GROUP EXPLODED VIEW: EV ENCLOSURE C2 DRAWING #: 0G5969 ITEM PART# QTY. DESCRIPTION
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2 EXPLODED VIEW: EV ENCLOSURE C2 DRAWING #: 0G5969 GROUP ITEM PART# QTY. DESCRIPTION (1) 1 0G REAR WRAP C2 CPL 2 0C SCREW THF M6-1 X 16 N WA Z/JS (1) 3 0F DOOR C RIVET POP.1875 X.450 SS 5 0E SCREW TH-FRM M6 W/CAP SHKPRF W (1) 6 0F DISCHARGE DUCT LH & RH SIDE C2 (1) 7 0F FRONT CORNERS C2 (1) 8 0F DISCHARGE CENTER DUCT C NUT HEX M6 X 1.0 G8 YEL CHR (2) NUT HEX LOCK M6-1.0 SS NY INS (1) 11 0F ROOF C2 12 0F SLITTER C4 13 0F SPLITTER LOWER C4 14 0F SPLITTER STINGER C2 15 0F SUPPORT SPLITTER LH C2 16 0F TAB PULL 17 0F4487A 1 ASSEMBLY COVER ACCESS WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/ NUT HEX 1/4-20 STEEL 21 0F INSULATION RETAINMENT HANGER WASHER SELF LOCKING DOME # STRIP SEALANT 1/8 X 1 (44.52 LG) 24 0G KIT INSULATION C2 24A 0G INSULATION DOOR C2 24B 0L KIT INSULATION C2 24BA 0G5892A 1 INSULATION ROOF TOP 24BB 0G5892F 1 INSULATION ROOF TOP 24C 0G5892C 2 INSULATION SPLITTER 24D 0G5892D 2 INSULATION SPLITTER 24E 0G5892E 1 INSULATION LOWER SPLITTER 24F 0G5892B 1 INSULATION REAR WRAP 25 0F5048D 2 VISE-ACTION LATCH SLOTTED CIR 26 0E GASKET EXTRUDED TRIM (328 LG) 27 0E5298L 1 FOAM 300 X 300 THERMAL ACO (APPLIES TO 4.2L UNITS ONLY) 28 0F8869D 1 KEY VISE-ACTION LATCH SLOT CIR 29 0F4051C 2 INSULATION DUCT 30 0F3890B 4 RETAINER INSULATION (820) 31 0F4051B 2 INSULATION DUCT SIDES 32 0F RETAINER INSULATION (450) A 6 WASHER SELF LOCKING DOME # WASHER SHAKEPROOF INT 1/ SCREW HHC M6-1.0 X 20 G ASSY WIRE 14 AWG 34.8" GRN/YEL NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). (2) ALUMINUM ENCLOSURE NOTE: ALL ENCLOSURE PANELS THAT FASTEN TO THE BASE FRAME MUST BE SECURED USING ITEM 2 & 5 THREAD FORMING FASTENER AND I/N 10 LOCK NUT. LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE PANELS. ALL ROOF PANELS ARE TO BE SECURED IN THE SAME MANNER. REVISION: K-2283-E Page 2 of 2 DATE: 3/23/15
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4 (2) 1 0G REAR WRAP C2 CPL 2 0C SCREW THF M6-1 X 16 N WA Z/JS (2) 3 0F DOOR C RIVET POP.1875 X.450 SS 5 0E SCREW TH-FRM M6 W/CAP SHKPRF W (2) 6 0F DISCHARGE DUCT LH & RH SIDE C2 (2) 7 0F FRONT CORNERS C2 (2) 8 0F DISCHARGE CENTER DUCT C NUT HEX M6 X 1.0 G8 YEL CHR (1) NUT HEX LOCK M6-1.0 SS NY INS (3) 11 0F ROOF C2 12 0F SLITTER C4 13 0F SPLITTER LOWER C4 14 0F SPLITTER STINGER C2 15 0F SUPPORT SPLITTER LH C2 16 0F TAB PULL 17 0F4487A 1 ASSEMBLY COVER ACCESS WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/ NUT HEX 1/4-20 STEEL 21 0F INSULATION RETAINMENT HANGER WASHER SELF LOCKING DOME # G INSULATION DOOR C2 24 0G5892A 1 INSULATION ROOF TOP 25 0F5048D 2 VISE-ACTION LATCH SLOTTED CIR 26 0E GASKET EXTRUDED TRIM (328 LG) 27 0G5892D 2 INSULATION SPLITTER 28 0G5892C 2 INSULATION SPLITTER 29 0F4051C 2 INSULATION DUCT 30 0F3890B 4 RETAINER INSULATION (820) 31 0F4051B 2 INSULATION DUCT SIDES 32 0F RETAINER INSULATION (450) A 6 WASHER SELF LOCKING DOME # G5892E 1 INSULATION LOWER SPLITTER SCREW HHC M6-1.0 X 20 G ASSY WIRE 14 AWG 34.8" GRN/YEL WASHER SHAKEPROOF INT 1/4 38 0G5892B 1 INSULATION REAR WRAP 39 0F8869D 