chainflex cable Servo cables CF887 PVC 15 +5/ CF210.UL PVC 10 +5/ CF220.UL.H PVC 10 +5/

Transcription

1 chainflex cable Jacket Shield Bending radius min., e-chain e-chain Approvals and standards Oil-resistant Torsion resistant v max. [m/s], unsupported v max. [m/s] gliding a max. [m/s 2 ] Servo cables Page 244 Servo cables Information and selection table Hybrid Servo cables 248 CF / CF210.UL 10 +5/ CF220.UL.H 10 +5/ CF21.UL / CF897 igu 15-20/ CF270.UL.D 10-25/ CF280.UL.H 10-25/ CF27.D / CF29.D TPE / New 36 months chainflex guarantee d lifetime for predictable reliability Selection table page 246 With the help of the chainflex service life calculator, you can quickly and easily calculate the expected service life of chainflex cables specifically for your application: New New 245

2 chainflex guarantee d lifetime (1) Servo cables chainflex cable CF887 CF210.UL CF220.UL.H CF21.UL CF897 CF270.UL.D CF280.UL.H CF27.D CF29.D New! New! New! Bending radius min. Bending radius min. Bending radius min. v max. [m/s] a max. Travel [m/s 2 ] distance [m] unsupported gliding < 10 m 10 m < 10 m 10 m < 10 m 10 m 5 million (1 million) double strokes * 7.5 million (3 million) double strokes * 10 million (5 million) double strokes * +5 / / / / / / / / / / / / / / / / / / / / / / / / / / > / (1) Exclusive! d lifetime for this series according to the guarantee conditions Page * Higher number of double strokes? Online lifetime calculation Figures in brackets refer to chainflex series CF887 and CF897 Page

3 chainflex Hybrid Servo igus chainflex System cables (Hybrid Servo cables)... for single-cable solutions in drive technology chainflex Hybrid Servo In the chainflex series CF220.UL.H and CF280.UL.H, you will see system cables for intelligent drive concepts of renowned system manufacturers. To save installation space in the e-chainsystem some manufacturers combine the servo cable for power transmission with the measuring system cable for position data transmission to make a so-called hybrid cable. The feedback of the position data to the servo controller is done frequently by various digital bus technologies. When connecting these two cables into a hybrid cable, it is necessary to guarantee the necessary data transmission properties and the EMC behavior of the cable for many million cycles. Due to the proximity to the power cores often operated with interference-intensive square-wave signals, in the igus chainflex servo hybrid cables, mechanically optimised shield concepts with a very high optical cover are used. Two become one: Hybrid Servo cables combine Servo and Measuring system cables. A secure transmission of bus signals at maximum cable length at maximum speed makes special demands on the used insulating materials of the bus or data cores. In the 2,750m² large igus laboratory, the electrical parameters such as capacitance, impedance, attenuation and crosstalk are measured over the entire test period of several million double strokes and monitored for compliance with specifications. igus chainflex servo hybrid cables are available in cost-effective and oil-resistant, halogen-free. As with all chainflex cables, igus also offers a guarantee of 36 months or 10 million double strokes for the servo hybrid cables and 5 million for chainflex M. In the table below you will find an overview of all currently available hybrid cables grouped by manufacturers. The listed companies are drive systems manufacturers or technology providers whose rotation sensors are used in the most varied systems. Manufacturer Selection table Hybrid Servo cables Hybrid technolgy CF220.UL.H UL page 256 CF280.UL.H oil-resistant page 270 ABB Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x AMK Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x B&R Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x B&R Heidenhain CF220.UL.H50x CF280.UL.H50x Baumüller Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x BCB Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Beckhoff Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x BMP Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Bosch-Rexroth IndraDrive - CF280.UL.H40x CEDS Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x ELAU/Schneider Electric ish Servo CF220.UL.H60x CF280.UL.H60x Fertig Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Fine Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Han s Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Harmonic Drive AG Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Heidrive Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Infranor Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x IRT Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Jetter Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x KEBA Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Kinavo Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Kollmorgen Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Lafert Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x LTi DRiVES Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Mavilor Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Maxsine Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x metronix Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x PowerMotor Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x NUM Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Parker Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x ROBOX Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Selema Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x SEW SEW Cable type A, B, C, D, E CF220.UL.H20x CF280.UL.H20x Siboni Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Sigmatek Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x STEP Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x TG-Drives Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x WEG Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x Witthur Drive Sick Hiperface DSL CF220.UL.H10x CF280.UL.H10x

