chainflex cable Servo cables Exclusive! chainflex guarantee guaranteed lifetime Selection table page 268 CF887 PVC 15 +5/
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1 chainflex types Servo cables chainflex cable Servo cables Jacket Shield Bend radius min., e-chain [factor x d] Temperature, e-chain from/to [ C] Approvals and standards Exclusive! chainflex guarantee guaranteed lifetime Selection table page 268 Information and selection table Hybrid Servo cables 270 CF / CF210.UL 10 +5/ CF220.UL.H 10 +5/ CF21.UL / CF897 igu 15-20/ CF270.UL.D 10-25/ CF280.UL.H 10-25/ CF27.D / oil-resistant torsion resistant v max. [m/s] unsupported v max. [m/s] gliding [m/s 2 ] Page 267
2 chainflex guarantee Guaranteed lifetime (1) Servo cables chainflex cable Temperature, from/to [ C] unsupported v max. [m/s] gliding [m/s 2 ] Travel distance [m] Bend radius min. [factor x d] 5 million (1 million) double strokes * Bend radius min. [factor x d] 7.5 million (3 million) double strokes * Bend radius min. [factor x d] 10 million (5 million) double strokes * +5 / CF887! +15 / / / CF210.UL +15 / / / CF220.UL.H! +15 / / / CF21.UL +15 / / / CF897! -10 / / / CF270.UL.D! -15 / / / CF280.UL.H! -15 / / / CF27.D -15 / / (1) Exclusive! Guaranteed lifetime for this series according to the guarantee conditions Page * Guaranteed lifetime, higher number of double strokes possible. Figures in brackets refer to chainflex M cables Page
3 chainflex Hybrid Servo igus chainflex System cables (Hybrid Servo cables)... for single-cable solutions in drive technology chainflex Hybrid Servo In the chainflex series CF220.UL.H and CF280.UL.H, you will see system cables for intelligent drive concepts of renowned system manufacturers. To save installation space in the e-chainsystem some manufacturers combine the servo cable for power transmission with the measuring system cable for position data transmission to make a so-called hybrid cable. The feedback of the position data to the servo controller is done frequently by various digital bus technologies. When connecting these two cables into a hybrid cable, it is necessary to guarantee the necessary data transmission properties and the EMC behavior of the cable for many million cycles. Due to the proximity to the power cores often operated with interference-intensive square-wave signals, in the igus chainflex servo hybrid cables, mechanically optimised shield concepts with a very high optical cover are used. A secure transmission of bus signals at maximum cable length at maximum speed makes special demands on the used insulating materials of the bus or data cores. In the 2,750m² large igus laboratory, the electrical parameters such as capacitance, impedance, attenuation and crosstalk are measured over the entire test period of several million double strokes and monitored for compliance with specifications. igus chainflex servo hybrid cables are available in costeffective and oil-resistant, halogen-free. As with all chainflex cables, igus also offers a guarantee of 36 months or 10 million double strokes for the servo hybrid cables and 5 million for chainflex M. In the table below you will find an overview of all currently available hybrid cables grouped by manufacturers. The listed companies are drive systems manufacturers or technology providers whose rotation sensors are used in the most varied systems. Manufacturer Selection table Hybrid Servo cables Hybrid technolgy CF220.UL.H UL page 278 CF280.UL.H oil-resistant page 292 ABB Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x AMK Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x B&R Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x B&R Heidenhain CF220.UL.H50x CF280.UL.H50x Baumüller Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Beckhoff Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x BMP Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x BCB Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x CEDS Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x ELAU/Schneider Electric ish Servo CF220.UL.H60x CF280.UL.H60x Fertig Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Fine Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Han s Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Harmonic Drive AG Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Heidrive Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Infranor Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x