Flexible cables for cable chains Catalogue

Transcription

1 Flexible cables for cable chains Catalogue

2 TotalChain Total system for... Reducing Costs Assembly Costs - Delivered to you fully assembled Warehouse Costs - Fewer components to stock and maintain Purchasing Costs - Competitively priced Saving Time Assembly Time - Delivered ready for installation Purchasing Time - All components from one supplier Delivery Time - Quick shipment from receipt of your P.O. Customer Service Reliability - Quality components from one supplier Quality - Complete assembly guaranteed Customer service - Expert assistance from one supplier Total Chain is a fully harnessed cable chain, with a full package guarantee, made to order and delivered ready for installation.

3 Summary Company profile page 2 Characteristics page 3 BC400 Signal, Control and Power cables, with PVC jacket page 4 BC401 Signal, Control and Power cables, Shielded with PVC jacket page 5 BC410 Signal, Control and Power cables, with PVC jacket page 6 BC411 Signal, Control and Power cables, Shielded with PVC jacket page 7 BC418 Signal and Control cables. Inner insulation in TPE-E with PUR jacket page 8 BC419 Signal and Control cables. Shielded with inner insulation in TPE-E and PUR jacket page 9 BC412 Multipair oil resistance shielded with PVC jacket page 10 BC416 - BC417 Multipair oil resistance shielded with PUR jacket page 10 BC440 Encoder, measuring systems, resolver cables page 11 BC420N - BC428PE Oil resistant cables with PUR jacket, for power supply motors page 12 BC421N Oil resistant shielded cables with PUR jacket, for power supply motors page 12 BC425 Single conductor with PUR jacket page 13 BC426 Single shielded conductor with PUR jacket page 13 BC421 Oil resistant shielded cables with PUR jacket, for power supply of brushless motors page 14 BC430 Oil resistant shielded cables with PUR jacket, for power supply of Indramat brushless motors page 14 BC435 Oil resistant shielded cables with PUR jacket, for power supply of brushless motors page 15 BC500 Glass Dielectric Armoured LSOH Sheath page 16 BC450 BUS Cable page 17 Installation page 18 Steel Cable Clamps page 19 Colour tables - Conversion table for AWG/mm 2 page 20

4 Brevetti Stendalto In the 60's things changed, - also the way of manufacturing, the magic word became "Automation" as the equipment and machines started to operate based on new concepts, which required a new generation of dynamic cable protection. Mr. Giovanni Mauri, (president and founder of Brevetti Stendalto) captured this new demand, he designed and started to propose Nylon cables chains in alternative to old style steel cable chains, which were too heavy and expensive for most of the new modern automation equipment and machines. From those days, Brevetti Stendalto's cables chains are used for dynamics cables protection on all kinds of equipment around the world. The continuing evolution of Brevetti Stendalto has brought: a wide range of cables chains for all kinds applications, international patent for Robot circular chains in 1988, ISO 9001 qualification, branches in France 1998 and Germany 1999, new modern facilities in Monza, Italy and a consolidation of our international sales net in all industrialized countries. Today's Brevetti Stendalto is projecting its future in two main directions; large cable chain projects and problem solving supply. For large cable chain projects, Brevetti Stendalto is approaching a leading position in this sectors with increasing demand, as offshore platforms and harbour crane equipment. To give an idea of what technological wise is reached for such applications, where the dynamic power supply heavily determine the entire project, Brevetti Stendalto's test rig, tests the cable chains at a constant speed of 8 m/s for 130 m travel. With regards to "Problem solving supply", Brevetti Stendalto is offering a new supply concept; cable chains completely finished with cables and connectors. For the customer it means reduced assembling and installation time, reduction of possible problems, which again express the philosophy of Brevetti Stendalto: Free to project. Patent for the circular nylon cable chain. 2 Chain/Cable testing rig for long travel: Tests at 8 m/s for 130 m travels.