4 CF x d Servo cable chainflex CF887 Class CF x d zfor flexing applications z outer jacket zshielded zflame retardant Properties and approvals Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). UL/CSA Style and 2570, 1000 V, 80 C Dynamic information Bend radius e-chain linear minimum 15 x d flexible minimum 12 x d fixed minimum 8 x d Temperature e-chain linear +5 C to +70 C flexible -5 C to +70 C (following DIN EN ) fixed -15 C to +70 C (following DIN EN 50305) v max. unsupported 3 m/s NFPA Following NFPA chapter EAC Certificate no. RU C-DE.ME77.B (TR ZU) CTP Certificate no. C-DE.PB49.B (Fire safety) Lead-free Following 2011/65/EU (RoHS-II). CE Following 2014/35/EU. a max. 20 m/s² Travel distance Unsupported travel distances up to 10 m, Class 1 Cable structure Conductor Conductor consisting of bare copper wires (following DIN EN 60228). Core insulation Core structure Mechanically high-quality, especially low-capacitance TPE mixture. Power cores and control pair elements wound with an optimised pitch length. d lifetime according to guarantee conditions (Page 22-23) Double strokes* 1 million 3 million 5 million +5/ / / * Higher number of double strokes? Online lifetime calculation: Core identification Power cores: Black cores with white numerals, one core green-yellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Black cores with white numerals. 1. Control core: 5 2. Control core: 6 2 Control pairs: Black cores with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Element shield Foil taping of optimised, bending-resistant foil shield. Coverage approx. 100 % optical Overall shield Braiding made of tinned copper wires. Coverage approx. 60 % optical Outer jacket Low-adhesion mixture, adapted to suit the requirements in e-chains. Colour: Pastel orange (similar to RAL 2003) Electrical information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Typical mechanical application areas zfor flexing applications zwithout influence of oil zpreferably indoor applications zespecially for unsupported travels zwood/stone processing, Packaging industry, supply systems, Handling, adjusting equipment Weight [mm²] [mm] [kg/km] [kg/km] 1 Control pair shielded CF (4G1.5+(2x1.5)C)C CF (4G2.5+(2x1.5)C)C CF (4G4.0+(2x1.5)C)C Control pairs shielded CF (4G1.0+2x(2x0.75)C)C CF (4G1.5+2x(2x1.5)C)C CF (4G2.5+2x(2x1.5)C)C EPLAN download, configurators 251

5 CF210.UL Servo cable chainflex CF210.UL Class CF210.UL zfor medium duty applications z outer jacket zshielded zoil-resistant zflame retardant Electrical information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Properties and approvals UV resistance Medium. Dynamic information Bend radius e-chain linear minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain linear +5 C to +70 C flexible -5 C to +70 C (following DIN EN ) fixed -15 C to +70 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 2 m/s a max. 50 m/s² Travel distance Unsupported travel distances and up to 10 m for gliding applications, Class 2 Cable structure Conductor Core insulation Stranded conductor in bending-resistant design consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Oil resistance Oil-resistant (following DIN EN ), Class 2. Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). UL/CSA Style and 2570, 1000 V, 80 C NFPA Following NFPA chapter EAC CTP CEI Following CEI Lead-free Certificate no. RU C-DE.ME77.B (TR ZU) Certificate no. C-DE.PB49.B (Fire safety) Following 2011/65/EU (RoHS-II). Core structure Core identification Element shield Intermediate layer Power cores and control pair elements wound with a short pitch length around a high tensile strength centre element. Power cores: Black cores with white numerals, one core green-yellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Black cores with white numerals. 1. Control core: 4 2. Control core: 5 2 Control pairs: Black cores with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Bending-resistant braiding made of tinned copper wires. Foil taping over the outer layer. Cleanroom CE According to ISO Class 2. Outer jacket material complies with CF , tested by IPA according to standard Following 2014/35/EU. d lifetime according to guarantee conditions (Page 22-23) Double strokes* 5 million 7.5 million 10 million +5/ / / * Higher number of double strokes? Online lifetime calculation: Overall shield Outer jacket Bending-resistant braiding made of tinned copper wires. Coverage approx. 55 % inear, approx. 80 % optical Low-adhesion, oil-resistant mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Typical mechanical application areas zfor medium duty applications zlight oil influence zpreferably indoor applications, but also outdoor ones at temperatures > 5 C zunsupported travel distances and up to 10 m for gliding applications zwood/stone processing, Packaging industry, supply systems, Handling, adjusting equipment 252 EPLAN download, configurators 253