1 KEY VISE-ACTION LATCH SLOT CIR 40 0E5298L 1 FOAM 300 X 300 THERMAL ACO (APPLIES TO 4.2L UNITS ONLY) STRIP SEALANT 1/8 X 1 (44.52 LG) (1) ALUMINUM ENCLOSURE NOTE: ALL ENCLOSURE PANELS THAT FASTEN TO THE BASE FRAME MUST BE SECURED USING ITEM 2 & 5 THREAD FORMING FASTENER AND I/N 10 LOCK NUT. LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE PANELS. ALL ROOF PANELS ARE TO BE SECURED IN THE SAME MANNER. (2) NOTE: PART NUMBER SHOWN IS FOR TAN / STEEL. REFER TO THE SAMPLE GUIDE BELOW FOR AVAILABLE COLOR AND/OR ALUMINUM PART NUMBER FORMAT. 0FXXXXSN = TAN / STEEL 0FXXXX0ST13 = BISQUE / STEEL 0FXXXXAN = TAN / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM 0FXXXXSG = T- GRAY / STEEL 0FXXXX0ST14 = GRAY / STEEL 0FXXXXNG = T- GRAY / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM 0FXXXX0ST05 = WHITE / STEEL 0FXXXX0AL05 = WHITE / ALUMINUM (3) PART NUMBER SHOWN IS FOR TAN. SEE GUIDE BELOW FOR AVAILABLE COLOR AND PART NUMBER FORMAT. 0FXXXXAN = T- GRAY / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM 0FXXXX0AL05 = WHITE / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM
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6 EXPLODED VIEW: EV ENCLOSURE C2 DRAWING #: 0G5969 GROUP ITEM PART# QTY. DESCRIPTION (1) 1 0G REAR WRAP C2 CPL 2 0C SCREW THF M6-1 X 16 N WA Z/JS (1) 3 0F DOOR C RIVET POP.1875 X.450 SS 5 0E SCREW TH-FRM M6 W/CAP SHKPRF W (1) 6 0F DISCHARGE DUCT LH & RH SIDE C2 (1) 7 0F FRONT CORNERS C2 (1) 8 0F DISCHARGE CENTER DUCT C NUT HEX M6 X 1.0 G8 YEL CHR (2) NUT HEX LOCK M6-1.0 SS NY INS (1) 11 0F ROOF C2 12 0F SLITTER C4 13 0F SPLITTER LOWER C4 14 0F SPLITTER STINGER C2 15 0F SUPPORT SPLITTER LH C2 16 0F TAB PULL 17 0F4487A 1 ASSEMBLY COVER ACCESS WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/ NUT HEX 1/4-20 STEEL 21 0F INSULATION RETAINMENT HANGER WASHER SELF LOCKING DOME # STRIP SEALANT 1/8 X 1 (44.52 LG) 24 0G KIT INSULATION C2 24A 0G INSULATION DOOR C2 24B 0L KIT INSULATION C2 24BA 0G5892A 1 INSULATION ROOF TOP 24BB 0G5892F 1 INSULATION ROOF TOP 24C 0G5892C 2 INSULATION SPLITTER 24D 0G5892D 2 INSULATION SPLITTER 24E 0G5892E 1 INSULATION LOWER SPLITTER 24F 0G5892B 1 INSULATION REAR WRAP 25 0F5048D 2 VISE-ACTION LATCH SLOTTED CIR 26 0E GASKET EXTRUDED TRIM (328 LG) 27 0E5298L 1 FOAM 300 X 300 THERMAL ACO (APPLIES TO 4.2L UNITS ONLY) 28 0F8869D 1 KEY VISE-ACTION LATCH SLOT CIR 29 0F4051C 2 INSULATION DUCT 30 0F3890B 4 RETAINER INSULATION (820) 31 0F4051B 2 INSULATION DUCT SIDES 32 0F RETAINER INSULATION (450) A 6 WASHER SELF LOCKING DOME # WASHER SHAKEPROOF INT 1/ SCREW HHC M6-1.0 X 20 G ASSY WIRE 14 AWG 34.8" GRN/YEL NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). (2) ALUMINUM ENCLOSURE NOTE: ALL ENCLOSURE PANELS THAT FASTEN TO THE BASE FRAME MUST BE SECURED USING ITEM 2 & 5 THREAD FORMING FASTENER AND I/N 10 LOCK NUT. LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE PANELS. ALL ROOF PANELS ARE TO BE SECURED IN THE SAME MANNER. REVISION: K-2283-E Page 2 of 2 DATE: 3/23/15
