Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Inch Series Overview
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1 Overview Modular multi-functional valve manifold for up to 3 valves: Type 44 VTSA, ISO /ISO Type 45 VTSA-F with optimized flow Different valve sizes on one valve manifold: 0.71 in (ISO 0) 1.0 in (ISO 01) 1.65 in (IS0 1), type 44 VTSA only.05 in (IS0 ), type 44 VTSA only Flow rate: up to 10 scfm Pneumatic connections with threaded connector or QS fitting Design optimized for electrical peripherals CPX Product Range Overview Electrical connection Valve types Detailed product information 5/-way valve, single solenoid with pneumatic spring return 5/-way valve, single solenoid with spring return 5/-way valve, double solenoid 5/-way valve, double solenoid dominant switching x 3/-way valve, normally open x 3/-way valve, normally closed x 3/-way valve: 1x normally open, 1x normally closed 5/3-way valve, mid-position pressurized 5/3-way valve, mid-position closed 5/3-way valve, mid-position exhausted x 3/-way valve, normally open, reverse operation x 3/-way valve, normally closed, reverse operation x 3/-way valve: 1x normally open, 1x normally closed, reverse operation Blanking plate for vacant position M O J D N K H B G E P Q R L Electrical multi-pin plug connection, CageClamp Electrical multi-pin plug connection, Sub-D (37-pin) Fieldbus connection/control block Key Features Multi-pin plug manifold Fieldbus manifold/control block Comprehensive Combinable Max. 3 valve positions/ max. 3 solenoid coils Parallel modular valve linking via circuit boards Any compressed-air supply Any number of pressure zones Max. 3 valve positions/ max. 3 solenoid coils Any compressed-air supply Any number of pressure zones Width 0.71 in (ISO Size 0): valve flow rate up to 4.7 scfm Width 1.0 in (ISO Size 01): valve flow rate up to 49.4 scfm Width 1.65 in (ISO Size 1): valve flow rate up to 53 scfm Width.05 in (ISO Size ): valve flow rate up to 10 scfm Width 0.71 in (Size 0), 1.0 in (Size 01), 1.65 in (Size 1) and.05 in (Size ) can be combined on a single valve manifold Contents Options Overview 131 Technical Data 133 Ordering Data 136 Accessories Overview Internet: FAST Program Catalog Subject to change 01/10
2 Overview Flexible Easily Integrated Comprehensive Installation and Maintenance Easy modification and expansion due to high degree of modularity. Fast connection of the subbases by means of four screws. Fully modular system allows the combination of 0.71 in (Size 0), 1.0 in (Size 01), 1.65 in (Size 1) and.05 in (Size ) valves on the same manifold without the need for any transition/adapter plate. Change direction of working ports with easy-to-install angle plate. Fieldbus valve manifold suitable for CPX electrical peripherals. Electrical Connection Options Multi-pin plug connection Fieldbus nodes: Interbus, DeviceNet, Profibus DP, CANopen, CC-Link via CPX terminal Ethernet: Modbus/TCP, EtherNet/IP, TCP/IP via CPX terminal Full complement of CPX I/O modules Expandable up to 3 solenoid coils Integration of a wide range of function modules possible Supply plates permit a flexible air supply and variable pressure zones Control signals from the controller to the valve manifold are transmitted via a pre-assembled multi-core cable or a self-assembled multi-pin plug connection (Cage Clamp), which substantially reduces installation time. High-performance valves in a sturdy metal housing Complete range of vertical sandwich components such as pressure regulators, flow control valve, individual pressure supply, shutoff plate (hot swap). Standard air qualities: 40 micron filtration grade. Can be used with lubricated or non-lubricated air, and inert gases. Manual override available, with momentary, locking, or hidden (non-accessible) options. The valve manifolds can be fitted with max. 3 valves and max. 3 solenoid coils. Ready-to-install unit, preassembled and tested Durable, low cost identification by label holder on the valve or label holder on the subbase. Secure wall mounting or DIN rail mounting Fast troubleshooting thanks to LEDs on the valves and diagnosis via fieldbus. Reliability of service thanks to valves that can be replaced easily and quickly. Easy fault identification using CPX-MMI handheld diagnostic unit. Variants Multi-pin plug connection with manifold strip (Cage Clamp) 4 V DC or 110 V AC Pre-assembled connecting cable 4 V DC Sub-D plug connector for fitting by users, 37-pin Fieldbus connection via the CPX system An integrated fieldbus node manages the communication connection to a higher-order PLC. This enables a space-saving pneumatic and electronic solution. Valve manifolds with fieldbus interfaces can be configured with up to 16 manifold subbases. With solenoid coils per connection, up to 3 solenoid coils can thus be actuated. Fieldbus Variants Profibus-DP ProfiNet Interbus DeviceNet connection CANopen CC-Link Ethernet/IP EtherCAT Front End Controller Remote Front End Controller Remote I/O Modbus/TCP Profinet IO CPX-Terminal Control block connection via the CPX system Controllers integrated in the Festo valve manifolds permit the construction of stand-alone control units to IP65, without control cabinets. Using the slave operation mode, these valve manifolds can be used for intelligent pre-processing and are therefore ideal modules for designing decentralized intelligence. In the master operation mode, manifold groups can be designed with many options and functions, which can autonomously control a medium-sized machine/system. CPX manifold 01/10 Subject to change FAST Program Catalog Internet: 131
3 Overview Modular Pneumatic Components The modular design of the VTSA/VTSA-F facilitates maximum flexibility right from the planning stage and offers maximum ease of service in operation. The system consists of manifold subbases and valves. The manifold subbases are screwed together and thus form the support system for the valves. Inside, the manifold subbases contain the connection ducts for supplying compressed air to and venting from the valve manifold as well as the working ports for the pneumatic cylinders from each valve. Each manifold subbase is connected to the next using four screws. Individual manifold sections can be isolated and further blocks inserted by loosening these screws. This ensures that the valve manifold can be rapidly and reliably expanded. Modularity in the basic system Modularity in the valves Modular Electrical Peripherals The manner in which the valves are actuated differs according to whether you are using a multi-pin manifold or fieldbus manifold. The VTSA/-VTSA-F with CPX interface is based on the internal bus system of the CPX and uses this communication system for all solenoid coils and a range of electrical input and output functions. Parallel linking facilitates the following: Transmission of switching information High valve density Compact design Position-based diagnosis Separate voltage supply for valves Flexible conversion without address shifting Transmission of status, parameter and diagnostic data VTSA with electrical peripherals CPX Modularity with electrical peripherals CPX 13 Internet: FAST Program Catalog Subject to change 01/10
4 Technical Data Flow rate Width 0.71 in: Up to 4.7 scfm Width 1.0 in: Up to 49.4 scfm Width 1.65 in: Up to 53 scfm Width.05 in: Up to 10 scfm Valve width ISO Size 0: 0.71 in (18 mm) ISO Size 01: 1.0 in (6 mm) ISO Size 1: 1.65 in (4 mm) ISO Size :.05 in (5 mm) Voltage 4 V DC 110 V AC General Technical Data Width 0.71 in 1.0 in 1.65 in (type 44 VTSA only).05 in (type 44 VTSA only) Design Electromagnetically actuated piston spool valve Lubrication Lubrication for life Type of mounting Wall mounting On DIN H-rail to EN Mounting position Any Manual override Pushing, pushing/detenting, covered Pneumatic connections NPT thread Pneumatic connection Via manifold subbase Supply port 1 ½ NPT, QS-½-½-U, QS-½-Æ-U ¾NPT, N-¾-P-19-NPT Exhaust port 3/5 ½ NPT, QS-½-½-U, QS-½-Æ-U ¾NPT, N-¾-P-19-NPT Working ports /4 x NPT, QS-x-¼-U, QS-x-Ä-U Port for external pilot 14 ¼ NPT supply air Pilot exhaust air port 1 ¼ NPT Certification ¼ NPT, QS-¼-Ä-U, QS-¼-y-U y NPT, QS-y-y-U, QS-y-½-U ½ NPT, QS-½-½-U Operating and Environmental Conditions Operating medium Compressed air in accordance with ISO :010 [7:4:4] Note on operating/pilot medium Operation with lubricated medium possible (in which case lubricated operation will always be required) Grade of filtration [μm] 40 (average pore size) Operating pressure Pilot pressure [psi] With internal pilot air [psi] With external pilot air [psi] Ambient temperature [ F] 3 1 Temperature of medium [ F] 3 1 Storage temperature 1) [ F] Relative air humidity [%] 90 1) Long-term storage 01/10 Subject to change FAST Program Catalog Internet: 133
5 Technical Data Standard Nominal Flow Rate [scfm] Type 44 VTSA Width 0.71 in Flow rate of valve ), 15. ) 1. Flow rate of valve on individual subbase ), 1.7 ) 17.7 Flow rate of valve on valve manifold ), 10.6 ) 14.1 Width 1.0 in Flow rate of valve ), 35.3 ) 44.1 Flow rate of valve on individual subbase ), 30.0 ) 35.3 Flow rate of valve on valve manifold ), 4.7 ) 31.8 Width 1.65 in Flow rate of valve ), 6.5 ) 49.4 Flow rate of valve on individual subbase ), 8. ) 4.4 Flow rate of valve on valve manifold ), 8. ) 4.4 Width.05 in Flow rate of valve ), 60 ) Flow rate of valve on individual subbase ), 60 ) 88.3 Flow rate of valve on valve manifold ), 60 ) ) Switching position ) Mid-position Standard Nominal Flow Rate [scfm] Type 45 VTSA-F Width 0.71 in Flow rate of valve ), 11.6 ) 1. Flow rate of valve on valve manifold ), 11.6 ) 19.4 Width 1.0 in Flow rate of valve ), 4.7 ) 44.1 Flow rate of valve on valve manifold ), 4.7 ) ) Switching position ) Mid-position Valve Response Times [ms] Width 0.71 in Response times on off changeover Width 1.0 in Response times on off changeover Width 1.65 in (type 44 VTSA only) Response times on off changeover Width.05 in (type 44 VTSA only) Response times on off changeover Internet: FAST Program Catalog Subject to change 01/10
6 Technical Data Electrical Data VTSA/VTSA-F with CPX Manifold 0.71 in 1.0 in 1.65 in (Type 44 VTSA only).5 in (Type 44 VTSA only) Voltage supply for electronics/sensors (pin 1) Operating voltage [V] 4 DC ±10% Steady state current [ma] 0 consumption at 4 V DC Duty cycle 100% Load voltage supply for valves (pin ) Operating voltage [V] 4 DC ±10% Diagnostic message [V] undervoltage V OFF, load voltage outside function range Protection class to EN 6059 IP65 (for all types of signal transmission in assembled state) Power consumption at 4 V DC x 3/-way valve [W] /-way valve, 5/3-way valve [W] Electrical Data VTSA/VTSA-F with Multi-pin Plug Connection 0.71 in 1.0 in 1.65 in (Type 44 VTSA only).05 in (Type 44 VTSA only) Load voltage supply for valves Operating voltage [V] 4 DC ±10% 110 AC ±10% (50 60 Hz) Duty cycle 100% Protection class to EN 6059 IP65 (for all types of signal transmission in assembled state), NEMA 4 Power consumption at 4 V DC x 3/-way valve [W] /-way valve, 5/3-way valve [W] Power consumption at 110 V AC x 3/-way valve [VA] 1 5/-way valve, 5/3-way valve [VA] 1.6 Materials Manifold subbase Valve Seals Supply plate Right-hand end plate Left-hand pneumatic interface Flow control plate Pressure regulator plate Multi-pin connection block Cover for the pneumatic interface and multi-pin plug connection 0.71 in 1.0 in 1.65 in (Type 44 VTSA only).05 in (Type 44 VTSA only), reinforced polyamide Nitrile rubber, elastomer (support made of steel), reinforced polyamide Wellamid, reinforced polyamide 01/10 Subject to change FAST Program Catalog Internet: 135
7 Ordering Data Valve Manifold Configurator A valve manifold configurator is available to help you select a suitable VTSA/VTSA-F valve manifold. This makes it much easier for you to find the right product. The valve manifolds are fully assembled according to your order specifications and are individually tested. This reduces the amount of assembly and installation to a minimum. You order a valve terminal type 44/45 using the order code. Ordering system for type 44/45 Internet: type 44, type 45 Ordering system, CPX Internet: cpx The illustration above provides an example of a valve terminal configuration. The following steps explain how you arrive at the order code: Once you have called up click on Products tab and then select the Catalog tab on the left hand side of the Products page. Now select Valve Manifolds and then Industry Standard Valve Manifolds. Select your desired valve terminal (in this case VTSA) and then finally click on link of the product with the desired actuation methodology. You can then configure the valve terminal step by step (from left to right) according to your requirements. Now click on the Add to basket option to save the selected configuration (this will not trigger an order). D/3D CAD Data You can request the CAD data for a valve terminal you have configured by selecting the D/3D view option under the Add to basket option in the valve terminal configurator. You can generate a 3D preview or request an or download of a CAD model in the format of your choice. Lead Time LT for all configurable options on this page: 3D typically ships within 3 days 136 Internet: FAST Program Catalog Subject to change 01/10
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