6 CF210.UL Servo cable chainflex CF210.UL Class CF210.UL Weight [mm²] [mm] [kg/km] [kg/km] 1 Control pair shielded CF210.UL (4G1.5+(2x1.5)C)C CF210.UL (4G2.5+(2x1.5)C)C CF210.UL (4G4.0+(2x1.5)C)C CF210.UL (4G6.0+(2x1.5)C)C Control pairs shielded CF210.UL (4G1.5+2x(2x0.75)C)C CF210.UL (4G2.5+2x(2x1.5)C)C CF210.UL (4G4.0+2x(2x1.5)C)C CF210.UL (4G6.0+2x(2x1.5)C)C Order example: CF210.UL to your desired length (0.5 m steps) CF210.UL chainflex series.40 Nominal cross section code.15 Nominal cross section code signal pairs.02 Identification pairs.01 Number of pairs Online order Delivery time 24h or today. Delivery time means time until shipping of goods. 254 EPLAN download, configurators 255

7 CF220.UL.H Hybrid servo cable chainflex CF220.UL.H Class CF220.UL.H zfor medium duty applications z outer jacket zshielded zoil-resistant zflame retardant Dynamic information Bend radius e-chain linear minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain linear +5 C to +70 C flexible -5 C to +70 C (following DIN EN ) fixed -15 C to +70 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 2 m/s a max. 50 m/s² Properties and approvals UV resistance Medium. Oil resistance Oil-resistant (following DIN EN ), Class 2. Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). UL/CSA Style and 2570, 1000 V, 80 C NFPA Following NFPA chapter EAC CTP CEI Following CEI Certificate no. RU C-DE.ME77.B (TR ZU) Certificate no. C-DE.PB49.B (Fire safety) Travel distance Unsupported travel distances and up to 10 m for gliding applications, Class 2 Lead-free Following 2011/65/EU (RoHS-II). Cable structure Conductor Core insulation Stranded conductor in bending-resistant design consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Cleanroom CE According to ISO Class 2. Outer jacket material complies with CF , tested by IPA according to standard Following 2014/35/EU. Core structure Core identification Element shield Intermediate layer Power cores and control pair elements wound with a short pitch length around a high tensile strength centre element. According to Servo Hybrid specifications. Latest datasheet: Bending-resistant braiding made of tinned copper wires. Foil taping over the outer layer. Overall shield Bending-resistant braiding made of tinned copper wires. Coverage approx. 55 % inear, approx. 80 % optical Outer jacket Low-adhesion, oil-resistant mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Electrical information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) d lifetime according to guarantee conditions (Page 22-23) Double strokes* 5 million 7.5 million 10 million +5/ / / * Higher number of double strokes? Online lifetime calculation: Typical mechanical application areas zfor medium duty applications zlight oil influence zpreferably indoor applications, but also outdoor ones at temperatures > 5 C zunsupported travel distances and up to 10 m for gliding applications zwood/stone processing, Packaging industry, supply systems, Handling, adjusting equipment 256 EPLAN download, configurators 257

8 CF220.UL.H Hybrid servo cable chainflex CF220.UL.H Class CF220.UL.H Weight Hybrid technology Manufacturer mm² mm kg/km kg/km CF220.UL.H (4G0.75+(2x0.34)C CF220.UL.H Sick (Hiperface DSL) please see selection table on page 249 +(2xAWG22)C)C CF220.UL.H (4G1.0+(2x0.75)C CF220.UL.H Sick (Hiperface DSL) please see selection table on page 249 +(2xAWG22)C)C CF220.UL.H (4G1.5+(2x0.75)C CF220.UL.H Sick (Hiperface DSL) please see selection table on page 249 +(2xAWG22)C)C CF220.UL.H (4G2.5+(2x1.0)C +(2xAWG22)C)C CF220.UL.H Sick (Hiperface DSL) please see selection table on page 249 Order example: CF220.UL.H to your desired length (0.5 m steps) CF220.UL.H chainflex series Code Hybrid system type Online order Delivery time 24h or today. Delivery time means time until shipping of goods. Drilling machine for wooden plates equipped with latest Hybrid Cable Technology with Hiperface DSL 258 EPLAN download, configurators 259