5 Applications From our initial experience from the machine tool centres, more than 30 years ago, Brevetti has acquired the technical know-how to diversify it product range. Nowadays the cables chains are offered together with our range of Highly flexible as a guaranteed package solution for all kinds heavy duty applications for dynamic power supply as: Industrial robots, high-speed automation, automatic storage systems, container cranes. Our package solution of Brevetti cable chains & flexible chains are also being implemented in many sectors of engineering: steel works, offshore, cranes, harbour cranes and compost plants. Typical single-loop power chain installation on a KCI Konecrane RTG unit in operation Machine tools equipped with Heavy series cable chains SR445 vertical nylon chain on machine tool 3

6 Technical data Nominal voltage: VDE DIN 0245 part.102 Uo/U 300/500V UL 758 AWM - 600V CSA AWM C.22.2 n v Testing voltage: sect.0,5-6 mm V Temperature range: -10 C a +80 C Speed: 80 m/min Acceleration: 2 m/s 2 Burning characteristics: EN , VDE test B, IEC C Oil resistance: IEC : ASTM 2 90 C x 168 h Homologation UL/CSA: UL-AWM 80 C - 600V CSA 80 C - 600V Construction Conductor: Flexible complying with: VDE 0295, IEC Insulation: Composto termoplastico isolante conforme a UL / CSA Core ident.: black num. +G/V complying with VDE 0293, CEI UNEL Jacket material: Termoplastica, bassa adesione conforme a UL / CSA Colour grey RAL 7001 BC401 Shielding: Tinned copper braid > 80% Signal, Control and Power cables with PVC jacket BC x0,50 6, x0,50 7, x0,50 7, x0,50 8, x0,50 11, x0,50 12, x0,50 15, x1,0 7, x1,0 7, x1,0 8, x1,0 9, x1,0 12, x1,0 14, x1,0 17, x1,5 7, x1,5 8, x1,5 9, x1,5 10, x1,5 13, x1,5 15, x1,5 18, x2,5 10, x2,5 12, x2,5 15, x4 12, x4 16, x6 14, x6 17,

7 Signal, Control and Power cables, Shielded with PVC jacket BC x0,50 8, x0,50 8, x0,50 9, x0,50 10, x0,50 12, x0,50 14, x0,50 15, x1,0 9, x1,0 9, x1,0 10, x1,0 11, x1,0 14, x1,0 16, x1,0 19, x1,5 9, x1,5 10, x1,5 11, x1,5 11, x1,5 15, x1,5 17, x1,5 20, x2,5 11, x2,5 13, x4 15, x4 17, BC400 BC401 Speed: 80 m/min Acceleration: 2 m/s 2 Voltage 300/500 V UL/CSA 600 V Complying with UL and CSA for the European and USA market For further information please consult Brevetti Stendalto s Technical Office 5

8 Technical data Nominal voltage: sect.0,34 mm V sect.0,5-2,5 mm V sect.4-50 mm V Testing voltage: sect.0,34 mm V sect.0,5-2,5 mm V sect.4-50 mm V Temperature range: -10 C +80 C Speed: 160 m/min Acceleration: 6 m/s 2 Burning characteristics: CEI 20-35, VDE test A, NFC cat. C1 test 1, IEC Flame resistance: CEI 20-22/II, VDE test C, NFC cat. C1 test 2, IEC 332.3C Oil resistance: VDE 0472 part 803/B, UL 1581, CNOMO E N, NFT Homologation UL/CSA: sect.0,34 mm 2 UL-AWM 80 C - 300V CSA-AWM 75 C - 300V FT1 sect.0,5-50 mm 2 UL-AWM 80 C-600V CSA-AWM 80 C - 600V FT1 Construction Conductor: High-flexible class 6, complying with: CEI 20-29, VDE 0295, NFC 32012, IEC 228 Insulation: PVC complying with standard UL-CSA Core ident.: sect.0,34 mm 2 colour codification complying with DIN sect.0,5-50 mm 2 black num. +G/V complying with VDE 0293, CEI UNEL Jacket material: Special compound type PVC, Colour grey RAL 7001 BC411 Shielding: Tinned copper braid > 80% Signal, Control and Power cables, with PVC jacket BC x0,34 4, x0,34 4, x0,34 5, x0,34 5, x0,34 6, x0,34 8, x0,34 9, x0,50 6, x0,50 6, x0,50 7, x0,50 8, x0,50 10, x0,50 13, x0,50 15, x0,75 6, x0,75 7, x0,75 8, x0,75 9, x0,75 11, x0,75 14, x0,75 17, x1,0 7, x1,0 8, x1,0 8, x1,0 9, x1,0 12, x1,0 15, x1,0 19, x1,5 8, x1,5 8, x1,5 9, x1,5 10, x1,5 14, x1,5 17, x1,5 21, x1,5 24, x2,5 10, x2,5 13, x2,5 17, x4,0 13, x4,0 14, x6,0 14, x10,0 18, x10,0 21, x16,0 22, x25,0 28, x35,0 31, x50,0 35,

