Patio doors max. Sash width (mm) 600 to Sash height (mm) 550 to Sash weight (kg) max. 150 max. 150
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1 ALU 5200-D (150 kg) Turn only hardware for hinge clearance (BD) 5 mm BD 5 Size range (depends on hardware) Windows min. max. Patio doors max. Sash width (mm) 600 to Sash height (mm) 550 to Sash weight (kg) max. 150 max. 150 The following information from the aluminium planning manual must be observed: /3 Register 1: Guidelines of the German quality association for locks and hardware: Document no. H LS001EN (Gütegemeinschaft Schlösser und Beschläge e. V) Update directory of the documents: Document no. H LS005EN Application diagram: - Sash weight up to max. 150 kg: Document no. H58.AWDLS005EN Basic safety notes: Document no. H LS001EN Profile recommendation: Document no. H48.ZubhLS008EN Symbols and abbreviations: Document no. H LS002EN Register 2: Adjustment options: Table of contents Size ranges... 1 Hardware overview... 2 Hardware list... 3 Assembly and design variations...4 Sash dimensions...5 Frame dimensions... 6 Document no. H LS004EN Assembly instructions Page 1
2 ALU 5200-D BD kg Hardware overview Torque and tooling information Items Nm (± 0.25) 207, 208, 271, 900, , 514, , , 904, PZ2 106, PH H H () H3 620 H /917 / Page 2
3 ALU 5200-D BD kg Hardware list Item Piece Designation Material no. VE Material no. VE H1 H2 H3 H4 depending on kg H1/H2/H3/H4 H3/H4 dependent on system Accessories 100 Handle ALU Si-line 101 ALU Si-line lockable 102 ALU Globe 103 ALU Globe lockable TITAN 105 TITAN lockable Only use in combination with coupling set See ALU handle overview, document no.: H48.ZubhLS007en in ALU planning manual 7 mm x 25, cam Ø 10 mm Only use in combination with gear set 106 ALU Globe RR Only use in combination with gear set See Handle ALU Globe RR, document no.: H48.ZubhLS006en 107 ALU Globe RR lockable in ALU planning manual 1 Hinge side ALU 5200 BD 5 silver MMBS _ 1 MMBS _ Adjusting piece (replace with item 924 for sash weight >100 kg) Cover cap Bottom hinge pin Clamping piece E Hinge pin Top hinge Stay hinge Corner hinge ALU r/l Bottom hinge ALU r/l M5 x 7.5 countersunk screw M5 x 8.5 countersunk screw white RAL 9010 MMBS _ 1 MMBS _ 10 white RAL 9016 MMBS _ 1 MMBS _ 10 black RAL 9005 MMBS _ 1 MMBS _ 10 EV 1 MMBS _ 1 MMBS _ 10 Mill finish - 1 MMBS _ Top stay ALU size Accessories set ALU BD kg > 100 kg - - MZBS _ M5 x 13 countersunk screw Supporting piece Adjusting piece S 1 Locking side ALU-D Stop/corner drive VSO The coupling bracket (600) and cheese head screws (908) are omitted for the installation of gear set ALU DK locking bolt EUL clamping piece Corner drive VSO 2 Striker Run-up block TBT run-up block Stop for travel restriction (FB > 1250: install horizontally) Coupling bracket Only use in combination with H1/H Locking bolt M5 x 12 cheese head screw Only use in combination with H1/H Gear set ALU (without FBS on gear) Only use in combination with H3/H4 (see drawing no. H48.ZubhLS005en) MMVS _ 1 MMVS _ 20 MMGI _ 1 MMGI _ M6 ESG M5 x 35 countersunk screw M6 coupling screw MV ALU-DK/TBT FB/FH > 1250 (recommendation) Striker Slider VSU/BSO corner drive Locking part ALU FB > 1250 / FH > 2400 (recommendation) Locking cam 1 Eccentric rivet 1 Striker Sash lifter ALU (see drawing no. H48.ZubhLS014en) MMFH _ 1 MMFH _ Handle support ALU Only use in combination with H1/H2 - - See table on page AV adjusting piece for compression MXBS _ 1 MXBS _ Jig ALU 5200 additional screw connection for items 921 and 902 (> 100 kg; see page 6) MARB _ Page 3
4 ALU 5200-D BD kg Handle support assembly and design Observe assembly sequence Design variations for handle support (item 915) (H1/H2) USH (mm) 7-10 Z (mm) 2 X 7 mm X > mm MFHA _ > 2 3 MFHA _ MFHA _ > 3 - Sequence of installation in sash - without centre lock ( ) - with centre lock ( ) USH Assembly settings and installation sequence 1. to 4. Items + - Tighten firmly - Do not overtighten 3. Break through the groove base of the sash groove. 1. I. II. III. 4. Note: Put in eccentric rivet opening as demonstrated in the adjacent figures. > 100 kg Optional: Secure adjusting piece in the bottom hinge using allen key SW d. Note: Grease joint, do not oil! b. Note: Carefully press in hinge pin to the stop, do not hammer in! a. c. Page 4
5 ALU 5200-D BD kg Sash dimensions S3 = FB MV 2) H1/H2 H3/H4 S2 = G2-161 S2 = G2-195 FH/3-110 (FH > 2400) 2) Ø10 Ø10 S4 = FH/2-230 (FH > ) S4 = 2/3 FH ) 2) FH/3-163 (FH > 2400) (FH > 2400) 2) H1/H2 H3 H4 S1 = G1-190 S1 = G1-161 (MV) 2) S1 = G1-224 S1 = G1-195 (MV) 2) FH (sash height) (MV) 2) FH/3-176 FH/3-147 Ø10 5 X H3/H4 MV 2) FB (sash width) 1) Remove the rebate seal in the hinge gap area (minimum hinge gap 5 mm). 2) For installation recommendation for the centre locks and additional locks see page 3. Page 5
6 ALU 5200-D BD kg Frame dimensions MV 1) Note: Remove adhesive residue from frame corners. Handle height G (H1/H2) Handle height G (H3/H4) FH/3 (FH > 2400) 1) MV 1) FH/3 (FH > 2400) 1) (MV) 1) Drill hole 4.2 Sash weight >100 kg (for item ) min. 18 (Overall frame clearance dimension) Note: Remove adhesive residue from frame corners. For sash height> 2400 FH/3 (FH > 2400) 1) push downwards 1) FH/3 (FH > 2400) 1) (FH > ) 1) MV 1) 1) For installation recommendation for the centre locks and additional locks see page 3. SIEGENIA-AUBI KG Industriestraße 1-3 D Wilnsdorf Telephone Fax Page 6
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