 23 RAME MOTORS (17 RAME MOTORS ON MXE1) ** MOUNTING PLATE THICKNESS OR 3 RAME MOTORS (AN 5 RAME MOTORS ON MXE3) A BIR Option Standard E K E C 3 CA available at Always use configurated CA solid model to determine critical dimensions MXE_

31 S-SOLI BEARING AN P-PROILE RAIL IN-LINE MOTOR MOUNTING MXE1 MXE/32 E B K E C C H K G A M H L E C M L G B A K N P O A 17 rame A Ø3. B 3.95 C 8.3 Ø7.12 BC E G Ø3.91 () H Ø.788/.813 x.1 P (2) I K 7. L Ø 5.97 BC M.32 THRU () imensions in millimeters 17 rame A Ø1.18 B 1.37 C.31 Ø1.855 BC E G Ø.15 () H Ø.1885/.1895 x.1 P (2) I.5.3 K 1.85 L Ø 1.81 BC M Ø.17 THRU () imensions in inches 23 rame MRS2x MRS3x A Ø37.1 Ø37.1 Ø37.1 B C E G Ø3.98/3.91 x 5.8 P (2) Ø3.98/3.91 x 5.8 P (2) Ø3.98/3.91 x 5.8 P (2) H Ø5.7 THRU () Ø5.7 THRU () Ø5.7 THRU () I K L M N #1-2 x 19.1 P () M5X.8 x 1.2 P () M5X.8 x 1.2 P () O Ø.8 BC Ø.8 BC Ø98.3 BC P Ø38.2 Ø38.2 Ø73.8 imensions in millimeters 23 rame MRS2x MRS3x A Ø1. Ø1. Ø1. B C E G Ø.1555/.15 x.23 P (2) Ø.1555/.15 x.23 P (2) Ø.1555/.15 x.23 P (2) H Ø.22 THRU () Ø.22 THRU () Ø.22 THRU () I K L M N #1-2 x.75 P () M5X.8 x. P () M5X.8 x. P () O Ø2. BC Ø2. BC Ø3.875 BC P Ø1.5 Ø1.5 Ø2.877 imensions in inches MXE_31

32 S-SOLI BEARING AN P-PROILE RAIL IN-LINE MOTOR MOUNTING MXE 3 CA available at Always use configurated CA solid model to determine critical dimensions H E N G O A L B C K M 23 rame 3 rame MRS2x MRS3x A Ø. Ø. Ø. Ø. B Ø3.2 BC Ø3.2 BC Ø3.2 BC Ø3.2 BC C E G Ø.57 THRU (8) Ø.57 THRU (8) Ø.57 THRU () Ø.57 THRU () H Ø.737/.73 x 5.8 P () Ø.737/.73 x 5.8 P () Ø.737/.73 x 5.8 P (2) Ø.737/.73 x 5.8 P (2) I K Ø.8 BC Ø98.3 BC Ø.8 BC Ø98.3 BC L Ø38.2 Ø73.13 Ø38.2 Ø73.13 M #1-2 x 19.1 P () #1-2 x 19.1 P () M5x.8 x 1. () M5x.8 x 1. () N O imensions in millimeters 23 rame 3 rame MRS2x MRS3x A Ø1.81 Ø1.81 Ø1.81 Ø1.81 B Ø2.88 BC Ø2.88 BC Ø2.88 BC Ø2.88 BC C E G Ø.22 THRU (8) Ø.22 THRU (8) Ø.22 THRU () Ø.22 THRU () H Ø.185/.1875 x.23 P () Ø.185/.1875 x.23 P () Ø.185/.1875 x.23 P (2) Ø.185/.1875 x.23 P (2) I K Ø2. BC Ø3.875 BC Ø2. BC Ø3.875 BC L Ø1.5 Ø2.879 Ø1.5 Ø2.879 M #1-2 x.75 P () #1-2 x.75 P () M5x.8 x.1 () M5x.8 x.1 () N O imensions in inches MXE_