9 Signal, Control and Power cables, Shielded with PVC jacket BC x0,34 4, x0,34 5, x0,34 5, x0,34 5, x0,34 7, x0,34 8, x0,34 10, x0,50 6, x0,50 7, x0,50 8, x0,50 8, x0,50 11, x0,50 13, x0,50 15, x0,75 7, x0,75 7, x0,75 8, x0,75 9, x0,75 12, x0,75 14, x0,75 18, x1,0 7, x1,0 8, x1,0 9, x1,0 10, x1,0 13, x1,0 16, x1,0 19, x1,5 8, x1,5 9, x1,5 10, x1,5 11, x1,5 14, x1,5 17, x1,5 21, x2,5 11, x2,5 13, x2,5 18, x4,0 13, x6,0 14, x10,0 18, x16,0 23, x25,0 28, x35,0 31, x50,0 37, BC410 BC411 Speed: 160 m/min Acceleration: 6 m/s 2 Complying with UL and CSA for the European and USA market Voltage 600V by sect. 0,5 mm 2 For further information please consult Brevetti Stendalto s Technical Office 7

10 Technical data Nominal voltage: sez.0,34 mm V sez.0,5-2,5 mm V Testing voltage: sez.0,34 mm V sez.0,5-2,5 mm V Temperature range: -30 C +80 C Speed: 300 m/min Acceleration: 25 m/s 2 Burning characteristics: IEC VDE test B, Oil resistance: VDE 0472 part 803/B, UL 1581, Homologation UL/CSA: UL-AWM 80 C - 600V CSA-AWM 80 C - 600V FT1 Construction Conductor: High-flexible class 6, complying with: VDE 0295, IEC 228 Insulation: TPE-E Core ident.: sez.0,34 mm 2 Colour complying with DIN sez.0,5-2,5 mm 2 black num. +G/V complying with VDE 0293, CEI UNEL Jacket material: PUR complying with standard UL/CSA colour black BC419 Shielding: Tinned copper braid > 80% Signal and Control cables. Inner insulation in TPE-E with PUR jacket BC x0,34 5, x0,34 6, x0,34 7, x0,34 8, x0,34 9, x0,34 12, x0,50 5, x0,50 6, x0,50 7, x0,50 9, x0,50 10, x0,50 12, x1,0 6, x1,0 8, x1,0 9, x1,0 10, x1,0 12, x1,0 15, x1,5 8, x1,5 9, x1,5 10, x1,5 12, x1,5 14, x1,5 17, x2,5 9, x2,5 11, x2,5 14, x2,5 18, x2,5 26,

