Fibre optic cables. Guarantee. Fibre optic cables. Information about Fibre optic cables CFLK CFLG88 CFLG.LB.PUR CFLG.LB CFLG.G

Transcription

1 Page [m/s2] v max. [m/s] gliding v max. [m/s]. unsupported Torsion resistant Oil-resistant Approvals and standards Temperature. e-chain Minimum bend radius. e-chain Jacket chainflex cable Fibre optic cables 184 Fibre optic cables Information about Fibre optic cables CFLK /+60 CFLG88 PVC /+70 CFLG.LB /+80 CFLG.LB 5 CFLG.G / / Twistable Fibre optic cables (Chapter Twistable cables) CFROBOT5 Page / Overview to find the right Fibre optic cable POF Plastic FOC 980/00 µm CFLK PCF Glass fibre FOC 200/230 µm GOF Multimode Glass fibre FOC 50/125 µm 62.5/125 µm Glass fibre FOC 9/125 µm CFLG88 CFLG.LB. CFLG.LB CFLG.G GOF Singlemode 36 month chainflex guarantee d lifetime for predictable reliability Selection table page 188 With the help of the chainflex service life calculator, you can quickly and easily calculate the expected service life of chainflex cables specifically for your application: 185

2 Info The safest and often cheapest way to transfer data to machines and plant. Info Communication between systems in machines and plant is becoming more and more complex all the time, yet fault-free performance is becoming ever more important. However, many plant manufacturers or operators have major EMC problems that occur sporadically or even after years of operation. These problems are often based on conventional bus cables that either have insufficient or unreliable shielding. Alongside igus chainflex bus cables that already prevent these problems to a large extent, chainflex fibre optic cables provide further advantages for even greater data safety. Fibre optic cables (FOC) do not require a braided shielding that is susceptible to mechanical damage as EMC protection, and are insensitive to EMC on account of their very nature, since industrial conventional interference fields do not have any effect on light signals. In addition, fibre optic cables can be used independently of the system, since a special bus cable is not required for every bus system type, rather one FOC type can usually be used to operate any bus system providing the bus system manufacturer provides respective FOC converters. Important fibre types: Mulit-mode fibres 50/125 µm 62.5/125 µm The ideal fibre for large data volumes and longer transmission lengths in the field of automation. Transmission lengths of several hundred metres can be realised quite easily, due to the very low output attenuation (0.8-3 db/km per fibre and light wave length) of these fibre types. POF (Plastic fibres) 980/00 µm The ideal and low-cost fibre for short transmission paths. On account of the high output attenuation of the fibre type of db/km, lengths over 15 m must be avoided in constantly moving energy chains. PCF (Polymer Cladded Fibre) 200/230 µm The ideal compromise for POF fibre. This plastic coated quartz glass fibre is a viable alternative for many terminal devices that have been designed for POF. This means greater transmission lengths (0 m and more) are possible without the original POF terminal devices having to be replaced. chainflex FOC offer the operator the following advantages: 1. Greater data security Better transmission characteristics Greater possible transmission lengths of several 0 m Greater possible data volumes thanks to lower attenuation values Maximum EMC protection for the data transmitted Future-proof installation (no cable replacement with new bus systems) 2. Greater mechanical protection The FOC designed for permanent mechanical movement The igus -typical highly abrasion-proof and chemical resistant sheathing materials The special chainflex design concept (tested for 30 million cycles without a significant increase in attenuation) 3. Future-oriented cost reduction Bus-independent bus cable wiring Longer service life in e-chains Extendable without transmission limits The large number of fibre optic cables in industrial data transmission is also much more manageable than the large number of different field or high-speed buses which require a separate cable for each bus. Thus the following fibre types can be used for industrial data communication, completely independently of the type of field bus used. The fibre type and number depends only on which converters are used and which fibre type the respective manufacturer prescribes. The fibres are defined on the basis of diameter and result in a clear and limited choice

3 chainflex guarantee d lifetime (1) Fibre optic cables chainflex cable CFLK CFLG88 CFLG.LB. CFLG.LB CFLG.LB.CU CFLG.G Temperature. unsupported v max. [m/s] gliding [m/s 2 ] Travel distance [m] Minimum bend radius 5 mio. (1 mio.) double strokes * Minimum bend radius 7.5 mio. (3 mio.) double strokes * Minimum bend radius mio. (5 mio.) double strokes * -20 / / / / / / / / / / / / / / / / / > / (1) Exclusive! d lifetime for this series according to the guarantee conditions Page * Higher number of double strokes? Online lifetime calculation Figures in brackets refer to chainflex series CFLG88 Page