33 S-SOLI BEARING AN P-PROILE RAIL IN-LINE MOTOR MOUNTING MXE5 A B N L G M E K C H 23 rame 3 rame, GH3x MRS2x MRS3x GH2x A Ø58.7 Ø58.7 Ø58.7 Ø58.7 Ø58.7 B Ø7.5 BC Ø7.5 BC Ø7.5 BC Ø7.5 BC Ø7.5 BC C E Ø8.11 Ø8.11 Ø8.11 Ø8.11 Ø8.11 Ø5. THRU () Ø5. THRU () Ø5. THRU () Ø5. THRU () Ø5. THRU () G.737/.73 x 5.8 P (2).737/.73 x 5.8 P (2).737/.73 x 5.8 P (2).737/.73 x 5.8 P (2).737/.73 x 5.8 P (2) H I Ø.8 BC Ø98.3 BC Ø.8 BC Ø98.3 BC Ø.8 BC K Ø38.2 Ø73.15 Ø38.2 Ø73.15 Ø38.2 L M5x.8 x 19.1 P M5x.8 x 19.1 P M5x.8 x 1.2 P M5x.8 x 13. P M5x.8 x 19.1 P M N imensions in millimeters 23 rame 3 rame, GH3x MRS2x MRS3x GH2x A Ø2.31 Ø2.31 Ø2.31 Ø2.31 Ø2.31 B Ø3.1 BC Ø3.1 BC Ø3.1 BC Ø3.1 BC Ø3.1 BC C E Ø3.39 Ø3.39 Ø3.39 Ø3.39 Ø3.39 Ø.22 THRU () Ø.22 THRU () Ø.22 THRU () Ø.22 THRU () Ø.22 THRU () G.185/.1875 x.23 P (2).185/.1875 x.23 P (2).185/.1875 x.23 P (2).185/.1875 x.23 P (2).185/.1875 x.23 P (2) H I Ø2. BC Ø3.875 BC Ø2. BC Ø3.875 BC Ø2. BC K Ø1.5 Ø2.88 Ø1.5 Ø2.88 Ø1.5 L M5x.8 x.75 P M5x.8 x.75 P M5x.8 x. P M5x.8 x.51 P M5x.8 x.75 P M N imensions in inches MXE_33

34 S-SOLI BEARING AN P-PROILE RAIL IN-LINE MOTOR MOUNTING MXE3 A B N L G M E K C H 23 rame, GH2x 3 rame, MRS3x 5 rame, GH3x A Ø58.7 Ø58.7 Ø58.7 B Ø7.5 BC Ø7.5 BC Ø7.5 BC C E Ø8.11 Ø8.11 Ø8.11 Ø5. THRU () Ø5. THRU () Ø5. THRU () G.737/.73 x 5.8 P (2).737/.73 x 5.8 P (2).737/.73 x 5.8 P (2) H I Ø.8 BC Ø98.3 BC Ø98.3 BC K Ø38.2 Ø73.15 Ø73.15 L M5x.8 x 19.1 P M5x.8 x 13. P M5x.8 x 19.1 P M N imensions in millimeters 23 rame, GH2x 3 rame, MRS3x 5 rame, GH3x A Ø2.31 Ø2.31 Ø2.31 B Ø3.1 BC Ø3.1 BC Ø3.1 BC C E Ø3.39 Ø3.39 Ø3.39 Ø.22 THRU () Ø.22 THRU () Ø.22 THRU () G.185/.1875 x.23 P (2).185/.1875 x.23 P (2).185/.1875 x.23 P (2) H I Ø2. BC Ø3.875 BC Ø3.875 BC K Ø1.5 Ø2.88 Ø2.88 L M5x.8 x.75 P M5x.8 x.51 P M5x.8 x.75 P M N imensions in inches 3 CA available at Always use configurated CA solid model to determine critical dimensions MXE_

35 S-SOLI BEARING REVERSE PARALLEL MOTOR MOUNTING IMENSIONS MXE1S & MXES BOTTOM (RPB) TOP (RPT) LET (RPL) RIGHT (RPR) BOTTOM MOUNT TOP MOUNT SIE MOUNT (Left Shown) SIE MOUNT (Right Shown) A G K K B C H WEIGHT O REUCTION RIVE REUCTION INERTIA AT MOTOR SHAT 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 ACTUATOR MOTOR kg kg lbs lbs kg-cm 2 kg-cm 2 lb-in 2 lb-in 2 MXE1 BRUSHLESS 17 RAME MXE BRUSHLESS ALL RAME SIZES MXE MRS STEPPER 23-RAME MXE MRS STEPPER 3-RAME REUCTION EICIENCY:.95 1 BRUSHLESS MXE STEPPER MXE MOTOR A B C G H K 17 rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in millimeters 1 BRUSHLESS MXE STEPPER MXE MOTOR A B C G H K 17 rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in inches MXE_35

36 S-SOLI BEARING REVERSE PARALLEL MOTOR MOUNTING IMENSIONS MXE32S BOTTOM (RPB) TOP (RPT) LET (RPL) RIGHT (RPR) BOTTOM MOUNT TOP MOUNT SIE MOUNT (Left Shown) SIE MOUNT (Right Shown) A G B C H WEIGHT O REUCTION RIVE REUCTION INERTIA AT MOTOR SHAT 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 MOTOR kg kg lbs lbs kg-cm 2 kg-cm 2 lb-in 2 lb-in 2 BRUSHLESS ALL RAME SIZES MRS STEPPER 23-RAME MRS STEPPER 3-RAME REUCTION EICIENCY:.95 STEPPER BRUSHLESS MOTOR A B C G H 23 rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in millimeters STEPPER BRUSHLESS MOTOR A B C G H 23 rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in inches 3 CA available at Always use configurated CA solid model to determine critical dimensions MXE_