11 Signal and Control cables. Shielded with inner insulation in TPE-E and PUR jacket BC x0,34 6, x0,34 6, x0,34 7, x0,34 8, x0,34 10, x0,34 12, x0,50 8, x0,50 8, x0,50 9, x0,50 11, x0,50 12, x0,50 15, x1,0 8, x1,0 10, x1,0 11, x1,0 13, x1,0 15, x1,0 18, x1,5 10, x1,5 10, x1,5 12, x1,5 14, x1,5 16, x1,5 20, x2,5 11, x2,5 14, x2,5 17, BC418 BC419 Speed: 300 m/min Acceleration: 25 m/s 2 Small outer dimension, with low min. bending radius Complying with UL and CSA for the European and USA market Voltage 600V The polyurethan jacket resistance to hydrolysis, microbics and very good oils resistance Suitable for outdoor applications at -30 C For further information please consult Brevetti Stendalto s Technical Office 9

12 Multipair oil resistance shielded with PVC jacket Technical data Nominal voltage: 300 V Testing voltage: 1500 V Temperature range: BC412 -BC C a +80 C BC C a +80 C Speed: BC412 -BC m/min BC m/min Acceleration: BC412 -BC416 6 m/s 2 BC m/s 2 Burning characteristics: CEI 20-35, VDE test A, NFC cat. C1 test 1, IEC Flame resistance: BC412 CEI 20/22II, VDE test C, NFC cat. C1 test 2, IEC 332.3C Oil resistance: BC412 VDE 0472 part 803/B, UL 1581 CNOMO E N, NFT BC416 - BC417 VDE 0472 part 803-A/B, UL 1581 VDE 0282 part 10 HD S1 Homologation UL/CSA: BC412 UL-AWM 80 C - 300V CSA-AWM 75 C - 300V FT1 BC416 - BC417 UL-AWM 80 C - 300V CSA-AWM 80 C - 300V FT1 Construction Conductor: High-flexible class 5/6 complying with: CEI 20-29, VDE 0295, NFC 32012, IEC 228 Insulation: BC412-BC416 PVC complying with standard UL-CSA BC417 TPE-E Core ident.: colour codification complying with DIN Jacket material: BC412 Special compound type PVC, Colour grey RAL 7001 BC416 - BC417 PUR complying with standard UL/CSA colour black Shielding: Tinned copper braid > 80% BC x2x0,34 6, x2x0,34 6, x2x0,34 7, x2x0,34 8, x2x0,34 8, Multipair oil resistance shielded with PUR jacket BC x2x0,34 6, x2x0,34 6, x2x0,34 7, x2x0,34 8, x2x0,34 8, Multipair oil resistance shielded with PUR jacket BC x2x0,75 11, x2x1,0 12, x2x1,5 18, x2x2,5 16, x2x2,5 22, Multipair Double shielded cable with PUR jacket W 6x2x1,0 21,

13 Encoder, measuring systems, resolver cables BC440 Appr (4x2x0,25+2x1)C 8, UL-CSA (4x2x0,38+4x0,50)C 8, DESINA UL-CSA [4x2x0,14+4x0,50+(4x0,14C)]C 8, [3x(2x0,14C)+2x1C] 8, (4x2x0,14+4x0,50)C 8, UL-CSA (3x2x0,14+4x0,14+4x0,25+2x0,50)C 9, DESINA UL/CSA x(2x0,25C) 8, x(2x0,34C) 11, [4x(2x0,25C)]C 9, [4x(2x0,35C)]C 12, [4x(2x0,25C)]C 9, UL-CSA [3x(2x0,35C)]C 9, UL-CSA [4x(2x0,35C)]C 10, UL-CSA BC Encoder cables Measuring system cables Resolver cables Technical data Nominal voltage: 250 V Testing voltage: 1500 V Temperature range: For cables C +80 C For cables C +80 C Speed: For cables m/min For cables m/min Acceleration: For cables m/s 2 For cables m/s 2 Burning characteristics: For cables CEI 20-35, VDE test A, NFC cat. C1 test 1, IEC Oil resistance: For cables complying with VDE 0472 part 803 A/B For cables complying with VDE 0472 part 803 B Homologation UL/CSA: For cables UL-AWM 80 C - 300V CSA-AWM 75 C - 300V FT1 For cables UL-AWM 80 C - 30V CSA-AWM 75 C 30V FT1 Construction Conductor: High flexible Insulation: For cables Polyolefin For cables PP For cables TPE-E For cables PVC Core ident.: coloured Jacket material: For cables PUR orange RAL 2003 For cables PUR green RAL 6018 For cables PUR black For cables PVC black Totally shielded: Tinned copper braid > 85% except Shielded multipair: for (3 Cp - 0,14 mm 2 spiral in Cu Tinned copper spiral, coverage >90% on the single groups) for (Tinned copper spiral, single on the 4x0,14 mm 2 Overall : Tinned copper coverage >85%) for (Tinned copper spiral, single on the pair coverage >85%) for (Tinned copper braid, single on the pair coverage >85%) Capacity: for cond./cond. =100 pf/m; cond./scherm. =168 pf/m for cond./cond. =140 pf/m; cond./scherm. =235 pf/m for cond./cond. =150 pf/m; cond./scherm. =270 pf/m For further information please consult Brevetti Stendalto s Technical Office 11

