ATRIUM Alu-HKS 200 Z Version AG Mounting instructions

Transcription

1 05/ F Version G Mounting instructions t R* L* * HUTU version Left IN EN Right (right-opening) R* * HUTU version Right IN EN Left (left-opening) The figures within these mounting instructions refer to HUTU version Left (IN EN Right). For HUTU versions Right (IN EN Left) measures have to be applied correspondingly. Notes: These instructions specify the installation of fittings in standard version. For further mounting applications and the use of drilling jigs/tools, you need the following additional instructions: dditional instructions gearbox espag (EG) or scheme ; item code: 259. dditional instructions FH > 2180 mm / F > 1680 mm; item code: TRIUM lu-hks 200 dditional instructions displaceable guide block; item code: TRIUM lu-hks 200 dditional instructions use of drilling jigs/tools; item code: efore start-up, the fitting parts are to be greased acc. to Maintenance and operating instructions (item code: 22780). ontents page pplications, abbreviations... 2 Important information... Packing units... 4 Fittings... 5 Sash preparation... 6 Mounting of bogies, parallel alignment of bogies... 7 utting to size and preparation of central locking... 8 Installation of central locking... 9 Mounting of handle G, strikers, tilt lock bearings, end stop for anti-mishandling device, guide Mounting of guide track, bottom track and stay connecting profile page Hanging and removing sash Installation of guide block, horizontal sash alignment... 1 lignment of support arms, setting of sash closing pressure (overrebate height), bogie safety device uffer and cover installation Vertical section top, horizontal section handle G Vertical section bottom Information for TWIN-bogies Mounting of bogies Parallel alignment of bogies Horizontal sash alignment ctivate bogie safety device over installation HUTU GmbH Postfach Helpsen Fon /9-0 Fax -125 Info@HUTU.de

2 pplications, bbreviations pplications The limits of application quoted in these instructions are binding and must not be exceeded. Please also comply with admissible sizes, manufacturing instructions and processing guidelines given by the profile manufacturer. Sash depth (FT) General Overrebate height [mm] min. 7 Sash depth (FT) [mm] 87: techn. inspection not required > 87: release after techn. inspection, only (Turn-off curve, sash balance point) Overrebate height TWIN max. 200 kg sash weight 1) 2) Sash width (F) [mm] 1080 to 2000 Sash height (FH) [mm] 90 to 2700 Sash weight (FG) [kg] max. 200 FH : F max. 2 : 1 max. 160 kg sash weight 2) Sash width (F) [mm] 670 2) to 2000 Sash height (FH) [mm] 90 to 2700 Sash weight (FG) [kg] max. 160 FH : F max. 2 : 1 max. 100 kg sash weight Sash width (F) [mm] 670 to 1280 Sash height (FH) [mm] 90 to 280 Sash weight (FG) [kg] max. 100 FH : F max. 2 : 1 FH F kg/m² FH F kg/m² FH F kg/m² ) For sash weights (FG) from 160 to 200 kg TWIN-bogies will be used. Within the mounting sequence the illustrated bogies are exemplary. In case of specific instructions for TWIN-bogies, please refer to the section at the end of the document. 2) For sash weights (FG) from 160 to 200 kg or a sash depth (FT) > 75 mm (exception: sash weights max. 100 kg) the spring stay has to be used. In this case, the minimum sash width (F) is 80 mm. ll measurements in these instructions are indicated in millimetres (mm). bbreviations G Gear with fork drive ackset EG Espag F Sash overrebate F Sash width FG Sash weight FH Sash height FT Sash depth G/G1 measures related to handle position GOL Handle side top, HUTU version Left (IN EN Right) GOR Handle side top, HUTU version Right (IN EN Left) OKFF Top edge finish-floor level OL Non-handle side top, version left OR Non-handle side top, version right page 2