37 S-SOLI BEARING REVERSE PARALLEL MOTOR MOUNTING IMENSIONS MXES BOTTOM (RPB) TOP (RPT) LET (RPL) RIGHT (RPR) BOTTOM MOUNT TOP MOUNT SIE MOUNT (Left Shown) SIE MOUNT (Right Shown) A G B C H WEIGHT O REUCTION RIVE REUCTION INERTIA AT MOTOR SHAT 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 MOTOR kg kg lbs lbs kg-cm 2 kg-cm 2 lb-in 2 lb-in 2 BRUSHLESS ALL RAME SIZES MRS STEPPER 23-RAME MRS STEPPER 3-RAME REUCTION EICIENCY:.95 BRUSHLESS STEPPER MOTOR A B C G H 23 rm rm rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in millimeters BRUSHLESS STEPPER MOTOR A B C G H 23 rm rm rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in inches MXE_37

38 S-SOLI BEARING REVERSE PARALLEL MOTOR MOUNTING IMENSIONS MXE5S BOTTOM (RPB) TOP (RPT) LET (RPL) RIGHT (RPR) BOTTOM MOUNT TOP MOUNT SIE MOUNT (Left Shown) SIE MOUNT (Right Shown) A G B C H WEIGHT O REUCTION RIVE REUCTION INERTIA AT MOTOR SHAT 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 MOTOR kg kg lbs lbs kg-cm 2 kg-cm 2 lb-in 2 lb-in 2 BRUSHLESS 23-RAME BRUSHLESS 3-RAME MRS STEPPER 23-RAME MRS STEPPER 3-RAME REUCTION EICIENCY:.95 STEPPER BRUSHLESS MOTOR A B C G H 23 rm rm rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in millimeters STEPPER BRUSHLESS MOTOR A B C G H 23 rm rm rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in inches 3 CA available at Always use configurated CA solid model to determine critical dimensions MXE_

39 S-SOLI BEARING REVERSE PARALLEL MOTOR MOUNTING IMENSIONS MXE3S BOTTOM (RPB) TOP (RPT) LET (RPL) RIGHT (RPR) BOTTOM MOUNT TOP MOUNT SIE MOUNT (Left Shown) SIE MOUNT (Right Shown) A G B C H WEIGHT O REUCTION RIVE REUCTION INERTIA AT MOTOR SHAT 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 MOTOR kg kg lbs lbs kg-cm 2 kg-cm 2 lb-in 2 lb-in 2 BRUSHLESS 23-RAME BRUSHLESS 3-RAME BRUSHLESS 5-RAME MRS STEPPER 3-RAME REUCTION EICIENCY:.95 STEPPER BRUSHLESS MOTOR A B C G H 23 rm rm rm rm rm rm rm rm MRS MRS MRS imensions in millimeters STEPPER BRUSHLESS MOTOR A B C G H 23 rm rm rm rm rm rm rm rm MRS MRS MRS imensions in inches MXE_39

40 P-PROILE RAIL REVERSE PARALLEL MOTOR MOUNTING IMENSIONS MXE1P & MXEP BOTTOM (RPB) TOP (RPT) LET (RPL) RIGHT (RPR) BOTTOM MOUNT TOP MOUNT SIE MOUNT (Left Shown) SIE MOUNT (Right Shown) A G K B C H WEIGHT O REUCTION RIVE REUCTION INERTIA AT MOTOR SHAT 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 ACTUATOR MOTOR kg kg lbs lbs kg-cm 2 kg-cm 2 lb-in 2 lb-in 2 MXE1 BRUSHLESS 17 RAME MXE BRUSHLESS ALL RAME SIZES MXE MRS STEPPER 23-RAME MXE MRS STEPPER 3-RAME REUCTION EICIENCY:.95 1 BRUSHLESS MXE STEPPER MXE MOTOR A B C G H K 17 rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in millimeters 1 BRUSHLESS MXE STEPPER MXE MOTOR A B C G H K 17 rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in inches 3 CA available at Always use configurated CA solid model to determine critical dimensions MXE_

41 P-PROILE RAIL REVERSE PARALLEL MOTOR MOUNTING IMENSIONS MXES MXE32P BOTTOM (RPB) TOP (RPT) LET (RPL) RIGHT (RPR) BOTTOM MOUNT TOP MOUNT SIE MOUNT (Left Shown) SIE MOUNT (Right Shown) A G K B C H WEIGHT O REUCTION RIVE REUCTION INERTIA AT MOTOR SHAT 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 MOTOR kg kg lbs lbs kg-cm 2 kg-cm 2 lb-in 2 lb-in 2 BRUSHLESS ALL RAME SIZES MRS STEPPER 23-RAME MRS STEPPER 3-RAME REUCTION EICIENCY:.95 STEPPER BRUSHLESS MOTOR A B C G H K 23 rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in millimeters STEPPER BRUSHLESS MOTOR A B C G H K 23 rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in inches MXE_1