14 Technical data Nominal voltage: 600/1000 V Testing voltage: 4000 V Temperature range: -30 C a +80 C Speed: 300 m/min Acceleration: 10 m/s 2 Burning characteristics: CEI 20-35, VDE test A, NFC cat. C1 test 1, IEC Oil resistance: VDE 0472 part 803/B Construction Conductor: High-flexible class 6, complying with: CEI 20-29, VDE 0295, NFC 32012, IEC 228 Insulation: TPE-E Core ident.: BC420N - BC421N power: black num G/V signal: black num BC428PE power: brown, black, white + G/V Jacket material: PUR Black Shielding: BC421N - BC426 Tinned copper braid > 80% Oil resistant cables with PUR jacket, for power supply motors BC420N N 4x2,5 10, N 4x4 12, N 4x6 13, N 4x10 16, N 4x16 21, N 4x25 24, N 4x35 28, N 4x50 31, Oil resistant shielded cables with PUR jacket, for power supply motors BC421N N 4x4 12, N 4x6 14, N 4x10 17, N 4x16 21, N 4x25 25, N 4x35 29, N 4x50 34, Oil resistant cables with PUR jacket, for power supply motors BC428PE PE 3x50+3x10PE 33, PE 3x75+3x16PE 37, PE 3x95+3x16PE 44,

15 Single conductor with PUR jacket BC x10 8, x16 9, x25 11, x35 12, x50 14, x70 16, x95 19, x120 21, x150 23, x185 26, BC420N BC421N BC428PE BC425 BC426 Speed: 300 m/min Acceleration: 25 m/s 2 Highly flexible with small outer dimensions The polyurethan jacket resistance to hydrolysis, microbics and very good oils resistance Suitable for outdoor applications at -30 C Single shielded conductor with PUR jacket BC x10 8, x16 10, x25 11, x35 13, x50 14, x70 17, x95 20, x120 22, x150 24, x185 26, BC428PE * * * On request For further information please consult Brevetti Stendalto s Technical Office 13