9 CF21.UL 7.5 x d Servo cable chainflex CF21.UL Class CF21.UL 7.5 x d zfor heavy duty applications z outer jacket zshielded zoil-resistant zflame retardant Electrical information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Properties and approvals UV resistance Medium. Dynamic information Bend radius e-chain linear minimum 7.5 x d flexible minimum 6 x d fixed minimum 4 x d Temperature e-chain linear +5 C to +70 C flexible -5 C to +70 C (following DIN EN ) fixed -15 C to +70 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 5 m/s a max. 80 m/s² Travel distance Unsupported travel distances and up to 100 m for gliding applications, Class 5 Cable structure Conductor Core insulation Stranded conductor in especially bending-resistant design consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Oil resistance Oil-resistant (following DIN EN ), Class 2. Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). UL/CSA Style and 2570, 1000 V, 80 C NFPA Following NFPA chapter EAC CTP CEI Following CEI Lead-free Certificate no. RU C-DE.ME77.B (TR ZU) Certificate no. C-DE.PB49.B (Fire safety) Following 2011/65/EU (RoHS-II). Core structure Core identification Element shield Power cores and control pair elements wound with a short pitch length around a high tensile strength centre element. Power cores: Black cores with white numerals, one core green-yellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Black cores with white numerals. 1. Control core: 4 2. Control core: 5 2 Control pairs: Black cores with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Extremely bending-resistant braiding made of tinned copper wires. Inner jacket mixture, adapted to suit the requirements in e-chains. Overall shield Outer jacket CFRIP Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical Low-adhesion, oil-resistant mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Moss green (similar to RAL 6005) Strip cables faster: a tear strip is moulded into the inner jacket Video Cleanroom CE According to ISO Class 2. Outer jacket material complies with CF , tested by IPA according to standard Following 2014/35/EU. d lifetime according to guarantee conditions (Page 22-23) Double strokes* 5 million 7.5 million 10 million +5/ / / * Higher number of double strokes? Online lifetime calculation: Typical mechanical application areas zfor heavy duty applications zlight oil influence zpreferably indoor applications, but also outdoor ones at temperatures > 5 C zunsupported travel distances and up to 100 m for gliding applications zstorage and retrieval units for high-bay warehouses, machining units/ packaging machines, quick handling equipment, indoor cranes 260 EPLAN download, configurators 261

10 CF21.UL 7.5 x d Servo cable chainflex CF21.UL Strip cables 50% faster Class CF21.UL 7.5 x d Weight [mm²] [mm] [kg/km] [kg/km] 1 Control pair shielded CF UL (4G0.75+(2x0.5)C)C CF UL (4G1.5+(2x1.5)C)C CF UL (4G2.5+(2x1.5)C)C CF UL (4G4.0+(2x1.5)C)C CF UL (4G6.0+(2x1.5)C)C CF UL (4G10.0+(2x1.5)C)C Control pairs shielded CF UL (4G0.75+2x(2x0.34)C)C CF UL (4G1.0+2x(2x0.75)C)C CF UL (4G1.5+2x(2x0.75)C)C CF UL (4G2.5+2x(2x1.5)C)C CF UL (4G4.0+2x(2x1.5)C)C CF UL (4G6.0+2x(2x1.5)C)C CF UL (4G10.0+2x(2x1.5)C)C CF UL (4G16.0+2x(2x1.5)C)C CF UL 11) (4G25.0+2x(2x1.5)C)C CF UL (4G35.0+2x(2x1.5)C)C ) Phase-out model Order example: CF UL to your desired length (0.5 m steps) CF21.UL chainflex series.40 Nominal cross section code.15 Nominal cross section code signal pairs.02 Identification pairs.01 Number of pairs Online order Delivery time 24h or today. Delivery time means time until shipping of goods. chainflex CF21.UL: cables for energy supply systems in spinneret production. e-chain : E2/ EPLAN download, configurators 263

11 CF897 igu 15 x d Servo cable igu chainflex CF897 Class CF897 igu 15 x d zfor flexing applications zigu outer jacket zoil-resistant zshielded zflame retardant Oil resistance Oil-resistant (following DIN EN ), Class 3. Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). UL/CSA Style and 21223, 1000 V, 80 C Dynamic information Bend radius e-chain linear minimum 15 x d flexible minimum 12 x d fixed minimum 8 x d Temperature e-chain linear -20 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 3 m/s a max. 20 m/s² NFPA Following NFPA chapter EAC Certificate no. RU C-DE.ME77.B (TR ZU) CTP Certificate no. C-DE.PB49.B (Fire safety) Lead-free Following 2011/65/EU (RoHS-II). CE Following 2014/35/EU. Travel distance Unsupported travel distances up to 10 m, Class 1 Cable structure Conductor Conductor consisting of bare copper wires (following DIN EN 60228). Core insulation Core structure Mechanically high-quality, especially low-capacitance TPE mixture. Power cores and control pair elements wound with an optimised pitch length. d lifetime according to guarantee conditions (Page 22-23) Double strokes* 1 million 3 million 5 million -20/ / / * Higher number of double strokes? Online lifetime calculation: Core identification Power cores: Black cores with white numerals, one core green-yellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Black cores with white numerals. 1. Control core: 5 2. Control core: 6 2 Control pairs: Black cores with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Element shield Foil taping of optimised, bending-resistant foil shield. Coverage approx. 100 % optical Overall shield Braiding made of tinned copper wires. Coverage approx. 60 % optical Outer jacket Low-adhesion igu mixture, adapted to suit the requirements in e-chains. Colour: Pastel orange (similar to RAL 2003) Electrical information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Properties and approvals UV resistance Medium. Typical mechanical application areas zfor flexing applications zwith influence of oil zindoor and outdoor applications without direct solar radiation zespecially for unsupported travels zmachining units/machine tools, low temperature applications Weight [mm] [kg/km] [kg/km] 1 Control pair shielded CF (4G1.5+(2x1.5)C)C CF (4G2.5+(2x1.5)C)C CF (4G4.0+(2x1.5)C)C Control pairs shielded CF (4G1.5+2x(2x1.5)C)C EPLAN download, configurators 265