42 P-PROILE RAIL REVERSE PARALLEL MOTOR MOUNTING IMENSIONS MXES MXEP BOTTOM (RPB) TOP (RPT) LET (RPL) RIGHT (RPR) BOTTOM MOUNT TOP MOUNT SIE MOUNT (Left Shown) SIE MOUNT (Right Shown) A G K B C H WEIGHT O REUCTION RIVE REUCTION INERTIA AT MOTOR SHAT 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 MOTOR kg kg lbs lbs kg-cm 2 kg-cm 2 lb-in 2 lb-in 2 BRUSHLESS ALL RAME SIZES MRS STEPPER 23-RAME MRS STEPPER 3-RAME REUCTION EICIENCY:.95 STEPPER BRUSHLESS MOTOR A B C G H K 23 rm rm rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in millimeters STEPPER BRUSHLESS MOTOR A B C G H K 23 rm rm rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in inches 3 CA available at Always use configurated CA solid model to determine critical dimensions MXE_

43 P-PROILE RAIL REVERSE PARALLEL MOTOR MOUNTING IMENSIONS MXE5P BOTTOM (RPB) TOP (RPT) LET (RPL) RIGHT (RPR) BOTTOM MOUNT TOP MOUNT SIE MOUNT (Left Shown) SIE MOUNT (Right Shown) A G K B C H WEIGHT O REUCTION RIVE REUCTION INERTIA AT MOTOR SHAT 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 MOTOR kg kg lbs lbs kg-cm 2 kg-cm 2 lb-in 2 lb-in 2 BRUSHLESS 23-RAME BRUSHLESS 3-RAME MRS STEPPER 23-RAME MRS STEPPER 3-RAME REUCTION EICIENCY:.95 STEPPER BRUSHLESS MOTOR A B C G H K 23 rm rm rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in millimeters STEPPER BRUSHLESS MOTOR A B C G H K 23 rm rm rm rm rm rm rm MRS MRS MRS MRS MRS MRS imensions in inches MXE_3

44 P-PROILE RAIL REVERSE PARALLEL MOTOR MOUNTING IMENSIONS MXE3P BOTTOM (RPB) TOP (RPT) LET (RPL) RIGHT (RPR) BOTTOM MOUNT TOP MOUNT SIE MOUNT (Left Shown) SIE MOUNT (Right Shown) A G K B C H WEIGHT O REUCTION RIVE REUCTION INERTIA AT MOTOR SHAT 1:1 2:1 1:1 2:1 1:1 2:1 1:1 2:1 MOTOR kg kg lbs lbs kg-cm 2 kg-cm 2 lb-in 2 lb-in 2 BRUSHLESS 23-RAME BRUSHLESS 3-RAME BRUSHLESS 5-RAME MRS STEPPER 3-RAME REUCTION EICIENCY:.95 STEPPER BRUSHLESS MOTOR A B C G H K 23 rm rm rm rm rm rm rm rm MRS MRS MRS imensions in millimeters STEPPER BRUSHLESS MOTOR A B C G H K 23 rm rm rm rm rm rm rm rm MRS MRS MRS imensions in inches 3 CA available at Always use configurated CA solid model to determine critical dimensions MXE_

45 SWITCHES SPECIICATIONS RoHS COMPLIANT MX products offer a wide range of sensing choices. There are 12 switch choices: reed, solid state PNP (sourcing) or solid state NPN (sinking); in normally open or normally closed; with flying leads or quick-disconnect. Commonly used for end-of-stroke positioning, these switches allow drop-in installation anywhere along the entire actuator length. The one-piece design includes the retained fastening hardware and is designed for any open side or bottom slot on the MX. The internal piston magnet is a standard feature, therefore these switches can be installed in the field at any time. Switches are used to send digital signals to PLC (programmable logic controller), TTL, CMOS circuit or other controller device. Switches contain reverse polarity protection. Solid state Q cables are shielded; shield should be terminated at flying lead end. All switches are CE rated and are RoHS compliant. Switches feature bright red or yellow LE signal indicators; solid state switches also have green LE power indicators. Order Code Lead Switching Logic Power LE Signal LE Operating Voltage **Power Rating (Watts) Switching Current (ma max.) Current Consumption Voltage rop Leakage Current Temp. Range Shock / Vibration REE RY RK 5m Q* SPST Normally Open Red NY 5m SPST Yellow Normally NK Q* Closed AC/C 5-11 AC/C **1. 1mA 3. V max. SOLI STATE TY 5m PNP 8198 Green Yellow 8198 (Sourcing) Normally TK Q* Open KY KK PY PK HY HK 5m Q* 5m Q* 5m Q* NPN (Sinking) Normally Open PNP (Sourcing) Normally Closed NPN (Sinking) Normally Closed Green Green Green Red Yellow Red VC **3. 1mA 2 2V *Q = Quick-disconnect Enclosure classification IEC 529 IP7 (NEMA ) CABLES: Robotic grade, oil resistant polyurethane jacket, PVC insulation **WARNING: o not exceed power rating (Watt = Voltage x Amperage). Permanent damage to sensor will occur. 2. V max..5 ma max. 1 to 158 [-1 to 7 C] 5 G / 9 G MXE_5