16 Oil resistant shielded cables with PUR jacket, for power supply of brushless motors Technical data Nominal voltage: power: BS421-BC /1000 V power: BS V signal: BS V Testing voltage: 4000 V Temperature range: -30 C +80 C Speed: 220 m/min Acceleration: 10 m/s 2 Burning characteristics: CEI 20-35,VDE test A, NFC cat. C1 test 1, IEC Oil resistance: BC421 -BC435 VDE 0472 part 803/B, BC430 VDE 0472 part 803/B, UL 1581, VDE 0282 part 10, HD S1 Homologation UL/CSA: UL-AWM 80 C V CSA-AWM 80 C V FT1 Construction Conductor: High-flexible class 6, complying with: CEI 20-29, VDE 0295, NFC 32012, IEC 228 Insulation: BC421-BC435 TPE-E complying with standard VDE /4 BC430 TPE-E Core ident.: BC421-BC435 black U-V-W +G/V BC430 power: black num G/V signal: black num Jacket material: BC421 PUR complying with standard UL/CSA, colour orange RAL 2003 BC430-BC435 PUR colour orange RAL 2003 Shielding: BC421-BC435 Total:Tinned copper braid > 85% BC435 Tinned copper braid coverage > 80% BC430 Tinned copper braid coverage > 85% Signal: Tinned copper braid > 85%, + all/polyester, coverage 100% BC (3+T) x 1,5 9, (3+T) x 2,5 11, (3+T) x 4,0 12, (3+T) x 6,0 14, (3+T) x 10,0 17, (3+T) x 16,0 21, (3+T) x 25,0 25, (3+T) x 35,0 29, (3+T) x 50,0 34, Oil resistant shielded cables with PUR jacket, for power supply of Indramat brushless motors BC (3+T)x1+2x2x0,75 11, (3+T)x1.5+2x2x0,75 12, (3+T)x2.5+2x2x1 15, (3+T)x4+2x1+2x1.5 15, (3+T)x6+2x1+2x1.5 18, (3+T)x10+2x1+2x1.5 22, (3+T)x16+2x2x1.5 25, (3+T)x25+2x2x1.5 27, (3+T)x35+2x2x1.5 30, (3+T)x50+2x2x2.5 36,

17 Oil resistant shielded cables with PUR jacket, for power supply of brushless motors BC x1.5+2x1.5 12, x2.5+2x1.5 13, x4+2x1.5 14, x6+2x1.5 16, x10+2x1.5 19, x16+2x1.5 23, x25+2x1.5 26, x35+2x1,5 31, x50+2x1.5 34, BC421 BC430 BC435 Speed: 220 m/min Acceleration: 10 m/s 2 Highly flexible with small outer dimensions Complying with UL and CSA for the European and USA market The polyurethan jacket resistance to hydrolysis, microbics and very good oils resistance Suitable for outdoor applications at -30 C For further information please consult Brevetti Stendalto s Technical Office 15

18 Glass Dielectric Armoured LSOH Sheath BC500 Technical data Temperature range: da -35 C a +70 C Burning characteristics: IEC VDE B UL 1581 VW-1 Max. attenuation: nm: db/km < nm: bb/km < 0,6 nm: db/km < nm: bb/km < 0,7 Bandwidth: nm: MHz x km > nm: MHz x km > 800 nm: MHz x km > nm: MHz x km > 600 Outer sheath colour: Blue Item Number Fibre Diameter Bending Cable no. of fibres type Ø radius weight µm mm mm kg/km ,5/125 8, ,5/ ,5/125 8, ,5/ ,5/125 10, / /125 8, / /125 8, / /125 10, Construction 1 - Fibre Optic 2 - Primary coating 3 - Central loose tube PBTB gelly 4 - Antirodent dielectric armouring 5 - Outer sheath LSOH compound 5 16