3 Important information Intended use Tilt-and-slide-fittings are intended for use only in stationary buildings. They are used for the horizontal opening and closing of windows and window doors. The tilt-and-slide elements must be installed perpendicularly, and under no circumstances may they be in a skewed position. Prerequisite These installation instructions and the installation of the fittings demand specialist knowledge corresponding to successfully completed training in at least one of the following trades: construction carpenter, construction metal worker, window and glass facade installer. pplications mentioned on page 2 of these mounting instructions apply to HUTU fitting system. Quoted tightening speeds and torques are binding. When installing the fittings, use screws delivered with the package. Under all circumstances comply with the handling guidelines of the profile manufacturer. Fittings can be used for aluminium profiles, only. Guide track and bottom track must not be varnished. Tilt-and-slide-elements may be surface-treated only before the installation of the fitting parts. Subsequent surface treatment may have a negative effect on the operability of the fitting parts. In this case, all guarantee claims against the fitting manufacturer are nullified. The steel component parts described in these installation instructions have been passivated and sealed as per IN EN 1229 using a colourless process. They must not be used in environments with aggressive and corrosive air components. Keep the runner rail and all rebates free of deposits and contamination, in order to avoid damage to the fitting and to ensure optimum functioning. In particular, protect the fitting from cement or plaster residues. o not use acid-curing sealants, as these can result in corrosion of the fitting parts. - Use acid- and solvent-free oils and greases, only. void directly exposing the fitting to moisture, and prevent acid-containing cleaning agents from coming into contact with the fitting. Take appropriate precautions to prevent the element from being overstrained by forced closing in special environments such as hotels, schools, kindergartens, etc. The fitting manufacturer shall not be liable for any malfunction of or damage to the fittings as well as the windows or French doors fitted, if the malfunctions of the tilt-and-slide-hardware can be traced back to the use of bought-in fittings, insufficient invitation to tender, non-observation of the rebating instructions or application diagrams. The installing party shall be responsible for the adherence to the functional dimensions given in these mounting instructions and workshop drawing as well as for a perfect installation of the fittings and safe attachment of all components. Proprietary note for a limited use of these documents according to IN ISO HUTU GmbH User information Hand out product together with maintenance and operating instructions to end-user (Item-ode: 22780). hose a clearly visible position at installed window sash for instruction sticker (sliding direction IN left and IN right). Instruction sticker can be found in asic carton TRIUM lu-hks. Please comply with the Requirements/instructions on the product and on liability (VHH). Please inform the end-user about the content of the Requirements/instructions for end-users (VHE). Keep these installation instructions in a safe place. Kippen Tilt Öffnen Open Schieben Slide Nicht drücken, um das Fenster zu schließen o not push to close the window Verriegeln Locking Fenster verriegelt selbstständig durch Griffbetätigung Window locks self-acting through handle operation IN EN12519 Right Instruction sticker Kippen Tilt Öffnen Open Schieben Slide Nicht drücken, um das Fenster zu schließen o not push to close the window Verriegeln Locking Fenster verriegelt selbstständig durch Griffbetätigung Window locks self-acting through handle operation IN EN Left Fixing screws for fittings (included in scope of delivery) for component(s) number size diameter to drill drive ogies 1/2 (!a/ a), cover fillet supports 4 12 (24) 4.8 x ottom track J, guide track G 40.9 x 45.2 Torx 15 Stay connecting profile K 10.9 x 9,5.2 Torx 15 Support arms 4 M5 x (for riveting nut) orners!l/, stays %F/%G 10 M5 x 25.5 rive pin G 8 2 M5 x 8 - Handle 20 G / -S 6/ x 50 M5 x page

4 Kippen Tilt Öffnen Open Schieben Slide Nicht drücken, um das Fenster zu schließen o not push to close the window Verriegeln Locking Fenster verriegelt selbstständig durch Griffbetätigung Window locks self-acting through handle operation Packing units 2x!L %F %G Maintenance and operating instructions Instruction sticker G &Ö x % 2x F release pin for slider release & %J G &S 10x 2x %H 10x M5 x 25 PKS FG > 160 kg or FG > 100 kg with FT > 75 mm &L F 1 2 FG > 160 kg!a a 2x 4 12x 4.8 4,8 x 50 FG > 160 kg 4 FG > 160 kg 24x 4.8 4,8 x 50 4x /H 2x FG 100 kg %Od 4x $F M5 x 25 $G FG < 100 kg $F $G G G-S 6 7 2x!G 2x 4x 4.8 4,8 x 50 2x M5 x 25%Od 8x! &H 8 2x M5 x !H x %H x %Za K G H J L $Ö 40x.9,9 x x.9,9 x x 9.5 9,5 $J $H $K 2x $ %Ö $S $ F > 1480 % page 4