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8 (2) 1 0G REAR WRAP C2 CPL 2 0C SCREW THF M6-1 X 16 N WA Z/JS (2) 3 0F DOOR C RIVET POP.1875 X.450 SS 5 0E SCREW TH-FRM M6 W/CAP SHKPRF W (2) 6 0F DISCHARGE DUCT LH & RH SIDE C2 (2) 7 0F FRONT CORNERS C2 (2) 8 0F DISCHARGE CENTER DUCT C NUT HEX M6 X 1.0 G8 YEL CHR (1) NUT HEX LOCK M6-1.0 SS NY INS (3) 11 0F ROOF C2 12 0F SLITTER C4 13 0F SPLITTER LOWER C4 14 0F SPLITTER STINGER C2 15 0F SUPPORT SPLITTER LH C2 16 0F TAB PULL 17 0F4487A 1 ASSEMBLY COVER ACCESS WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/ NUT HEX 1/4-20 STEEL 21 0F INSULATION RETAINMENT HANGER WASHER SELF LOCKING DOME # G INSULATION DOOR C2 24 0G5892A 1 INSULATION ROOF TOP 25 0F5048D 2 VISE-ACTION LATCH SLOTTED CIR 26 0E GASKET EXTRUDED TRIM (328 LG) 27 0G5892D 2 INSULATION SPLITTER 28 0G5892C 2 INSULATION SPLITTER 29 0F4051C 2 INSULATION DUCT 30 0F3890B 4 RETAINER INSULATION (820) 31 0F4051B 2 INSULATION DUCT SIDES 32 0F RETAINER INSULATION (450) A 6 WASHER SELF LOCKING DOME # G5892E 1 INSULATION LOWER SPLITTER SCREW HHC M6-1.0 X 20 G ASSY WIRE 14 AWG 34.8" GRN/YEL WASHER SHAKEPROOF INT 1/4 38 0G5892B 1 INSULATION REAR WRAP 39 0F8869D 1 KEY VISE-ACTION LATCH SLOT CIR 40 0E5298L 1 FOAM 300 X 300 THERMAL ACO (APPLIES TO 4.2L UNITS ONLY) STRIP SEALANT 1/8 X 1 (44.52 LG) (1) ALUMINUM ENCLOSURE NOTE: ALL ENCLOSURE PANELS THAT FASTEN TO THE BASE FRAME MUST BE SECURED USING ITEM 2 & 5 THREAD FORMING FASTENER AND I/N 10 LOCK NUT. LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE PANELS. ALL ROOF PANELS ARE TO BE SECURED IN THE SAME MANNER. (2) NOTE: PART NUMBER SHOWN IS FOR TAN / STEEL. REFER TO THE SAMPLE GUIDE BELOW FOR AVAILABLE COLOR AND/OR ALUMINUM PART NUMBER FORMAT. 0FXXXXSN = TAN / STEEL 0FXXXX0ST13 = BISQUE / STEEL 0FXXXXAN = TAN / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM 0FXXXXSG = T- GRAY / STEEL 0FXXXX0ST14 = GRAY / STEEL 0FXXXXNG = T- GRAY / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM 0FXXXX0ST05 = WHITE / STEEL 0FXXXX0AL05 = WHITE / ALUMINUM (3) PART NUMBER SHOWN IS FOR TAN. SEE GUIDE BELOW FOR AVAILABLE COLOR AND PART NUMBER FORMAT. 0FXXXXAN = T- GRAY / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM 0FXXXX0AL05 = WHITE / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM
GROUP F EXPLODED VIEW: EV EXHAUST 60KW G3 DRAWING #: 0F9365 ITEM PART# QTY. DESCRIPTION
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G WASHER LOCK M6-1/4
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 *** 0F6366B 1 / 2 XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR
BREAKER TRAY BACK/BOTTOM
1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
1 0F BREAKER TRAY BACK/BOTTOM 2 0F SUPPORT CONTROL PANEL SIDE RH 3 0F SUPPORT CONTROL PANEL SIDE LH 4 0F COVER CIRCUIT
1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
3) UL CIRCUIT BREAKER (JD+LD) A 0F COVER JD/LD CB SHRT STAND B DECAL DANGER HIGH VOLTAGE
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 (3) 5 0F6366B 1 / 2 XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR
G WASHER LOCK M6-1/4
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 *** 0F6366B 1 / 2 XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR
GROUP D EXPLODED VIEW: EV ENGCOMPRT 2.4L G2 TURBO 60K DRAWING #:0K8908 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION
EXPLODED VIEW: EV ENGCOMPRT 2.4L G2 TURBO 60K DRAWING #:0K8908 APPLICABLE TO: GROUP D ITEM PART# QTY. DESCRIPTION 1 0H1619 1 ENGINE 2.4L G2 CERTIFIED 2 035472 1(REF) CLAMP HOSE #6.43-.78 3 052221 1(REF)
H NUT HEX 1/4-20 STEEL
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 0F6366B 1 XFMR DUAL 120V/16V (F OR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR DUAL
60 0F ASSY SCROLL 390 X 60MM CPL
1 0F9952 1 ASSY ROTOR 2390 80KB3 CPL 0F3417 1 ASSY ROTOR 390 2P 100K BRSHLS 0F2984 1 ASSY ROTOR 390 2P 150K BRSHLS 2 0F9949 1 ASSY STATOR 80KW 1PH 2P BRSHLS 0F3418 1 ASSY STATOR 390 2P 100K BRSHLS 0F2985
60 0F ASSY SCROLL 390 X 60MM CPL
1 0F9952 1 ASSY ROTOR 2390 80KB3 CPL 0F3417 1 ASSY ROTOR 390 2P 100K BRSHLS 0F2984 1 ASSY ROTOR 390 2P 150K BRSHLS 2 0F9949 1 ASSY STATOR 80KW 1PH 2P BRSHLS 0F3418 1 ASSY STATOR 390 2P 100K BRSHLS 0F2985
BREAKER TRAY BACK/BOTTOM
1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
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EXPLODED VIEW: EV FUEL SYSTEM 2.4L G2 DRAWING #: 0G1151 GROUP E ITEM PART# QTY. DESCRIPTION 1 026915 2 NIPPLE CLOSE 3/4 X 1.375 2 075580 1 FLANGE FUEL INLET 3 0F6390C 1 REGULATOR ASSY 2.4L (25KW) 0F6390B
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EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C2 DRAWING #: 0K6527 GROUP D ITEM PART# QTY. DESCRIPTION PAGE 1 1 0D9913 16 SCREW SHC M8-1.25 X 35 SS 2 0G7461 1 STARTER MOTOR 12V 3 0F3514 1 SPACER FLEXPLATE
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PAGE 1 1 0J8300 1 BACK PANEL CONBOX SUPPORT C2 2 0H6265 1 TOP PANEL CONBOX SUPPORT C2 3 0H6160 1 COVER WIRE ENTRY CONBOX 4 057073 2 JUNCTION BLOCK 3/8-16 5 056739 1 RELAY SOLENOID 12VDC PNL MNT (6)6 0H67330ST0R
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COMPONENTS INCL UDED IN 0G4140E 1 0F1823CST 03 1 ENCL H/G CONTROL PANEL 2 0F1824AST 03 1 COVER CONTROL PANEL 3 0F2606 1 HINGE CONT INUOUS H PANEL 4 036261 7 RIVET POP.125 X.275 SS 5 0F5763 1 ASSY PROGRAMMED
GROUP A EXPLODED VIEW: EV CONNECTION BOX C1 CPL DRAWING #: 0K7578
PAGE 1 1 056739 1 RELAY SOLENOID 12VDC PNL MNT 2 022097 1 WASHER LOCK M6-1/4 3 022264 4 WASHER LOCK #8-M4 4 022241 2 NUT HEX 3/8-16 STEEL 5 0G3111 1 SCREW HHTT M6-1.0 X 25 ZINC 6 022155 2 WASHER LOCK #6
CONNECTION BOX 390 SHORT H
1 0F1855 1 CONNECTION BOX 390 H 0F4430 1 CONNECTION BOX 390 SHORT H 2 042568 10 SCREW HHC M6-1.0 X 20 G8.8 3 022473 12 WASHER FLAT 1/4-M6 ZINC 4 022097 10 WASHER LOCK M6-1/4 5 049813 8 NUT HEX M6 X 1.0
28 Generac Power Systems, Inc. ENGINE BLOCK REAR BEARING CARRIER STARTER BOLT STARTER CONTACTOR HARNESS WIRE TO ENGINE MOUNT
Mounting Base Drawing No. 0E808-A 16 12 13 3 9 35 18 8 36 3 2 3 2 TO ENGINE MOUNT 5 6 7 3 19 16 0 3 35 27 30 16 36 1 18 38 33 18 32 27 22 TO ENGINE BLOCK TO STARTER BOLT TO 31 STARTER CONTACTOR 20 2 20
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Owner s Manual Liquid-cooled, Prepackaged Standby Generators Model Nos. 00992-0 00992-1 37kW NG, 0kW LP This manual should remain with the unit. ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT
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