19 BUS cable BC x2x0,64/2.55 7,95 Fixed laying x2x0,64/2.55 7,95 Fixed laying x2x0,64/2.55 7, x2x0,22C 7,10 Fixed laying x2x0,22C 7, (1x2x22AWG)+(1x2x24AWG) 7,10 Fixed laying (1x2x22AWG)+(1x2x24AWG) 7, Technical data For non dynamic application: For dynamic application: Temperature range: -5 C +60 C For cables C a +80 C Speed: For cables m/min Acceleration: For cables m/s 2 Normative references: For cables UL-listed for all DESINA for all EN e DIN for Construction Conductor: flexible, except Insulation: For cables Foam skin For cables Polyolefin For cables power: Polyolefin signal: Foam skin Core ident.: For cables green-red For cables DIN For cables power: red signal: blue-white Shielding: For cables : 1 all/polyester 2 Tinned copper braid >65% For cables : Tinned copper braid >80% For cables : pairs: all/polyester total: Tinned copper braid >70% Jacket material: For cables PVC purple RAL 4001 For cables PUR purple RAL 4001 Impedance (±15 % > 1 MHz): For cables Ohm For cables Ohm For cables Ohm D.C. resistance: For cables ,5 Ohm/km For cables Ohm/km For cables Ohm/km For cables ,4 Ohm/km Isolation resistance: For cables >2500 MOhm/km For cables >5000 MOhm/km Attenuation to 4 MHz: For cables ,2 db/100 m For cables ,5 db/100 m For cables ,2 db/100 m Data pair attenuation 1 MHz: For cables db/100 m Capacity: For cables <60 pf/m Data pair capacitance: For cables pf/m Near-End crosstalk 4 MHz: For cables db Calculation of attenuation with different frequency α x = (f x / f n ) * α n α x = to calculate f x = reference frequency f n = actual frequency α n = attenuation as per above table BC PROFIBUS Cables INTERBUS Cables DeviceNet TM Cables For further information please consult Brevetti Stendalto s Technical Office 17

20 Installation For correct installation of cables in the cable chain, it is important to follow the guidelines listed below: 1 - The cables have to be installed and unrolled from the drum carefully to avoid damage. It is therefore important to follow the indications in Figure.1. The coil should not be unrolled from the centre, but it should be placed on a support or on a turning plane and then be unrolled starting from the external ends. 2 - Check the minimum allowed bending radius of the chosen cable and compare it with the bending radius of the chain. For a correct installation, the last mentioned should be larger compared to the bending radius of the cable. 3 - There must be at least 10%-20% free space between the cable diameters and the internal dimensions of the chain. Install the cables/hoses symmetrically in the chain with the larger and heavier towards the outside and the smaller and lighter in the centre. Further, it is necessary to separate the cables using the separators, available for all the chains, or the split cross pieces with holes done in the appropriate sizes according to the external diameter of the cable. (Figure 2) It is important, when having high velocities and accelerations, to avoid the superimposing of the cables. Avoid contact between the different cables and hoses internally in the chain. 4 - The cables/hoses must be placed and installed in such a way so that they can move freely side ways during the movement of the chain and also so that in the bending curve they do not cause any tension or traction on the cable chain. 5 - The chains must be installed and fixed using the appropriate accessories at the extremities of the movement of the chain (the mobile point). For chains that work in the self-supported state it is suggested that the fixed extremity of the chain (fixed point) should be fixed, however this shouldn t be done on applications with long travel distances, where the chain slides on itself in the guide channel. 6 - Verify the installation of the cables in the chains with Brevetti Stendalto s technical office or request a personalised project by filling in the appropriate module Figure 1 Figure 2 MIN 10% MIN 20% H D D 18

21 Steel cable clamps C-profile rail Steel Cable Clamps Part.no Length mm Standard 800 mm; available on request with different length Single clamp in galvanised steel with 1 plastic pressure cradle and 1 counter pressure cradle Part.no Diameter mm L H C C C C C C C C Double clamp in galvanised steel set complete with 1 plastic pressure cradle, 1 double sided cradle and 1 counter pressure cradle Part.no Diameter mm L H C C C C C C C C Triple clamp in galvanised steel set complete with 1 plastic pressure cradle, 2 double sided cradles and 1 counter pressure cradle Part.no Diameter mm L H C C C C C C C C C C H H H L L L PRESSURE CRADLE COUNTER PRESSURE CRADLE PRESSURE CRADLE DOUBLE SIDED CRADLE COUNTER PRESSURE CRADLE PRESSURE CRADLE 1 DOUBLE SIDED CRADLE COUNTER PRESSURE CRADLE The steel cable clamps connect the cable to the extremities of the chain. The plastic counter pressure cradle with the integrated screw tigthen and fix the cable. The smooth surface and the design of the cradles guarantee high stability and avoid any damage to the cables Special versions are available on request. Fixing set is composed by the following parts: - Steel clamps with pressure cradle - Counter pressure cradle - Doublesided cradle for double and triple clamps - Steel mounting rails Counter pressure cradle Part.no Diameter mm Doublesided cradle Part.no Diameter mm Nylon tie-wraps As an alternative to steel cable clamps, Brevetti Stendalto offers the possibility to mount on the end-brackets nylon tie-wraps, which allow a more flexible cable fixing. For further information on this system, please consult our cable chain catalogue. 19