IRT Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Jetter Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x KEBA Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Kinavo Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Kollmorgen Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Lafert Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x LTi DRiVES Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Mavilor Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Maxsine Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x metronix Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x PowerMotor Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x NUM Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Parker Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x ROBOX Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Selema Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x SEW SEW Cable type A, B, C, D, E CF220.UL.H20x CF280.UL.H20x Siboni Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Sigmatek Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x STEP Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x TG-Drives Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Two become one: Hybrid Servo cables combine Servo and Measuring system cables. WEG Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Witthur Drive Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x
4 CF x d igu TPE Servo cable CF887! Class CF x d zfor flexing applications z outer jacket zshielded zflame-retardant Properties and approvals Flame retardant According to IEC , CEI 20-35, VW-1, FT-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) UL/CSA Style and 2570, 1000 V, 80 C Dynamic Information Bend radius e-chain minimum 15 x d flexible minimum 12 x d fixed minimum 8 x d Temperature e-chain +5 C to +70 C flexible -5 C to +70 C (following DIN EN ) fixed -15 C to +70 C (following DIN EN 50305) v max. unsupported 3 m/s 20 m/s² NFPA Following NFPA chapter 12.9 EAC Certified according to no. TC RU C-DE.ME77.B CTP Certified according to no. C-DE.PB49.B Lead-free Following 2011/65/EC (RoHS-II) CE Following 2014/35/EU Travel distance Unsupported travel distances up to 10 m, Class 1 Guaranteed lifetime according to guarantee conditions (Page 22-25) Cable structure Conductor Core insulation Conductor consisting of bare copper wires (according to DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Core stranding Power cores and control pair elements stranded together in an optimized pitch length. Core identification Power cores: Cores black with white numerals, one core greenyellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Cores black with white numerals. 1. Control core: 5 2. Control core: 6 2 Control pairs: Cores black with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Element shield Foil taping of optimized, bending-resistant foil shield. Cover approx. 100 % visual. Overall shield Braiding made of tinned copper wires. Coverage optical approx. 60 % Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in e-chains. Colour: Pastel orange (similar to RAL 2003) Electrical Information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Double strokes* 1 million 3 million 5 million Temperature, v max. [m/s] Travel distance R min. R min. R min. from/to [ C] unsupported [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] +5 / / / * Higher number of double strokes possible - please ask for your individual calculation. Typical application areas zfor flexing applications zwithout influence of oil zpreferably indoor applications zespecially for unsupported travels zwood/stone processing, packaging industry, supply systems, handling, adjusting equipment conductor nominal cross section [mm²] Outer diameter (d) max. [mm] Other types available on request. 1 Control pair shielded CF (4G1.5+(2x1.5)C)C CF (4G2.5+(2x1.5)C)C CF (4G4.0+(2x1.5)C)C Control pairs shielded CF (4G1.0+2x(2x0.75)C)C CF (4G1.5+2x(2x1.5)C)C CF (4G2.5+2x(2x1.5)C)C up to 5 mio. double strokes guaranteed