5 Fittings $ $S FG < 100 kg $F $K /H $F K 8!a!L!!! &Ö %Od % %H % 6 & G &L F $ %F &H F! %Za %H %G 1 Master bogie!a TWIN Master bogie (for FG >160 kg) 2 Slave bogie a TWIN Slave bogie (for FG >160 kg) Support arm incl. screws (for FG 100 kg) 4 over fillet support 6 LM-handle 20 G incl. screws 7 LM-handle 20 G-S incl. screws (see figure page 4) 8 rive pin G incl. screws! Striker!G Tilt lock bearing!h End stop for anti-mishandling device!l orner top orner bottom F Slider G nti-mishandling device G Guide track H Screw cover profile (PV) J ottom track K Stay connecting profile L over profile $Ö onnecting rod $ over cap for guide track $S over cap for stay connecting profile left $ over cap for stay connecting profile right $F over cap bottom left $G over cap bottom right $H uffer bottom $J Rubber part $K Guide block %Ö uffer top % Support block (for F > 1480 mm) % Linkage with twist lock %F Stay GOL/GOR %G Stay OL/OR %H Insert pin 10 %Za Rivet cam 6 %J Linkage with shifter Locking rod (not included) Fixing screw M5 x 25 PKS %Od Fixing screw M5 x 25 &Ö Middle part with shifter & Snap lock rod left &S Snap lock rod right Reducer 10/6 &H Guide &L Spring stay /H Riveting nut 1!G 4 F > 1480 J FG > 160 kg or FG > 100 kg with FT > 75 mm! L % $Ö %H %Za 4 2 %H H % %H G &S!G /H F! %J %Od!L! %Za! a!h %Ö $G $J $ $H FG < 100 kg $G page 5

6 Sash preparation ore holes, cut-out sealing Mark dimension G (handle position) and bore hole pattern for handle 20 G 6. ut sash sealing out in the area of both two stay arms as illustrated below..1 Mark bore holes for bogies 1/2 (for TWIN-bogies!a/ a refer to page 18, additionally) and drill..2 Mark bore holes for support arms (for FG 100 kg, only) and drill. rill bore holes Ø.5 mm for central locking using drilling jig E Mark bore holes for stay connecting profile K with a distance of approx. 200 mm. F istribute bore holes for cover fillet support(s) 4 equally between bogies G - b a Ø 4,2 F ~ ~200 E a 12 - b Ø 4.2 Ø 4,2 FH min. G1 G 465 G max (FH < 2100: G FH/2) (FG 100 kg) Ø 5 x 9,5 9.5 Ø 7,1 Ø ,5 18, , Ø 4,2 Ø F F 1480 > x TWIN: refer to page 18 F x 6 14, , , F 9,5 9.5 Ø 7,1 Ø (FG 100 kg) 104, , ,5 104, b.1 - b F Ø 4.2 4,2 15 Ø 4.2 4,2 (8x) rilling jig a Ø.5,5 - b 105, , ,5 (12) page 6

7 Mounting of bogies, parallel alignment of bogies Mounting of bogies please refer to Information for TWIN-bogies, too For bogies 1 and 2, keep a lateral distance of 10 mm to sash edges and ensure flush positioning with bottom edge (.1). Tighten with four screws 4.8 x 50 each at sash (.2). Tighten cover fillet support(s) 4 with two screws 4.8 x 50 each at the designated position(s). For FG 100 kg: fix 2 riveting nuts Ø 7 mm /H in the designated holes. Tighten support arms with two screws M5 x 25 %Od each (.1/.2). ut connecting rod $Ö to size according to marks on bogies (.1/.2). E For F > 1480: move support block % in centre position of connecting rod. Fasten (, 2... Nm). F Insert connecting rod in couplings of bogies 1 and 2. Tighten bogie 2 on non-handle side with ( Nm). /H %Od M5 x ( 100 kg) * $Ö $Ö ( 100 kg) Nm /H 10 4x 4,8 x x 50 %Od M5 x 25 E.2 F > ( 100 kg) 2x M5 x 25 * for F > 1480 $Ö F % 2... Nm Parallel alignment of bogies - please refer to Information for TWIN-bogies, too (to ensure uniform entry of sash into frame) Grab connecting rod centered and bring it into position close..1: In this position, tighten connecting rod firmly at bogie 1 on handle side (, Nm)..2: Now, both bogies have to be parallel in position open, too Nm page 7

