GROUP A EXPLODED VIEW: EV CONNECTION BOX C1 CPL DRAWING #: 0K7578
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- Isaac Atkins
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4 PAGE RELAY SOLENOID 12VDC PNL MNT WASHER LOCK M6-1/ WASHER LOCK #8-M NUT HEX 3/8-16 STEEL 5 0G SCREW HHTT M6-1.0 X 25 ZINC WASHER LOCK # SCREW HHC M6-1.0 X 20 C JUNCTION BLOCK 3/ K CONNECTION BOX RH SIDE C1 CPL 10 0C SCREW PHTT M4-0.7 X 12 ZP 11 0A DECAL, NEUTRAL (1)12 0F1262 1(REF) HOLDER FUSE WICKMANN ATO STYLE 0F1263 1(REF) ADAPTER RH SIDE WICKMANN 0F1264 1(REF) ADAPTER LH SIDE WICKMANN 13 0C SCREW PHTT #6-32 X 1/2 ZYC 14 0E SCREW HWHTF M6-1.0 X A WASHER LOCK SPECIAL 1/4" 16 0K RELAY 12V 30A SPST PILOT DUTY 17 0D7177V 2 DIODE BRIDGE 1P 35A 1000V 18 0K DECAL TB2&TB3 CUST CONNECTIONS (1)19 0F540500AR 1(REF) MX150L RRMNT PLG 16P W/O G A 20 0F SCREW HHSP #10 X 3/8 HI-LOW 21 0H DECAL CONBOX TB1 CONNECTIONS (1)22 0D7393T 2(REF) TERM BLOCK 3P UL 12-20AWG NUT HEX M3-0.5 G8 CLEAR ZINC NUT HEX M5-0.8 G8 CLEAR ZINC (1)25 0F5396S0AR 1(REF) MX150L SLRRMNT P W/OGA WASHER LOCK 3/ WASHER LOCK M3 28 0H8006B 1(REF) DECAL CAUTION ELEC SHOCK SM WASHER LOCK M5 30 0F LUG SLDLSS 300 MCM-6 AL/CU 31 0H BUS BAR NTRL BLK A (1)32 0E7403C 1(REF) FUSE ATO TYPE 15 AMP (BLUE) NUT HEX FL WHIZ M K CONNECTION BOX CENTER C1 35 0K PANEL CONNECTION BOX BACK C1 36 0K DECAL CUST POWER CONNECTION (60HZ UNITS) 0J DECAL CUSTOMER POWER CONN (50HZ UNITS) WASHER FLAT M A 1 DECAL GROUND LUG (60HZ UNITS) 0G DECAL, GROUNDING ELECTRODE (50HZ UNITS) 39 0D NUT FLANGE M6-1.0 NYLOK WASHER FLAT M5 (1)41 0D7393U 2(REF) TERM BLOCK 4P UL 12-20AWG WASHER FLAT 1/4-M6 ZINC N 1 BUSHING SNAP SB K5555A 1 DEFLECTOR RAIN AIR INTAKE C WASHER FLAT 3/8-M10 ZINC TRIM VINYL BLACK 1/8GP (6 LG) 47 0K CONTROLLER TOP STANDOFF 48 0K CONTROLLER BOTTOM STANDOFF 49 0K2267C 1 ASSY CONTROLLER PROTECTOR CPL TAPE FOAM 1X1 (43 LG) (2)51 0D7178T 1(REF) FUSE ATO TYPE 7.5AMP (BROWN) NUT HEX LOCK M6-1.0 SS NY INS SCREW HHC M X 25 C K7572 1(REF) WATER BLOCK OFF ALTERNATOR LT 0K7115 1(REF) WATER BLOCK OFF ALTERNATOR LT SCREW HHTT M6-1.0 X 12 ZINC 56 0K7573 1(REF) WATER BLOCK OFF ALTERNATOR RT 0K7116 1(REF) WATER BLOCK OFF ALTERNATOR RT REVISION: CN F Page 4 of 8
5 RES WW 10R 5% 50W QK CONN (1)59 0F5386S0AR 1(REF) MX150L SLRRMNT P W/OGA 60 0K HARN CONBOX G1.5/2.4/5.4 PROTC (NOT SHOWN) (3)61 0F6145 A/R SEAL WEATHER.63"DIA NOTES (UNLESS OTHERWISE SPECIFIED): (1) ITEM INCLUDED WITH HARNESS P/N 0K7684. (2) ITEM INCLUDED WITH CONTROLLER P/N 0K2267B. (3) USED TO SEAL UNUSED HOLES. PAGE 2 SIEMENS BQ (2P) (1)A 0K3142AST0R 1 CONN BOX CONTROL COVER PANEL 2P C WASHER LOCK #8-M4 D WASHER FLAT #10 ZINC E SCREW HHC M5-0.8 X 20 G8.8 G 0E BRKT CB MTG BACK H WASHER LOCK M5 J 0K CIRCUIT BREAKER STANDOFF C1 K 0A CB 0125A 2P 240V S BQ2 LL 0D CB 0090A 2P 240V S BQ2 LL 0D CB 0100A 2P 240V S BQ2 LL L NUT HEX M5-0.8 G8 CLEAR ZINC M 0C