ATEX Series 502 Valve. Islands Series 502, ATEX Group II, Zone 2 and 22, Category 3 GD. Features Specifications...

Transcription

1 Contents ATEX Series 502 Valve Islands Series 502, ATEX Group II, Zone 2 and 22, Category 3 GD Features Specifications How to Order - Assembly Kit How to Order - Subbases / Valves How to Order - Accessories How to Order - G3 Electronics How to Order - Connectors ATEX certification... 1 Fielbus Electronics - 167

2 Series 502 Valve Technical Data Operating Data Manifolds of 502 series valves are equipped with integral electrical plug-in allowing an easy exchange of single components without dismounting the manifold. Z-Board eliminates internal wiring. Manifolds are available with threaded ports. Exhaust ports 12 and 14 are integrated in the base with common exhaust at port 12. LED indicates when power is supplied to solenoid Manual Override (impulse-type, push-turn type, Rubber Packed Technology Low Wattage Plug-in Solenoid Threaded Ports Plug-in System Valve/Base Base with integral Z-Board eliminates internal wiring! Integral Recessed Gaskets between Manifolds Valve Body Integral Recessed Gasket provides Positive Sealing Fielbus Electronics Picture shows single solenoid pilot actuated 5-port., 2-pos. valve mounted on manifold

3 Series 502 Multipole Connectors ATEX Multipole Connectors General Information FEATURES Solenoid air operated valve manifolds for connection to a control system (PLC) with a multiwire cable for simple wiring. Electrical connection with a 25 or 37 pin Sub-D connector or a 19 pin round connector, or with terminal strip. Internal wiring by Z-Board plug-in system. Plug-together flexibility due to different assembly and wiring options. Designed to meet IP65 with round connector or terminal strip. COMBINATIONS The maximum number of valves depends on the type of electrical connection chosen: 502 input modules (1) max. coils (G3/ATEX) (1) (2) CHARMs Pin Sub-D Connector 37 Pin Sub-D Connector Terminal Strip Pin Round Connector (1) Do not exceed the max. number of pilot solenoid valves authorised. (2) DeviceNet TM, PROFIBUS-DP, CANopen, PROFINET, SUB-BUS node, EtherNET/IP TM, EtherNET/IP TM DLR, EtherCAT, POWERLINK, IO-Link Class A, IO-Link Class B The valve manifolds are intended for frame or DIN-EN rail mounting GB-2018/R01 Fielbus Electronics - 169

4 ATEX Series 502 Multipol Connectors ATEX Multipole Connectors 3-D Drawing Double Solenoid Pilot Actuated Valve Right End Plate Blank Station Plate Manifold Stud ll ll 3 3G D E Ex x tcna lllcllc T T8 4 G 5 C c IP WAR NIN Dc 65 G: IP6 X SP 5X - SE ECIFIC E IN CO STR ND UCTI ITIO ONS NS O - F USE Te ch T. file re am b f. C Op tio SE RI AL n Ye ar N M ax BP Lu ce Ce de x Fr P. -8 ba r an ce Z-Board Round Connector Housing Left End Plate SUB-D Connector Housing Left End Plate End plate with terminal strip End plate with round connector 24,4 24,4 19,3 68,1 40,8 41,9 9, Fielbus Electronics WARNING : REFERT TO INSTRUCTIONS FOR MOUNTING AND FOR MAX NUMBER OF COILS SIMULTANEOUSLY ENERGIZED POTENTIAL ELECTROSTATIC CHARGING HAZARD : REFER TO INSTRUCTIONS 118 WARNING : DO NOT SEPARATE PLUGS AND SOCKETS WHEN ENERGIZED 40,2 37,5 56,3 6,7 WARNING : REFERT TO INSTRUCTIONS FOR MOUNTING AND FOR MAX NUMBER OF COILS SIMULTANEOUSLY ENERGIZED POTENTIAL ELECTROSTATIC CHARGING HAZARD : REFER TO INSTRUCTIONS Ø 5,2 1/2 NPTF Tap WARNING : DO NOT SEPARATE PLUGS AND SOCKETS WHEN ENERGIZED 40,2 37, ,7 Left End Plate

5 A03 ATEX FEATURES High flow rate up to 650 l/min Spool & Sleeve or rubber packed technology in the same dimension body Wide electrical connection selection : G3 or 580 Fieldbus Electronics, 25 or 37 Pin Sub-D connector, 19 Pin Round connector or Terminal Strip Internal or external pilot pressure supply capability Compliance with ISO standard mm Solenoid air operated valves which can be mounted on manifold bases 580 Electronics GENERAL Operating pressure See «SPECIFICATIONS» [1 bar 100 kpa] Ambient temperature range (TS) See «SPECIFICATIONS» Rated flow See «SPECIFICATIONS» conforming to ISO 6358 C (5/2) 28 x 10-9 m 3 /s.pa (sonic conductance) b (5/2) 0,26 (critical pressure ratio) Pneumatic base or ISO mm Connection Joinable subbase Response time See «SPECIFICATIONS» fluids ( ) temperature range (TS) technology seal materials ( ) air or inert gas ISO 8573 Level C to +50 C rubber packed PUR (polyurethane) CONSTRUCTION MATERIALS IN CONTACT WITH FLUID ( ) Ensure that the compatibility of the fluids in contact with the materials is verified Body Aluminium, E-coating treatment Spool Aluminium or st. steel (spool & sleeve) Piston POM (rubber packed) Spring Stainless steel Distribution seals PUR (spool & sleeve) Other seals NBR Other materials PA (polyamide) GF 50% (glass fiber reinforced) Subbases Aluminium, E-coating treatment ELECTRICAL CHARACTERISTICS Coil insulation class F Electrical safety IEC-EN / IEC-EN Electrical enclosure protection IP65 (EN 60529) Standard voltages DC () : 24V G3: 1,31 W/0,54 W (inrush/holding) Power ratings (hot/cold) () 580 CHARMs: 1,31 W/0,54 W (inrush/holding) 580/599: 0,7 W / 0,8 W (hot/cold) Fielbus Electronics - 171

6 SPECIFICATIONS 15-DIGIT PRODUCT CODE function type symbol pilot (14) return rated flow at 6,3 bar P 1 bar l/min (ANR) response time pilot pressure at 23 C (bar) operating pressure port 1 open / closed max. (PS) min. air ( ) (ms) min. max. SPOOL VALVE, RUBBER PACKED TECHNOLOGY, WITH IMPULSE MANUAL OPERATOR 2 x 3/2 NC K spring / (**) 8 R502A2BD0M71WF1 (**) Min. pressure with external piloting. SPECIFICATIONS 15-DIGIT PRODUCT CODE function type symbol pilot (14) return rated flow at 6,3 bar P 1 bar l/min (ANR) response time pilot pressure at 23 C (bar) operating pressure port 1 open / closed max. (PS) min. air ( ) (ms) min. max. SPOOL VALVE, SPOOL AND SLEEVE TECHNOLOGY, WITH IMPULSE MANUAL OPERATOR S spring / ,95 8 R502A1B10M71WF1 5/2 4 2 M differential return / 26 1,5 8-0,95 8 R502A1BN0N71WF1 5/3 4 2 J solenoid air 4 2 G W1 closed centre position 4 2 B W2 centre open to pressure 4 2 E W3 centre open to exhaust ( ) Vérifier la compatibilité du fluide avec les matériaux en contact Fielbus Electronics / ,95 8 R502A1B40M71WF / 12 1,5 8-0,95 8 R502A1B60M71WF / 23 1,5 8-0,95 8 R502A1B70M71WF / 13 1,5 8-0,95 8 R502A1B50M F GB-2018/R01

7 502 How to Order Manifold assemblies kit (Electronic + End plate) 15-DIGIT PRODUCT CODE G 502 A V V A36 Thread connection ATEX options G ISO 228/ (3GD) IP65X 2-22 (3GD) IP54X 2 (3G) IP54X 8 NPT (contact us) A36 (1) A41 (1) A43 (1) K Push-in connectors D36 (2) D41 (2) D43 (2) D38 (3) D42 (3) D44 (3) F16 (4) F18 (4) F19 (4) Product series 502 (18 mm valve) (1) Internal pilot W/O DIN Rail Mount (2) DIN Rail Mount Revision letter (3) External pilot supply from port 14 A Initial release (4) External pilot supply from port 14 and DIN Rail Mount Product type V Valve Manifold Assembly 0, End Plate Style V Vertical Electronics Fieldbus Electronics Second Valve Series D CHARMs Electronics 0 No Second Valve Series 3 G3 Fieldbus Electronics J 25 Pin Sub-D Connector M 37 Pin Sub-D Connector Q 19 Pin Round Connector Valve Station Adder Q 26 Pin Round Connector 0 No Adder T Terminal Strip 1-32 Configurator - CAD Files 01450GB-2018/R01 Number of Valve Stations B 2 L 12 End Plate Port Size (1-3-5) D 4 N 14 input modules (5) 502 Used with the first digit «G» or «8»: F 6 P 16 (G3/ATEX) max. coils (5) 3 3/8 (manifold base) H 8 J (6) CHARMs Pin Sub-D Connector 37 Pin Sub-D Connector 15 Terminal Strip Pin Round Connector Used with the first digit «K»: K 8 x 10 mm (push-in connector) M 10 x 12 mm (push-in connector) (5) Do not exceed the max. number of pilot solenoid valves authorised. (6) DeviceNet TM, PROFIBUS-DP, CANopen, PROFINET, SUB-BUS node, EtherNET/IP TM, EtherNET/IP TM DLR, EtherCAT, POWERLINK, IO-Link Class A, IO-Link Class B Fielbus Electronics - 173

8 Configurator - CAD Files How to Order Subbases 15-DIGIT PRODUCT CODE G 502 A M S2 2 M 71W 1 0 Thread connection Not use G ISO 228/1 8 NPT (contact us) Interface K Push-in connectors 1 Pneumatic high flow 502 Product series ATEX options 502 (18 mm valve) 71W Standard (zone 2 or zones 2-22) Revision letter A Initial release Product type M Manifold base Z Mid station supply Wiring option M Plug-in Mounting Port connection (2-4) S2 Manifold base, 2 stations, side port, single Z-Board Used with the first digit «G» or «8»: M2 Manifold base, 2 stations, side port, double Z-Board 2 1/8 (female thread only) Used with the first digit «K»: F 4 x 6 mm [push-in connector only] H 6 x 8 mm [push-in connector only] Thread connection R Pad mount How to Order Valves 15-DIGIT PRODUCT CODE R 502 A 2 B 1 0 M 71W F1 Voltage - class F1 24 V DC - class F Product series ATEX options (zone 2 or zones 2-22) 502 (18 mm valve) 71W With impulse manual operator (1) Revision letter A Initial release Actuation 1 Spool and sleeve 2 Rubber packed (2x3/2 NC, only) Valve type B Solenoid pilot (With impulse manual operator) Function D 2x3/2 NC, dual 3-way N 5/2, Differential air return 82L With maintained manual operator 84A Without manual operator Electrical interface M Plug-in (with LED indicator / DC) (1) 1 5/2, spring return Used external spool valves (internal/external supply configurated in the end plate kits). For internal piloting, contact us. 4 5/2, solenoid air return 5 5/3, W3, open center to exhaust 6 5/3, W1, center closed 7 5/3, W2, open center to pressure Fielbus Electronics GB-2018/R02

9 Sandwich shut off block Used to shut-off pressure to the valve which is mounted above it. Allows easy maintenance without the need to shut-off pressure to the whole manifold. (provided for 5/2 valve, spring return, and 2x3/2 NC-NC) D EB B P A XE (3) (2) (1) (4) EA (5) X XE (3) (2) EB B (1) P (4) A (5) X EA C 15-DIGIT PRODUCT CODE Description B 502 R502AY High Flow - Sandwich shut off block A A B C D weight (kg) ,2 50,5 27,5 18,5 0,145! Usable only for internal pilot supply island! Pay attention to residual pressures! The valve(s) should not be energised during disassembly D (a) (3)(2) (1)(4) (5)(14) C 01450GB-2018/R01 B HOW TO ORDER [ATEX options (zone 2 or zones 2-22)] Consult the online configurator - CAD files on: A (3)(2) (1) (4) (5)(14) 15-DIGIT PRODUCT CODE Description 502 R502AY High Flow - Lockable shut off block A B C D weight (kg) ,7 18,5 0,176 (a) The Lock is in not included with this accessory. (3) Fielbus Electronics - 175

10 ATEX How to Order G3 Electronics G3 EP1 00 D 0 71W Electronics Protocols DN1 DeviceNet ED1 EtherNET/IP DLR EM1 EtherNet ModBus /TCP EP1 EtherNet/IP PT1 PROFIBUS DP PN1 PROFINET DS2 Backplane extension Valve Manifold DS3 Backplane extension I/O Assembly D H! ATEX options Version ATEX 71W + DRM-DIN Rail Mounting 71W + E23-Fieldbus assembly without valves 71W + E23-Fieldbus assembly without valves + DRM-DIN Rail Mounting ATEX: 4 modules max. par per bloc. Left Mounting w/ Backplane extension Out w/ Terminating Resistor 0! ZED ERGI NS N EN CTIO S WHE INSTRU CKET FE RTO D SO S AN RD : RE PLUG HAZA RATE GING RA SESEPAPA C CHAR T T NO TATI DONO : DO OS NING ELECTR WARPOTENTIAL WA RN PL ING UG : S A DO ND NO SSO T C CCKK ON ET NNEE S W CCTT HE OORR N DDI EN ISSCC ER OONN GI NNE ZE ECC D TT G ED TITINNG GIZIZED OUN ER R M EN ENER S FO UUSLSLYY EO TION EO RUCC UULTLTANN STRU ST M TOININ S SI TO ERRTT OF CCOOIL FE EF G : RER BBEERR NIN X NUMM WANDRFOR MA AAN X 5 XX IP6 65 Gc c IP T4 D llc 5 C - SEE nna T8 U Exx lc F US G tc ll NS O ll 3 Ex IONS D DITNS 3 ND 3 N llll CO TIO ICIC CO RUCC ECIFIFSTRU IN : SP IN INNGG SEE ARNNI WAR AL N r RI SE Ye Te ch T. file b f. re Op tio ar de ce 17 BP Fielbus Electronics Ma x n C am Lu Ce x an Fr ce P. -8 ba Modification Initial release No usable for ATEX Number of I/O Modules W D45 D46 F20

11 Connectors Accessory type Designation Code 2 m NDB25F22U02MSB3 25 Pin Sub-D Female Connector (500 series) w/ cable 5 m NDB25F22U05MSB3 2 / 3 / 5 m 10 m NDB25F22U10MSB3 2 m NDB37F22U02MSB3 37 Pin Sub-D Female Connector (500 series) w/ cable 5 m NDB37F22U05MSB3 2 / 3 / 5 m 10 m NDB37F22U10MSB3 19 pin female M23 connector, straight (500 and 2000 series) w/o cable w/ cable 5 m w/o cable pin female M23 connector, 90 elbow (500 and 2000 series) w/ cable 5 m NDB25F22U02MSB3 NDB25F22U05MSB3 NDB25F22U10MSB3 NDB37F22U02MSB3 NDB37F22U05MSB3 NDB37F22U10MSB3 Pin 1 : white Pin 2 : brown Pin 3 : green Pin 4 : yellow Pin 5 : grey Pin 6 : pink Pin 7 : blue Pin 8 : red Pin 9 : black Pin 10 : purple Pin 11 : grey/pink Pin 12 : red/blue Pin 13 : white/green Pin 14 : brown/green Pin 15 : white/yellow Pin 16 : yellow/brown Pin 17 : white/grey Pin 18 : grey/brown Pin 19 : white/pink Pin 20 : pink/brown Pin 21 : white/blue Pin 22 : brown/blue Pin 23 : white/red Pin 24 : brown/red Pin 25 : white/black Pin 1 : white Pin 2 : brown Pin 3 : green Pin 4 : yellow Pin 5 : grey Pin 6 : pink Pin 7 : blue Pin 8 : red Pin 9 : black Pin 10 : purple Pin 11 : grey/pink Pin 12 : red/blue Pin 13 : white/green Pin 14 : brown/green Pin 15 : white/yellow Pin 16 : yellow/brown Pin 17 : white/grey Pin 18 : grey/brown Pin 19 : white/pink Pin 20 : pink/brown Pin 21 : white/blue Pin 22 : brown/blue Pin 23 : white/red Pin 24 : brown/red Pin 25 : white/black Pin 26 : brown/black Pin 27 : grey/green Pin 28 : yellow/grey Pin 29 : pink/green Pin 30 : yellow/pink Pin 31 : green/blue Pin 32 : yellow/blue Pin 33 : green/red Pin 34 : yellow/red Pin 35 : green/black Pin 36 : yellow/black Pin 37 : grey/blue Fielbus Electronics - 177

12 178 - Fielbus Electronics Délais, spécifications et dimensions peuvent être modifiées sans préavis. Tous droits réservés.