8 utting to size and preparation of central locking utting to size and preparation of central locking ut locking rods ( ). Subtraction measures in case of sash overrebate F6 mm or F5 mm. ore locking rods (Ø 10.1 or 6.1 mm). Pay attention to equal direction of closing at locking pins (figure X). ( ) - for FH > 2180 mm / F > 1680 mm refer to additional instructions 24829, too. Ø 10.1 mm: orientate insert pin 10 %H according to profile groove (figure Y) and press into locking rods. Ø 6.1 mm: attach rivet cam 6 %Za firmly (figure Z). Ø 10.1 mm: Put reducer onto linkage %, middle part &Ö (for G) respectively espag K (for EG), stays %F/%G, snap locks &/&S and linkage with shifter %J (orientation as illustrated). Figure Y %H refer to page 14 Setting of overrebate height, too VT groove : ,5 +0,5 F %.1 F ) F6: y F F5: y F y/2 y/2.1 %F %Za %G %H 1) for FH > 2180 mm / F > 1680 mm: refer to additional instructions % Figure X Figure Z.2 F6: G1-409 F5: G F6: G F5: G &Ö %H.4 & , , (14,6) (14.6) 10 6 Ø 10, Ø 6.1 6,1 %H %Za %H &S FH ) : F6: FH/2-279 F5: FH/2-278 %Za %H %J F6: FH F5: FH %Za %. y/2 y/2 F6: y F F5: y F F ).4 G page 8

9 Installation of central locking Installation of central locking onnect the concerning parts of the central locking step-by-step to each other and slide them into the profile groove of sash. Put the drive pin G 8 through the handle cutout and connect with middle part &Ö (2x M5 x 8). heck equal alignment of stays in release position (handle turned up): equal dimension x at both stays. Mount central locking with fixing screws M5 x 25 PKS. E heck function of central locking via drive pin (no ill.). Mount anti-mishandling device G. x x Top/oben!L % Size 4 %F %G OL (OR) GOL (GOR) Top/oben!L % 8 &Ö 8 &Ö %J ~ 400 min -1 % &S G E & M5 x 25 PKS 2... Nm page 9

10 Mounting of handle G, strikers, tilt lock bearings, end stop for anti-mishandling device, guide Mounting of handle G Mount handle 20 G 6/7, turn by approx. 60 relative to shut position and tighten with screws 4.8 x 50 (4x) and M5 x 25 with square nut (each 2x; open by boring Ø 5 mm at handle housing). Make sure that handle can be moved easily. (click sound OK?) heck central locking, if necessary. ttach handle rosette in position and clip to handle housing in position. M5 x 25 4x 4.8 4,8 x G 6/7 M5 x 25 ~ 60 Mounting sequence at frame Fix strikers! 1). Fix tilt lock bearings!g. Mount end stop for anti-mishandling device!h. Fix guide &H. 1) Note for FH > 2180 mm / F > 1680 mm: When installing fittings with sash height >2180 mm or sash width >1680 mm, use the following document, too: - dditional instructions for FH > 2180 mm / F > 1680 mm, article code !!! 20!G!! for F > 790 mm for F > 790 mm!g &H !!!!H page 10