5 CF210.UL igu TPE Servo cable CF210.UL Class CF210.UL zfor medium duty applications z outer jacket zshielded zoil-resistant zflame-retardant Dynamic Information Bend radius e-chain minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain +5 C to +70 C flexible -5 C to +70 C (following DIN EN ) fixed -15 C to +70 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 2 m/s 50 m/s² Electrical Information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Properties and approvals UV resistance Medium Oil resistance Oil-resistant (following DIN EN ), Class 2 Flame retardant According to IEC , CEI 20-35, FT1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) UL/CSA Style and 2570, 1000 V, 80 C NFPA Following NFPA chapter 12.9 Travel distance Cable structure Conductor Core insulation Core stranding Core identification Element shield Intermediate layer Unsupported travel distances and up to 10 m for gliding applications, Class 2 Stranded conductor in bending-resistant version consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Power cores with control pair elements stranded with elements for high tensile stresses. Power cores: Cores black with white numerals, one core greenyellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Cores black with white numerals. 1. Control core: 4 2. Control core: 5 2 Control pairs: Cores black with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Bending-resistant braiding made of tinned copper wires. Foil taping over the external layer EAC CTP CEI Following CEI Lead-free Clean room CE Guaranteed lifetime according to guarantee conditions (Page 22-25) Double strokes* 5 million 7.5 million 10 million Temperature, from/to [ C] +5 / +15 v max. [m/s] Travel distance R min. R min. R min. unsupported gliding [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] / / * higher number of double strokes possible Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Following 2011/65/EC (RoHS-II) According to ISO Class 2. Outer jacket material complies with CF , tested by IPA according to standard Following 2014/35/EU Overall shield Outer jacket Bending-resistant braiding made of tinned copper wires. Coverage linear approx. 55 %, optical approx. 80 % Low-adhesion, oil-resistant mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Typical application areas zfor medium duty applications zlight oil influence zpreferably indoor applications, but also outdoor ones at temperatures > 5 C zunsupported travel distances and up to 10 m for gliding applications zwood/stone processing, packaging industry, supply systems, handling, adjusting equipment
6 CF210.UL igu TPE Servo cable CF210.UL Class CF210.UL conductor nominal cross section [mm²] Outer diameter (d) max.[mm] 1 Control pair shielded CF210.UL (4G1.5+(2x1.5)C)C CF210.UL (4G2.5+(2x1.5)C)C CF210.UL (4G4.0+(2x1.5)C)C CF210.UL (4G6.0+(2x1.5)C)C Control pairs shielded CF210.UL (4G1.5+2x(2x0.75)C)C CF210.UL (4G2.5+2x(2x1.5)C)C CF210.UL (4G4.0+2x(2x1.5)C)C CF210.UL (4G6.0+2x(2x1.5)C)C Order example: CF210.UL In your desired length (0.5 m steps) CF210.UL chainflex series.25 Code nominal cross section.15 Code nominal cross section signal pairs.02 Identification pairs.01 Number of pairs Online order Delivery time 24h or today. Delivery time means time until shipping of goods
7 CF220.UL.H igu TPE Hybrid servo cable CF220.UL.H! Class CF220.UL.H zfor medium duty applications z outer jacket zshielded zoil-resistant zflame-retardant Dynamic Information Bend radius e-chain minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain +5 C to +70 C flexible -5 C to +70 C (following DIN EN ) fixed -15 C to +70 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 2 m/s 50 m/s² Properties and approvals UV resistance Medium Oil resistance Oil-resistant (following DIN EN ), Class 2 Flame retardant According to IEC , CEI 20-35, FT1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) UL/CSA Style and 2570, 1000 V, 80 C NFPA Following NFPA chapter 12.9 EAC CTP Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Travel distance Cable structure Conductor Core insulation Core stranding Core identification Element shield Unsupported travel distances and up to 10 m for gliding applications, Class 2 Stranded conductor in bending-resistant version consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Power cores with control pair elements stranded with elements for high tensile stresses. According to Servo Hybrid specifications. Latest datasheet Bending-resistant braiding made of tinned copper wires. CEI Following CEI Lead-free Clean room CE Following 2011/65/EC (RoHS-II) According to ISO Class 2. Outer jacket material complies with CF , tested by IPA according to standard Following 2014/35/EU Intermediate layer Foil taping over the external layer Overall shield Bending-resistant braiding made of tinned copper wires. Coverage linear approx. 