46 SWITCHES WIRING IAGRAMS REE NORMALLY OPEN RY & RK NORMALLY OPEN or NORMALLY OPEN BRN BLU BRN BLU LOA LOA - - SOLI STATE NORMALLY OPEN PNP TY & TK NORMALLY OPEN PNP (SOURCING) BRN BLK BLU SIGNAL LOA - SOLI STATE NORMALLY OPEN NPN KY & KK NORMALLY OPEN NPN (SINKING) BRN BLK BLU LOA SIGNAL - REE NORMALLY CLOSE NY & NK PY & PK HY & HK BRN NORMALLY CLOSE BLU BRN LOA - or NORMALLY CLOSE BRN BLU LOA - SOLI STATE NORMALLY CLOSE PNP NORMALLY CLOSE PNP (SOURCING) BLK BLU SIGNAL LOA - SOLI STATE NORMALLY CLOSE NPN NORMALLY CLOSE NPN (SINKING) BRN BLK BLU LOA SIGNAL - QUICK ISCONNECT MALE PLUG PINOUT BLACK (SIGNAL) BROWN () BLUE (-) QUICK ISCONNECT EMALE SOCKET PINOUT BLACK (SIGNAL) BROWN () BLUE (-) SWITCH INSTALLATION AN REPLACEMENT Insert switch Tolomatic Rotate switch Tolomatic SWITCH IMENSIONS _ Y - direct connect ETECTION POINT SOLI STATE Secure switch Tolomatic ETECTION POINT REE Place switch in side groove on tube at desired location with "Tolomatic" facing outward. While applying light pressure to the switch, rotate the switch is halfway into the groove. Maintaining light pressure, rotate the switch in the opposite direction until it is fully inside the groove with "Tolomatic" visible. Re-position the switch to the exact location and lock the switch securely into place by tightening the screw on the switch. MOUNTING IMENSIONS 1,, 32 SWITCHES SIT BELOW TUBE EXTRUSION PROILE, 5, 3 SWITCHES SIT BELOW TUBE EXTRUSION PROILE.31 [8] M8x1 Ø.35 [9] 1.18 [3] 1.2 [32.1] Ø.28 [7].51 [13].95 [2.1] 197 [5] _ K - Q (Quick-disconnect) switch Q Cable [339] 197 [5] imensions in inches [brackets indicate dimensions in millimeters] M8x1 U V V W SWITCH MOUNTING MXE1 MXE MXE32 MXE MXE5 MXE3 U V W X imensions in millimeters MXE1 MXE MXE32 MXE MXE5 MXE3 U V W X imensions in inches U X MXE_

47 COMPILE APPLICATION REQUIREMENTS ORIENTATION Horizontal Side Horizontal own Vertical dx CARRIER CENTER dz O GRAVITY dy ACTUATOR ACTUATOR ACTUATOR CARRIER dx CENTER O GRAVITY Zdy Zdy d ACTUATOR CARRIER dx d Y dz CENTER O GRAVITY dx CENTER O GRAVITY dz dz d Y CARRIER ACTUATOR APPLICATION ATA WORKSHEET ill in known data. Not all information is required for all applications Angled a Z Lz Y SIE VIEW α b Z Lz X RONT β VIEW Load attached to carrier OR Load supported by other mechanism ISTANCE ROM dx CENTER O CARRIER dy TO LOA CENTER dz O GRAVITY inch millimeter (U.S. Standard) (Metric) BENING MOMENTS Mx APPLIE TO CARRIER My in.-lbs. N-m Mz (U.S. Standard) (Metric) STROKE LENGTH inch (SK) millimeters (U.S. Standard) (Metric) PRECISION Repeatability inch millimeters NOTE: If load or force on carrier changes during cycle use the highest numbers for calculations LOA lb. kg. (U.S. Standard) (Metric) THRUST REQUIRE lbf. (U.S. Standard) N (Metric) z y OPERATING ENVIRONMENT Temperature, Contamination, etc. MOVE PROILE Move istance inch millimeters well Time After Move Max. Speed in/sec mm/sec MOTION PROILE Speed ( ) MOVE TIME sec NO. O CYCLES per minute per hour Time or istance ( ) ACTUATOR SIZING CONTACT INORMATION Name, Phone, Co. Name, Etc. Graph your most demanding cycle, including accel/decel, velocity and dwell times. You may also want to indicate load variations and I/O changes during the cycle. Label axes with proper scale and units. USE THE TOLOMATIC SIZING AN SELECTION SOTWARE AVAILABLE ON-LINE AT OR... CALL TOLOMATIC with the above information. We will provide any assistance needed to determine the proper MX actuator for the job. AX MXE_7