11 Mounting of guide track/ bottom track to frame and stay connecting profile to sash Mounting guide track to frame Total length of guide track G: distance between outer edges of sliding sash and fixed sash minus 8 mm. Tighten guide track with screws.9 x 45 as shown. Shorten cover profile H according to size of guide track and clip on guide track. Insert 2 sliders F for stays laterally into guide track (additional slider in case of mounting of a spring stay). Safety pushers must be moved out laterally (condition upon delivery). Mounting bottom track to frame E Shorten bottom track J (at non-handle side) until it is flush with outer corners of sliding sash and fixed sash. F Fix bottom track at frame at a distance of 5 mm from bottom edge of bottom track to bottom edges of sashes. Use screws.9 x 45 (fig. 1). In case of FG > 160 kg, visible deformation or unusual (well audible) noise in the area of bottom track, provide continuous lining (on site) at bottom track for load transfer (fig. 2). Mounting stay connecting profile to sash G Length of stay connecting profile K: sash width minus 8 mm (G.1). Fix centered to sash with.9 x 9.5 (G.2). H If spring stay &L is required: remove transportation clip (H.1). Pay attention to correct positioning of spring stay at the pin to enable spring tensioning (H.2). push spring stay &L into stay connecting profile (H.). The cam has to be positioned centered to the stay connecting profile (H.4). Tighten safety screw (, Nm - H.5). I ttach cover caps left $S and right $ on ends of stay connecting profile (I.1/I.2). 4 4 $S &L I Nm H.2 H.4 H.5 H H.1 F - 8 K G.1 G &L H. I.2 $ View 8.5 8,5 17 K G G.2.9,9 x 45.9,9 x 9.5 9,5 (2x) F F J fig. 1.9,9 x 45 E fig. 2 F J 1 5 J In case of mounting of a spring stay: insert additional slider. lining page 11

12 Hanging and removing sash Installing sash onto guide track ring handle in slide position (.1). Lift sash slightly in oblique position and place it together with bogie rollers on front edge of bottom track J (.2). heck position of rolls by sliding the sash and adjust, if necessary. onnecting sash with guide track Insert stay cams from below into central slider openings until they engage in sliders (audible click!) (1). orrectly fixed position of screwable cams in sliders (2). In case of correct installation, the lateral safety pushers must have locked flush with edges of slider housings. Warning: If the stay cams are not engaged safely in sliders, the sash is not protected against falling out. Severe injuries could be the consequence. It is imperative to check the proper engagement by pulling and pushing down the stay arms. in case of spring stay J.2 ogie J Important information on sash removal Open sash. ring bogie safety device in unlocked position (refer to page 14 - ogie safety device, position ). Press release pin* from below flush into slider opening beside safety pusher (1), Move safety pusher with release pin laterally out of slider (2). Press stay cam downwards out of slider (). Repeat process with the other slider(s). Slightly tilt the released sash and lift it from guide track (without figure). *) included in basic carton 2 1 page 12

13 +6 Installation of guide block, horizontal sash alignment Installation of guide block Set guide block $K on handle side at a distance of approx. 121 mm from outer edge of bottom track. Tighten it slightly with a screw (, < 1 Nm). Put sash in tilt position and check fittings cavity on both sides ( mm). Reset guide block, if necessary. 1. Tighten upper screw firmly at guide block (,... 4 Nm). 2. Then tighten bottom screw (, Nm). $K $K ~121 < 1 Nm $K Nm 2. max Nm Horizontal sash alignment please refer to Information for TWIN-bogies, too heck fittings cavity top and bottom on both sides (not shown). Remove anti-twist protections. Lift bogies (Torx 40) by means of adjusting screws in order to align sash. The adjusting screws are allowed to be turned out max. 11 mm. ttention: If the adjusting screws are turned out more than 11 mm, the bogies will be destroyed. Put anti-twist protections on adjusting screws; at first, correct orientation of adjusting screws, if necessary. The anti-twist protections have to be positioned parallel to the outer edge of the bogies. djusting screw nti-twist protection Torx max. 11 mm page 1

14 lignment of support arms, setting of sash closing pressure, bogie safety device lignment of support arms (to achieve optimum for easy sash entry into frame) To ease entry of sash. To ease opening of sash. Important note: oth support arms have to be adjusted in the same way in direction, only (coming from basic adjustment). asic adjustment: ~ 2.5 2,5 mm If adjustment in direction is too heavy, depending on profile and sash weight dragging bogies may occur. In this case both support arms have to be adjusted acc., until bogies run without dragging. max. til limit stop Torx 15 Torx 15 Setting of sash closing pressure (overrebate height) heck closing behaviour of sash. Set of sash closing pressure: adjust overrebate height (X) by means of allen key size 4: enlargement/reduction of overrebate height (X±) possible reduction of overrebate height (X-) possible, only enlargement of overrebate height (X+) possible, only X + X X ctivate bogie safety device please refer to Information for TWIN-bogies, too Move bogie safety device (1) of both bogies backwards until they engage in position as shown (2). Warning: If the bogie safety device has not locked correctly or not locked at all in position as shown, the sash is not sufficiently secured (). Severe injuries could be the consequence (unlocked) page 14