55 %, optical approx. 80 % Outer jacket Low-adhesion, oil-resistant mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Electrical Information Nominal voltage 600/1000 V (following DIN VDE ) Guaranteed lifetime according to guarantee conditions (Page 22-25) Double strokes* 5 million 7.5 million 10 million Temperature, from/to [ C] +5 / +15 v max. [m/s] Travel distance R min. R min. R min. unsupported gliding [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] / / * Higher number of double strokes possible - please ask for your individual calculation. Testing voltage 4000 V (following DIN EN 50395) Typical application areas zfor medium duty applications zlight oil influence zpreferably indoor applications, but also outdoor ones at temperatures > 5 C zunsupported travel distances and up to 10 m for gliding applications zwood/stone processing, packaging industry, supply systems, handling, adjusting equipment
8 CF220.UL.H igu TPE Hybrid servo cable CF220.UL.H! Class CF220.UL.H conductor nominal cross section [mm²] Outer diameter (d) max. [mm] Hybrid technology Manufacturer CF220.UL.H (4G0.75+(2x0.34)C CF220.UL.H (4G1.0+(2x0.75)C CF220.UL.H (4G1.5+(2x0.75)C CF220.UL.H (4G2.5+(2x1.0)C CF220.UL.H ) (7G2.5+(2x0.75)C)C CF220.UL.H Sick Hiperface DSL please see selection table on page 271 CF220.UL.H Sick Hiperface DSL please see selection table on page 271 CF220.UL.H Sick Hiperface DSL please see selection table on page 271 CF220.UL.H Sick Hiperface DSL please see selection table on page 271 CF220.UL.H ) SEW Cable type A/2,5 SEW CF220.UL.H ) CF220.UL.H ) 1.8) 16) CF220.UL.H G2.5+(4xAWG24)C (4G1.5+(2x0.75)C +(2x2x0.14+2x0.25)C)C (4G4.0+(2x1.0)C +(2x2x0.14+2x0.25)C)C +(2x0.25)C CF220.UL.H ) Heidenhain B&R CF220.UL.H ) Heidenhain B&R CF220.UL.H ) 16) ish Servo ELAU/Schneider Electric 1.8) Delivery time: 8 weeks 16) Colour outer jacket: Yellow-green ( RAL 6018 ) Order example: CF220.UL.H In your desired length (0.5 m steps) CF220.UL.H chainflex series Code Hybridsystem-Typ Online order Delivery time 24h or today. Delivery time means time until shipping of goods
9 CF21.UL 7.5 x d igu TPE Servo cable CF21.UL Class CF21.UL 7.5 x d zfor heavy duty applications z outer jacket zshielded zoil-resistant zflame-retardant Dynamic Information Bend radius e-chain minimum 7.5 x d flexible minimum 6 x d fixed minimum 4 x d Temperature e-chain +5 C to +70 C flexible -5 C to +70 C (following DIN EN ) fixed -15 C to +70 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 5 m/s 80 m/s² Travel distance Cable structure Conductor Core insulation Unsupported travel distances and up to 100 m for gliding applications, Class 5 Stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Electrical Information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Properties and approvals UV resistance Medium Oil resistance Oil-resistant (following DIN EN ), Class 2 Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) UL/CSA Style and 2570, 1000 V, 80 C NFPA Following NFPA chapter 12.9 EAC CTP CEI Following CEI Lead-free Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Following 2011/65/EC (RoHS-II) Core stranding Core identification Element shield Power cores with control pair elements stranded with elements for high tensile stresses. Power cores: Cores black with white numerals, one core greenyellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Cores black with white numerals. 1. Control core: 4 2. Control core: 5 2 Control pairs: Cores black with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Extremely bending-resistant braiding made of tinned copper wires. Clean room CE Guaranteed lifetime according to guarantee conditions (Page 22-25) Double strokes* 5 million 7.5 million 10 million Temperature, from/to [ C] +5 / +15 According to ISO Class 2. Outer jacket material complies with CF , tested by IPA according to standard Following 2014/35/EU v max. [m/s] Travel distance R min. R min. R min. unsupported gliding [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] / / * Higher number of double strokes possible - please ask for your individual calculation. Inner jacket mixture adapted to suit the requirements in e-chains. Overall shield Outer jacket CFRIP Extremely bending-resistant braiding made of tinned copper wires. Coverage linear approx. 70 %, optical approx. 90 % Low-adhesion, oil-resistant mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Moss green (similar to RAL 6005) Strip cables faster: The tear strip is in the outer jacket Video Typical application areas z For heavy duty applications z Light oil influence z Preferably indoor applications, but also outdoor ones at temperatures > 5 C z Unsupported travel distances and up to 100 m for gliding applications z Storage and retrieval units for high-bay warehouses, machining units/packaging machines, quick handling, indoor cranes Test data page