4 CFLK 12. PVC igu Fibre Optic Cable chainflex CFLK Class CFLK 12. million Double strokes guaranteed zpof fibres for heavy duty applications and interference-free transmission z outer jacket zoil resistant and coolant-resistant 12. Bend radius, e-chain 20 m Travel distance, e-chain d service life (details see page 22-23) Double strokes 5 million 7.5 million million Temperature, -20/ / / * Higher number of double strokes? Service life calculation online u Dynamic information Bend radius e-chain linear minimum 12. flexible minimum x d fixed minimum 7 x d Temperature e-chain linear -20 C up to +60 C flexible -40 C up to +60 C (following DIN EN ) fixed -50 C up to +60 C (following DIN EN 50305) v max. unsupported m/s gliding 5 m/s 20 m/s² Travel distance Unsupported travels and up to 20 m for gliding applications, Class 3 Cable structure Fibre Core structure 980/00 µm fibre with PE isolation. POF fibre with stranded high-tensile plastic reinforcement. Typical application areas zfor heavy duty applications, Class 5 zunsupported travel distances and up to 20 m for gliding applications, Class 3 zalmost unlimited resistance to oil, Class 3 zno torsion, Class 1 zhighest EMC safety zpreferably indoor applications zwood/stone processing, Packaging industry, supply systems, Handling, adjusting equipment Number of fibres/ Fibre diameter/ Conductor nominal cross section Outer diameter (d) max. Weight [mm] [kg/km] CFLK.L1.01 1x980/ CFLK.L1.02 2x980/ Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. Core identification Outer jacket Properties and approvals UV resistance Core black. Low-adhesion, halogen-free mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Red lilac (similar to RAL 4001) nm Fibre identification CFLK.L black CFLK.L black, blue Oil resistance Oil-resistant (following DIN EN ), Class 3 Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) Halogen-free Following DIN EN Lead-free CE Following 2011/65/EC (RoHS-II) Following 2014/35/EU 190 EPLAN download, configurators ,354 types from stock... no cutting charges 191

5 CFLG88 PVC 7. PVC igu Fibre Optic Cable PVC chainflex CFLG88 Class CFLG88 PVC 7. 5 million Double strokes guaranteed zgraded index glass-fibre cable for flexing applications zpvc outer jacket zflame retardant 7. Bend radius, e-chain m Travel distance, e-chain d service life (details see page 22-23) Double strokes 1 million 3 million 5 million Temperature, +5/ / / * Higher number of double strokes? Service life calculation online u Dynamic information Bend radius e-chain linear minimum 7. flexible minimum 6 x d fixed minimum 4 x d Temperature e-chain linear +5 C up to +70 C flexible -5 C up to +70 C (following DIN EN ) fixed -15 C up to +70 C (following DIN EN 50305) v max. unsupported 3 m/s Typical application areas zfor flexing applications, Class 3 zespecially for unsupported travels, Class 1 zwithout influence of oil, Class 1 zno torsion, Class 1 zhighest EMC safety zpreferably indoor applications zwood/stone processing, Packaging industry, supply systems, Handling, adjusting equipment 20 m/s² Travel distance Unsupported travel distances up to m, Class 1 Cable structure Fibre Core structure Core identification 50/125 μm, 62.5/125 μm bending-resistant solid glass fibre optic cores, with aramid strain relief elements. FOC cores wound with a short pitch length with high-tensile aramid dampers. FOC cores: Orange or blue with black numbers. Outer jacket Low-adhesion PVC mixture, adapted to suit the requirements in e-chains. Colour: Signal black (similar to RAL 9004) Properties and approvals Flame retardant According to IEC Silicone-free Lead-free Clean room CE Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) Following 2011/65/EC (RoHS-II) According to ISO Class 1. The outer jacket material of this series complies with CF tested by IPA according to standard DIN EN ISO Following 2014/35/EU Number of fibres/ Fibre diameter/ Conductor nominal cross section Outer diameter (d) max. Weight [mm] [kg/km] CFLG /125 2x62.5/ CFLG /125 2x50/ Fibre identification CFLG / orange with black numbers CFLG / blue with black numbers Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. Order example: CFLG ,5/125 to your desired length (0.5 m steps) CFLG88 chainflex series.2 Number of fibres.62,5/125 Fibre diameter Online order Delivery time 24hrs or today. Delivery time means time until goods are shipped. 192 EPLAN download, configurators ,354 types from stock... no cutting charges 193

