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1 Valve Manifolds Series 0 Архангельск (88) Астана (77)77- Астрахань (8) Барнаул (8) Белгород (7)0--6 Брянск (8)9-0- Владивосток ()9-8- Волгоград (8) Вологда (87)6--9 Воронеж (7)0--7 Екатеринбург ()8--89 Иваново (9) Ижевск ()6-0-8 Казань (8) Калининград (0)7-0-8 Калуга (8)9--67 Кемерово (8)6-0-6 Киров (8) Краснодар (86) Красноярск (9)0-6-6 Курск (7)77--0 Липецк (7)-0-8 Магнитогорск (9)-0- Москва (9) Мурманск (8)9-6-9 Набережные Челны (8)0-- Нижний Новгород (8)9-08- Новокузнецк (8)0-6-8 Новосибирск (8) Омск (8)-6-0 Орел (86)-- Оренбург () Пенза (8)--6 Пермь ()0-8-7 Ростов-на-Дону (86)08-8- Рязань (9)6-6-6 Самара (86) Санкт-Петербург (8) Саратов (8) Севастополь (869)--9 Симферополь (6)67--6 Смоленск (8)9-- Сочи (86)-7- Ставрополь (86)0-6- Сургут (6) Тверь (8)6-- Томск (8)98-- Тула (87)7-0-9 Тюмень ()66--8 Ульяновск (8)--9 Уфа (7)9-8- Хабаровск () Челябинск ()0-0-6 Череповец (80)9-0-6 Ярославль (8)69--9 сайт: эл. почта: ach@nt-rt.ru

2 General Information 0 Valve Series belong to the Numatics Valve Generation 000. With up to outputs and 96 inputs., depending on the protocols used, they fulfill all requirements of automation. Characteristics: - Modular reality, true plug & play flexibility in design. mm wide valves. - Strong and light due to valve housing made of aluminium. - Equipped with the famous Numatics lapped spool and sleeve assembly: - Insensitive, self-cleaning spool made of stainless steel with air bearing effect by air entrained between spool and sleeve ( µm air clearance), typical service life of more than 00 million cycles. - Can operate with different pressures at the same time within one valve, independent of flow direction. - Available as -port., - and -pos. valve. - Exchange of valves without dismounting valve manifold. - Worldwide support by Numatics subsidiaries and distributors in almost all countries of the world. -port., - and -pos. valves, single or double solenoid pilot actuated Flow capacity: 80 l/min ANR Individual base mount or manifold mount Low-wattage solenoids polarity insensitive with surge suppression Plug-in manifolds with internal wiring by Z-Board plug-in system Integral recessed gaskets between base and valve as well as between the manifolds Interchangeable cartridge fittings to accommodate various tube sizes Simple conversion from internal to external pilot air supply Modular plug-together Fieldbus electronics Designed to meet IP6/NEMA

3 Contents Description Page General Information... Spool and Sleeve Assembly Manifold with Plug-in Technical Data Operating Data... Sandwich Pressure Regulators General Information... Dimensions...6 Completely Assembled Manifolds with Multipole Connection...7 -D Drawings...8 Accessories...9 Dimensions / Weight...6 Overview Spare Parts Plates (sandwich pressure regulator, sandwich speed control, shut-off sandwich plate, sandwich pressure block) Blank station plate, Blocking discs, Covers, Plug...68 End Plate Kits...68 Valves and sandwich pressure regulators Manifold Assemblies Kits Z-Boards, Ribbon Cable Assembly Kit....7 Mid-Station Supply and Exhaust Blocks...7 Conversion of Pilot Air Supply...7 Completely Assembled Manifolds with Fieldbus Electronics G D Drawings Fieldbus Systems (protocols) Input / Output Modules Dimensions (I/O Assembly with G Electronics)...06 How to Order - 0 mm Series How to configure & Order G Electronics...9-0