SCREW PHTT M4-0.7 X 12 ZP N 0C SCREW HWHT M6-1 X 16 N WA Z/JS SIEMENS BQ (3P) (1)A 0K31420ST0R 1 CONN BOX CONTROL COVER PANEL 3P C WASHER LOCK #8-M4 D WASHER FLAT #10 ZINC E SCREW HHC M5-0.8 X 20 G8.8 G 0E MTG TRACK BQ SIEMENS CB 3P H WASHER LOCK M5 J 0K CIRCUIT BREAKER STANDOFF C1 K CB 0080A 3P 240V S BQ3 LL CB 0100A 3P 240V S BQ3 LL CIRCT BRK 90 X 3 ITE BQ3-B090 L NUT HEX M5-0.8 G8 CLEAR ZINC M 0C SCREW PHTT M4-0.7 X 12 ZP N 0C SCREW HWHT M6-1 X 16 N WA Z/JS CC (2P) (1)A 0K96140ST0R 1 COVER PLATE CNTRL PNL CC C WASHER LOCK #8-M4 D WASHER FLAT 1/4-M6 ZINC E SCREW HHC M6-1.0 X 20 C8.8 G 0H INSULATOR CB 2P E TYPE CC H WASHER LOCK M6-1/4 J 0K CIRCUIT BREAKER STANDOFF K 0H CB 0100A 2P 240V E CC LL 0H CB 0125A 2P 240V E CC LL 0H CB 0150A 2P 240V E CC LL L NUT HEX M6-1.0 G8 CLEAR ZINC M SCREW RHM #8-32 X 3-1/4 N WASHER FLAT #8 ZINC P NUT HEX #8-32 STEEL Q 0C SCREW HWHT M6-1 X 16 N WA Z/JS REVISION: CN F Page 5 of 8
6 CC (3P) (1)A 0K96140ST0R 1 COVER PLATE CNTRL PNL CC C WASHER LOCK #8-M4 D WASHER FLAT 1/4-M6 ZINC E SCREW HHC M6-1.0 X 20 C8.8 G 0H4698A 1 INSULATOR CB 3P E TYPE CC/FG H WASHER LOCK M6-1/4 J 0K CIRCUIT BREAKER STANDOFF K 0H CB P 240V E CC LL 0H CB P 240V E CC LL L NUT HEX M6-1.0 G8 CLEAR ZINC M SCREW RHM #8-32 X 3-1/4 N WASHER FLAT #8 ZINC P NUT HEX #8-32 STEEL Q 0C SCREW HWHT M6-1 X 16 N WA Z/JS NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). PAGE 3 FG (3P) (1)A 0K84130ST0R 1 COVER PLATE CNTRL PNL E FG C WASHER LOCK #8-M4 D WASHER FLAT #10 ZINC E SCREW PPHM M5-0.8 X 12 ZNC G 0H4698A 1 INSULATOR CB 3P E TYPE CC/FG H WASHER LOCK M5 J 0K CIRCUIT BREAKER STANDOFF K 0H CB P 600V E FG LL 0H CB P 600V E FG LL L NUT HEX #8-32 STEEL M 0H SCREW PPHM #8-32 X 1-3/4 ZINC N WASHER FLAT #8 ZINC P 0C SCREW HWHT M6-1 X 16 N WA Z/JS ED (3P) (1)A 0K84800ST0R 1 COVER PLATE CNTRL PNL ED C WASHER LOCK #8-M4 D WASHER LOCK M6-1/4 E 0A SCREW SHC 1/4-28 X 3/4 G8.8 NZ G 0F INSULATOR CB S(ED-3P) H 0D WASHER-STEP 1/2ODX9/32ID BRASS J 0K CIRCUIT BREAKER STANDOFF K 0D CB 0050A 3P 480V S ED4 LL 0D CB 0090A 3P 480V S ED4 LL L SCREW RHM #8-32 X 4-1/2 M NUT HEX #8-32 STEEL N WASHER FLAT #8 ZINC P 0C SCREW HWHT M6-1 X 16 N WA Z/JS 225AF (2P) (1)A 0K2693AST0R 1 COVER PLATE CNTRL PNL 225AF 2P C WASHER LOCK #8-M4 REVISION: CN F Page 6 of 8
7 D WASHER FLAT #8 ZINC E NUT HEX #8-32 STE G 0F8432A 1 INSULATOR CB 2P 225AF H 0K SCREW RHM #8-32 X 2-1/2 (2) SCREW RHM #8-32 X 3-1/4 J 0K STANDOFF CIRCUIT BREAKER (2)0K1004A 1 STANDOFF CB G 225AF 2P K 0K CB 150A 2POLE 240V 225AF 0G CB 150A 2 POLE 240V 225AF L 0K CB TERMINAL COVER 2 POLE 240V M 0H LUG SLDLSS 350 MCM-6 AL/CU N WASHER LOCK M8-5/16 P SCREW SHC M X 20 G8 Q 0C SCREW HWHT M6-1 X 16 N WA Z/JS QN (2P) (1)A 0K84490ST0R 1 COVER PLATE CNTRL PNL QN C SCREW HHTT M5-0.8 X 10 BP D 0E CB 0150A 2P 240V S QN2 LL E 0E BASE, QN CIRCUIT BREAKER G 0K CIRCUIT BREAKER STANDOFF H 0C SCREW HWHT M6-1 X 16 N WA Z/JS NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). (2) USE WITH CIRCUIT BREAKER 0G5249. REVISION: CN F Page 7 of 8
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EXPLODED VIEW: EV CONBOX C2 CPL DRAWING #: 0J8319
PAGE 1 1 0J8300 1 BACK PANEL CONBOX SUPPORT C2 2 0H6265 1 TOP PANEL CONBOX SUPPORT C2 3 0H6160 1 COVER WIRE ENTRY CONBOX 4 057073 2 JUNCTION BLOCK 3/8-16 5 056739 1 RELAY SOLENOID 12VDC PNL MNT (6)6 0H67330ST0R
GROUP D EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C2 DRAWING #: 0K6527
EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C2 DRAWING #: 0K6527 GROUP D ITEM PART# QTY. DESCRIPTION PAGE 1 1 0D9913 16 SCREW SHC M8-1.25 X 35 SS 2 0G7461 1 STARTER MOTOR 12V 3 0F3514 1 SPACER FLEXPLATE
N/A N/A UL BREAKER BQ2
1 N/A N/A UL BREAKER BQ2 A 0D5543 1 CB 0090A 2P 240V S BQ2 LL 0D5544 1 CB 0100A 2P 240V S BQ2 LL 0A2077 1 CB 0125A 2P 240V S BQ2 LL B 0G4499 1 CB COVER 20-25K 1P (BQ2) C 0G9708 2 SCREW PHTT M4-0.7 X 8
H NUT HEX 1/4-20 STEEL
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 0F6366B 1 XFMR DUAL 120V/16V (F OR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR DUAL
3) UL CIRCUIT BREAKER (JD+LD) A 0F COVER JD/LD CB SHRT STAND B DECAL DANGER HIGH VOLTAGE
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 (3) 5 0F6366B 1 / 2 XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR
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G WASHER LOCK M6-1/4
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 *** 0F6366B 1 / 2 XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR
BREAKER TRAY BACK/BOTTOM
1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
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1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
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1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
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1 0F9952 1 ASSY ROTOR 2390 80KB3 CPL 0F3417 1 ASSY ROTOR 390 2P 100K BRSHLS 0F2984 1 ASSY ROTOR 390 2P 150K BRSHLS 2 0F9949 1 ASSY STATOR 80KW 1PH 2P BRSHLS 0F3418 1 ASSY STATOR 390 2P 100K BRSHLS 0F2985
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G WASHER LOCK M6-1/4
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 *** 0F6366B 1 / 2 XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR
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28 Generac Power Systems, Inc. ENGINE BLOCK REAR BEARING CARRIER STARTER BOLT STARTER CONTACTOR HARNESS WIRE TO ENGINE MOUNT
Mounting Base Drawing No. 0E808-A 16 12 13 3 9 35 18 8 36 3 2 3 2 TO ENGINE MOUNT 5 6 7 3 19 16 0 3 35 27 30 16 36 1 18 38 33 18 32 27 22 TO ENGINE BLOCK TO STARTER BOLT TO 31 STARTER CONTACTOR 20 2 20
CONNECTION BOX 390 SHORT H
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Appendix 3 Exploded Views and Parts Lists
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