48 SELECTION GUIELINES The process of selecting a load bearing actuator for a given application can be complex. It is highly recommended that you contact Tolomatic or a Tolomatic istributor for assistance in selecting the best actuator for your application. The following overview of the selection guidelines are for educational purposes only. 1 CHOOSE ACTUATOR BEARING STYLE & SIZE Choose an actuator that has the thrust, speed and moment load capacity to move the load. Use the Speed/ Stroke graph (page MXE_17) for the screw and the Moment and Load Capacity tables (pg. MXE_8-11) for the actuator. 2 COMPARE LOA TO MAXIMUM LOA CAPACITIES Calculate the application load (combination of load mass and forces applied to the carrier) and application bending moments (sum of all moments Mx, My, and Mz applied to the carrier). Be sure to evaluate the magnitude of dynamic inertia moments. When a rigidly attached load mass is accelerated or decelerated, its inertia induces bending moments on the carrier. Careful attention to how the load is decelerated at the end of the stroke is required for extended actuator performance and application safety. If either load or any of your moments exceed figures indicated in the Moment and Load Capacity tables (pg. MXE_8-11) for the actuator consider: 1) Higher capacity bearing style i.e. S Solid to P Profiled Rail 2) A larger actuator size 3) Auxiliary carrier ) External guide system 3 CALCULATE LOA ACTOR L or loads with a center of gravity offset from the carrier account for both applied (static) and dynamic loads. The load factor (L) must not exceed the value of 1. L Mx My Mymax = Mxmax Mz y Mzmax ymax z < 1 z max If L does exceed the value of 1, consider the four choices listed in step #2. ESTABLISH YOUR MOTION PROILE AN CALCULATE ACCELERATION RATE Using the application stroke length and maximum carrier velocity (or time to complete the linear motion), establish the motion profile. Select either triangular (accel-decel) or trapezoidal (accel-constant speeddecel) profile. Now calculate the maximum acceleration and deceleration rates of the move. Acceleration/deceleration should not exceed critical speed (page MXE_17) for the SPEE ACTOR OR APPLICATIONS WITH HIGH SPEE OR SIGNIICANT SHOCK AN VIBRATION: Calculated values of loads and bending moments must be increased by speed factor from the graph below to obtain full rated life of profiled rail bearing system. SPEE ACTOR LINEAR SPEE (mm/sec) 5 LOW 1 MEIUM S H O C K A N V I B R A T I O N LINEAR SPEE (in/sec) SPEE ACTOR screw/nut combination chosen. Also, do not exceed safe rates of dynamic inertia moments determined in step #3. 5 SELECT THE LEA SCREW Based on the application requirements for accuracy, backlash, quiet operation, life, etc. select the appropriate lead screw type (Acme screw with a solid nut or ball screw with a standard or anti-backlash nut) and the pitch (lead). or additional information on screw selection, consult Which Screw? Picking the Right Technology (#99-) available at SELECT MOTOR (GEARHEA I NECESSARY) AN RIVE To help select a motor and drive, use the sizing equations located in the Engineering Resources section of the Tolomatic Electric Products Catalog (#3-9) to calculate the application thrust and torque requirements. Refer to Motor sections to determine the motor and drive. 7 ETERMINE TUBE CLAMP/MOUNTING PLATE REQUIREMENTS Consult the Tube Clamp Requirements graph for the model selected (page MXE_1) Cross reference the application load and maximum distance between supports Select the appropriate number of tube clamps, and mounting plates if required for motor and adapter clearance. 8 CONSIER OPTIONS Choose metric or inch (US standard) load mounting. (When ordering use SK for inch and SM for metric) Switches - Reed, Solid State PNP or NPN, all available normally open or normally closed L loating mount bracket - used when lack of parallelism occurs between the actuator and an externally guided and supported load (available for S Solid bearing style MXE actuators) S SOLI BEARING 2:1 RULE or applications using S solid bearings, binding or interrupted motion may occur if the load offset is equal to or greater than twice the bearing length (1X). LOA OSET is defined as: the distance from the applied force (or the load center of gravity) to the centerline of the carrier. If the load offset cannot be changed consider: 1.) Higher capacity bearing style, i.e. S to P 2.) Larger Bore Cylinder 3.) Auxiliary Carrier.) Add External Guides MXE_