6 CFLG. LB. PVC igu Fibre Optic Cable chainflex CFLG.LB. Class CFLG. LB. million Double strokes guaranteed Bend radius, e-chain 0 m Travel distance, e-chain Properties and approvals UV resistance High zgraded index glass-fibre cable for heaviest duty applications z outer jacket zmetal-free zoil-resistant zlow-temperature-flexible zpvc and halogen-free zuv-resistant Oil resistance Oil-resistant (following DIN EN ), Class 3 Offshore MUD-resistant following NEK status 2009 Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Dynamic information Bend radius e-chain linear minimum (CFLG.LB.) minimum 7. (CFLG.LB..CU) flexible minimum 4 x d (CFLG.LB.) minimum 6 x d (CFLG.LB..CU) fixed minimum 3 x d (CFLG.LB.) minimum 4 x d (CFLG.LB..CU) Temperature e-chain linear -25 C up to +80 C flexible -40 C up to +80 C (following DIN EN ) fixed -50 C up to +80 C (following DIN EN 50305) v max. unsupported m/s gliding 6 m/s 20 m/s² Travel distance Unsupported travels and up to 0 m for gliding applications, Class 5 Cable structure Fibre Core structure Core identification Overall shield 50/125 μm, 62.5/125 μm, 9/125 μm especially bending-resistant solid glass fibre otic cores, with aramid strain relief elements. FOC cores wound with a short pitch length with high-tensile aramid dampers. FOC cores: Orange, blue or yellow with black numbers. Copper cores: Black with white numbers. Extremely bending-resistant aramid braid for torsion protection. Outer jacket Low-adhesion, halogen-free, highly abrasion resistant mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Jet black (similar to RAL 9005) Electrical information Nominal voltage Copper cores: 300/500 V (following DIN VDE ) Testing voltage Copper cores: 2000 V (following DIN EN 50395) Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) Halogen-free Following DIN EN DNV-GL Lead-free Clean room CE Type approval certificate No HH Following 2011/65/EC (RoHS-II) According to ISO Class 1. The outer jacket material of this series complies with CF77.UL D - tested by IPA according to standard DIN EN ISO Following 2014/35/EU d service life (details see page 22-23) Double strokes* 5 million 7.5 million million CFLG.LB. CFLG.LB.CU. CFLG.LB. CFLG.LB.CU. CFLG.LB. CFLG.LB.CU. Temperature, -25/ / / * Higher number of double strokes? Service life calculation online u Typical application areas zfor heaviest duty applications with 5-7., Class 6 zunsupported travel distances and up to 0 m for gliding applications (horizontal + vertical), Class 5 zalmost unlimited resistance to oil, Class 3 zno torsion, Class 1 zmaximum EMC protection, with high transmission qualities zindoor and outdoor applications zoffshore, ship, Storage and retrieval units for high-bay warehouses, machining units/ packaging machines, quick handling, semiconductor insertion, refrigerating sector 194 EPLAN download, configurators ,354 types from stock... no cutting charges 195

7 CFLG. LB. PVC igu Fibre Optic Cable chainflex CFLG.LB. Class CFLG. LB. Number of fibres/fibre diameter/conductor nominal cross section Outer diameter (d) max. Copper index Weight Order example: CFLG.4LB..62.5/125 to your desired length (0.5 m steps) CFLG.LB. chainflex series.4 Number of fibres.62,5/125 Fibre diameter [mm] [kg/km] [kg/km] CFLG.2LB..62.5/125 2x62.5/ CFLG.4LB..62,5/125 4x62.5/ CFLG.6LB..62.5/125 6x62.5/ CFLG.12LB..62.5/125 12x62.5/ CFLG.2LB..50/125 2x50/ CFLG.6LB..50/125 6x50/ CFLG.12LB..50/125 12x50/ CFLG.6LB..9/125 6x9/ CFLG.2LB.CU /125 11) 2x62.5/125x2x CFLG.2LB.CU /125 11) 2x62.5/125+2x ) Phase-out model Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core Online order Delivery time 24hrs or today. Delivery time means time until goods are shipped. Fibre identification CFLG.2LB..62.5/ orange with black numbers CFLG.4LB..62,5/ orange with black numbers CFLG.6LB..62.5/ orange with black numbers CFLG.12LB..62.5/ orange with black numbers CFLG.2LB..50/ blue with black numbers CFLG.6LB..50/ blue with black numbers CFLG.12LB..50/ blue with black numbers CFLG.2LB.CU / orange with black numbers CFLG.2LB.CU / orange with black nm Chromatic dispersion Chromatic dispersion Fibre identification [ps/nm x km] [ps/nm x nm CFLG.6LB..9/ yellow with black numbers 196 EPLAN download, configurators ,354 types from stock... no cutting charges 197