4 Technical Data Operating Data Manifolds of 0 series valves are equipped with integral electrical plug-in allowing an easy exchange of single components without dismounting the manifold. Z-Board eliminates internal wiring. Manifolds are available either with threaded ports or with push-in fittings. Bottom supply ports are only available threaded. Common air exhaust. End plates are available with integral mufflers. Easy conversion from internal to external pilot air supply. Technical Data -port., - and -pos. valves 0 Flow capacity [at 6 bar, p bar] 00 l/min ANR Operating pressure range: Vacuum to 0 bar Pilot pressure range:,8 to 8, bar Ambient temperaturre range -0 C to +0 C Material Body: Other parts: Static seals: Finish: Operating Data Aluminium Stainless steel, steel, aluminium alloy or plastic NBR Anodised or varnished port., - and -pos. valves 0 00% ED: VDC 0-0 VAC 0/60 Hz Power (Watt):.. Response time [ms] energise de-energise energise de-energise -port., -pos., single actuated, spring return: port., -pos., double actuated, detented: port., -pos., double actuated, spring centered: 7 80

5 Sandwich Pressure Regulators General Information For single as well as double sandwich pressure regulators are available. With single sandwich pressure regulators, pressure supply is regulated via port. This is carried out independently of other valves on the manifold. With double sandwich pressure regulators, pressure supply is regulated via ports and, i. e. each cylinder port can be regulated individually. The selected pressure can be read via a gauge, either mounted inline or on a 90 swivel elbow. Sandwich Pressure Regulators 0 series:type RS / RD / RC / RQ / RE / RT When ordering a valve with regulator mounted on a manifold, list the valve unit model number only and include the mounting requirements with the regulator. Specify Assembled EXAMPLE ORDERS: Valve unit only: Regulator and mounting: Type RS BA00K00000 RSZJN00000 ASSEMBLED Single pressure from a single supply Symbols RS RD RC Dual pressure from a single supply Non-relieving: taps downstream pressure if upstream is exhausted RQ RE RT Relieving: exhausts pressure in cylinder if upstream pressure is exhausted External regulator - separate pressures to ports and. Two-pressure selector used for multi-pressure applications Type RS Single pressure from a single supply. Type RD Dual pressure from a single supply. Type RC Type RC is non-relieving: Traps downstream pressure if upstream pressure is exhausted. Type RE External regulator - separate pressures to ports and.. Type RQ Type RQ is relieving: Exhausts pressure in cylinder if upstream pressure is exhausted. Type RT Two-pressure selector used for multi-pressure applications.

6 Sandwich Pressure Regulators Dimensions Single or Double Sandwich Pressure Regulator mm Hex D E C B A I H F G Dimensions 0 series [mm] Type A B C D E F G H I Weight approx. [kg] Single regulator Double regulator Fielbus Electronics

7 General Information on Multipole Systems FEATURES Solenoid air operated valve manifolds for connection to a control system (PLC) with a multiwire cable for simple wiring. Electrical connection with a or 7 pin Sub-D connector or a, 9 or 6 pin round connector. Harting on request. Internal wiring by Z-Board plug-in system. Plug-together flexibility due to different assembly and wiring options. Designed to meet IP6 / NEMA with round connector or terminal strip. These protection classes allow direct incorporation of the 000 series manifold into a machine, close to the actuators and enable an increased number of production cycles. Manifold delivered assembled according to customer specifications. COMBINATIONS Modules of up to valves can be grouped together. The maximum number of valves depends on the type of electrical connection chosen: - pin Sub-D connector : max. solenoids - 7 pin Sub-D connector : max. solenoids - Terminal strip: max. solenoids - pin round connector: max. 8 solenoids - 9 pin round connector: max. solenoids - 6 pin round connector: max. solenoids Optional mixing of: - All functions of dual -position, -ported, -position single or double actuated and -ported, -position valves. - Pressure separation plate and intermediate pressure supply module. The valve manifolds are intended for frame. Technical Data Electrical data Node power: Voltage: V DC +- 0% Operating data Temperature range: -0 C to +0 C Humidity: air or inert gas ISO 87 Level 7.. Protection: IP 6 or NEMA Configuration data Solenoid coil outputs: Max. Fielbus Electronics - 7

8 Terminal Strip. Sub-D, and Round Connector Options (8) Phoenix Quick Connect Terminal Strip Terminal Strip Option Converter Board Assembly 0 Double Solenoid Air Pilot Valve Unit Single Pressure Sandwich Regulator (Double Regulator also available) Backplane Circuit Board Assembly Left End Mounting Bracket Assembly Terminal Strip Housing 0 Single Solenoid Air Pilot Valve Unit Manifold Mounting Screws Sub-D Option Z-Board Blank Station Plate Manifold Gasket Mounting Support Standoff Sub-D Housing Assembly Left End Mounting Bracket 8 - Fielbus Electronics Left End Plate Assembly Round Pin Option Round Connector Board Assembly & 6 Pin Connector Assembly Left End Mounting Plate Sandwich Speed Control

