Original Operating Manual

Transcription

1 matev GmbH Nürnberger Str Langenzenn T +49 (0) F +49 (0) info@matev.eu Original Operating Manual Snow blade SRM-FB 120 CD Angle adjustment mechanical Version 02/2010

2 Table of contents Table of contents About this operating manual Safety Intended use Qualification of personnel General safety instructions Special safety instructions Installation Preparatory measures Attaching the snow blade Lift function Swing function Adjustments on the snow blade: Trial run Operation Working with the snow blade Adjusting the lift height Contact pressure Replacing the rubber bar Maintenance Service Repair Disposal Warranty Technical data List of illustrations EC Declaration of Conformity Page 2

3 About this operating manual 1. About this operating manual Dear customer! Thank you for purchasing this device, we appreciate your trust. Prior to using this device for the first time read this operating manual carefully and conscientiously all the way through. Keep this operating manual where it is easily accessible. This will enable you to refer to important information and handling instructions as needed. Listings with bullet points are marked as follows: Text Text Text Handling instructions are marked in the sequence in which they should be executed, as follows: 1. Text 2. Text 3. Text & This device is subject to change in the interest of technical progress. All information, illustrations, and technical specifications represent the latest status at the time this manual was published. The manufacturer reserves the right to make changes at any time in the interest of technical progress. Page 3

4 Safety 2. Safety Guidelines and instructions with which you must comply are summarized in this section. Personnel who install, operate and maintain the device, must have read and understood this operating manual Intended use The snow blade is an implement for winter service and is used for clearing snow from roads, paths, and other areas. All other uses are excluded. Non-intended use causes: Health hazards for the operator or for third parties Damage to the tractor and the attachments Environmental damage 2.2. Qualification of personnel Only personnel 18 years of age or older, or instructed personnel should install, operate, and maintain the implements. The operator must have read and understood this operating manual General safety instructions General safety instructions are explained in this section. These safety instructions are used in the subsequent sections. In addition to the safety aspect, you will save money and work time if you follow these safety instructions. Danger! Severe injury to the operator or third parties occurs. Follow the safety instruction. Minor injury to the operator or third parties can occur. The tractor or the environment can be damaged. Comply with the safety instruction. & Note! Important, helpful tips or information for the operator. Read this note. It facilitates your work. Injuries can occur. Wear protective work clothing. Page 4

5 Safety 2.4. Special safety instructions Safety instructions are specified in this chapter that are also affixed as stickers on the implements Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the implement. Injuries can occur due to improper operation. The implement can be damaged. Read the operating manual all the way through. Comply with the safety instructions. Injuries due to fluid escaping under high pressure. Comply with the instructions in the operating manual. There is an increased risk of accident due to the rotating PTO shaft. Do not enter the work area of the PTO shaft when it is rotating. For your own safety do not wear any loose clothing, belts, or any other loose items. Switch off the implement. Wait until all machine parts have come to a standstill before converting or servicing the implement. Check all threaded unions prior to using the implement and after using the implement. Loosened connections must be retightened. Damage can occur due to loose connections. Page 5

6 Installation 3. Installation Danger! Severe injury to the operator or third parties occurs. Switch off the tractor and remove the ignition key Preparatory measures The prerequisite for using the SRM-FB 120 CD snow blade is that the tractor must already be equipped with the matev ( or ) attachment bracket in conjunction with the ( ) lift-out linkage. Attachment bracket Lift-out linkage Fig. 1 Attachment bracket with lift-out linkage 3.2. Attaching the snow blade Fix the snow blade in place on the attachment bracket 1. Guide the connection tube of the snow blade into the connection tube of the attachment bracket until the stop and secure the connection with the spring linch pin. Connection tube Intermediate bracket Spring linch pin Fig. 2 Connection tube - attachment bracket 2. Ensure that the spring linch pin is mounted correctly. Page 6

7 Attaching the mechanical angle adjustment Installation 1. The Mechanical angle adjustment can only be attached if an intermediate bracket (see Fig. 3) is already present or is also mounted. Spare part number: Fig. 3: Intermediate bracket Scope of delivery: Fig. 4 Attachment kit - mechanical angle adjustment 1. Remote control rod, separable with handle and hand lever 2. Holder for operating rod 3. Ratch 4. Holder for forked bolt 5. Cable pull Page 7

8 Installation 2. Preparations on the snow blade: Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the implement. Drive the tractor into the workshop, switch off the motor and remove the ignition key. Remove the snow blade from the tractor. If the intermediate bracket is not like (Fig. 3): Dismount the springs of the drive-over safeguard Dismount the snow blade intermediate bracket (must be replaced with the intermediate bracket, see Fig. 3). Drill 2 fastening bores ø 8.5mm (Fig. 5) in the blade plate Fig. 5 Bores (2x ø 8.5 mm) in the blade plate 3. Preparations on the tractor: In the right running board (Fig. 4) drill 2 fastening bores ø 8.5 mm. 2x ø Fig. 6 Bores (2x ø 8.5 mm) in the running board Page 8

9 Installation 4. After preparing snow blade and tractor mount the attachment kit for the mechanical angle adjustment as shown in Fig Cable pull with clamp nuts Compression spring Intermediate bracket Ratch Clamp screw Fig. 7Attachment - intermediate bracket and ratch Holder for operating rod Fig. 8 Attachment - holder for operating rod Fig. 9 Operating rod with handle Page 9

10 Installation Fig. 10 Attachment - holder for forked bolt Attachment of intermediate bracket and ratch on the snow blade Attachment of the holder for the operating rod on the running board Attachment of the operating lever with handle Fastening of the holder for forked bolt Guide the cable pull through the receptacle sheet metal, compression spring and ratch Fasten the cable pull (clamp nuts) and clamps of the steel cable (to tension) with clamp screw (stub screw in ratch) 3.3. Lift function The snow blade can be lifted mechanically (foot activation) or hydraulically depending on the tractor type. Lift-out linkage Fig 11 Lift Page 10

11 Installation 3.4. Swing function The snow blade has a manual (peg bolt) or mechanical angle adjustment element. The snow blade must be swung in lifted status (mechanical or hydraulic) Swing via manual adjustment For the manual angle adjustment you must pull off the peg bolt and reinsert it in the desired angle position of the snow blade. Peg bolt Fig. 12 Peg bolt Swing via mechanical angle adjustment Use the mechanical angle adjustment to conveniently swing the snow blade from the driver's seat. To do this the attached hand lever of the operating rod must be pressed and the operating rod must be pushed at the same time (swing in direction of travel left) or pulled (swing in direction of travel right). Operating rod Hand lever Fig. 13 Hand lever of the operating rod Page 11

12 Installation Fig. 14 Swing function 3.5. Adjustments on the snow blade: Before starting to clear snow, the slide runners must be correctly adjusted. To do this the snow blade is lowered onto a level surface. The snow blade is correctly adjusted when the steel skids rest on the ground and the scraper bars just barely touch the ground or clear the ground by 1-2 mm. If this is not the case the snow blade must first be adjusted. To do this proceed as follows: 1. Lower the snow blade until it is just a little above the ground, and place it on an intermediate layer that is 1-2 mm thick. 2. Disable the hydraulic system and switch off the tractor. 3. Unscrew the clamp screws of the steel skids. 4. Lower the steel skids to the ground. 5. Tighten the clamp screws and secure them with the lock nuts. 1-2 mm Fig. 15: Adjust the steel skids Page 12

13 Installation Clamp screw Steel skid Fig. 16 Steel skid 3.6. Trial run The tractor and the environment can be damaged. Only use the supplied material. Danger of crushing due to moving parts. Never reach into the crushing hazard danger zone if parts are moving or can move. 1. Connect the snow blade on the attachment bracket. 2. Start the tractor and move the connected implement up and down. Swing the implement to the left and to the right. Ensure that all threaded unions are firmly connected and that there is no danger of collision with adjacent components. Page 13

14 Operation 4. Operation Before starting up the implement read the instructions on safety and handling for operation of the entire implement and of the tractor Working with the snow blade When mounted correctly as described in section 3.2, the snow blade is operated by lowering the attachment bracket (mechanically or hydraulically) until the snow blade touches the substrate and with forward movement of the tractor Adjusting the lift height The lift height can be adjusted via the fastening bores in the lift shackle of the lift shaft an the attachment block. Lift shackle of the lift shaft Fig. 17 Adjust the lift height 4.3. Contact pressure The contact pressure on the substrate occurs only through the deadweight of the snow blade Replacing the rubber bar The rubber bar edge guard must be turned or replaced before the metal of the snow blade grinds on the substrate. Page 14