12 CF270.UL.D Servo cable chainflex CF270.UL.D New! Class CF270.UL.D zfor medium duty applications z outer jacket zshielded zoil and coolant-resistant znotch-resistant zflame retardant zhydrolysis and microbe-resistant z and halogen-free Electrical information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Properties and approvals UV resistance Medium. Oil resistance Oil-resistant (following DIN EN ), Class 3. Dynamic information Bend radius e-chain linear minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain linear -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 2 m/s a max. 50 m/s² Travel distance Unsupported travel distances and up to 10 m for gliding applications, Class 2 Cable structure Conductor Core insulation Stranded conductor in bending-resistant design consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Offshore MUD-resistant following NEK status Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). Halogen-free Following DIN EN UL/CSA Style and 21223, 1000 V, 80 C NFPA Following NFPA chapter EAC CTP CEI Following CEI Certificate no. RU C-DE.ME77.B (TR ZU) Certificate no. C-DE.PB49.B (Fire safety) Core structure Core identification Element shield Power cores and control pair elements wound with a short pitch length around a high tensile strength centre element. Power cores: Black cores with white numerals, one core green-yellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Black cores with white numerals. 1. Control core: 4 2. Control core: 5 2 Control pairs: Black cores with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 1 Control triple: Black cores with white numerals. 1. Control core: 1 2. Control core: 2 3. Control core: 3 Star quad: yellow, black, red, white Bending-resistant braiding made of tinned copper wires. Lead-free Following 2011/65/EU (RoHS-II). Cleanroom According to ISO Class 1. Outer jacket material complies with CF D, tested by IPA according to standard DESINA According to VDW, DESINA standardisation. CE Following 2014/35/EU. d lifetime according to guarantee conditions (Page 22-23) Double strokes* 5 million 7.5 million 10 million -25/ / / * Higher number of double strokes? Online lifetime calculation: Intermediate layer Overall shield Outer jacket Foil taping over the outer layer. Bending-resistant braiding made of tinned copper wires. Coverage approx. 55 % linear, approx. 80 % optical Low-adhesion, highly abrasion-resistant mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Typical mechanical application areas zfor medium duty applications zalmost unlimited resistance to oil zindoor and outdoor applications without direct solar radiation zunsupported travel distances and up to 10 m for gliding applications zmachining units/machine tools, low temperature applications 266 EPLAN download, configurators 267

13 CF270.UL.D Servo cable chainflex CF270.UL.D New! Class CF270.UL.D Weight Weight [mm²] [mm] [kg/km] [kg/km] [mm²] [mm] [kg/km] [kg/km] without control pair New CF270.UL D CF270.UL D (4G0.75)C (4G1.5)C CF270.UL D (4G2.5)C CF270.UL D (4G4.0)C CF270.UL D (4G6.0)C CF270.UL D (4G10.0)C CF270.UL D (4G16.0)C CF270.UL D (4G25.0)C CF270.UL D (4G35.0)C Spindle cable/single core New CF270.UL D (1x6.0)C CF270.UL D (1x10.0)C CF270.UL D (1x16.0)C CF270.UL D (1x25.0)C CF270.UL D (1x35.0)C CF270.UL D (1x50.0)C CF270.UL D (1x70.0)C Control pair shielded CF270.UL D (4G1.5+(2x1.5)C)C CF270.UL D (4G2.5+(2x1.5)C)C CF270.UL D (4G4.0+(2x1.5)C)C CF270.UL D (4G6.0+(2x1.5)C)C CF270.UL D (4G10.0+(2x1.5)C)C CF270.UL D (4G16.0+(2x1.5)C)C CF270.UL D (4G25.0+(2x1.5)C)C Control pairs shielded CF270.UL D (4G0.75+2x(2x0.34)C)C CF270.UL D (4G1.0+2x(2x0.75)C)C CF270.UL D (4G1.5+2x(2x0.75)C)C CF270.UL D (4G2.5+2x(2x1.5)C)C CF270.UL D (4G4.0+2x(2x1.5)C)C CF270.UL D (4G6.0+2x(2x1.5)C)C CF270.UL D (4G10.0+2x(2x1.5)C)C CF270.UL D (4G16.0+2x(2x1.5)C)C CF270.UL D (4G25.0+2x(2x1.5)C)C Control triple shielded CF270.UL D 9) (4G1.5+(3x1.0)C)C CF270.UL D 10) (4G2.5+(3x1.0)C)C Star-quad shielded CF270.UL D 11) (4G2.5+(4x0.5)C)C CF270.UL D 11) (4G6.0+(4x0.5)C)C ) Core/Core: 50 pf/m, Core/Shield: 95 pf/m 10) Core/Core: 70 pf/m, Core/Shield: 115 pf/m 11) Phase-out model Order example: CF270.UL D to your desired length (0.5 m steps) CF270.UL.D chainflex series.40 Nominal cross section code.15 Nominal cross section code signal pairs.02 Identification pairs.01 Number of pairs Online order Delivery time 24h or today. Delivery time means time until shipping of goods. 268 EPLAN download, configurators 269

14 CF280.UL.H Hybrid servo cable chainflex CF280.UL.H New! Class CF280.UL.H zfor medium duty applications z outer jacket zshielded zoil and coolant-resistant zflame retardant z and halogen-free znotch-resistant zhydrolysis and microbe-resistant Dynamic information Bend radius e-chain linear minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain linear -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 2 m/s a max. 50 m/s² Travel distance Unsupported travel distances and up to 10 m for gliding applications, Class 2 Cable structure Conductor Core insulation Stranded conductor in bending-resistant design consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Properties and approvals UV resistance Medium. Oil resistance Oil-resistant (following DIN EN ), Class 3. Offshore MUD-resistant following NEK status Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). Halogen-free Following DIN EN UL/CSA Style and 21223, 1000 V, 80 C NFPA Following NFPA chapter EAC CTP CEI Following CEI Lead-free Certificate no. RU C-DE.ME77.B (TR ZU) Certificate no. C-DE.PB49.B (Fire safety) Following 2011/65/EU (RoHS-II). Cleanroom According to ISO Class 1. Outer jacket material complies with CF D, tested by IPA according to standard DESINA According to VDW, DESINA standardisation. Core structure Core identification Element shield Intermediate layer Power cores and control pair elements wound with a short pitch length around a high tensile strength centre element. According to Servo Hybrid specifications. Latest datasheet: Bending-resistant braiding made of tinned copper wires. Foil taping over the outer layer. Overall shield Bending-resistant braiding made of tinned copper wires. Coverage approx. 55 % inear, approx. 80 % optical Outer jacket Low-adhesion, highly abrasion-resistant mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Electrical information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) CE Following 2014/35/EU. d lifetime according to guarantee conditions (Page 22-23) Double strokes* 5 million 7.5 million 10 million -25/ / / * Higher number of double strokes? Online lifetime calculation: Typical mechanical application areas zfor medium duty applications zalmost unlimited resistance to oil zindoor and outdoor applications without direct solar radiation zunsupported travel distances and up to 10 m for gliding applications zmachining units/machine tools, low temperature applications 270 EPLAN download, configurators 271

15 CF280.UL.H Hybrid servo cable chainflex CF280.UL.H New! Class CF280.UL.H Weight Hybrid technology Manufacturer mm² mm kg/km kg/km CF280.UL.H D (4G0.75+(2x0.34)C CF280.UL.H D Sick (Hiperface DSL) please see selection table on page 249 +(2xAWG22)C)C CF280.UL.H D (4G1.0+(2x0.75)C CF280.UL.H D Sick (Hiperface DSL) please see selection table on page 249 +(2xAWG22)C)C CF280.UL.H D (4G1.5+(2x0.75)C CF280.UL.H D Sick (Hiperface DSL) please see selection table on page 249 +(2xAWG22)C)C CF280.UL.H D (4G2.5+(2x1.0)C CF280.UL.H D Sick (Hiperface DSL) please see selection table on page 249 +(2xAWG22)C)C CF280.UL.H D (4G6.0+(2x1.0)C CF280.UL.H D Sick (Hiperface DSL) please see selection table on page 249 +(2xAWG22)C)C CF280.UL.H D (7x1.5+(2x0.75)C)C CF280.UL.H D SEW Cable type A/1,5 SEW CF280.UL.H D (7x2.5+(2x0.75)C)C CF280.UL.H D SEW Cable type A/2,5 SEW CF280.UL.H D 4G1.5+(2x0.75)C CF280.UL.H D SEW Cable type B/1,5 SEW +(3x0.75)C CF280.UL.H D 4G2.5+(2x0.75)C CF280.UL.H D SEW Cable type B/2,5 SEW +(3x0.75)C CF280.UL.H D (4G1.5+(3x1.0)C)C CF280.UL.H D SEW Cable type E/1,5 SEW CF280.UL.H D (4G2.5+(3x1.0)C)C CF280.UL.H D SEW Cable type E/2,5 SEW CF280.UL.H D (4G1.5+(2x0.75)C CF280.UL.H D SEW Cable type D/1,5 SEW +(3x1.0)C)C CF280.UL.H D (4G6.0+(2x0.75)C CF280.UL.H D SEW Cable type D/6,0 SEW +(3x1.5)C)C CF280.UL.H D (5x2.5+(5x0.35) +(4x0.35)C)C CF280.UL.H D IndraDrive Bosch Rexroth CF280.UL.H D (4G1.5+(2x0.75)C +(2x2x0.14+2x0.25)C)C CF280.UL.H D Heidenhain B&R CF280.UL.H D (4G4.0+(2x1.0)C +(2x2x0.14+2x0.25)C)C CF280.UL.H D Heidenhain B&R CF280.UL.H ) 5G2.5+(4xAWG24)C +(2x0.25)C 6) Colour outer jacket: Yellow-green (similar to RAL 6018 ) CF280.UL.H ) ish Servo ELAU/Schneider Electric 272 EPLAN download, configurators 273

16 CF27.D 7.5 x d Servo cable chainflex CF27.D Class CF27.D 7.5 x d zfor extremely heavy duty applications z outer jacket zshielded zoil and coolant-resistant znotch-resistant zflame retardant zhydrolysis and microbe-resistant z and halogen-free Electrical information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Properties and approvals UV resistance Medium. Oil resistance Oil-resistant (following DIN EN ), Class 3. Dynamic information Bend radius e-chain linear minimum 7.5 x d flexible minimum 6 x d fixed minimum 4 x d Temperature e-chain linear -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 5 m/s a max. 80 m/s² Travel distance Unsupported travel distances and up to 100 m for gliding applications, Class 5 Cable structure Conductor Core insulation Stranded conductor in especially bending-resistant design consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Offshore MUD-resistant following NEK status Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). Halogen-free Following DIN EN UL/CSA Style and 20234, 1000 V, 80 C NFPA Following NFPA chapter DNV-GL EAC CTP Certified according to GL type testing Certificate no.: HH Certificate no. RU C-DE.ME77.B (TR ZU) Certificate no. C-DE.PB49.B (Fire safety) 274 Core structure Core identification Element shield Power cores and control pair elements wound with a short pitch length around a high tensile strength centre element. Power cores: Black cores with white numerals, one core green-yellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Black cores with white numerals. 1. Control core: 4 2. Control core: 5 2 Control pairs: Black cores with white numerals. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Star quad: yellow, black, red, white Extremely bending-resistant braiding made of tinned copper wires. Inner jacket TPE mixture, adapted to suit the requirements in e-chains. Overall shield Outer jacket CFRIP Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical Low-adhesion, highly abrasion-resistant mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Strip cables faster: a tear strip is moulded into the inner jacket Video EPLAN download, configurators CEI Following CEI Lead-free Following 2011/65/EU (RoHS-II). Cleanroom According to ISO Class 1. Outer jacket material complies with CF D, tested by IPA according to standard DESINA According to VDW, DESINA standardisation. CE Following 2014/35/EU. d lifetime according to guarantee conditions (Page 22-23) Double strokes* 5 million 7.5 million 10 million -25/ / / * Higher number of double strokes? Online lifetime calculation: Typical mechanical application areas zfor extremely heavy duty applications zalmost unlimited resistance to oil zindoor and outdoor applications, UV resistant zunsupported travel distances and up to 100 m for gliding applications zstorage and retrieval units for high-bay warehouses, Machining units/machine tools, quick handling equipment, Clean room, semiconductor handling, outdoor cranes, low temperature applications 275

17 CF27.D 7.5 x d Servo cable chainflex CF27.D Class CF27.D 7.5 x d Strip cables 50% faster Weight Weight [mm²] [mm] [kg/km] [kg/km] 1 Control pair shielded CF D (4G0.75+(2x0.5)C)C CF D (4G1.5+(2x1.5)C)C CF D (4G2.5+(2x1.5)C)C CF D (4G4.0+(2x1.5)C)C CF D (4G6.0+(2x1.5)C)C CF D (4G10.0+(2x1.5)C)C CF D (4G16.0+(2x1.5)C)C CF D (4G25.0+(2x1.5)C)C CF D (4G35.0+(2x1.5)C)C Control pairs shielded CF D (4G0.75+2x(2x0.34)C)C CF D (4G1.0+2x(2x0.75)C)C CF D (4G1.5+2x(2x0.75)C)C CF D (4G2.5+2x(2x1.5)C)C CF D (4G10.0+2x(2x1.5)C)C CF D (4G16.0+2x(2x1.5)C)C CF D (4G25.0+2x(2x1.5)C)C CF D (4G4.0+2x(2x1.5)C)C CF D (4G6.0+2x(2x1.5)C)C Star-quad shielded CF D (4G1.5+(4x0.5)C)C CF D (4G2.5+(4x0.5)C)C CF D (4G4.0+(4x0.5)C)C CF D 11) (4G6.0+(4x0.5)C)C [mm²] [mm] [kg/km] [kg/km] without control pair CF D 11) (4G0.75)C CF D (4G1.5)C CF D (4G2.5)C CF D (4G50.0)C ) Phase-out model Order example: CF D to your desired length (0.5 m steps) CF27.D chainflex Serie.40 Nominal cross section code.10 Nominal cross section code signal pairs.02 Identification pairs.01 Number of pairs Online order Delivery time 24h or today. Delivery time means time until shipping of goods. 11) Phase-out model Modular design, easy to retrofit: igus E4 e-chain and chainflex cables. 276 EPLAN download, configurators 277

18 CF29.D TPE 6.8 x d Servo cable TPE chainflex CF29.D New! Class CF29.D TPE 6.8 x d zfor heaviest duty applications ztpe outer jacket zshielded zoil-resistant, bio-oil-resistant z and halogen-free zuv-resistant zhydrolysis and microbe-resistant Properties and approvals UV resistance Medium. Oil resistance Oil resistant (following DIN EN ), bio-oil resistant (following VDMA with Plantocut 8 S-MB tested by DEA), Class 4. Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992). Halogen-free Following DIN EN Dynamic information Bend radius e-chain linear minimum 6.8 x d flexible minimum 5 x d fixed minimum 4 x d Temperature e-chain linear -35 C to +100 C flexible -50 C to +100 C (following DIN EN ) fixed -55 C to +100 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 5 m/s a max. 80 m/s² Travel distance Cable structure Conductor Core insulation Core structure Core identification Element shield Unsupported travel distances and up to 400 m and more for gliding applications, Class 6 Stranded conductor in especially bending-resistant design consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Power cores and control pair elements wound with a short pitch length around a high tensile strength centre element. Power cores: Black cores with white numerals, one core green-yellow. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Black cores with white numerals. 1. Control core: 4 2. Control core: 5 Extremely bending-resistant braiding made of tinned copper wires. EAC Lead-free Cleanroom DESINA CE Certificate no. RU C-DE.ME77.B (TR ZU) Following 2011/65/EU (RoHS-II). According to ISO Class 1. Outer jacket material complies with CF , tested by IPA according to standard According to VDW, DESINA standardisation. Following 2014/35/EU. d lifetime according to guarantee conditions (Page 22-23) Double strokes* 5 million 7.5 million 10 million -35/ / / * Higher number of double strokes? Online lifetime calculation: Typical mechanical application areas zfor heaviest duty applications zalmost unlimited resistance to oil, also with bio-oils zindoor and outdoor applications, UV resistant zunsupported travel distances and up to 400 m and more for gliding applications zstorage and retrieval units for high-bay warehouses, Machining units/machine tools, quick handling equipment, Clean room, semiconductor handling, outdoor cranes, low temperature applications Inner jacket TPE mixture, adapted to suit the requirements in e-chains. Overall shield Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical Outer jacket Low-adhesion, extremely abrasion-resistant and highly flexible TPE mixture, adapted to suit the requirements in e-chains. Colour: Pastel orange (similar to RAL 2003) Electrical information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Weight [mm²] [mm] [kg/km] [kg/km] 1 Control pair shielded CF D (4G1.5+(2x1.5)C)C CF D (4G2.5+(2x1.5)C)C CF D (4G4.0+(2x1.5)C)C EPLAN download, configurators 279