10 CF21.UL 7.5 x d igu TPE Servo cable CF21.UL Class CF21.UL 7.5 x d Strip cables 50% faster! conductor nominal cross section [mm²] Outer diameter (d) max.[mm] 1 Control pair shielded CF UL (4G0.75+(2x0.5)C)C CF UL (4G1.5+(2x1.5)C)C CF UL (4G2.5+(2x1.5)C)C CF UL (4G4.0+(2x1.5)C)C CF UL (4G6.0+(2x1.5)C)C CF UL (4G10.0+(2x1.5)C)C CF UL 1.6) (4G16.0+(2x1.5)C)C CF UL 1.6) (4G25.0+(2x1.5)C)C CF UL 1.6) (4G35.0+(2x1.5)C)C Control pairs shielded CF UL (4G0.75+2x(2x0.34)C)C CF UL (4G1.0+2x(2x0.75)C)C CF UL (4G1.5+2x(2x0.75)C)C CF UL (4G2.5+2x(2x1.5)C)C CF UL (4G4.0+2x(2x1.5)C)C CF UL (4G6.0+2x(2x1.5)C)C CF UL (4G10.0+2x(2x1.5)C)C CF UL (4G16.0+2x(2x1.5)C)C CF UL (4G25.0+2x(2x1.5)C)C CF UL (4G35.0+2x(2x1.5)C)C Order example: CF UL In your desired length (0.5 m steps) CF21.UL chainflex series.15 Code nominal cross section.15 Code nominal cross section signal pairs.02 Identification pairs.01 Number of pairs Online order Delivery time 24h or today. Delivery time means time until shipping of goods. 1.6) Delivery time: 6 weeks chainflex CF21.UL: cables for energy supply systems in spinneret production. e-chain : E2/
11 CF897 igu 15 x d igu TPE igu Servo cable CF897! Class CF897 igu 15 x d zfor flexing applications zigu outer jacket zoil-resistant zshielded zflame-retardant Properties and approvals UV resistance Medium Oil resistance Oil-resistant (following DIN EN ), Class 3 Flame retardant According to IEC , CEI 20-35, VW-1, FT-1 Dynamic Information Bend radius e-chain minimum 15 x d flexible minimum 12 x d fixed minimum 8 x d Temperature e-chain -20 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 3 m/s 20 m/s² Travel distance Unsupported travel distances up to 10 m, Class 1 Cable structure Conductor Core insulation Conductor consisting of bare copper wires (according to DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Core stranding Power cores and control pair elements stranded together in an optimized pitch length. Core identification Power cores: Cores black with white numerals, one core greenyellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Cores black with white numerals. 1. Control core: 5 2. Control core: 6 2 Control pairs: Cores black with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Element shield Foil taping of optimized, bending-resistant foil shield. Cover approx. 100 % visual. Overall shield Braiding made of tinned copper wires. Coverage optical approx. 60 % Outer jacket Low-adhesion mixture on the basis of igu, adapted to suit the requirements in e-chains. Colour: Pastel orange (similar to RAL 2003) Electrical Information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) UL/CSA Style and 21223, 1000 V, 80 C NFPA Following NFPA chapter 12.9 EAC CTP Lead-free CE Guaranteed lifetime according to guarantee conditions (Page 22-25) Double strokes* 1 million 3 million 5 million Temperature, v max. [m/s] Travel distance R min. R min. R min. from/to [ C] unsupported [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] -20 / / / * Higher number of double strokes possible - please ask for your individual calculation. Typical application areas zfor flexing applications zwith influence of oil zindoor and outdoor applications without direct solar radiation zespecially for unsupported travels zmachining units/machine tools, low temperature applications Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Following 2011/65/EC (RoHS-II) Following 2014/35/EU conductor nominal cross section [mm²] Outer diameter (d) max. [mm] Other types available on request. 1 Control pair shielded CF (4G1.5+(2x1.5)C)C CF (4G2.5+(2x1.5)C)C CF (4G4.0+(2x1.5)C)C Control pairs shielded CF (4G1.5+2x(2x1.5)C)C up to 5 mio. double strokes guaranteed