15 Maintenance 5. Maintenance 5.1. Service Danger! Only perform service and maintenance tasks when the tractor is switched off. Remove the ignition key before performing maintenance tasks on the implement. Danger of crushing due to moving parts. Never reach into the crushing hazard danger zone if parts are moving or can move. If there is pressure loss there is danger of crushing and shear injuries in the lift mechanism. Properly re-attach all protective devices that have been dismounted after executing the service tasks. & Note! After the first 20 hours of operation check all screw and bolt connections. Subject the implement to regular service. Use lubricating grease to lubricate the moving parts Service schedule (overview) Time interval After the first 20 operating hours Activity Check all screw and bolt connections. Tighten any loose screws, and secure any loose bolt connections with spring cotter pins. Daily or before each use Check the safety elements and moving parts for wear. Replace worn or defective parts. Execute a trial run. Page 15

16 Repair Lubricating schedule Danger! Only perform service and maintenance tasks when the tractor is switched off. Danger! The operator and other persons can be severely injured. Only perform service and maintenance tasks with lifted implement if the implement has been safeguarded against falling unintentionally, e.g. via support wedges. If there is pressure loss there is danger of crushing and shear injuries in the lift mechanism. 6. Repair To lubricate the implement as specified in the maintenance schedule, proceed as follows: 1. Lubricate the connection tube on inside of the attachment block. 2. Lubricate the wedge-groove shaft on the inside of the connection tube on the attachment block. Lubricate the linch pin on the connection tube. 3. If the mechanical angle adjustment element is mounted on your tractor, lubricate the holder for the the forked bolt (see lubricating nipple). If there are faults, problems, or other indications of malfunction, contact your sales consultant or directly contact the manufacturer: matev GmbH Nürnberger Str Langenzenn Tel.: +49 (0) Disposal The device must be disposed of in accordance with the applicable regulations of the municipality or the country. Take the parts to the collection points for residual waste, special waste, or recycle them depending on material. matev GmbH does not provide any disposal services. 8. Warranty The general terms and conditions of matev GmbH apply. Page 16

17 Technical data 9. Technical data Dimensions L x W x H Working width Max. swung Data 400 mm x 1200 mm x 430 mm 1200 mm 1108 mm Swing angle To 22.5 Weight without accessories 22 kg Enter the article number and the chassis number here. These are on the type plate on the implement. Article number: chassis number Page 17

18 List of illustrations 10. List of illustrations Fig. 1 Attachment bracket with lift-out linkage... 6 Fig. 2 Connection tube - attachment bracket... 6 Fig. 3: Intermediate bracket... 7 Fig. 4 Attachment kit - mechanical angle adjustment... 7 Fig. 5 Bores (2x ø 8.5 mm) in the blade plate... 8 Fig. 6 Bores (2x ø 8.5 mm) in the running board... 8 Fig. 7Attachment - intermediate bracket and ratch... 9 Fig. 8 Attachment - holder for operating rod... 9 Fig. 9 Operating rod with handle... 9 Fig. 10 Attachment - holder for forked bolt Fig 11 Lift Fig. 12 Peg bolt Fig. 13 Hand lever of the operating rod Fig. 14 Swing function Fig. 15: Adjust the steel skids Fig. 16 Steel skid Fig. 17 Adjust the lift height Page 18

19 EC Declaration of Conformity 11. EC Declaration of Conformity EC Declaration of Conformity for a machine to confirm compliance with the Machinery Directive 2006/42/EC and with the statutory provisions issued for the implementation of the Machinery Directive. The manufacturer matev GmbH Nürnberger Str Langenzenn declares that the machine Snow Blade SRM-FB 120 CD complies with the provisions of the Machinery Directive 2006/42/EC and with the implementing national statutory provisions. The signer is authorized to compile the technical documents. The address is the address of the manufacturer. Date / Signature February Name of signer: Signer information Georg Hemmerlein Managing Director Page 19