8 CFLG.LB PVC igu Fibre Optic Cable chainflex CFLG.LB Class CFLG.LB million Double strokes guaranteed Bend radius, e-chain 0 m Travel distance, e-chain Properties and approvals UV resistance High zgraded index glass-fibre cable for heaviest duty applications z outer jacket zmetal-free zoil and bio-oil resistant zlow-temperature-flexible zpvc and halogen-free zuv-resistant Oil resistance Oil resistant (following DIN EN ), bio-oil resistant (following VDMA with Plantocut 8 S-MB tested by DEA), Class 4 Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) Halogen-free Following DIN EN Dynamic information Bend radius e-chain linear minimum flexible minimum 4 x d fixed minimum 3 x d Temperature e-chain linear -35 C up to +80 C flexible -50 C up to +80 C (following DIN EN ) fixed -55 C up to +80 C (following DIN EN 50305) v max. unsupported m/s gliding 6 m/s 20 m/s² Travel distance Unsupported travels and up to 0 m for gliding applications, Class 5 Cable structure Fibre Core structure Core identification Overall shield 50/125 μm, 62.5/125 μm especially bending-resistant solid glass fibre optic cores, with aramid strain relief elements. FOC cores wound with a short pitch length with high-tensile aramid dampers. FOC cores: Orange or blue with black numbers. Copper cores: Black with white numbers. Extremely bending-resistant aramid braid for torsion protection. Outer jacket Low-adhesion, extremely abrasion-resistant and highly flexible mixture, adapted to suit the requirements in e-chains. Colour: Jet black (similar to RAL 9005) Electrical information Nominal voltage Copper cores: 300/500 V (following DIN VDE ) Lead-free Clean room CE Following 2011/65/EC (RoHS-II) According to ISO Class 1. The outer jacket material of this series complies with CF tested by IPA according to standard DIN EN ISO Following 2014/35/EU d service life (details see page 22-23) Double strokes* 5 million 7.5 million million Temperature, CFLG.LB CFLG.LB.CU CFLG.LB CFLG.LB.CU CFLG.LB CFLG.LB.CU -35/ / / * Higher number of double strokes? Service life calculation online u Typical application areas zfor heaviest duty applications with 5-7., Class 7 zunsupported travel distances and up to 0 m for gliding applications (horizontal + vertical), Class 5 zalmost unlimited resistance to oil, also with bio-oils, Class 4 zno torsion, Class 1 zmaximum EMC protection, with high transmission qualities zindoor and outdoor applications zcrane applications, Conveyor technique, Storage and retrieval units for high-bay warehouses, machining units/packaging machines, quick handling, semiconductor insertion, refrigerating sector Testing voltage Copper cores: 2000 V (following DIN EN 50395) 198 EPLAN download, configurators ,354 types from stock... no cutting charges 199

9 CFLG.LB PVC igu Fibre Optic Cable chainflex CFLG.LB Class CFLG.LB Number of fibres/fibre diameter/conductor nominal cross section Outer diameter (d) max. Copper index Weight Order example: CFLG.4LB.62.5/125 to your desired length (0.5 m steps) CFLG.LB chainflex series.4 Number of fibres.62,5/125 Fibre diameter [mm] [kg/km] [kg/km] CFLG.2LB.200/230 2x200/ CFLG.2LB.62.5/125 2x62.5/ CFLG.4LB.62.5/125 4x62.5/ CFLG.6LB.62.5/125 6x62.5/ CFLG.12LB.62.5/125 12x62.5/ CFLG.2LB.50/125 2x50/ CFLG.4LB.50/125 4x50/ CFLG.6LB.50/125 6x50/ CFLG.12LB.50/125 12x50/ CFLG.2LB.CU2.50/125 11) 2x50/125+2x ) Phase-out model Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core Online order Delivery time 24hrs or today. Delivery time means time until goods are shipped. Fibre identification CFLG.2LB.200/ black with white numbers CFLG.2LB.62.5/ orange with black numbers CFLG.4LB.62.5/ orange with black numbers CFLG.6LB.62.5/ orange with black numbers CFLG.12LB.62.5/ orange with black numbers CFLG.2LB.50/ blue with black numbers CFLG.4LB.50/ blue with black numbers CFLG.6LB.50/ blue with black numbers CFLG.12LB.50/ blue with black numbers CFLG.2LB.CU2.50/ blue with black numbers 200 EPLAN download, configurators ,354 types from stock... no cutting charges 201

10 CFLG.G x d PVC igu Fibre Optic Cable chainflex CFLG.G Class CFLG.G x d million Double strokes guaranteed x d Bend radius, e-chain 400 m Travel distance, e-chain Properties and approvals UV resistance High zglass-fibre cable for heaviest duty applications z outer jacket zoil and bio-oil resistant zpvc and halogen-free zlow-temperature-flexible zhydrolysis and microbe-resistant Oil resistance Oil resistant (following DIN EN ), bio-oil resistant (following VDMA with Plantocut 8 S-MB tested by DEA), Class 4 Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) Halogen-free Following DIN EN Dynamic information Bend radius e-chain linear minimum x d flexible minimum 8 x d fixed minimum Temperature e-chain linear -40 C up to +80 C flexible -50 C up to +80 C (following DIN EN ) fixed -55 C up to +80 C (following DIN EN 50305) v max. unsupported m/s gliding 6 m/s 20 m/s² Travel distance Cable structure Fibre Core structure Core identification Outer jacket Unsupported travel distances and up to 400 m and more for gliding applications, Class 6 9/125 µm, 50/125 µm, 62.5/125 µm fibres in gel-filled tubes. Gel-filled fibre sheath surrounded by GRP rods and torsion protection braid in the outer jacket. Fibres u Product range table Low-adhesion mixture, especially abrasion resistant and highly flexible, adapted to suit the requirements in e-chains. Colour: Jet black (similar to RAL 9005) Lead-free Clean room CE Info Following 2011/65/EC (RoHS-II) According to ISO Class 1. The outer jacket material of this series complies with CF tested by IPA according to standard DIN EN ISO Following 2014/35/EU For hanging applications, please use cables of the series CFLG.LB - see page 198! d service life (details see page 22-23) Double strokes* 5 million 7.5 million million Temperature, -40/ / / * Higher number of double strokes? Service life calculation online u Typical application areas zfor heaviest duty applications, Class 7 zunsupported travel distances and up to 400 m and more for gliding applications (horizontal), Class 6 zalmost unlimited resistance to oil, also with bio-oils, Class 4 zno torsion, Class 1 zmaximum EMC protection, with high transmission qualities zindoor and outdoor applications zcrane applications, Conveyor technique, low temperature applications 202 EPLAN download, configurators ,354 types from stock... no cutting charges 203

11 CFLG.G x d PVC igu Fibre Optic Cable chainflex CFLG.G Class CFLG.G x d Number of fibres/fibre diameter/conductor nominal cross section Outer diameter (d) max. Weight Order example: CFLG.6G.62.5/125.TC to your desired length (0.5 m steps) CFLG.G chainflex series.6g Number of fibres.62,5/125 Fibre diameter.tc Special identification [mm] [kg/km] CFLG.6G.62.5/125.TC 62.5/ CFLG.12G.62.5/125.TC 62.5/ CFLG.6G.50/125.TC 50/ CFLG.12G.50/125.TC 50/ CFLG.12E.9/125.TC 9/ Online order Delivery time 24hrs or today. Delivery time means time until goods are shipped. Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core CFLG.6G.62.5/125.TC CFLG.12G.62.5/125.TC CFLG.6G.50/125.TC CFLG.12G.50/125.TC nm Chromatic dispersion [ps/nm x 13 nm Chromatic dispersion [ps/nm x 1550 nm CFLG.12E.9/125.TC Fibre identification Hollow core identification CFLG.6G.62.5/125.TC ecru, yellow, green, red, violet, blue orange CFLG.12G.62.5/125.TC ecru, yellow, green, red, violet, blue, lightblue, grey, brown, black, orange, pink orange CFLG.6G.50/125.TC ecru, yellow, green, red, violet, blue blue CFLG.12G.50/125.TC ecru, yellow, green, red, violet, blue, lightblue, grey, brown, black, orange, pink blue CFLG.12E.9/125.TC ecru, yellow, green, red, violet, blue, lightblue, grey, brown, black, orange, pink yellow 204 EPLAN download, configurators ,354 types from stock... no cutting charges 205