22 Colour tables DIN Multipair cables N Conductor A Conductor B 1 White Brown 2 Green Yellow 3 Grey Pink 4 Blue Red 5 Black Purple 6 Grey/Pink Red/Blue 7 White/Green Brown/Green 8 White/Yellow Yellow/Brown 9 White/Grey Grey/Brown 10 White/Pink Pink/Brown 11 White/Blue Brown/Blue 12 White/Red Brown/Red 13 White/Black Brown/Black 14 Grey/Green Yellow/Grey 15 Pink/Green Yellow/Pink 16 Green/Blue Yellow/Blue 17 Green/Red Yellow/Red 18 Green/Black Yellow/Black 19 Grey/Blue Pink/Blue 20 Grey/Red Pink/Red 21 Grey/Black Pink/Black 22 Blue/Black Red/Black DIN Multi conductor cables N Colour conductor N Colour conductor 1 White 23 White/Red 2 Brown 24 Brown/Red 3 Green 25 White/Black 4 Yellow 26 Brown/Black 5 Grey 27 Grey/Green 6 Pink 28 Yellow/Grey 7 Blue 29 Pink/Green 8 Red 30 Yellow/Pink 9 Black 31 Green/Blue 10 Purple 32 Yellow/Blue 11 Grey/Pink 33 Green/Red 12 Red/Blue 34 Yellow/Red 13 White/Green 35 Green/Black 14 Brown/Green 36 Yellow/Black 15 White/Yellow 37 Grey/Blue 16 Yellow/Brown 38 Pink/Blue 17 White/Grey 39 Grey/Red 18 Grey/Brown 40 Pink/Red 19 White/Pink 41 Grey/Black 20 Pink/Brown 42 Pink/Black 21 White/Blue 43 Blue/Black 22 Brown/Blue 44 Red/Black Conversion table for AWG/mm 2 20 AWG Section Diameter D.C. resistance AWG Section Diameter D.C. resistance mm 2 mm 20 C Ω mm 2 mm 20 C Ω 44 0,0020 0, ,519 0,813 33,2 43 0,0025 0, ,653 0,912 26,4 42 0,0032 0, ,823 1,02 21,0 41 0,0039 0, ,04 1,15 16,6 40 0,0049 0, ,31 1,29 13,2 39 0,0062 0, ,65 1,45 10,4 38 0,0081 0, ,08 1,63 8, ,0103 0, ,63 1,83 6, ,0127 0, ,31 2,05 5, ,0159 0, ,17 2,30 4, ,0201 0, ,26 2,588 3, ,0255 0, ,63 2,906 2, ,0324 0, ,37 3,264 2, ,0401 0, ,55 3,655 1, ,0507 0, ,30 4,115 1, ,0649 0, ,77 4,620 1, ,0806 0, ,15 5,189 0, ,102 0, ,67 5,287 0, ,128 0, ,62 6,543 0, ,162 0, ,41 7,348 0, ,205 0,511 84,2 1/0 53,49 8,252 0, ,259 0,574 66,6 2/0 67,43 9,266 0, ,324 0,643 53,2 3/0 85,01 10,40 0, ,411 0,724 41,9 4/0 107,22 11,68 0,1608

23 Brevetti Stendalto S.p.A. Viale G.B. Stucchi 66/ Monza (Milano) Italy Telefono Fax Internet: