Special cables. chainflex Typees. chainflex

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1 chainflex Typees Special cables chainflex cable Special cables CFTHERMO Thermocouple cable 406 CFTHERMO Thermocouple cable - ready-made 408 CFFLAT Single core flat cables 410 CFBRAID Braided cores 412 CFSPECIAL.182 Cables for hanging applications 414 CFSPECIAL.414 Cables for rail vehicles 416 CFSPECIAL.792 Leitungen für die siebte Roboter-Achse 418 The following chapter of special cables offers solutions for moved applications going beyond standard energy supply applications. The constantly growing program of the special cables follows your special demands and we would like to offer solutions for that. It is at the same time an inspiration for users. igus can make cables for special applications and can fall back on most different materials and production processes. Depending to the construction this is already possible from a length of 500 m. Approvals and standards Use our comprehensive knowledge about cable plus the experience of 2 billion test cycles that are annually realized in the company-owned chainflex laboratory. The technical and material details of the CFSP families are documented data sheets of the respective cables and are at any time available up-to-date in the internet. The respective web links can be recalled on the summary pages of the CFSP cables. We look forward to hear about your job definition! chainflex guarantee As these are special cables for special applications, we ask you to contact us for information on the guaranteed lifetime: Tel , info@igus.eu Page 405 New

2 CFTHERMO x d PVC igu TPE Thermocouple cable CFTHERMO Class Requirements low highest Travel distance unsupported m + Oli resistance none highest Torsion none ±180 CFTHERMO x d zfor heavy duty applications z outer jacket znotch-resistant Bend radius e-chain minimum 12.5 x d flexible minimum fixed minimum 5 x d Temperature e-chain -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) unsupported 2 m/s gliding 1 m/s 20 m/s² Travel distance Core insulation Core stranding Core identification Intermediate layer Unsupported travel distances and up to 50 m for gliding applications, Class 4 consisting of a flexible special alloy Schedule delivery program Mechanically high-quality TPE mixture. The individual cores are stranded in layers with short pitch lengths. According to thermo specification. Schedule delivery program Fleece taping over the external layer. Overall shield Extremely bending-resistant braiding made of tinned copper wires. Coverage linear approx. 70 %, optical approx. 90 % Outer jacket Low-adhesion, highly abrasion-resistant mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN ). Colour: According to thermo specification Schedule delivery Electrical Information Nominal voltage 300/300 V (following DIN VDE ) Testing voltage 1500 V UV resistance Medium Oil resistance Oil-resistant (following DIN EN ), Class Halogen-free Following DIN EN EAC CTP Clean room zfor heavy duty applications zalmost unlimited resistance to oil zindoor and outdoor applications with average sun radiation zunsupported travel distances and up to 50 m for gliding applications zmachining units/machine tools, storage and retrieval units for high-bay warehouses, packaging industry, quick handling, refrigerating sector *Der Querschnitt der Kupferleiter entspricht dem elektrisch wirksamen Querschnitt. Hinweis: The mentioned outer diameters are maximum values and may tend toward lower tolerance limits. G = mit Schutzleiter grüngelb x = ohne Schutzleiter Order example: CFTHERMO.K.001 In your desired length (0.5 m steps) CFTHERMO chainflex series K.001 Code Thermocouple-Typee Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B According to ISO Class 1. Outer jacket material complies with CF D, tested by IPA according to standard cross section [mm²] CFTHERMO.J.001 (2x0.23)C CFTHERMO.K.001 (2x0.23)C CFTHERMO.K.002 (2x0.23)C+3G CFTHERMO.T.002 (2x0.23)C+3G Thermo materials Core group Colour code CFTHERMO.J.001 Fe-CuNi (2x0.23)C + black, - white CFTHERMO.K.001 NiCr-Ni (2x0.23)C + green, - white CFTHERMO.K.002 NiCr-Ni (2x0.23)C + green, - white Cu 3G0.5 brown, blue, yellow-green CFTHERMO.T.002 Cu-CuNi (2x0.23)C + brown, - white Cu 3G0.5 brown, blue, yellow-green 407

3 CFTHERMO x d PVC igu TPE Thermocouple cable CFTHERMO Class Requirements low highest Travel distance unsupported m + Oli resistance none highest Torsion none ±180 CFTHERMO x d zfor heavy duty applications z outer jacket znotch-resistant Delivery program thermocouple cable, harnessed () Standard connector Jacket igus cross section [mm 2 ] Outer diameter [mm] Bend radius [x d] Delivery program thermocouple cable, harnessed () Miniature connector Jacket igus cross section [mm 2 ] Outer diameter [mm] Bend radius [x d] Standard connector Type J MAT (2x0.23)C Standard connector Type J MAT (2x0.23)C Standard connector Type J Pre-harnessed on both sides MAT (2x0.23)C Standard connector Type K MAT (2x0.23)C Standard connector Type K MAT (2x0.23)C Standard connector Type K Pre-harnessed on both sides MAT (2x0.23)C Miniaturstecker Type J MAT (2x0.23)C Miniaturstecker Type J MAT (2x0.23)C Miniaturstecker Type J Pre-harnessed on both sides MAT (2x0.23)C Miniaturstecker Type K MAT (2x0.23)C Miniaturstecker Type K MAT (2x0.23)C Miniaturstecker Type K Pre-harnessed on both sides MAT (2x0.23)C Technical information and cable prices Page 407 Images exemplary. Technical information and cable prices Page 407 Images exemplary

4 CFFLAT TPE 5 x d PVC igu TPE TPE Motor cable CFFLAT Class Requirements low highest Travel distance unsupported m + Oli resistance none highest Torsion none ±180 CFFLAT TPE 5 x d ztpe outer jacket zoil-resistant zbio-oil resistant zuv-resistant Bend radius e-chain minimum 5 x d flexible minimum 4 x d fixed minimum 3 x d Temperature e-chain -35 C to +90 C flexible -50 C to +90 C (following DIN EN ) fixed -55 C to +90 C (following DIN EN 50305) unsupported 10 m/s gliding 6 m/s 100 m/s² Travel distance Core insulation Unsupported travel distances and up to 100 m for gliding applications, Class 5 Highly flexible braided special conductor Mechanically high-quality TPE mixture. Outer jacket Low-adhesion mixture on the basis of TPE, especially abrasion resistant and highly flexible, adapted to suit the requirements in e-chains. Colour: Steel-blue (similar to RAL 5011) Electrical Information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) UV resistance High Oil resistance Oil resistant (following DIN EN ), bio-oil resistant (following VDMA with Plantocut 8 S-MB tested by DEA), Class 4 Halogen-free Following DIN EN EAC Clean room zalmost unlimited resistance to oil, also with bio-oils zindoor and outdoor applications, UV resistant zunsupported travel distances and up to 100 m for gliding applications zstorage and retrieval units for high-bay warehouses, small installation spaces, small radii, machining units/machine tools, quick handling, clean room, semiconductor insertion, low temperature applications Certified according to no. TC RU C-DE.ME77.B According to ISO Class 1. Outer jacket material complies with CF , tested by IPA according to standard cross section [mm²] Outer diameter [mm] CFFLAT x x CFFLAT x x Order example: CFFLAT In your desired length (0.5 m steps) CFFLAT chainflex series.25 Code nominal cross section.01 Number of cores

5 CFBRAID TPE 7.5 x d PVC igu TPE TPE Motor cable CFBRAID Class Requirements low highest Travel distance unsupported m + Oli resistance none highest Torsion none ±180 CFBRAID TPE 7.5 x d ztpe outer jacket zunshielded/shielded zoil-resistant, bio-oil-resistant zflame-retardant zuv-resistant Silicone-free EAC CTP I Following I Free from silicone which can affect paint adhesion (following PV Certified according to no. TC RU C-DE.ME77.B Certified according to no. C-DE.PB49.B Bend radius e-chain minimum 7.5 x d flexible - fixed minimum 4 x d Temperature e-chain -35 C to +70 C flexible -45 C to +70 C (following DIN EN ) fixed -50 C to +70 C (following DIN EN 50305) unsupported gliding 6 m/s 80 m/s² Travel distance Gliding travel distances up to 400 m and more, Class 6 Stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). Core insulation Mechanically high-quality PVC mixture (following DIN EN ). Core stranding Core identification Cores braided together using a special technique. Cores black with white numerals, one core green-yellow. Inner jacket TPE mixture adapted to suit the requirements in e-chains (for shielded Typees). Overall shield Extremely bending-resistant braiding made of tinned copper wires. Coverage linear approx. 70 %, optical approx. 90 % Outer jacket Low-adhesion mixture on the basis of TPE, especially abrasion resistant and highly flexible, adapted to suit the requirements in e-chains. Colour: Jet black (similar to RAL 9005) Electrical Information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) Clean room DESINA Info zalmost unlimited resistance to oil, also with bio-oils zindoor and outdoor applications, UV resistant zunsupported travel distances and up to 100 m for gliding applications zstorage and retrieval units for high-bay warehouses, quick handling, indoor/outdoor cranes, low temperature applications zespecially for applications with corkscrew-risk According to ISO Class 1. Outer jacket material complies with CF34.UL D, tested by IPA according to standard According to VDW, DESINA standardisation Due to their unique Typee of design and especially in the case of cross-sections 2.5 mm² and long distances of travel with large numbers of cycles, cables with 7 cores have an increased tendency toward the formation of corkscrews. Due to the special design of the CFBRAID with 8 braided cores, corkscrews can be completely ruled out. cross section [mm²] 8) without Desina CFBRAID G CFBRAID C 8) (8 G 2.5)C UV resistance High Oil resistance Flame retardant Oil resistant (following DIN EN ), bio-oil resistant (following VDMA with Plantocut 8 S-MB tested by DEA), Class 4 According to IEC , I 20-35, FT1, VW Order example: CFBRAID In your desired length (0.5 m steps) CFBRAID chainflex series.25 Code nominal cross section.08 Number of cores 413

6 CFSP182 PVC igu TPE Bus cable CFSPECIAL.182 CFSP182 zfor increased tensile load z outer jacket zshielded znotch-resistant zflame-retardant Bend radius e-chain minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) unsupported 10 m/s gliding 6 m/s 100 m/s² Travel distance For hanging applications up to 50 m UV resistance High Oil resistance Oil-resistant (following DIN EN ), Class 3 Offshore MUD-resistant following NEK status 2009 Flame retardant Flame-retardant (according to IEC , I 20-35, FT-1, VW-1) Halogen-free Following DIN EN UL/CSA CFSPECIAL : Style 1589, 30 V, 80 C CFSPECIAL : Style 10138, 300 V, 80 C NFPA Following NFPA chapter 12.9 Core insulation Core stranding Stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). According to bus specification. According to bus specification. zfor increased tensile load zalmost unlimited resistance to oil zfor hanging applications up to 50 m zstorage and retrieval units for high-bay warehouses, hanging control units, elevators Core identification According to bus specification. 1st Inner jacket TPE mixture adapted to suit the requirements in e-chains. Overall shield Bending-resistant braiding made of tinned copper wires. Coverage linear approx. 70 %, optical approx. 90 % 2nd Inner jacket mixture adapted to suit the requirements in e-chains. cross section [mm²] Profibus CFSPECIAL (2x0.25)C Ethernet/CAT5 CFSPECIAL (4x(2x0.15))C Armierung High tensile-strength aramide braid embedded in the outer jacket. Outer jacket Low-adhesion mixture on the basis of, highly abrasion- and bending-resistant, adapted to suit the requirements in hanging applications (following DIN EN ). Colour: Jet black (similar to RAL 9005) Electrical information Nominal voltage 50 V Characteristic wave impedance approx. [Ω] Core group Colour code Profibus CFSPECIAL (2x0.25)C red, green Testing voltage 500 V Ethernet/CAT5 CFSPECIAL (4x2x0.15)C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown

7 CFSP x d Control cable CFSPECIAL.414 CFSP x d in rail vehicles zspecial outer jacket zoil-resistant zflame-retardant zself-extinguishing zlow toxicity zlow smoke gas density Bend radius e-chain minimum 7.5 x d flexible minimum 6 x d fixed minimum 4 x d Temperature e-chain -20 C to +80 C flexible -25 C to +80 C fixed -30 C to +80 C unsupported 10 m/s gliding 20 m/s² Travel distance Core insulation Core identification For unsupported travels up to 5 m Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality special mixture. Cores black with white numerals. Outer jacket Special mixture adapted to suit the requirements in e-chains (following DIN EN EM 104). Colour: Jet black (similar to RAL 9005) Electrical Information Nominal voltage 300/500 V zrail vehicles zautomatic doors zbuses zadjusting equipment zstorage and retrieval units for high-bay warehouses zhanging control units zelevators Halogen-free Following DIN EN Toxicity Low toxicity according to EN Smoke gas density Low smoke gas density according to EN cross section [mm²] 1.10) Delivery time: 10 weeks CFSPECIAL ) 4 x CFSPECIAL ) 6 x CFSPECIAL ) 8 x CFSPECIAL x CFSPECIAL x CFSPECIAL ) 8 x Core group Colour code Testing voltage 2000 V UV resistance High Oil resistance Oil-resistant (following DIN EN ), Class 3 Flame retardant Flame-retardant (following DIN EN , DIN EN ) Fire safety class: 3 (in accordance to EN ) or 4 (in accordance to DIN ) CFSPECIAL x 0.25 black with white numerals 1-4 CFSPECIAL x 0.25 black with white numerals 1-6 CFSPECIAL x 0.25 black with white numerals 1-8 CFSPECIAL x 0.34 black with white numerals 1-4 CFSPECIAL x 0.34 black with white numerals 1-6 CFSPECIAL x 0.34 black with white numerals 1-8 Order example: CFSPECIAL In your desired length (0.5 m steps) CFSPECIAL chainflex series.414 igus key.03 Code nominal cross section.04 Number of cores

8 CFSP792 PVC igu TPE New! Control cable CFSPECIAL.792 especially for axis 7 on robots Offshore MUD-resistant following NEK status 2009 CFSP792 z outer jacket zshielded znotch-resistant zflame-retardant Bend radius e-chain minimum flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) unsupported 3 m/s gliding 2 m/s 20 m/s² Travel distance Core insulation Unsupported travel distances and up to 100 m for gliding applications, Class Fine-wired stranded conductor consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality TPE mixture. Core identification According to bus specification. Schedule delivery program Inner jacket TPE mixture adapted to suit the requirements in e-chains. Overall shield Bending-resistant braiding made of tinned copper wires. Outer jacket Low-adhesion mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Jet black (similar to RAL 9005) Electrical Information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) UV resistance High Flame retardant According to IEC , I 20-35, FT1, VW-1 Halogen-free Following DIN EN UL/CSA CFSPECIAL : Style and 20234, 1000 V, 80 C CFSPECIAL : Style and 21223, 1000 V, 80 C NFPA Following NFPA chapter 12.9 I Following I zsecure e-chain cable for axis 7 on robots zelectrical specifications following KUKA (.011) and ABB (.012) conductor nominal cross section [mm²] CFSPECIAL (5x(2x6.0+2x2.5)+ (2x(6x1.0)C)C CFSPECIAL (18G2.5)C Core group Colour code CFSPECIAL x6.0 Cores black with white numerals 1-9, one core green-yellow 10x2.5 Cores black with white numerals 10-18, one core green-yellow 2x(6x1.0)C Cores black with white numerals CFSPECIAL (18G2.5)C Cores black with white numerals 1-17, one core green-yellow Order example: CFSPECIAL In your desired length (0.5 m steps) CFSPECIAL chainflex series.792 igus -Schlüssel.011 Code Roboter-Type Oil resistance Oil-resistant (following DIN EN ), Class

9 CFAIR Pneumatic hose CFAIR CFAIR z hose zabrasion-resistant zoutside-toleranced Bend radius flexible fixed 7.5 x d Temperature flexible -25 C bis +80 C fixed -40 C bis +85 C unsupported 10 m/s gliding 6 m/s 50 m/s² Order example: CAPU.A.04.0 In your desired length (0.5 m steps) CAPU chainflex series.a Code material.04 Code Ø.0 Special indentification Max. package length [km] Inner diameter approx. [mm] Wall thickness approx. [mm] (d) max.[mm] [g/m] CAPU.A CAPU.A CAPU.A CAPU.A CAPU.A CAPU.A Technical data Material Dimensions Abrasion-resistant on the basis of Polyurethan adapted to suit the requirements in e-chains. Colour: blue Outside-toleranced Operating pressure 12 bar at 20 C Vacuum -1 bar at 20 C Oil resistance Oil-resistant Halogen-free Following DIN EN igus chainflex CFAir pneumatic hoses were tested over several million bending cacles in e-chains. Their outstanding features include flexibility, high abrasion resistance and very good resistance to oil and coolants

10 CFCleanAIR PE Pneumatic hose CFCleanAIR CFCleanAIR PE zpe hose zhighly abrasion-resistant zoutside-toleranced Bend radius flexible fixed 7.5 x d Temperature flexible -25 C to +60 C fixed -30 C to +65 C unsupported 10 m/s gliding 6 m/s 50 m/s² Order example: CAPE.A.04.0 In your desired length (0.5 m steps) CAPE chainflex series.a Code material.04 Code Ø.0 Special identification Max. package length [km] Inner diameter approx. [mm] Wall thickness approx. [mm] [g/m] CAPE.A CAPE.A CAPE.A CAPE.A CAPE.A CAPE.A Technical data Material Dimensions Highly abrasion-resistant on the basis of Polyethylene adapted to suit the requirements in e-chains. Colour: White Outside-toleranced Operating pressure 10 bar at 20 C Vacuum bar at 20 C Oil resistance Oil-resistant igus material abrasion test Comparison: Abrasion of pneumatic hoses, PE and PA in combination with igus e-chain * Halogen-free Following DIN EN Clean room According to ISO Class 1, material/cable tested by ISO standard Abrasion in mm hose PE hose 10x1.5 PA hose * igus e-chain with opening link Double strokes 423