ATRIUM Alu-HKS 160 S. Mounting instructions. Contents

Transcription

1 05/ G Mounting instructions t L* *HAUTAU version Left = IN EN Right (right-opening) R* *HAUTAU version Right = IN EN Left (left-opening) The figures within these mounting instructions refer to HAUTAU version Left (IN EN Right). For HAUTAU versions Right (IN EN Left) measures have to be applied correspondingly. Notes: These instructions specify the installation of fittings in standard version. For further mounting applications and the use of drilling jigs/tools, you need the following additional instructions: ov Mounting instructions without HAUTAU-locking; item code: Additional instructions scheme ; item code: ATRIUM Alu-HKS 200 Additional instructions displaceable guide block; item code: ATRIUM Alu-HKS 200 Additional instructions use of drilling jigs/tools; item code: efore start-up, the fitting parts are to be greased acc. to Maintenance and operating instructions (item code: ). ontents page Applications, abbreviations... 2 Important information... 3 Packing units... 4 Fittings Fittings Sash preparation... 7 utting to size and preparation of central locking utting to size and preparation of central locking Installation of central locking Mounting of bogies, parallel alignment of bogies page Mounting of handle UG, strikers and tilt lock bearings Mounting of guide track, bottom track, stay connecting profile and stay system Hanging sash Installation of guide block, horizontal sash alignment Alignment of support arms, setting of sash closing pressure (overrebate height), bogie safety device uffer and cover installation Vertical section top, horizontal section handle UG Vertical section bottom Installation gearbox espag (EG) HAUTAU GmbH Postfach Helpsen Fon /393-0 Fax -125 Info@HAUTAU.de

2 Applications, Abbreviations Applications The limits of application quoted in these instructions are binding and must not be exceeded. Please also comply with admissible sizes, manufacturing instructions and processing guidelines given by the profile manufacturer. Sash weight max. 160 kg Sash width (F) [mm] 670 bis 1680 Sash height (FH) [mm] 930 bis 2380 Sash weight (FG) [kg] max. 160 Sash weight max. 100 kg Sash width (F) [mm] 670 bis 1280 Sash height (FH) [mm] 930 bis 2380 Sash weight (FG) [kg] max. 100 FH FH : F = max. 2 : 1 FH : F = max. 2 : 1 FH kg/m² F F kg/m² Abbreviations ackset EG Espag EG-PzIA Espag with profile cylinder inside/outside FA Sash overrebate F Sash width FG Sash weight FH Sash height OKFF Top edge finish-floor level UG Gear with fork drive All measurements in these instructions are indicated in millimetres (mm). page 2

3 Important information Intended use Tilt-and-slide-fittings are intended for use only in stationary buildings. They are used for the horizontal opening and closing of windows and window doors. The tilt-and-slide elements must be installed perpendicularly, and under no circumstances may they be in a skewed position. Prerequisite These installation instructions and the installation of the fittings demand specialist knowledge corresponding to successfully completed training in at least one of the following trades: construction carpenter, construction metal worker, window and glass facade installer. Applications mentioned on page 2 of these mounting instructions apply to HAUTAU fitting system. Quoted tightening speeds and torques are binding. When installing the fittings, use screws delivered with the package. Under all circumstances comply with the handling guidelines of the profile manufacturer. Fittings can be used for aluminium profiles, only. Guide track and bottom track must not be varnished. Tilt-and-slide-elements may be surface-treated only before the installation of the fitting parts. Subsequent surface treatment may have a negative effect on the operability of the fitting parts. In this case, all guarantee claims against the fitting manufacturer are nullified. The steel component parts described in these installation instructions have been passivated and sealed as per IN EN using a colourless process. They must not be used in environments with aggressive and corrosive air components. Keep the runner rail and all rebates free of deposits and contamination, in order to avoid damage to the fitting and to ensure optimum functioning. In particular, protect the fitting from cement or plaster residues. o not use acid-curing sealants, as these can result in corrosion of the fitting parts. - Use acid- and solvent-free oils and greases, only. Avoid directly exposing the fitting to moisture, and prevent acid-containing cleaning agents from coming into contact with the fitting. Take appropriate precautions to prevent the element from being overstrained by forced closing in special environments such as hotels, schools, kindergartens, etc. The fitting manufacturer shall not be liable for any malfunction of or damage to the fittings as well as the windows or French doors fitted, if the malfunctions of the tilt-and-slide-hardware can be traced back to the use of bought-in fittings, insufficient invitation to tender, non-observation of the rebating instructions or application diagrams. The installing party shall be responsible for the adherence to the functional dimensions given in these mounting instructions and workshop drawing as well as for a perfect installation of the fittings and safe attachment of all components. Proprietary note for a limited use of these documents according to IN ISO HAUTAU GmbH User information Hand out product together with maintenance and operating instructions to end-user (Item-ode: ). hose a clearly visible position at installed window sash for instruction sticker (sliding direction IN left and IN right). Instruction sticker can be found in asic carton ATRIUM Alu-HKS. Please comply with the Requirements/instructions on the product and on liability (VHH). Please inform the end-user about the content of the Requirements/instructions for end-users (VHE). Keep these installation instructions in a safe place. Instruction sticker Kippen Tilt Öffnen Open Schieben Slide Verriegeln Locking Fenster zudrücken, dann Griff betätigen close the window and operate the handle IN EN12519 Right Kippen Tilt Öffnen Open Schieben Slide Verriegeln Locking Fenster zudrücken, dann Griff betätigen close the window and operate the handle IN EN Left Fixing screws for fittings (included in scope of delivery) for component(s) number size diameter to drill drive ogies 1/2, cover fillet supports x Torx 15 ottom track J, guide track G x Torx 15 Stay connecting profile K x 9,5 3.2 Torx 15 Support arms 3 4 M5 x (for riveting nut) Torx 25 Handle UG &a 2 M5 x 12 IN allen key size 4 Espag EG K x 22 - Torx 15 Espag EG-PzI + EG-PzIA Ö x 22 - Torx 15 page 3

4 Open Schieben Slide Verriegeln Locking Fenster zudrücken, dann Griff betätigen close the window and operate the handle Packing units 1x1 1x2 2x4 12x 4.8 4,8 x x for handle UG 1x 1x 2x 8 3x M5 x 12 (G for handle UG 2x M5 x 12 (G 1x 8 1x & UG UG-S EG EG-S 1x EG-PzA EG-PzI 1x 1x!Wa!Qa 1x 1x 1x!Ö 7.0 7,0 x 150 &a &b 1x 9 2x 2x 2x M5 x 50 M5 x 50 M5 x 100 EG 1x K EG-Pz 1x Ö 2x&G 3x %Og 1x &A 1x&S 2x &G 1x Maintenance and operating instructions Instruction sticker 3.9 3,9 x 22 4x /H FG 100 kg 2x 3 1x %Od $F 4x M5 x 25 1x $G FG < 100 kg $F 1x $G 1x 1x H x!G 3x 8x 3x %Za 8x 1x K 1x G 1x H 1x J 1x L 1x$Ö 40x 3.9 3,9 x 45 10x 3.9 3,9 x 9.5 9,5 1x $J 1x $H 1x 2x 1x $K $A %Ö 1x 1x $S $ F > x%A page 4

5 Fittings 10 $A $S G K H $ H %Ö $A 10 8 (G &a 1 Master bogie 2 Slave bogie 3 Support arm incl. screws (for FG 100 kg) 4 over fillet support &a LM-handle UG incl. screws 8 rive pin UG Striker!G Tilt lock bearing orner H Stay system G Guide track H Screw cover profile (PV) J ottom track K Stay connecting profile L over profile $Ö onnecting rod $A over cap for guide track $S over cap for stay connecting profile left $ over cap for stay connecting profile right $F over cap bottom left $G over cap bottom right $H uffer bottom $J Rubber part $K Guide block %Ö uffer top %A Support block (for F > 1480 mm) Insert pin 10 Locking rod %Od Fixing screw M5 x 25 (no fig.) %Og Fixing screw 3,9 x 22 (no fig.) &A Snap lock rod left &S Snap lock rod right &G Reducer 10/6 /H Riveting nut (G Espag support (for handle UG) FG < 100 kg $F $F /H 3 %Od 1!G &G &A 4 F > 1480 &S L %A $Ö &G 4!G 2 /H %Od 3 $G $J $H FG < 100 kg $G $K J page 5

6 Fittings 6 $A $S G K H %Za $ H %Ö $A 6 8 (G &a 1 Master bogie 2 Slave bogie 3 Support arm incl. screws (for FG 100 kg) 4 over fillet support &a LM-handle UG incl. screws 8 rive pin UG Striker!G Tilt lock bearing orner H Stay system G Guide track H Screw cover profile (PV) J ottom track K Stay connecting profile L over profile $Ö onnecting rod $A over cap for guide track $S over cap for stay connecting profile left $ over cap for stay connecting profile right $F over cap bottom left $G over cap bottom right $H uffer bottom $J Rubber part $K Guide block %Ö uffer top %A Support block (for F > 1480 mm) %Za Rivet cam 6 Locking rod %Od Fixing screw M5 x 25 &A Snap lock rod left &S Snap lock rod right & Lock &G Reducer 10/6 /H Riveting nut (G Espag support (for handle UG) & FG < 100 kg $F $F /H 3 %Od 1 &G!G &A 4 F > 1480 L %A $Ö %Za 4!G &S 2 /H %Od 3 $J $G $H FG < 100 kg $G $K J page 6

7 Sash preparation ore holes for handle (UG), bogies, stay connecting profile and cover fillet support(s) A Mark dimension G (handle position) and bore hole pattern for handle UG &a..1 Mark bore holes for bogies 1/2 and drill..2 Mark bore holes for support arms 3 (for FG 100 kg, only) and drill. Mark bore holes for stay connecting profile K with a distance of approx. 200 mm. istribute bore holes for cover fillet support(s) 4 equally between bogies. &a UG 100 F ~ ~ Ø 4,2 Ø FH min. G max. = 1050 G1 G = 250 (FH < 2100: G = FH/2).2 ( 100 kg) A x 6 39, Ø 7.1 Ø 7,1 Ø 5.5 Ø 5, F 1480 > 1480 = = FA x 6 14, , , x 2x FA 39, Ø 7,1 Ø ( 100 kg) 104, , , , Ø 4.2 4,2 15 Ø 4,2 4.2 (8x) page 7

8 utting to size and preparation of central locking 10 utting to size and preparation of central locking 10 A ut locking rods (A.1... A.5). Subtraction measures acc. to sash overrebate FA=6 mm or FA=5 mm. ie-cut locking rods with Ø 10.1 mm. Pay attention to equal direction of closing at locking pins (figure X). Orientate insert pin 10 according to profile groove (figure Y) and press into locking rods ( ). Put reducer &G onto snap locks &A/&S (orientation as illustrated). E Orientate insert pin 10 acc. to step, figure Y, and press into snap lock &S. 1 : 1 Figure Y VT groove 11,5 +0,5 FA A.2 F F FA=6: F - 207,5 FA=5: F - 205,5 FA=6: F/2-70 FA=5: F/ A.1 Figure X A.3 Z , , (14.6) (14,6) Ø ,1 3 F FH Z1 &G A.4 Z3 436 FH Substraction measures acc. to sash overrebate FA=6 mm or FA=5 mm: FH FA Z1 Z2 Z3 Z4 < FH/2-60 G ,5 G - 67 F/ FH/2-59 G ,5 G - 66 F/ FH G ,5 G - 67 F/ FH G ,5 G - 66 F/2-315 etail.6 F 1280 etail &S E &A Z4 FA=6: F FA=5: F A.5 page 8

9 utting to size and preparation of central locking 6 utting to size and preparation of central locking 6 A ut locking rods (A.1... A.5). Subtraction measures acc. to sash overrebate FA=6 mm or FA=5 mm. ie-cut locking rods with Ø 6.1 mm. Pay attention to equal direction of closing at locking pins (figure X). Insert lock & (.1). Attach rivet cam 6 %Za firmly (figure Y) ( ). Put reducer &G onto corner bottom (orientation as illustrated). E Orientate insert pin 10 according to profile groove (figure Z) and press into snap lock &S. 1 : 1 E Figure Z VT groove Figure X 11,5 +0,5 FA A.2 FA=6: F - 207,5 FA=5: F - 205,5 FA=6: F/2-70 FA=5: F/2-69 F F %Za F FH 1800 %Za A.1 Z1 Z2 843 A.3 &G Figure Y A.4 %Za Z3 %Za 436 FH etail 10 &A FH < Z4 Ø 6,1 6.1 F 1280 %Za FA=6: F FA=5: F &S & Substraction measures acc. to sash overrebate FA=6 mm or FA=5 mm: FA Z1 Z2 Z3 Z4 6 FH/2-127 G1-219, G F/ FH/2-126 FH FH A.5.1 G1-218, G G1-219, G G1-218, G E F/2-315 F/2-316 F/2-315 page 9

10 Installation of central locking Installation of central locking A Pay attention to correct orientation of snap locks (A.1). onnect the concerning parts of the central locking step-by-step to each other (A.2) and slide them into the profile groove of sash (A.3... A.6). Lock corners. heck function via drive pin (without figure). etail etail A.5 A.4 A (6) (10) (10) A.6 (6) & A.3 etail &A &S A.1 page 10

11 Mounting of bogies, parallel alignment of bogies Mounting of bogies A For bogies 1 and 2, keep a lateral distance of 10 mm to sash edges and ensure flush positioning with bottom edge (A.1). Tighten with four screws 4.8 x 50 each at sash (A.2). Tighten cover fillet support(s) 4 with two screws 4.8 x 50 each at the designated position(s). For FG 100 kg: fix 2 riveting nuts Ø 7 mm /H in the designated holes. Tighten support arms 3 with two screws M5 x 25 %Od each (.1/.2). ut connecting rod $Ö to size according to marks on bogies (.1/.2). E For F > 1480: move support block %A in centre position of connecting rod. Fasten (Torx 25, Nm). F Insert connecting rod in couplings of bogies 1 and 2. Tighten bogie 2 on non-handle side with Torx 25 ( Nm). /H %Od M5 x ( 100 kg) 3.1 A.2 A.1 1 4* $Ö $Ö A.2 A.1.1 ( 100 kg) 3 Torx Nm /H 10 %Od M5 x 25 E A.2 4x 4,8 x x 50 F > ( 100 kg) 2x M5 x 25 * for F > 1480 $Ö F %A Torx Nm Parallel alignment of bogies (to ensure uniform entry of sash into frame) A Grab connecting rod centered and bring it into position close..1: In this position, tighten connecting rod firmly at bogie 1 on handle side (Torx 25, Nm)..2: Now, both bogies have to be parallel in position open, too. 1 A 2 = = Torx Nm page 11

12 Mounting of handle UG, strikers and tilt lock bearings Mounting of handle UG A Put connecting link of handle UG &a through the handle cutout. Put espag support (G over connecting link and couple connecting link with drive pin 8 (as example: version 6). Reposition handle, if necessary. Tighten handle and espag support with 2 screws M5 x 12. Make sure that handle can be moved easily. heck central locking, if necessary (no ill.). &a A (G 8 M5 x 12 IN 965 Mounting sequence at frame A Fix strikers. Fix tilt lock bearings!g. 99 2) 490 1) 85 99!G A!G 3) 126, ) 900 1) = = ,5 226,5 1) FH ) F ) not entfällt applicable page 12

13 Mounting of guide track, bottom track, stay connecting profile and stay system Mounting guide track to frame A Total length of guide track G: distance between outer edges of sliding sash and fixed sash minus 8 mm. Tighten guide track with screws 3.9 x 45 as shown. Shorten cover profile H according to size of guide track and clip on guide track. Mounting bottom track to frame Shorten bottom track J (at non-handle side) until it is flush with outer corners of sliding sash and fixed sash. E Fix bottom track at frame at a distance of 35 mm from bottom edge of bottom track to bottom edges of sashes. Use screws 3.9 x 45 (fig. 1). In case of visible deformation or unusual (well audible) noise in the area of bottom track, provide continuous lining (on site) at bottom track for load transfer (fig. 2). Mounting stay connecting profile to sash F Length of stay connecting profile K: sash width minus 8 mm (F.1). Fix centered to sash with 3.9 x 9.5 (F.2). Mounting of stay system in guide track G Open stay system H (1) and push it into guide track as illustrated (2). Take care to choose the right side! A 4 4 G G 2 View X 1 H H K F - 8 F.1 R* H E J X 3.9 3,9 x G 17 E 3.9 3,9 x fig fig. 2 K J J F ,9 x 9.5 9,5 lining page 13

14 Hanging sash Installing sash onto guide track A ring handle in slide position (A.1). Lift sash slightly in oblique position and place it together with bogie rollers on front edge of guide track J (A.2). heck position of rolls by sliding the sash and adjust, if necessary. onnecting sash with guide track Push stay system H into stay connecting profile K. Put sliding track in flush position with sash and tighten safety screw (Torx 25, Nm). Warning: If the safety screw has not connected tightly with the stay connecting profile K, the sash is not sufficiently secured. Severe injuries could be the consequence. Attach cover caps left $S and right $ on ends of stay connecting profile. J A.2 ogie K H Torx Nm K H 0 A.1 $ $S page 14

15 Installation of guide block, horizontal sash alignment Installation of guide block A Set guide block $K on handle side at a distance of approx. 121 mm from outer edge of bottom track. Tighten it slightly with a screw (Torx 25, < 1 Nm). Put sash in tilt position and check fittings cavity on both sides ( mm). Reset guide block, if necessary. 1. Tighten upper screw firmly at guide block (Torx 25, Nm). 2. Then tighten bottom screw (Torx 25, Nm). A = $K = ~121 $K Torx 25 < 1 Nm Horizontal sash alignment A heck fittings cavity top and bottom on both sides (not shown). Remove anti-twist protections. Lift bogies (Torx 40) by means of adjusting screws in order to align sash. The adjusting screws are allowed to be turned out max. 11 mm. Attention: If the adjusting screws are turned out more than 11 mm, the bogies will be destroyed. $K Torx Nm Torx Nm Put anti-twist protections on adjusting screws; at first, correct orientation of adjusting screws, if necessary. The anti-twist protections have to be positioned parallel to the outer edge of the bogies. = Adjusting screw Anti-twist protection = Torx = 0 5 = max. 11 mm page 15

16 Alignment of support arms, setting of sash closing pressure, bogie safety device Alignment of support arms (to achieve optimum for easy sash entry into frame) A To ease entry of sash. To ease opening of sash. Important note: oth support arms have to be adjusted in the same way in direction A, only (coming from basic adjustment). asic adjustment: ~ 2.5 2,5 mm A If adjustment in direction A is too heavy, depending on profile and sash weight dragging bogies may occur. In this case both support arms have to be adjusted acc., until bogies run without dragging. max. til limit stop Torx 15 Torx 15 Setting of sash closing pressure (overrebate height) heck closing behaviour of sash. Set of sash closing pressure: adjust overrebate height (X) by means of allen key size 4: enlargement/reduction of overrebate height (X±) possible reduction of overrebate height (X-) possible, only enlargement of overrebate height (X+) possible, only X + X X Activate bogie safety device Move bogie safety device (1) of both bogies backwards until they engage in position as shown (2). Warning: If the bogie safety device has not locked correctly or not locked at all in position as shown, the sash is not sufficiently secured (3). Severe injuries could be the consequence (unlocked) page 16

17 uffer and cover installation 0 H %Ö $A $A Torx Nm Installation of buffers A Screw bottom buffer $H in required position at bottom track (Torx 25, Nm). Move sash right to buffer. Insert top buffer %Ö into guide track (until stay system) and tighten it firmly (Torx 25, Nm). Attach cover caps $A on ends of guide track. Important information: If the window sash does not run simultaneously to upper and lower end stop, material damages can be the consequence. 0 $H A Torx Nm Assemble covers for bogies A ut cover profile L to size: Sash with support arms 3: acc. to bogie marks, * Sash w/o support arms: acc. to outer edges of bogies. Align cover profile acc. to bogie marks (or outer edges of bogies) and clip on the bogie-profiles as well as on the cover fillet support(s) 4. Sash with support arms 3: lip cover cap down left $F and cover cap down right $G to support arms 3. * Sash w/o support arms: lip cover cap down left $F and cover cap down right $G from the side to cover profile. lip them into bogie afterwards. 3 * 3 4 * $G $F L A / A* $G $F page 17

18 Vertical section top, horizontal section handle UG Travel distance 116 Horizontal section handle UG ,5 + +0,5 0,5 66 Travel distance 117 no scale Handle UG F Vertical section top Scale 1:1 26 FH 11,5 +0, ,5 32 page 18

19 Vertical section bottom ,5 + +0,5 FH max. OKFF Scale 1:1 page 19

20 Installation gearbox espag (EG) EG-Pz applicable from FH = 1020 mm EG-PzA applicable up to FT* = 90 mm EG EG-PzIA EG-PzI *) FT = sash depth; the buffers top/bottom have to be adjusted accordingly, if the handle PzA cannot pass the fixed window/sash. Otherwise material damages can be the consequence. rilling/milling A Handle (sash inside): drill 3x Ø 12 mm. rill holes for profile cylinder. Rosette EG-PzI: drill 2x Ø 4.2 mm (X, sash inside). Rosette EG-PzIA: drill 2x Ø 12 mm (X). View Y: cutouts for gearbox. X=Ø 12 X=Ø 4.2 4,2 EG-Pz: ,5 EG: ,5 L EG-Pz %Og 3.9 3,9 x x Ö %Og 3.9 3,9 x x in case of Ø 6.1 %Za %Og 3.9 3,9 x 22 K 20 &G* in case of Ø 6.1 %Za 20 &G* EG G ,5 G , , ,5 "Y" EG-PzI + EG-PzIA X X "Y" Ø 3.2 3,2 EG-Pz , ,9 x ,9 x 22 Ø 3.2 3,2 F FH < 2100: G = FH/2 FH 2100: G = ,5 FH G G1 * * , ,5 A Ø 12 Ø 3.2 3,2 %Og %Og &G* *) in case of Ø 10.1 G - 171, ackset in case of sash overrebate 6 mm page 20