12 CF270.UL.D igu TPE CF270.UL.D! Servo cable CF270.UL.D Class zfor medium duty applications z outer jacket zshielded zoil-resistant and coolant-resistant znotch-resistant zflame-retardant zhydrolysis and microbe-resistant z-free/halogen free Dynamic Information Bend radius e-chain minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 2 m/s 50 m/s² Travel distance Cable structure Conductor Core insulation Unsupported travel distances and up to 10 m for gliding applications, Class 2 Stranded conductor in bending-resistant version consisting of bare copper wires (following DIN EN 60228). Single core: Conductor cable consisting of pre-leads (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Electrical Information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Properties and approvals UV resistance Medium Oil resistance Oil-resistant (following DIN EN ), Class 3 Offshore MUD-resistant following NEK status 2009 Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) Halogen-free Following DIN EN UL/CSA Style and 21223, 1000 V, 80 C Spindle cable/single core: Style and 10973, 1000 V, 80 C NFPA Following NFPA chapter 12.9 EAC CTP CEI Following CEI Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Core stranding Core identification Element shield Power cores with control pair elements stranded with elements for high tensile stresses. Power cores: Cores black with white numerals, one core greenyellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Cores black with white numerals. 1. Control core: 4 2. Control core: 5 2 Control pairs: Cores black with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 1 Control triple: Cores black with white numerals. 1. Control core: 1 2. Control core: 2 3. Control core: 3 Star quad: yellow, black, red, white Bending-resistant braiding made of tinned copper wires. Lead-free Clean room DESINA CE Guaranteed lifetime according to guarantee conditions (Page 22-25) Double strokes* 5 million 7.5 million 10 million Temperature, from/to [ C] -25 / -15 v max. [m/s] Travel distance R min. R min. R min. unsupported gliding [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] / / * higher number of double strokes possible Following 2011/65/EC (RoHS-II) According to ISO Class 1. Outer jacket material complies with CF D, tested by IPA according to standard According to VDW, DESINA standardisation Following 2014/35/EU 288 Intermediate layer Overall shield Outer jacket Foil taping over the external layer Bending-resistant braiding made of tinned copper wires. Coverage linear approx. 55 %, optical approx. 80 % Low-adhesion mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Typical application areas zfor medium duty applications zalmost unlimited resistance to oil zindoor and outdoor applications without direct solar radiation zunsupported travel distances and up to 10 m for gliding applications zmachining units/machine tools, low temperature applications 289
13 CF270.UL.D igu TPE Servo cable CF270.UL.D! Class CF270.UL.D conductor nominal cross section [mm²] Outer diameter (d) max. [mm] 1 control pair shielded CF270.UL D (4 G 1.5+(2x1.5)C)C CF270.UL D (4 G 2.5+(2x1.5)C)C CF270.UL D (4 G 4.0+(2x1.5)C)C CF270.UL D (4 G 6.0+(2x1.5)C)C CF270.UL D (4 G 10.0+(2x1.5)C)C CF270.UL D (4 G 16.0+(2x1.5)C)C CF270.UL D (4 G 25.0+(2x1.5)C)C control pairs shielded CF270.UL D (4 G x(2x0.34)C)C CF270.UL D (4 G 1.0+2x(2x0.75)C)C CF270.UL D (4 G 1.5+2x(2x0.75)C)C CF270.UL D (4 G 2.5+2x(2x1.5)C)C CF270.UL D (4 G 4.0+2x(2x1.5)C)C CF270.UL D (4 G 6.0+2x(2x1.5)C)C CF270.UL D (4 G x(2x1.5)C)C CF270.UL D (4 G x(2x1.5)C)C CF270.UL D (4 G x(2x1.5)C)C CF270.UL D 1.6) (4 G x(2x1.5)C)C control triple shielded CF270.UL D 9) (4 G 1.5+(3x1.0)C)C CF270.UL D 10) (4 G 2.5+(3x1.0)C)C star-quad shielded CF270.UL D (4 G 2.5+(4x0.5)C)C CF270.UL D (4 G 6.0+(4x0.5)C)C without control pair CF270.UL D (4 G 1.5)C CF270.UL D (4 G 2.5)C CF270.UL D (4 G 4.0)C CF270.UL D (4 G 6.0)C CF270.UL D (4 G 10.0)C CF270.UL D (4 G 16.0)C CF270.UL D (4 G 25.0)C CF270.UL D (4 G 35.0)C conductor nominal cross section [mm²] Outer diameter (d) max. [mm] Detailed information about Spindle cable/single core page 350 Spindle cable/single core CF270.UL D (1 x 10.0)C CF270.UL D (1 x 16.0)C CF270.UL D (1 x 25.0)C CF270.UL D (1 x 35.0)C CF270.UL D (1 x 50.0)C CF270.UL D (1 x 70.0)C ) Delivery time: 6 weeks 9) Core/Core: 50 pf/m, Corer/Shield: 95 pf/m 10) Core/Core: 70 pf/m, Core/Shield: 115 pf/m
14 CF280.UL.H igu TPE Hybrid servo cable CF280.UL.H! Class CF280.UL.H zfor medium duty applications z outer jacket zshielded zoil-resistant and coolant-resistant znotch-resistant zflame-retardant zhydrolysis and microbe-resistant z-free/halogen free Properties and approvals UV resistance Medium Oil resistance Oil-resistant (following DIN EN ), Class 3 Offshore MUD-resistant following NEK status 2009 Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Dynamic Information Bend radius e-chain minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 2 m/s 50 m/s² Travel distance Cable structure Conductor Core insulation Core stranding Core identification Element shield Unsupported travel distances and up to 10 m for gliding applications, Class 2 Stranded conductor in bending-resistant version consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Power cores with control pair elements stranded with elements for high tensile stresses. According to Servo Hybrid specifications. Latest datasheet Bending-resistant braiding made of tinned copper wires. Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) Halogen-free Following DIN EN UL/CSA Style and 21223, 1000 V, 80 C NFPA Following NFPA chapter 12.9 EAC CTP CEI Following CEI Lead-free Clean room DESINA CE Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Following 2011/65/EC (RoHS-II) According to ISO Class 1. Outer jacket material complies with CF D, tested by IPA according to standard According to VDW, DESINA standardisation Following 2014/35/EU Guaranteed lifetime according to guarantee conditions (Page 22-25) Intermediate layer Foil taping over the external layer Overall shield Bending-resistant braiding made of tinned copper wires. Coverage linear approx. 55 %, optical approx. 80 % Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Electrical Information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Double strokes* 5 million 7.5 million 10 million Temperature, from/to [ C] -25 / -15 v max. [m/s] Travel distance R min. R min. R min. unsupported gliding [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] / / * Higher number of double strokes possible - please ask for your individual calculation. Typical application areas zfor medium duty applications zalmost unlimited resistance to oil zindoor and outdoor applications without direct solar radiation zunsupported travel distances and up to 10 m for gliding applications zmachining units/machine tools, low temperature applications
15 CF280.UL.H igu TPE Hybrid servo cable CF280.UL.H! Class CF280.UL.H conductor nominal cross section [mm²] Outer diameter (d) max. [mm] Hybrid technology Manufacturer CF280.UL.H D 1.8) (4G0.75+(2x0.34)C CF280.UL.H D (4G1.0+(2x0.75)C CF280.UL.H D (4G1.5+(2x0.75)C CF280.UL.H D (4G2.5+(2x1.0)C CF280.UL.H D (4G6.0+(2x1.0)C CF280.UL.H D (7x1.5+(2x0.75)C)C CF280.UL.H D 1.8) (7x2.5+(2x0.75)C)C CF280.UL.H D 4G1.5+(2x0.75)C (3x0.75)C CF280.UL.H D 1.8) 4G2.5+(2x0.75)C (3x0.75)C CF280.UL.H D (4G1.5+(3x1.0)C)C CF280.UL.H D 1.8) Sick (Hiperface DSL) please see selection table on page 271 CF280.UL.H D Sick (Hiperface DSL) please see selection table on page 271 CF280.UL.H D Sick (Hiperface DSL) please see selection table on page 271 CF280.UL.H D Sick (Hiperface DSL) please see selection table on page 271 CF280.UL.H D Sick (Hiperface DSL) please see selection table on page 271 CF280.UL.H D SEW Cable type A/1,5 SEW CF280.UL.H D 1.8) SEW Cable type A/2,5 SEW CF280.UL.H D SEW Cable type B/1,5 SEW CF280.UL.H D 1.8) SEW Cable type B/2,5 SEW CF280.UL.H D SEW Cable type E/1,5 SEW CF280.UL.H D (4G2.5+(3x1.0)C)C CF280.UL.H D SEW Cable type E/2,5 SEW CF280.UL.H D (4G1.5+(2x0.75)C +(3x1.0)C)C CF280.UL.H D SEW Cable type D/1,5 SEW CF280.UL.H D CF280.UL.H D CF280.UL.H D CF280.UL.H ) (4G6.0+(2x0.75)C +(3x1.5)C)C (4G1.5+(2x0.75)C +(2x(2x0.14)+(2x0.25))C)C (4G4.0+(2x1.0)C +(2x(2x0.14)+(2x0.25))C)C 5G2.5+(4xAWG24)C +(2x0.25)C CF280.UL.H D SEW Cable type D/6,0 SEW CF280.UL.H D Heidenhain B&R CF280.UL.H D Heidenhain B&R CF280.UL.H ) ish Servo ELAU/Schneider Electric 1.8) Delivery time: 8 weeks 16) Colour outer jacket: Yellow-green ( RAL 6018 )
16 CF27.D 7.5 x d igu TPE Requirements Travel distance low unsupported highest m + CF27.D Class x d Electrical Information zfor extremely heavy duty applications Nominal voltage 600/1000 V (following DIN VDE ) z outer jacket zshielded Testing voltage 4000 V (following DIN EN 50395) zoil-resistant and coolant-resistant znotch-resistant Properties and approvals zflame-retardant UV resistance Medium zhydrolysis and microbe-resistant z-free/halogen free Oil resistance Oil-resistant (following DIN EN ), Class 3 Servo cable CF27.D Dynamic Information Bend radius e-chain minimum 7.5 x d flexible minimum 6 x d fixed minimum 4 x d Temperature e-chain -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 5 m/s 80 m/s² Travel distance Cable structure Conductor Core insulation Unsupported travel distances and up to 100 m for gliding applications, Class 5 Stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Offshore MUD-resistant following NEK status 2009 Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) Halogen-free Following DIN EN UL/CSA Style and 20234, 1000 V, 80 C NFPA Following NFPA chapter 12.9 DNV-GL EAC CTP Certified according to GL type testing Certificate no.: HH Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Core stranding Core identification Element shield Power cores with control pair elements stranded with elements for high tensile stresses. Power cores: Cores black with white numerals, one core green-yellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Cores black with white numerals. 1. Control core: 4 2. Control core: 5 2 Control pairs: Cores black with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Star quad: yellow, black, red, white Extremely bending-resistant braiding made of tinned copper wires. Inner jacket TPE mixture adapted to suit the requirements in e-chains. Overall shield Outer jacket CFRIP Extremely bending-resistant braiding made of tinned copper wires. Coverage linear approx. 70 %, optical approx. 90 % Low-adhesion, highly abrasion-resistant mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Strip cables faster: The tear strip is in the outer jacket Video CEI Following CEI Lead-free Clean room DESINA CE Guaranteed lifetime according to guarantee conditions (Page 22-25) Double strokes* 5 million 7.5 million 10 million Temperature, from/to [ C] -25 / -15 Following 2011/65/EC (RoHS-II) According to ISO Class 1. Outer jacket material complies with CF D, tested by IPA according to standard According to VDW, DESINA standardisation Following 2014/35/EU v max. [m/s] Travel distance R min. R min. R min. unsupported gliding [m/s 2 ] [m] [factor x d] [factor x d] [factor x d] / / * Higher number of double strokes possible - please ask for your individual calculation. Typical application areas zfor extremely heavy duty applications zalmost unlimited resistance to oil zindoor and outdoor applications, UV resistant zunsupported travel distances and up to 100 m for gliding applications zstorage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, outdoor cranes, low temperature applications 297
17 CF27.D 7,5 x d igu TPE Servo cable CF27.D Class CF27.D 7,5 x d Strip cables 50% faster! conductor nominal cross section [mm²] Outer diameter (d) max.[mm] 1.6) Delivery time: 6 weeks 1 Control pair shielded CF D (4G0.75+(2x0.5)C)C CF D (4G1.5+(2x1.5)C)C CF D (4G2.5+(2x1.5)C)C CF D (4G4.0+(2x1.5)C)C CF D (4G6.0+(2x1.5)C)C CF D (4G10.0+(2x1.5)C)C CF D (4G16.0+(2x1.5)C)C CF D (4G25.0+(2x1.5)C)C CF D (4G35.0+(2x1.5)C)C Control pairs shielded CF D (4G0.75+2x(2x0.34)C)C CF D (4G1.0+2x(2x0.75)C)C CF D (4G1.5+2x(2x0.75)C)C CF D (4G2.5+2x(2x1.5)C)C CF D (4G4.0+2x(2x1.5)C)C CF D (4G6.0+2x(2x1.5)C)C CF D (4G10.0+2x(2x1.5)C)C CF D (4G16.0+2x(2x1.5)C)C CF D (4G25.0+2x(2x1.5)C)C CF D 1.6) (4G35.0+2x(2x1.5)C)C Star-quad shielded CF D (4G1.5+(4x0.5)C)C CF D (4G2.5+(4x0.5)C)C CF D (4G4.0+(4x0.5)C)C CF D (4G6.0+(4x0.5)C)C ) Delivery time: 6 weeks Order example: CF D In your desired length (0.5 m steps) CF27 chainflex series.40 Code nominal cross section.10 Code nominal cross section signal pairs.02 Identification pairs.01 Number of pairs Online order Delivery time 24h or today. conductor nominal cross section [mm²] Delivery time means time until shipping of goods. Outer diameter (d) max.[mm] without control pair CF D 1.6) (4G0.75)C CF D 1.6) (4G1.0)C CF D (4G1.5)C CF D (4G2.5)C CF D (4G50.0)C Modular design, easy to retrofit: igus E4 e-chain and chainflex cables
chainflex cable Servo cables CF887 PVC 15 +5/ CF210.UL PVC 10 +5/ CF220.UL.H PVC 10 +5/
chainflex cable Jacket Shield Bending radius min., e-chain e-chain Approvals and standards Oil-resistant Torsion resistant v max. [m/s], unsupported v max. [m/s] gliding a max. [m/s 2 ] Servo cables Page
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