9 Multipole Systems Accessories Accessory Description Order Code pin female SUB-D connector, according to DIN 700, straight cable outlet (IP 0) (série 000) w/ cable m 8800 m m pin female SUB-D connector, elbow cable outlet (série 000) w/ cable m m pin female SUB-D connector, according to DIN 700, straight cable outlet (IP 0) (série 000) w/ cable m m m pin female M connector, straight w/o cable 8860 w/ cable m pin female M connector, 90 elbow w/o cable 8860 w/ cable m pin female M connector (IP 6) w/o cable w/ cable K m m m m 0 m m 6 pin female M7 connector (IP 6) w/ cable 0 m 0-7E-0m Fielbus Electronics - 9

10 Multipole Systems Accessories Pin no. 7 PIN SUB-D according to DIN 700 Order Codes: SUB-D Order Codes: PIN SUB-D according to DIN 700 Order Codes: PIN ROUND M Order Code: xxm 9 PIN ROUND M Order Codes: PIN ROUND M7 Order Code: 0-7E-0m white white-green white white purple white brown white-yellow brown brown red brown green white-grey green green grey green yellow green yellow yellow red-blue yellow grey yellow grey grey green grey 6 pink yellow-black pink pink blue pink 7 blue grey blue blue grey-pink blue 8 red yellow-red red red white-green red 9 black pink black black white-yellow black 0 purple yellow-blue purple purple white-grey purple grey-pink orange grey-pink grey-pink black pink-brown red-blue khaki red-blue green-yellow yellow-green white-pink white-green blue white-green yellow-brown white-green brown-green white-brown brown-green brown-green brown-green white-yellow white-black white-yellow white white-yellow 6 yellow-brown purple yellow-brown yellow yellow-brown 7 white-grey white-pink white-grey pink white-grey 8 grey-brown white-red grey-brown grey-brown grey-brown 9 white-pink white-purple white-pink brown red-blue 0 pink-brown white-blue pink-brown grey-pink white-blue blue white-blue white-blue brown-blue white brown-blue brown-blue white-red red white-red white-red brown-red brown brown-red brown-red white-black black white-black white-black 6 brown-black yellow-green 7 grey-green 8 yellow-grey 9 pink-green 0 yellow-pink green-blue yellow-blue green-red yellow-red green-black 6 yellow-black 7 grey-blue Pin 7 PE Pins -6 COMMON Pins - Coils Fielbus Electronics Pin PE Pins - COMMON Pins - Coils Pin PE Pin COMMON Pins -0 Coils View from solder side Pin PE Pin 6 COMMON 6 Pin 6 PE Pins - COMMON Pins - Coils

11 Dimensions Manifold Assembly Note: For Fieldbus Electronics dimensions, see page: 09 Dimensions [mm] A B C D E F G H J K L M N O P Q R S T U V W X Y Z AA Weight +... kg (0 stations) approx. [kg] per station Fielbus Electronics - 6

12 How to order: (example). Multipol Module Multipole Connections Overview AK J B D 0000 G STD Configurator - CAD Files Electronic System F = Terminal strip - 6 T = Terminal strip - J = pin SUB-D M = 7 pin SUB-D P = pin round M connector Q = 9 pin round M connector S = 6 pin round M7 connector & pin round M connector STD = MUF = A06 = D = D = X = Options Standard Muffler in end plates End plate with ports on left end only, mounting plate only on right end A06 + MUF MUF + X External pilot supply B = Series Number of Valve Stations ) A = I = 9 Q = 7 Y = B = J = 0 R = 8 Z = 6 C = K = S = 9 = 7 D = L = T = 0 = 8 E = M = U = = 9 F = 6 N = V = = 0 G = 7 O = W = 6 = H = 8 P = 6 X = 7 = N = G = Port Type NPTF (contact us) G thread Maximum Solenoid Outputs AK F AK T AK J AK M AK P AK S 6 8 ) Note: Maximum number of valve stations is determined by the electrical / electronic connection type the valve type: Single solenoid pilot actuated valves up to the maximum solenoid outputs allowed by the electrical connection type or a combination of single and/or double solenoid actuated valves not to exceed the maximum number of outputs allowed. Example: 6 single and double solenoid actuated valves have in total 6 solenoid outputs. This is the maximum amount permitted for the terminal strip version. ( AKF ). 6 - Fielbus Electronics End Plate Port Size = Port type N or G Port = / Port / = / X = Multiple valve groups resulting in different standard end plate port size (0 = /)

13 . Valve Model Number Series = Multipole Connections Valves Overview BB Z6 M G Voltage 00 = Blank station plate 60 = V DC 6 = V DC Port Size of Base 0 = G /8 or NPTF or valve w/o manifold = G / or NPTF or valve w/o manifold X X Options 000 = Without option B = Locking override M = Without manual override Further options on request O = G = N = Port Type of Bases Without base G thread NPTF thread Actuator BA = Single actuated and spring return flush non-locking manual override BB = Double actuated, flush non-locking manual override 00 = Manifold w/o valve (blank station) K = M = O = Wiring Options Plug-in, AC with LED Plug-in, DC with LED Blank station plate Function 0 = -port., -pos. valve X = -port., -pos. valve, open center, dual pressure X 6 = -port., -pos. valve, closed center X P = Indicates blank station plate X Ribbon cable option must be used for manifold assemblies that exceed 6 solenoids. (7th and 8th digit of valve order code) I/I6... 0//... BA -ported, -pos. valve, spring return Symbols Mounting 00 = Valve unit only 0 = With sandwich speed control Z = Manifold block with side and bottom ports, single solenoid, Z-Board Z = Manifold block with side and bottom ports, double solenoid, Z-Board Z = Z with speed control Z6 = Z with speed control R = Z with ribbon cable connector R = Z with ribbon cable connector R = Z with ribbon cable connector R6 = Z6 with ribbon cable connector N = M separation V DC I/I6... 0//... I/I6... 0//... R/R6... 0//... BB BB* BB6 -ported, -pos. valve, detented -port., -pos. valve, open center, dual pressure -port., -pos. valve, closed center Fielbus Electronics - 6

14 . Sandwich Pressure Regulator Model Number Sandwich Pressure Regulators Overview RS Z J G Series = Options 000 = Standard H = Without gauge 6N = Jumper on end 6P = Jumper on end Further options on request = = Port Size of Base 0 G /8 or NPTF or valve w/o manifold X G / or NPTF or valve w/o manifold X O = Q = K = P = Port Type of Bases Without base G thread Plug-in fittings NPTF thread Regulator Type RS = Single pressure to port RD = Dual pressure to ports and RC = Dual pressure with non-relieving checks RQ = Dual pressure with relieving checks RE = Dual pressure to ports and RT = Two-pressure selector Pressure Range = 0.7 to 9 bar = 0. to bar = 0. to bar J = Wiring Option Plug-in receptacle Mounting 0 00 = Regulator unit only X 0 = With sandwich speed control X Z = Manifold block with side and bottom ports, single solenoid, Z-Board X Z = Manifold block with side and bottom ports, double solenoid, Z-Board X Z = Z with speed control X Z6 = Z with speed control X R = Z with ribbon cable connector X R = Z with ribbon cable connector X R = Z with ribbon cable connector X R6 = Z6 with ribbon cable connector X Ribbon cable option must be used for manifold assemblies that exceed 6 solenoids. (7th and 8th digit of valve order code) 6 - Fielbus Electronics Single pressure from a single supply Symbols RS RD RC RQ Relieving: exhausts pressure in cylinder if upstream pressure is exhausted Dual pressure from a single supply RE External outlet regulator used with jumper plate for single or dual pressure Non-relieving: taps downstream pressure if upstream is exhausted RT Two-pressure selector used for multi-pressure applications

15 Multipole Connections Example Order Sandwich Pressure Regulators and Speed Control Type: RS / RD / RE / RT When ordering a valve with regulator mounted on a manifold and sandwich speed control, list the valve unit model number only and include the mounting requirements with the regulator and the speed control. Specify Assembled EXAMPLE ORDERS: Valve unit only: BA00M00006 Regulator with speed control and mounting: RSZJN00000 ASSEMBLED BA00M00006 Valve unit only (without manifold block) Standard sandwich pressure regulator RSZJN00000 Sandwich speed control ASSEMBLED Plug-in manifold assembly Note: Sandwich speed controls can only be used with single sandwich pressure regulators. Manifold assembly Multipole connection Shaded components are included in assembly kit (AK). Each valve station is listed in sequential order from left to right when facing the port side of the manifold as indicated. For valves and sandwich pressure regulators, see model number selection on pages X0-09- and ). Example order: ( Pin Sub-D). Assembly kit AKJBD0000NSTD. Valve Station = BAZMN0006 Station = BAZMN0006 Station = BBZMN0006 Station = BBZMN0006 ASSEMBLED Fielbus Electronics - 6

16 Accessories Sandwich Pressure Regulators accessory description order code 0, to bar 9-0 Regulator repair kit 0, to bar 9-0,7 to 9 bar 9- Gauge to max. bar - Gauge to max. bar -0 Adapter, port G/ Retaining clip Fielbus Electronics

17 Spare Parts Sandwich Components Sandwich Speed Control Sandwich speed control for valves and regulators is equipped with an integral plug-in system. Sandwich speed control provide a variable restriction in ports and in order to control the cylinders extend and retract speed. To facilitate easy adjustment both screws are on the same side of the speed control. Note: Sandwich speed control can only be used with single sandwich pressure regulators. Single Solenoid Pilot Actuated, -port., -pos. Valve Single Sandwich Pressure Regulator Plug-in System Sandwich Speed Control Stud Manifold Block Accessory Description Order code C B A Sandwich speed control 9- D EB B P XE () () () A () EA () X EB () P () EA () 0 Sandwich pressure block - Used to supply a separate pressure to a single valve station without needing blocking disks. Sandwich exhaust block - Used to isolate the exhaust of a single valve station from the manifold. - Allows faster exhaust response by re-routing. - Exhaust externally to the manifold. Assembly/disassembly of bar:, mm external hex key XE () EB EB() EB XE () XE () EB () () B P B () () B () A P () () P () EA A () () A X P() EA () X () X EA EA() Fielbus Electronics - 67

18 Spare Parts Accessory Description Order Code Blank station plate (screw, blank station plate, O-ring, gasket) (.0 mm) Blocking disks for port, / 9-9 Cover for end plate screw 7-96 cover 0-6 Cover for end plate with muffler screw 7-96 cover 0-7 Gasket for end plate cover -6 Muffler for end plate cover -098 Plug for conversion of pilot supply -90 Spare Parts End Plate Kits End plate kit End plate kits Order Code Weight Port / X/XE approx. [kg] Size / / /8 End plates with muffler End plates without muffler LH ports with muffler, RH mounting cover with pilot exhaust LH ports without muffler, RH mounting cover with pilot exhaust On request: with NPTF thread 68 - Fielbus Electronics

19 Spare Parts Valves Valve Model Number BB 00 M Series = Voltage 60 = VDC 6 = VDC Port Size of Base = Valve w/o manifold Options 000 = Without option B = Flush Locking Override M = Without manual override Further options on request BA = BB = Actuator Single actuated and spring return flush non-locking manual override Double actuated, flush non-locking manual override Port Type of Bases 0 = Valve unit only Function = -port., -pos. valve = -port., -pos. valve, open center, dual pressure 6 = -port., -pos. valve, closed center Wiring Options M = Plug-in, DC with LED Mounting 00 = Valve unit only Ribbon cable option must be used for manifold assemblies that exceed 6 solenoids. (7th and 8th digit of valve order code) I/I6... 0//... I/I6... 0//... I/I6... 0//... BA BB BB* -ported, -pos. valve, spring return -ported, -pos. valve, detented -port., -pos. valve, open center, dual pressure Symbols R/R6... 0//... BB6 -port., -pos. valve, closed center Fielbus Electronics - 69