49 AUSTMENT PROCEURES S SOLI BEARING CARRIER AUSTMENT 1 Series Tools Required: NOTE: MXE1S requires a different carrier adjustment procedure, see below. Inch Models: 1/1 inch and 2.5mm Hex Wrench (Key) Metric Models: 2 and 2.5 mm Hex Wrench (Key) 1. Loosen endplate screws on both ends of the carrier. 2. ully loosen all tension and lock screws. They do not need to be removed, just fully loosened. TENSION SCREW, 32,, 5, 3 Series The S solid bearing carrier will provide for maximum life when properly adjusted. The carrier design contains both tension and lock screws. The tension screws control the amount of pressure placed on the carrier bearings. The lock screws lock the tension screws in place and provide fine adjustment of the carrier bearings. The number of tension and lock screws will vary depending on the bore size of the actuator. TENSION SCREW LOCK SCREW LOCK SCREW 3. Tighten tension screws by turning them clockwise until the carrier is just tight enough so that no side-to-side rocking motion is present and it can easily be moved by hand over the entire stroke length with no hesitation. Very little torque on the screws is required to obtain this condition. Note: The Tension Screws are the small set screw style fastener. The Lock Screws are the larger, low head, hex drive screws.. Tighten lock screws by turning them clockwise until tight. The carrier should feel snug in relation to the tube, with no side-to-side rocking motion present. If the carrier becomes too loose, loosen the lock screws, tighten the tension screws and then retighten the lock screws. 5. Once ideal carrier tension is achieved, fully tighten end plate screws on both ends of the carrier. Allen wrench sizes for carrier adjustment, Solid bearing actuators Tension Screw Lock Screw mm in mm in 1 2 1/1 2 1/1 5/32 3 1/8 32 5/32 2 3/32 5/32 3 1/8 5 3/ / / 5 3/1 1. ully loosen all tension and lock screws. They do not need to be removed, just fully loosened. 2. Tighten tension screws on both sides of carrier roughly 1/8 to 1/ turn clockwise past where the screw starts to feel snug. The carrier should be very difficult or impossible to move by hand. 3. Next, adjust the lock screws on both sides of the carrier roughly 1/8 to 1/ turn clockwise past where the screw starts to engage.. Ideal carrier tension is achieved when the carrier feels snug in relation to the tube. No rocking motion should be present. The carrier should be loose enough to be moved by hand over the entire length of the actuator. If after this process the carrier has become too loose, equally adjust all of the lock screws with a slight 1/32 turn counterclockwise. A carrier that is adjusted too tight will increase the breakaway pressure required for motion; in extreme cases no motion will occur when air is applied. uring the application duty cycle, this process may need to be repeated. Keeping the carrier properly adjusted will prolong the life of the S solid bearing system. ACTUATOR SIZING sizeit.tolomatic.com for fast, accurate actuator selection or call Tolomatic ( ) with application information. We will provide any assistance needed to determine the proper MXE screw-driven actuator. Alle MXE_9

50 SERVICE PARTS ORERING REPAIR KITS Repair kit includes: dust band, end caps, [Also for S style: bearings and bearing caps] The part number for a repair kit begins with RK followed by model, actuator size, bearing type, and stroke length (SK = inch/us Standard, SM = metric) (NOTE: If unit has an auxiliary carrier also include C and distance between carrier centers) REPAIR KIT MOEL ACTUATOR SIZE BEARING TYPE STROKE METRIC STROKE LENGTH AUXILIARY CARRIER ISTANCE BETWEEN CARRIERS RK MXE S SM27.2 C215.9 SWITCHES TO ORER SERVICE PARTS SWITCHES: Switches for MXE include retained mounting hardware and female Quick-disconnect coupler (if applicable). Switches are the same for all actuator sizes and bearing styles Code Lead Normally Sensor Type R Y 5m (197 in) R K Quick-disconnect Open Reed N Y 5m (197 in) N K Quick-disconnect Closed Reed T Y 5m (197 in) T K Quick-disconnect Open Solid State PNP K Y 5m (197 in) K K Quick-disconnect Open Solid State NPN P Y 5m (197 in) P K Quick-disconnect Closed Solid State PNP H Y 5m (197 in) H K Quick-disconnect Closed Solid State NPN OPTIONS MOUNTING OPTIONS 1 32 S Solid P Profiled Rail S Solid P Profiled Rail S Solid P Profiled Rail loating Mount Inch NA NA NA Metric NA NA NA Tube Clamps (2 Clamps) NA NA rame NA NA NA NA Mounting Plate Kit 23-rame NA NA rame NA NA MOUNTING OPTIONS 5 3 S Solid P Profiled Rail S Solid P Profiled Rail S Solid P Profiled Rail loating Mount Kit Inch NA NA NA Metric NA NA NA Tube Clamps (2 Clamps) rame Mounting Plate Kit 3-rame rame NA NA NA NA MXE_

51 ORERING MOEL SELECTION (MUST BE IN THIS ORER) OPTIONS (IN ANY ORER) MXE P SN2 SM27.2 LMI C215.9 TC8 TK2 MOEL MXE MX Rodless Electric Actuator 1 Series actuator Series actuator 32 Series actuator SERIES BEARING S Solid Bearing P Profiled Rail Series actuator 5 Series actuator 3 Series actuator NUT/SCREW CONIGURATION SOLI NUT / PITCH (turn/in) SERIES SN1 MXE, 32,, 5 SN2 MXE 1,, 32,, 5 SN5 MXE, 32 SN MXE 1, 3 SN1 MXE 1 BALL NUT / PITCH (turn/in) SERIES BN1 MXE 3 BNL1 MXE 3 BN2 MXE, 5, 3 BNL2 MXE, 5, 3 BN MXE 3 BNL MXE 3 BN5 MXE, 5 BNL5 MXE, 5 BN8 MXE, 32 BNL8 MXE, 32 STROKE LENGTH & MOUNTING TYPE SK. Stroke, enter desired stroke length in inches SM _. Stroke, enter desired stroke length in millimeters NOTE: Actuator mounting threads and mounting fasteners will be either inch or metric; depending on how stroke length is indicated SK=inch mounting SM= metric mounting MOTOR MOUNTING / REUCTION (must choose one) LMI In-Line mounting LME23 Ext. shaft for RP & 23 frame motor LME3 Ext. shaft for RP & 3 frame motor RPL1 RPR1 RPB1 RPT1 RPL2 RPR2 RPB2 RPT2 A motor size and code must be selected when specifying a reverse-parallel mounting configuration. 1:1 Reverse-Parallel mount left 1:1 Reverse-Parallel mount right 1:1 Reverse-Parallel mount bottom 1:1 Reverse-Parallel mount top 2:1 Reverse-Parallel mount left 2:1 Reverse-Parallel mount right 2:1 Reverse-Parallel mount bottom 2:1 Reverse-Parallel mount top MOTOR / RIVE / CONTROLLER / PLANETARY GEARBOX Visit for the most up-to-date information or call Tolomatic CARRIER OPTIONS C _. _ Auxiliary Carrier, enter center-to-center spacing desired in inches (SK) or millimeters (SM) (Same unit of measure as stroke length is required) Center-to-center spacing between carriers adds to overall length of the actuator, this distance will not be subtracted from stroke length specified in the previous step BIR Bracket in Reverse (see page 7 & 3) (Carrier) (Mirrored) MOUNTING TC_ Tube Clamps, enter number of pairs L loating Mount MP_ Mounting Plates, & quantity NOTE: loating Mount is not available with "P" Profiled Rail SWITCHES RY_ Reed Switch (Normally Open) with 5-meter lead, & enter quantity desired RK_ Reed Switch (Normally Open) with 5-meter lead/q, & quantity NY_ Reed Switch (Normally Closed) with 5-meter lead, & quantity NK_ Reed Switch (Normally Closed) with 5-meter lead/q, & quantity TY_ Solid State Switch PNP (Normally Open) w/ 5-meter lead, & quantity TK_ Solid State Switch PNP (Normally Open) w/ 5-meter lead/q, & quantity KY_ Solid State Switch NPN (Normally Open) w/ 5-meter lead, & quantity KK_ Solid State Switch NPN (Normally Open) w/ 5-meter lead/q, & quantity PY_ Solid State Switch PNP (Normally Closed) w/ 5-meter lead, & quantity PK_ Solid State Switch PNP (Normally Closed) w/ 5-meter lead/q, & quantity HY_ Solid State Switch NPN (Normally Closed) w/ 5-meter lead, & quantity HK_ Solid State Switch NPN (Normally Closed) w/ 5-meter lead/q, & quantity OO GRAE LUBRICATION LUB_Grease, ood/rug 15 AYS BUILT-TO-ORER VISIT com/mxe OR COMPLETE, UP-TO-ATE INORMATION sizeit.tolomatic.com for fast, accurate actuator selection or call Tolomatic ( ) with application information. We will provide any assistance needed to determine the proper MXE screw-driven actuator. Not all codes listed are compatible with all options. ACTUATOR SIZING MXE_51

52 The Tolomatic ifference Expect More rom the Industry Leader: INNOVATIVE PROUCTS Tolomatic designs and builds the best standard products, modified products & unique custom products for your challenging applications. AST ELIVERY The fastest delivery of catalog products... Electric products are built-to-order in 15 or 2 days; Pneumatic & Power Transmission products in 5 days. ACTUATOR SIZING Online sizing that is easy to use, accurate and always up-to-date. ind a Tolomatic electric actuator to meet your requirements. YOUR MOTOR HERE Match your motor with compatible mounting plates that ship with any Tolomatic electric actuator. LIBRARY SUPERIOR SERVICE Our people make the difference! Expect prompt, courteous replies to all of your application and product questions. Easy to access CA files available in the most popular formats to place directly into your assembly. Also Consider These Other Tolomatic Products: Electric Products Rod & Guided Rod Style Actuators, High Thrust Actuators, Screw & Belt rive Rodless Actuators, Motors, rives and Controllers oldout Brochure #99-97 Pneumatic Products Rodless Cylinders: Band Cylinders, Cable Cylinders, Magnetically Coupled Cylinders/Slides; Guided Rod Cylinder Slides oldout Brochure # Power Transmission Products Gearboxes: loat-a-shaft, Slide-Rite ; isc Cone Clutch; Caliper isc Brakes oldout Brochure #99-97 USA 38 County Road 11 Hamel, MN 553, USA Phone: (73) 78-8 ax: (73) Toll-ree: sales@tolomatic.com EUROPE Tolomatic Europe GmbH Zeilweg 2 39 rankfurt am Main Germany Phone: EuropeSales@tolomatic.com All brand and product names are trademarks or registered trademarks of their respective owners. Information in this document is believed accurate at time of printing. However, Tolomatic assumes no responsibility for its use or for any errors that may appear in Visit for the most up-to-date technical information 8 CHINA Tolomatic Automation Products (Suzhou) Co. Ltd. (ServoWeld inquiries only) No. Chuangye Street, Building 2 Huqiu istrict, SN Suzhou iangsu P.R. China Phone: 8 (512) ax: 8 (512) ServoWeldChina@tolomatic.com this document. Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice. 217 TOLOMATIC LITERATURE NUMBER: 83-_

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