15 uffer and cover installation $ 0 %Ö $... 4 Nm Installation of buffers Screw bottom buffer $H in required position at bottom track (, 2... Nm). Move sash right to buffer. Insert top buffer %Ö into guide track (until slider) and tighten it firmly (,... 4 Nm). ttach cover caps $ on ends of guide track. Important information: If the window sash does not run simultaneously to upper and lower end stop, material damages can be the consequence. 0 $H 2... Nm ssemble covers for bogies please refer to Information for TWIN-bogies, too ut cover profile L to size: Sash with support arms : acc. to bogie marks, * Sash w/o support arms: acc. to outer edges of bogies. lign cover profile acc. to bogie marks (or outer edges of bogies) and clip on the bogie-profiles as well as on the cover fillet support(s) 4. Sash with support arms : lip cover cap down left $F and cover cap down right $G to support arms. * Sash w/o support arms: lip cover cap down left $F and cover cap down right $G from the side to cover profile. lip them into bogie afterwards. * 4 4 * $G $F L $F / * $G page 15

16 Vertical section top, horizontal section handle G Travel distance 101 to 109 Horizontal section handle G 11, ,5 + 0,5 26 FH 11,5 +0, ,5 21, Travel distance 117 no scale F Handle 20 G Vertical section top Scale 1:1 page 16

17 Vertical section bottom ,5 + +0,5 FH max. OKFF Scale 1:1 page 17

18 Information for TWIN-bogies Mounting of bogies Mounting of bogies ore additional holes for TWIN-bogies. For bogies!a and a, keep a lateral distance of 10 mm to sash edges and ensure flush positioning with bottom edge (.1). Tighten with eight screws 4.8 x 50 each at sash (.2). Tighten cover fillet support 4 with two screws 4.8 x 50 each at the designated position. Fix each 2 riveting nuts Ø 7 mm /H in the designated holes on either side. Tighten support arms with two screws M5 x 25 %Od each (.1/.2). E ut connecting rod $Ö to size according to marks on bogies (E.1/E.2). F For F > 1480: move support block % in centre position of connecting rod. Fasten (, 2... Nm). G Insert connecting rod in couplings of bogies a and!a. Tighten bogie a on non-handle side with ( Nm). Ø 4.2 4, Ø 4,2 15 E.2 /H /H %Od M5 x 25.2 $Ö.2 %Od M5 x !a.1 4 $Ö G.1 F % a F > Nm Nm E.1 $Ö.2 8x 4,8 x x 50.2 ( 100 kg) 2x M5 x 25 page 18

19 Information for TWIN-bogies Parallel alignment of bogies, horizontal alignment of sash Parallel alignment of bogies (to ensure uniform entry of sash into frame) Grab connecting rod centered and bring it into position close..1: In this position, tighten connecting rod firmly at bogie!a on handle side (, Nm)..2: Now, both bogies!a + a have to be parallel in position open, too.!a a!a Nm Horizontal sash alignment heck fittings cavity on top and bottom on both sides (not shown). Remove anti-twist protections. Lift bogies (Torx 40) by means of adjusting screws in order to align sash. The adjusting screws are allowed to be turned out max. 11 mm. ttention: If the adjusting screws are turned out more than 11 mm, the bogies will be destroyed. ttention: The bogies are adjusted equally ex works. For correct alignment of sash, each bogie has to be adjusted at its both adjusting screws equally to avoid tilting. djusting screw max. 11 mm Put anti-twist protections on adjusting screws; at first, correct orientation of adjusting screws, if necessary. The anti-twist protections have to be positioned parallel to the outer edge of the bogies. Torx 40 nti-twist protection Torx page 19

20 Information for TWIN-bogies ogie safety device, cover installation ctivate bogie safety device Move bogie safety device (1) of both bogies!a/ a backwards until they engage in position as shown (2). Warning: If the bogie safety device has not locked correctly or not locked at all in position as shown, the sash is not sufficiently secured (). Severe injuries could be the consequence. ssemble bogie cover ut cover profile L to size according to bogie marks. lign cover profile according to guide track marks and clip on the bogie-profiles as well as on the cover fillet support 4. lip cover cap down left $F and cover cap down right $G to support arms. a!a (unlocked)!a 4 a $G $F L page 20