20 Sandwich Pressure Regulator Model Number Spare Parts Sandwich Pressure Regulators RS 00 J Series = Options 000 = Standard H = Without gauge 6N = Jumper on end 6P = Jumper on end Further options on request Port Size of Base = Valve w/o manifold 0 = Without base Port Type of Bases Regulator Type RS = Single pressure to port RD = Dual pressure to ports and RC = Dual pressure with non-relieving checks RQ = Dual pressure with relieving checks Wiring Option J = Plug-in receptacle Mounting 0 00 = Regulator unit only X RE = Dual pressure to ports and RT = Two-pressure selector Pressure Range = 0.7 to 9 bar = 0. to bar = 0. to bar Ribbon cable option must be used for manifold assemblies that exceed 6 solenoids. (7th and 8th digit of valve order code) 70 - Fielbus Electronics Single pressure from a single supply Symbols RS RD RC RQ Relieving: exhausts pressure in cylinder if upstream pressure is exhausted Dual pressure from a single supply RE External outlet regulator used with jumper plate for single or dual pressure Non-relieving: taps downstream pressure if upstream is exhausted RT Two-pressure selector used for multi-pressure applications

21 Spare Parts Manifold Assembly Kits Z-Boards Z-Boards includes different Z-Boards for driving up to solenoids of single and double solenoid actuated valves. Ribbon cable feature must be used for manifold assemblies that exceed 6 solenoids. In order to allow the full capacity of solenoids, the assembly must be configured so that an even number of solenoids is utilised prior to the station using the ribbon cable feature. Note: The 6th and 7th solenoid cannot be on the same valve. (See valve model number selection for 7th and 8th digit for valve with 7th solenoid). Manifold Assemblies Manifold assemblies BOrder Code Order Code Order Code Order Code Weight with side ports G / NPTF / G /8 NPTF /8 approx. with bottom ports G /8 NPTF /8 G /8 NPTF /8 [kg] With single Z-Board With double Z-Board With single Z-Board and ribbon cable With double Z-Board and ribbon cable Ribbon cable for Valve Station with 7th Solenoid Description Order Code Ribbon cable Fielbus Electronics - 7

22 Spare Parts Mid-Station Supply & Exhaust Block Mid-Station Supply & Exhaust Block Add additional supply and exhaust capacity to large manifold assemblies Add different pressure to manifold section with use of blocking disks Same size as standard manifold block with blank station plate Supply Port Port Exhaust Description Weight Order approx. [kg] Code Mid-station supply & exhaust block On request: Threaded ports in NPTF Spare Parts Conversion of Pilot Air Supply Conversion of Pilot Air Supply Manifolds can easily be converted from internal to external pilot supply. When converting from internal to external pilot supply, please ensure that the manifold is not pressurised, as pressure is applied to the end plate covers. For external pilot supply plug here. Left end plate only! For internal pilot supply plug here. Left end plate only! Plug for conversion of pilot supply -90 Архангельск (88) Астана (77)77- Астрахань (8) Барнаул (8) Белгород (7)0--6 Брянск (8)9-0- Владивосток ()9-8- Волгоград (8) Вологда (87)6--9 Воронеж (7)0--7 Екатеринбург ()8--89 Иваново (9) Ижевск ()6-0-8 Казань (8) Калининград (0)7-0-8 Калуга (8)9--67 Кемерово (8)6-0-6 Киров (8) Краснодар (86) Красноярск (9)0-6-6 Курск (7)77--0 Липецк (7)-0-8 Магнитогорск (9)-0- Москва (9) Мурманск (8)9-6-9 Набережные Челны (8)0-- Нижний Новгород (8)9-08- Новокузнецк (8)0-6-8 Новосибирск (8) Омск (8)-6-0 Орел (86)-- Оренбург () Пенза (8)--6 Пермь ()0-8-7 Ростов-на-Дону (86)08-8- Рязань (9)6-6-6 Самара (86) Санкт-Петербург (8) Саратов (8) Севастополь (869)--9 Симферополь (6)67--6 Смоленск (8)9-- Сочи (86)-7- Ставрополь (86)0-6- Сургут (6) Тверь (8)6-- Томск (8)98-- Тула (87)7-0-9 Тюмень ()66--8 Ульяновск (8)--9 Уфа (7)9-8- Хабаровск () Челябинск ()0-0-6 Череповец (80)9-0-6 Ярославль (8)69--9 сайт: эл. почта: