POWER SYSTEMS, INC. Not intended for use in critical life support applications.!
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- June Payne
- 5 years ago
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1 POWER SYSTEMS, INC. Owner s Manual Liquid-cooled, Prepackaged Standby Generators Models: (40 kw/single-phase w/ 00 Amp Transfer Switch) (40 kw/single-phase w/ 00 Amp Transfer Switch California Emissions)! Not intended for use in critical life support applications.! ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!! DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY! This manual should remain with the unit.
2 Mounting Base - Drawing No. 0E6976-A BLACK RED TO STARTER SOLENOID To Oil Drain On Oil Pan Generac Power Systems, Inc.
3 Section 7 Exploded Views and Parts Lists Mounting Base - Drawing No. 0E6976-A 1 0E MTG BASE 4.3L D/D PRE-PACK T 1 CABLE BATT RED #1 X LUG SLDLSS #-#8 X 17/64 CU 4 0A4084 REF. MOUNT ENGINE (R&L) 5 0 WASHER LOCK M8-5/ NUT HEX M8-1.5 G8 YEL CHR WASHER LOCK 3/ SCREW HHC 3/8-16 X 1 G SCREW HHC 3/8-16 X 3/4 G SCREW HHC M8-1.5 X 5 G WASHER FLAT 5/16 ZINC WASHER SHAKEPROOF EXT 5/16 STL SCREW HHC M X 85 G DAMPENER VIBRATION 40 BLUE SPACER.49 X.6 X 1.87 PWDR/ZINC DAMPENER VIBRATION WASHER FLAT M NUT LOCKING M ASSEMBLY GROUNDWIRE 10"/3/ A DAMPENER VIBRATION 50 WHITE BARBED STRAIGHT 1/ NPT X 5/ CLAMP HOSE # HOSE 5/8 ID TYPE 3 SINGLE (11"LG) PLUG STD PIPE 1/ STEEL SQ HD 5 0D439D 1 KIT VARMIT GUARD 4.3L PRE-PACK H 1 CABLE BATT BLK #1 X WASHER FLAT 3/8-M10 ZINC WASHER SHAKEPROOF EXT 7/16 STL HOLD DOWN BATTERY SCREW HHC 1/4-0 X 1 G WASHER FLAT 1/4 ZINC WASHER LOCK M6-1/ NUT HEX 1/4-0 STEEL 34 0A4010 SCREW HHC M8-1.5 X 60 G8.8 FT NUT LOCK FL M BATT 1VDC 90-AH 7F HOLD DOWN BATTERY NUT LOCK HEX M8-1.5 NYL INSRT BOOT BATTERY CABLE Generac Power Systems, Inc. 31
4 Compartment - Drawing No. 0D899-A (ONE PER SIDE) BASE FRAME Generac Power Systems, Inc.
5 Compartment - Drawing No. 0D899-A 1 0C ASSEMBLY M6 HINGE 0E357 4 SCREW TH-FRM M6 W/CAP SHKPRF W 3 0A SCREW BHSC M6-1.0 X 16 SS 4 * WASHER SHAKEPROOF INT #10 5 0C5 (A) 5 DOOR SMALL STD. WELD 6 0C57 (A) 1 CORNER POST LH REAR 7 0C58 (A) 1 CORNER POST RH REAR 8 0C535 (A) 1 CORNER POST LH FRONT 9 0C536 (A) 1 CORNER POST RH FRONT 10 0C547 (A) REAR BRACE TOP & BOTTOM 11 0F155 (A) 4 BRACE SIDE TOP AND BOTTOM 1 0C555 (A) SIDE SUPPORT 13 0C560A 1 ROOF ONE-PC WELD ALUMINUM 15 0D7904 (A) 1 FRONT BRACE TOP 16 0C633 5 PLATE STRIKER 17 0C SCREW PPHM M4-0.7 X 1 SS PADDLE HANDLE LOCK 0C NUT LOCK HEX M4-0.7 SS NYL INS WASHER FLAT #8 SS RIVET POP 3/16 X 1/4 0C4065 (A) 1 DUCT FRONT LH 3 0C4064 (A) 1 DUCT FRONT RH 4 0C4066 (A) 1 DUCT BOTTOM 5 0C4067 (A) 1 DUCT FRONT PANEL 6 0C4117A 1 DUCT FRONT TOP RH ALUMINUM 7 ** NUT HEX LOCK M6-1.0 SS NY INS 8 0C634A 1 ASSEMBLY COVER ACCESS 9 0C454 7 SCREW TH-FRM M6-1 X 16 N WA Z/JS 30 0 WASHER LOCK M8-5/ SCREW HHC M8-1.5 X 16 G WASHER FLAT M6-1/4 ZINC WASHER LOCK M6-1/ NUT HEX 1/4-0 STEEL 35 0A FT. GASKET DOOR RUBBER 36 0C3393 SCREW SHOULDER 39 0C3400 (A) 1 COVER EXHAUST HOLE 4 0C FASTENER RATCHET /8" STRIP SEALANT 1/8 X WASHER FLAT 5/16 ZINC OPTIONAL COMPARTMENT MATERIALS: ALL P/N'S WITH AN "A" SUFFIX INDICATE ALUMINUM MATERIAL OPTION. * ONE PER PADDLE HANDLE ** ALUMINUM ENCLOSURE NOTE: ALL ENCLOSURE PANELS THAT FASTEN TO THE BASE FRAME MUST BE SECURED USING ITEM & 9 THREAD FORMING FASTENER AND ITEM 7 LOCK NUT. LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE PANELS. ALL ROOF PANELS ARE TO BE SECURED IN THE SAME MANNER. Generac Power Systems, Inc. 33
6 VIEW A-A A A SET EVERY 7 DAYS, AT TIME SET. 33 I M E 888 V PANEL FACE INSIDE Section 8 Exploded Views and Parts Lists (Model No , & ) Guardian Liquid-cooled 40 kw Generator Control Panel 4.3L Drawing No. 0D4995-F A Hz Generac Power Systems, Inc.
7 (Model No , & ) Guardian Liquid-cooled 40 kw Generator Control Panel 4.3L Drawing No. 0D4995-F 1 0D PANEL BTM & BACK CONTROL PANEL 0D151A 1 CONTROL PANEL, FRONT W/ SILK SCREEN 3 0D15 PANEL,SIDE COVER CONTROL PANEL ASSY VOLTAGE REGULATOR 60HZ 5 0C843 1 WASHER LOCK HDPDEUTSCH 6 0C844 1 NUT, HDP DEUTSCH CIRCT BRK 7 X 1 ETA P RES WW LUG 10R 10% 5W COVER CON PNL TOP (NOT SHOWN) HEATSINK WASHER STEP NYLON RECTIFIER MSC 1A 600V 1N106R WASHER MICA NUT HEX #10-3 STEEL WASHER SHAKEPROOF EXT #10 STL WASHER FLAT #10 ZINC A 1 PP LOGIC ASM 50/60HZ PCB SUPPORT SNAP-IN 1/4" GROMMET 3/4 X 5/3 X 5/ SWITCH ROCKER DPST 15V SPD SWITCH TOG DPDT 15/10 SP HOLDER FUSE FUSE 15A X AGC LIGHT 1VDC.0A LED RED PILOT SWITCH SELECTOR 6A AMP/V VOLTMETER DC 8-18V HOURMETER VOLTMETER AC AMMETER AC FREQUENCY METER 40V 55-65HZ DECAL EXERCISE INFO 34 0C 1 DECAL CUST CONN BOX REF. ASSY L.C. ELECT GOV 36 0A CAPACITOR FILTER ASY REF BLOCK TERM 0A X 6 X 1100V TFMR ASM,CMA 40/1V REF BLOCK TERM 0A 0 X 6 X 1100V DECAL, TERM. STRIP TIE WRAP 7.4" X." NATL UL VIB MNT 1.0 X 1.0 X 1/ SCREW HHC 1/4-0 X 1/ G NUT HEX 1/4-0 STEEL WASHER LOCK M6-1/ SCREW HHC #10-3 X 1/ WASHER LOCK # SCREW PPHM #6-3 X 1/ WASHER LOCK # WASHER FLAT #6 ZINC SCREW PPHM #8-3 X 1/ WASHER LOCK M WASHER FLAT #8 ZINC NUT HEX #8-3 STEEL NUT HEX #6-3 STEEL SCREW PPHM #6-3 X 1-1/4 60 0C48 4 SCREW PHTT #6-3 X 1/ ZYC 61 0C33 4 SCREW PHTT #6-3 X 5/8 ZYC 6* 0D534 REF. FUSE & HOLDER LITTEL 7.5A 63* 0A9611 REF. FUSE 7.5AXBK/AGC7.5NX W/ SCREW HHTT M5-0.8 X 10 BP 65 0E DECAL, WARNING REMOVE FUSE * PART OF CONTROL PANEL WIRE HARNESS Generac Power Systems, Inc. 35
8 (Model No , & ) Guardian Liquid-cooled 40 kw Generator Control Panel Drawing No. 0D6978-C 36 Generac Power Systems, Inc.
9 (Model No , & ) Guardian Liquid-cooled 40 kw Generator Control Panel Drawing No. 0D6978-C 1 0D PNL BTM & BACK CNTL PNL D151A 1 CONTROL PANEL FRONT W/ SILK SCREEN 3 0D15 1 PANEL SIDE COVER CONTROL PANEL ASSY VOLTAGE REGULATOR 60HZ 5 0C843 1 WASHER LOCK HDP DEUTSCH 6 0C844 1 NUT, HDP DEUTSCH 7 0A631 1 PANEL LEFT SIDE E CIRCT BRK 7 X 1 ETA P RES WW LUG 10R 10% 5W COVER CON PNL TOP (NOT SHOWN) 11 0E CHASSIS, UNIVERSAL HEATSINK WASHER STEP NYLON RECTIFIER MSC 1A 600V 1N106R WASHER MICA NUT HEX #10-3 STEEL WASHER SHAKEPROOF EXT #10 STL WASHER FLAT #10 ZINC A 1 PP LOGIC ASM 50/60HZ PCB SUPPORT SNAP-IN 1/4" 1 0A GROMMET 3/4 X 5/3 X 5/ SWITCH ROCKER DPST 15V SPD SWITCH TOG DPDT 15/10 SP HOLDER FUSE FUSE 15A X AGC LIGHT 1VDC.0A LED RED PILOT SWITCH SELECTOR 6A AMP/V VOLTMETER DC 8-18V HOURMETER VOLTMETER AC AMMETER AC FREQUENCY METER 40V 55-65HZ DECAL EXERCISE INFO 34 0C 1 DECAL CUST CONN BOX 35 0D CONTROLLER, B-C #DPG A CAPACITOR FILTER ASY REF BLOCK TERM 0A X 6 X 1100V 38 0A1441B 1 COVER PLATE AVR TFMR ASM,CMA 40/1V 40 0A1441C 1 COVER PLATE EGOV REF BLOCK TERM 0A 0 X 6 X 1100V DECAL TERM. STRIP TIE WRAP 7.4" X." NATL UL VIB MNT 1.0 X 1.0 X 1/ SCREW HHC 1/4-0 X 1/ G NUT HEX 1/4-0 STEEL WASHER LOCK M6-1/ SCREW HHC #10-3 X 1/ WASHER LOCK # SCREW PPHM #6-3 X 1/ WASHER LOCK # WASHER FLAT #6 ZINC SCREW PPHM #8-3 X 1/ WASHER LOCK M WASHER FLAT #8 ZINC NUT HEX #8-3 STEEL NUT HEX #6-3 STEEL 58 0C48 8 SCREW PHTT #6-3 X 1/ ZYC 59 0C33 4 SCREW PHTT #6-3 X 5/8 ZYC 60 0A84 4 SCREW SWAGE 8-3 X 1/ Z/YC 61 0C117 1 DECAL AVR COVER 6* 0D534 4 FUSE & HOLDER LITTEL 7.5A 63* 0A FUSE 7.5AXBK/AGC7.5NX W/ SCREW HHTT M5-0.8 X 10 BP 65 0E DECAL, WARNING REMOVE FUSE * PART OF CONTROL PANEL WIRE HARNESS Generac Power Systems, Inc. 37
10 Connection Box Drawing No. 0E689-A 38 Generac Power Systems, Inc.
11 Connection Box Drawing No. 0E689-A 1 0E LOWER PANEL 15 0D COVER LOWER CONNECTION BOX 3 0E647 1 PLATE GLAND N BUSHING SNAP SB E BRACKET NEUTRAL RELAY SOLENOID 1VDC PNL MNT 7 0C454 SCREW THF M6-1X16 N WA Z/JS NUT HEX M4-0.7 G8 YEL CHR 9 0D DECAL REMOTE START CONNECTION TRANSFORMER 00A TO 5A 5VA 11 0D549 1 HARNESS LOWER PANEL 4.3L GRDN (048766) REF. BLOCK TERM 0A X 6 X 1100V WASHER FLAT #6 ZINC 13 0E COVER LOWER WASHER LOCK M SCREW HHC M4-0.7 X 0 G SCREW HHC M8-1.5 X 0 G WASHER FLAT 5/16 ZINC 18 0D DECAL CUSTOMER CONNECTN FOR TS 0 5 WASHER LOCK M8-5/ NUT HEX M8-1.5 G8 YEL CHR SCREW HHC 1/4-0 X 3/4 G WASHER FLAT 1/4 ZINC WASHER LOCK M6-1/ NUT HEX 1/4-0 STEEL 5 0E CB 000A 40V P S QJB00HL 6 0E PLATE CB MOUNT S (QJ P) 390S 7 0E COVER TERMINALS S (QJ P) WASHER LOCK 3/ NUT HEX 3/8-16 STEEL SCREW SHC 1/4-0 X 4.5 G8.8 NZ SCREW SHC 3/8-16 X 3/4 G5 3 0D5464B 1 NEUTRAL BLOCK 390/00-400A JUNCTION BLOCK 3/ C66 4 SCREW PHTT M5-0.8 X 16 ZYC Generac Power Systems, Inc. 39
12 Generator Drawing No. 0E TO ENGINE FLYWHEEL TO ENGINE FlLYWHEEL ADJUSTMENT NOTE: THREAD IN SENSOR (6) UNTIL CONTACT IS MADE WITH RING GEAR, THEN BACK OFF 1/ TO 3/4 TURN AND TIGHTEN NUT. CAUTION: DO NOT ROTATE ENGINE DURING THIS ADJUSTMENT SCROLL DETAIL STATOR LEADS 40 Generac Power Systems, Inc.
13 Generator Drawing No. 0E SCREW HHC M X 5 G WASHER LOCK M1 3 0A840 FLEX PLATE SAE SCREW HHC M8-1.5 X 0 G WASHER LOCK M8-5/ D 1 ASSEMBLY MAG PICKUP 7" 7 0C486 1 ASSEMBLY FAN W/PRESS DISC X 3 8 * 0A601 1 SCREW HHC M16-.0 X 45 G8.8 9 * 0A60 1 WASHER FLAT.688 ID X 3.5 OD 10 * 0A KEY SQ 3/8 X -1/ STEEL 11 * COUPLER 390 SAE A 1 ROTOR P DIRECT 13 * BEARING BALL 61 SEALED 14 * SLIP RING -MACHINED- 15 0A SCREW HHC M14-.0 X 140 G A WASHER 390 SAE ALT A 1 STATOR AD SAE WASHER FLAT 3/8-M10 ZINC WASHER LOCK 3/ SCREW HHC 3/8-16 X 1-1/4 G CARRIER REAR BEARING 15" 0E LOWER PANEL WASHER LOCK M NUT HEX M14-.0 G8 YEL CHR SCREW HHTT #10-3 X 1/4 CZ WASHER FLAT 5/16 ZINC SCREW HHC M8-1.5 X 45 G8.8 FT BRUSH HOLDER ASSEMBLY HOLDER BRUSH SUPPORT 30 0A110 SCREW SWAGE 1/4-0 X 1/ Z/YC WASHER FLAT 1/4 ZINC SCREW HHC 3/8-16 X 1-3/4 G TIE WRAP UL 14.6 X.14 NATL SLEEVE RUBBER 35 0A ASSEMBLY SCROLL 390 SAE KIT 0A4089 PARTS 36 0A491 SHROUD ALTERNATOR SHEET METAL 37 0A497 SCREEN SHROUD SAE 38 0A496 BRACKET TENSIONER SAE SCROLL FT TRIM VINYL BLACK 1/8 GP WASHER LOCK M6-1/ SCREW HHC M6-1.0 X 5 G SCREW HHC M6-1.0 X 16 G A110 1 SCREW SWAGE 1/4-0 X 1/ Z/YC * ROTOR REPLACEMENT PARTS Generac Power Systems, Inc. 41
14 Engine Drawing No. 0D6980-D 4 Generac Power Systems, Inc.
15 Engine Drawing No. 0D6980-D 1 0A ENGINE 4.3L GM 0A9118A 1 FLYWHL 4.3L GM SAE WASHER STAR M1 EXT 4 0A601 6 SCREW HHC 7/16-0 X 1 G A 1 STARTER 5.7L/7.4L GM 8 0A9050 BOLT STARTER 4.3L WASHER LOCK 3/ NUT HEX M G8 YEL CHR WASHER LOCK M NUT HEX M5-0.8 G8 YEL CHR 13 0A444 1 CONNECTOR COIL TO DISTRIBUTOR 14 0A415 1 DIP STICK 4.3L GM 15 0A431 1 TUBE DIP STICK 4.3L " HOSE 3/4 ID SAE-30R 17 0A440 GASKET THERMOSET SCREW HHC 3/8-16 X -3/4 G A 1 HOUSING THERM IMPREX PLUG STD PIPE 1/8 SOCKET HEAD HOUSING THERMOSTAT/WATER INLET SENSOR HI COOLANT SHUTDOWN 3 0A4930B 1 HEAT SHIELD RIGHT 4 0A MOUNT ENGINE SCREW HHC 3/8-16 X 1 G BRACKET SUPPORT SPARK PLUG WIRE SCREW HHC 3/8-16 X 3/4 G WASHER FLAT 3/8-M10 ZINC RETAINER PLUG WIRES 30 0A GASKET EXHAUST MANIFOLD 31 0A398 1 MANIFOLD RIGHT EXHAUST 3 0C7947A U BOLT 3/8-16.5" I.D RETAINER SPARK PLUG WIRES 34 0A477 1 WIRES SPARK PLUG 4.3L NUT HEX 3/8-16 STEEL A 1 BARBED EL 90 3/4 PLASTIC PIN DOWEL M10 X SCREW HHC 3/8-16 X 3-1/ G5 39 0A385 3 PLATE FLEX GM CASTING ADAPTOR 41 0E ASSY WATER LEVEL SENSOR 4 0D44M 1 ASSY MAGPICKUP (3/8-4 MALE) (MODEL NLY) THERMOSTAT 5 DEG 44 0C7947B SADDLE 1/" * 0D KW GUARDIAN WIRE HARNESS (NOT SHOWN FOR MOD ) * 0A HARNESS 4.3L STD WIRE (NOT SHOWN FOR MOD ) Generac Power Systems, Inc. 43
16 Section 8 Exploded Views and Parts Lists Engine Drawing No. 0A4304-N Generac Power Systems, Inc. 3
17 Engine Drawing No. 0A4304-N 1 0A ENGINE 4.3L GM 0A4084 MOUNT ENGINE (R & L) 3 0A439 1 PULLEY CRANKSHAFT 4 0A440 1 PULLEY WATER PUMP 5 0A SPACER FAN 50MM 4.3L (35KW UNITS ONLY) 0A5640A 1 SPACER FAN 6MM (45KW UNITS ONLY) 6 0A FAN 17" REVRS ROT (35KW UNITS ONLY) 0D393A 1 FAN COOLING " DIA REVRS ROT (45KW UNITS ONLY) CAP HOSE CLAMP HOSE # BUSHING REDUCER 1/4 TO 1/ SCREW HHC 7/16-0 X -1/4 G WASHER LOCK 7/16 1 0A SWITCH OIL PRESSURE SPACER.5 X 1.5 X.5 STL/ZINC 14 0A478A 1 BELT SERPENTNE 7.5" 15 0A4930A 1 HEAT SHIELD LEFT 16 0A GASKET EXHAUST MANIFOLD 17 0A397 1 MANIFOLD LEFT EXHAUST 18 0C7947A U BOLT 3/8-16.5" I.D. 0A13 1 DC ALTERNATOR ASSEMBLY 0 0A7801B 1 PULLEY PLOY-V 8 OD BRACKET ALT. SUPPORT 0C639 1 BRACKET MOUNTING WELD ASSEMBLY 3 0A441 1 PULLEY GROOVED IDLER 4 0C885 1 PULLEY TENSIONER 5 0A5737C 1 SPACER DC ALTERNATOR 34MM WASHER FLAT 3/8-M10 ZINC ADAPTOR M /8 NPT BARBED STRAIGHT 3/8 NPT X 5/ CLAMP HOSE # HOSE 5/8 ID TYPE 3 SINGLE (1") WASHER LOCK M8-5/ SCREW HHC 5/16-18 X 3/4 G5 (45KW) SCREW HHC 5/16-4 X 3/4 G WASHER LOCK 3/ SCREW HHC 3/8-16 X 1 G SCREW HHC 3/8-4 X 1 G SCREW HHC 3/8-16 X 4 G NUT HEX 3/8-16 STEEL 39 0A WASHER FLAT HEAVY DUTY WASHER LOCK M SCREW HHC M X 5 G C BOLT TENSIONER PULLEY NUT HEX M G8 YEL CHR 44 0A SPARK PLUG WASHER FLAT M D 1 CLAMP VINYL 1.06 X.406 Z 47 0A FILTER OIL 48 0A WASHER FLAT M RELAY SOLENOID 1VDC PNL MNT (NOT SHOWN) 50 0C7947B SADDLE 1/" Generac Power Systems, Inc. 45
18 4.3L Radiator Drawing No. 0D799-E KIT PART NO. 0D KIT PART NO. 0D "A" TO "A" 1 10 KIT PART NO. 0D Generac Power Systems, Inc.
19 4.3L Radiator Drawing No. 0D799-E 1 0D785A 1 RADIATOR COPPER BRASS 0D851 1 FAN GUARD BOTTOM 3 0D85 1 FAN GUARD TOP SCREW HHTT 1/4-0 X 1 CZ WASHER LOCK M6-1/ WASHER FLAT 1/4 ZINC 7 0D VENTURI 4.3L " FAN 0D7174A 1 VENTURI 4.3L 17" FAN 9 0D RADIATOR HOSE LOWER CLAMP HOSE # HOSE 3/8 ID SINGLE BRAID CLAMP HOSE # DRAINCOCK HOSE 9/3 ID (64" LG) TAPE FOAM 1 X 1 (9" LG) SCREW CRIMPTITE 1/4-0 X 5/ SCREW HHC 3/8-16 X 1 G WASHER LOCK 3/ WASHER FLAT 3/8-M10 ZINC 1 0D RADIATOR HOSE UPPER BOTTLE COOLANT RECOVERY 3 0D WATER BOTTLE BRACKET SCREW HHTT M6-1.0 X 1 YC C 1 CLAMP HOSE BAND 1/4 9 0C4341 SUPPORT RADIATOR A GRP 30 * 0A BRACKET AIR DUCT TOP/BOT 31 * 0D794 1 SUPPORT AIR DUCT RH SIDE 3 * 0D SUPPORT AIR DUCT LH SIDE 33 * SCREW HHC 1/4-0 X 1 G5 34 * WASHER LOCK M6-1/4 35 * WASHER FLAT 1/4 ZINC 36 ** 0D794 1 SCREEN FRONT 37 ** SCREW HHTT 1/4-0 X 1 CZ 38 ** WASHER LOCK M6-1/4 39 ** WASHER FLAT 1/4 ZINC CAP RADIATOR 13 PSI-FOR SERVICE ONLY * OPTIONAL WITH KIT 0D7948 ** OPTIONAL WITH KIT 0D7947 Generac Power Systems, Inc. 47
20 (Model No , & ) 4.3L Exhaust Drawing No. 0E0704-A 0 1.5" DIA. CLAMP ASSEMBLY TO ENGINE TO COMPARTMENT FRONT 11 TO ENGINE A 1 CAP RAIN.50 /.69 0C TUBE STRAIGHT 'A' GROUP 3 0C MUFFLER -1/" INLET/OUTLET 4 0C4114A CLAMP BAND MUFFLER 6.5" 5 0C416 BRACKET MUFFLER MOUNTING 6 0D TUBE ELBOW 90 DEG.5" 7 0A515B PIPE FLEX.5" 8 0E TUBE, CROSS OVER 9 0E TUBE, 90 ELBOW 10 0C4170 BRACKET EXHAUST SHIELD 11 0C SHIELD A-GRP HEAT 1 0C454 SCREW TH-FRM M6-1 X 16 N WA Z/JS 13 0C3433A 4 CLAMP BAND.5" WASHER LOCK M8-5/ WASHER FLAT 5/16 ZINC 16 0C PLUG M SCREW HHC M8-1.5 X 16 G BOLT U 3/8-16 X WASHER LOCK 3/ NUT HEX 3/8-16 STEEL 0E SHIELD, CROSSOVER HEAT 3 0E SHIELD, EXHAUST HEAT WASHER FLAT 3/8-M10 ZINC 48 Generac Power Systems, Inc.
21 4.3L Air Cleaner Drawing No. 0E071-A NUT WING 1/4-0 NYLK 0A463A 1 PLATE AIR CLEANER TOP 3 0A FILTER AIR 11.5" CA36 4 0A463B 1 PLATE,AIR CLEANR BOT STUD TH 1/4-0 X 3 G ZNC FULL NUT HEX 1/4-0 STEEL GROMMET A 1 BARBED EL 90 3/4 PLASTIC Generac Power Systems, Inc. 49
22 (Model No , & ) 4.3L Nat. Gas Fuel System Drawing No. 0E7011-B TO INTAKE MANIFOLD TO VALVE COVER TO STEPPER MOTOR Generac Power Systems, Inc.
23 (Model No , & ) 4.3L Nat. Gas Fuel System Drawing No. 0E7011-B SUPPORT SOLENOID NAT GAS ELBOW 90D 3/4 NPT BOLT U 5/16-18 X C ASSY NATURAL GAS SOLENOID NIPPLE PIPE 3/4 NPT X BUSHING REDUCER 1 TO 3/ REGULATOR NAT GAS LPG VAPOR SADDLE 1-3/8 9 0E051 1 SUPPORT REGULATOR NUT HEX 5/16-18 STEEL WASHER FLAT 5/16 ZINC WASHER LOCK M8-5/ SCREW HHC 5/16-18 X 1 G PLUG STD PIPE 3/4 STEEL SQ HD WASHER FLAT 9/16 ZINC SCREW HHC M14-.0 X 5 G NIPPLE TOE 3/4 NPT X CLAMP HOSE # HOSE 1IN ID LP GAS (4" LG) WASHER LOCK M NUT HEX M14- G8 YEL CHR REF BALL JOINT PLA DECAL FUEL INLET NG NIPPLE CLOSE 3/4 X P 1 CLAMP VINYL 1.6 X.486 Z 6** 0A5737C REF SPACER D.C. ALT. (9MM LONG) (NOT SHOWN) 7 0D DECAL INLET PRESSURE GASKET AIR CLEANER 9 0A CARB. REWORK 4.3L SCREW HHC 3/8-16 X 1 G WASHER LOCK 3/ GASKET CARBURETOR SCREW HHC 5/16-18 X 1-1/4 G5 34 0A410 1 ADAPTOR CARBURETOR W/INLET GASKET CARBURETOR ADAPTOR BARBED STR 1/8NPT X 3/8 37 0A411 1 VALVE PCV HOSE 3/8 ID SINGLE BRAID (10") NUT HEX 1/4-8 STEEL WASHER LOCK M6-1/4 41 0A ARM THROTTLE-REWORK **NOT SHOWN Generac Power Systems, Inc. 51
24 (Model No , & ) 4.3L Nat. Gas Fuel System Drawing No. 0E7013-B TO INTAKE MANIFOLD TO VALVE COVER ATTACH TO FAN SCROLL 17 5 ASSEMBLY P/N 0D Generac Power Systems, Inc.
25 (Model No , & ) 4.3L Nat. Gas Fuel System Drawing No. 0E7013-B SUPPORT SOLENOID NAT GAS ELBOW 90D 3/4NPT NUT HEX 5/16-18 STEEL 4 0C ASSY NATURAL GAS SOLENOID NIPPLE PIPE 3/4 NPT X BUSHING REDUCER 1 TO 3/4 7 0D758 1 REGULATOR N/G (R600S) 8 0E051 1 SUPPORT REGULATOR SADDLE 1-3/ BOLT U 5/16-18 X WASHER FLAT 5/16 ZINC WASHER LOCK M8-5/ SCREW HHC 5/16-18 X 1 G PLUG STD PIPE 3/4 STEEL SQ HD WASHER FLAT 9/16 ZINC SCREW HHC M14-.0 X 5 G NIPPLE TOE 3/4 NPT X CLAMP HOSE # HOSE 1IN ID LP GAS (44" LG) WASHER LOCK M NUT HEX M14- G8 YEL CHR 0C780 1 MACHINING, CARBURETOR ADAPTOR DECAL FUEL INLET LPG NIPPLE CLOSE 3/4 X P 1 CLAMP VINYL 1.6 X.486 Z 6 ** 0A5737C REF SPACER, D.C. ALT. (9MM LONG) 7 0D DECAL INLET PRESSURE GASKET AIR CLEANER 9 0C7650A 1 MIXER (EMISSIONS) NATURAL GAS SCREW HHC 3/8-16 X 1 G WASHER LOCK 3/8 3 0C GASKET GOVERNOR THROTTLE BODY SCREW HHC 5/16-18 X 1-1/4 G5 34 0A410 1 ADAPTOR CARBURETOR W/INLET GASKET CARBURETOR ADAPTOR BARBED STR 1/8NPT X 3/8 37 0A411 1 VALVE PCV HOSE 3/8 ID SINGLE BRAID (10") 39 0C GASKET CARBURETOR ADAPTOR 40 0D ASSY THROTTLE PF4 WIRE CONN WASHER LOCK #10 4 0C SCREW SHC #10-3 X 5/8 G8.8 NZ 43 0A GASKET CARB IMPCO SCREW PHM SEMS #1-4 X 5/8 EX ** NOT SHOWN Generac Power Systems, Inc. 53
26 (Model No , & ) Exhaust Drawing No. 0E1347-A 54 Generac Power Systems, Inc.
27 (Model No , & ) Exhaust Drawing No. 0E1347-A A 1 CAP RAIN.50 /.69 0C TUBE STRAIGHT 'A' GROUP 3 0D408 1 MUFFLER CATALYST 4.3L 4 0D MOUNTING BAND A-GRP CATALYST 5 0C416 BRACKET MUFFLER MOUNTING 6 0D TUBE ELBOW 90 DEG.5" 7 0A515B PIPE FLEX.5" 8 0E TUBE, CROSS OVER 9 0E TUBE, 90 ELBOW 10 0C4170 BRACKET EXHAUST SHIELD 11 0C SHIELD A-GRP HEAT 1 0C454 SCREW TH-FRM M6-1 X 16 N WA Z/JS 13 0C3433A 4 CLAMP BAND.5" WASHER LOCK M8-5/ WASHER FLAT 5/16 ZINC NUT HEX M8-1.5 G8 YEL CHR SCREW HHC M8-1.5 X 16 G BOLT U 3/8-16 X WASHER LOCK 3/ NUT HEX 3/8-16 STEEL 0E SHIELD, CROSSOVER HEAT 3 0E SHIELD, EXHAUST HEAT HOSE VACUUM 5/3 (36"LG) 5 0D41 1 KIT AIR/FUEL RATIO CONTROLLER 6 0D451 1 BRACKET AIR/FUEL CONTROLLER SCREW HHC M6-1.0 X 1 G NUT HEX #8-3 STEEL WASHER LOCK #8-M WASHER FLAT #8 ZINC SCREW PPHM #8-3 X 1/ WASHER FLAT M WASHER LOCK M6-1/ NUT HEX M6 X 1.0 G8 YEL CHR 35 0D DECAL IMPORTANT EXHAUST EMISSION INFO WASHER FLAT 3/8-M10 ZINC *NOTE: COMPONENT INSTALLED AT WAUKESHA FACILITY Generac Power Systems, Inc. 55
28 (Model No , & ) Electronic Governor Drawing No. 0A615-F ASSEMBLY MOTOR STEPPER 0A BRACKET GOVERNOR MOUNTING A 1 CONNECTOR INTERFACE ASSEMBLY LEVER STEPPER MOTOR BALL JOINT 1/ NUT HEX 1/4-8 STEEL SCREW HHC M6-1.0 X 10 G A HOUSING GOVERNOR CONNECT A COVER CONN HOUSING SCREW FHM # X 5/8 SELF TAP WASHER LOCK M6-1/ SCREW TAP HWH #6-5 X 3/8 ZINC A 1 TIE WRAP 7.4" X." BLACK UL NEOPRENE LIQUID COATING (NOT SHOWN) NUT HEX M5-0.8 G8 YEL CHR WASHER LOCK M SCREW PPHM M5-0.8 X ASSEMBLY L.C. ELECTRONIC GOVERNOR NUT HEX 1/4-8 STEEL 4 0C184 1 STUD THR 1/4-8 X 3-1/ G ZINC 56 Generac Power Systems, Inc.
29 Engine Coolant Heater Drawing No. 0E35-A TO THERMOSTAT HOUSING 1 3 **6 **16 **7 TO ENGINE BLOCK 4 **5 4 8 ** C BARBED EL 45 FITTING 0578 CLAMP HOSE # E 1 CONDUIT FLEX 1" BLACK (15"LG) HOSE 5/8 ID RIA 50F (46"LG) 5 0A683 1 HOSE PREFORMED BLOCK HEATER CLAMP HOSE # C BARBED EL 45 3/8NPT X 5/8OD SCREW HHC M6-1.0 X 0 G WASHER FLAT 1/4-M6 ZINC A 1 HEATER ENG 1000W 10V *084918B 1 HEATER BLOCK 1000W 40V BRACKET HEATER W/WELDNUTS WASHER LOCK M6-1/ NUT HEX M6 X 1.0 G8 YEL CHR D 1 CLAMP VINYL 1.06 X.406 Z (NOT SHOWN) A 1 CONDUIT FLEX.38 ID (4"LG) (NOT SHOWN) (USED ON HEATER CORD) ADAPTOR 1/4" NPT TO 3/8" NPT *USED ON 50HZ VOLTAGE GENERATORS ONLY. **USED ON NATURAL GAS & L/P VAPOR UNITS ONLY. Generac Power Systems, Inc. 57
POWER SYSTEMS, INC. Not intended for use in critical life support applications.!
POWER SYSTEMS, INC. Owner s Manual Liquid-cooled, Prepackaged Standby Generators Models: 0047, 00474 & 00475 (40 kw/single-phase w/ 00 Amp Transfer Switch) 00466, 00466 & 004664 (40 kw/single-phase w/
DANGER ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!
POWER SYSTEMS, INC. Owner s Manual Liquid-cooled, Prepackaged Standby Generators *This Manual Should Remain With The Unit* Models: 00- (0 kw/single-phase w/ 00 Amp Transfer Switch) 00- (0 kw/single-phase
To Oil Drain On Oil Pan.
Guardian Liquid-cooled kw Generators Mounting Base - Drawing No. E97-A 7 8 8 7 7 RED 9 9 8 9 8 9 TO STARTER SOLENOID 7 8 8 9 To Oil Drain On Oil Pan. 7 7 Generac Power Systems, Inc. Section 7 Exploded
BREAKER TRAY BACK/BOTTOM
1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
1 098671 1 ASSY ROTOR 10KW 098681 1 ASSY ROTOR 15KW 098675 1 ASSY ROTOR 20KW 098936 1 ASSY ROTOR 25KW 2 0A5336A 1 HOUSING BLOWER 3 0A1659 1 SCREEN AIR OUTLET 4 071912 4 SCREW PPHM M5-0.8 X 8 SS 5 049226
BREAKER TRAY BACK/BOTTOM
1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!
POWER SYSTEMS, INC. Owner s Manual Liquid-cooled, Prepackaged Standby Generators Model Numbers (Natural Gas) 004090-2 004091-2 004092-2 004093-2 004094-2 004095-2 004096-2 004097-2 004474-0 (w/ts) (Liquid
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
Exploded View Enclosure (15 and 20 kw) Drawing No. 0A7188-D ITEM PART NO. QTY. DESCRIPTION 1 97575 2 BRACE, SIDE 2 A3769 2 DOOR, ENCLOSURE 3 A3768 1 DOOR, ENCLOSURE 4 A5314 1 TOP, ENCLOSURE 5 67042 2 LATCH
1 0F BREAKER TRAY BACK/BOTTOM 2 0F SUPPORT CONTROL PANEL SIDE RH 3 0F SUPPORT CONTROL PANEL SIDE LH 4 0F COVER CIRCUIT
1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!
Owner s Manual Liquid-cooled, Prepackaged Standby Generators Model Nos. 00992-0 00992-1 37kW NG, 0kW LP This manual should remain with the unit. ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT
BREAKER TRAY BACK/BOTTOM
1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
28 Generac Power Systems, Inc. ENGINE BLOCK REAR BEARING CARRIER STARTER BOLT STARTER CONTACTOR HARNESS WIRE TO ENGINE MOUNT
Mounting Base Drawing No. 0E808-A 16 12 13 3 9 35 18 8 36 3 2 3 2 TO ENGINE MOUNT 5 6 7 3 19 16 0 3 35 27 30 16 36 1 18 38 33 18 32 27 22 TO ENGINE BLOCK TO STARTER BOLT TO 31 STARTER CONTACTOR 20 2 20
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!
Owner s Manual Liquid-cooled, Prepackaged Standby Generators Model Number 00030-0 (1kW) 00028-0 (kw) 00031-0 (2kW) This manual should remain with the unit. ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD
ENGINE BLOCK REAR BEARING CARRIER STARTER BOLT STARTER CONTACTOR HARNESS WIRE TO ENGINE MOUNT
0kW Liquid-cooled Generators Mounting Base Drawing No. 0E808-C 2 12 3 9 35 8 3 36 35 2 3 2 ENGINE MOUNT 5 6 7 3 0 3 35 39 27 28 30 36 1 38 33 32 27 22 ENGINE BLOCK STARTER BOLT 31 STARTER CONTACR 37 21
CONNECTION BOX 390 SHORT H
1 0F1855 1 CONNECTION BOX 390 H 0F4430 1 CONNECTION BOX 390 SHORT H 2 042568 10 SCREW HHC M6-1.0 X 20 G8.8 3 022473 12 WASHER FLAT 1/4-M6 ZINC 4 022097 10 WASHER LOCK M6-1/4 5 049813 8 NUT HEX M6 X 1.0
G WASHER LOCK M6-1/4
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 *** 0F6366B 1 / 2 XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR
3) UL CIRCUIT BREAKER (JD+LD) A 0F COVER JD/LD CB SHRT STAND B DECAL DANGER HIGH VOLTAGE
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 (3) 5 0F6366B 1 / 2 XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!
Owner s Manual Liquid-cooled, Prepackaged Standby Generators Model Nos. 0099-37kW NG, 0kW LP This manual should remain with the unit. ONLY QUALIFIED ELECTRICIANS OR CONTRACRS SHOULD ATTEMPT INSTALLATION!!
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!
Serial Number QT 3.9L 40kW Model: 005222-0 STANDBY GENERATOR OWNER'S MANUAL A new standard of reliability CAUTION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION! This manual should
Section 9 - Exploded Views and Parts Guardian Liquid-cooled 15 kw, 20 kw and 25 kw Generators Governor Assembly Drawing No.
Guardian Liquid-cooled kw, kw and kw Generators Governor Assembly Drawing No. E-B ITEM () NEOPRENE COATING WIRE HARNESS SECURE WIRE HARNESS WITH TIE WRAP AS SHOWN. "A" TO "A" CARBURETOR ARM (REF.) INTAKE
Section 6 Exploded Views and Parts Lists PRIMEPACT 50 Recreational Vehicle Generator Regulator (Model ) Drawing No.
Regulator (Model 0010-) Drawing No. 0F5-C 5 6 7 1 30 10 9 9 1 16 13 14 17 1 15 19 1 0 3 4 5 6 7 40 Generac Power Systems, Inc. Regulator (Model 0010-) Drawing No. 0F5-C 1 0D5694 1 CASTING, TWIN REGULATOR
EXPLODED VIEW BASE AND PULLEYS Drawing No
Generac NP-50LPG EXPLODED VIEW BASE AND PULLEYS Drawing No. 95865 20 Generac NP-50LPG REPAIR PARTS BASE AND PULLEYS Drawing No. 95865 ITEM DESCRIPTION PART NO. QTY. ITEM DESCRIPTION PART NO. QTY. 1 BASE,
Commercial-Industrial-Residential Portable Generator System. GT-990 & GT-760 Engine (Page 1) Drawing No. 0E8589E
24 Section 7 Exploded Views and Parts Lists GT-990 & GT-760 Engine (Page 1) Drawing No. 0E8589E Section 7 Exploded Views and Parts Lists GT-990 & GT-760 Engine (Page 1) Drawing No. 0E8589E ITEM PART #
Section 9 Exploded Views and Parts Lists QUIETPACT 50 and 70 Recreational Vehicle Generators Control Panel Drawing No. 0E1701
QUIETPACT 0 and 0 Recreational Vehicle Generators Control Panel Drawing No. 0E101 1 9 11 1 9 10 1 1 1 1 1 1 19 0 0 1 9 0 1 9 0 1 0 9 9 9 0 1 1 Generac Power Systems, Inc. QUIETPACT 0 and 0 Recreational
Section 10 Exploded Views and Parts Lists
Sheet Metal Drawing No. 0D3150-A 40 Generac Power Systems, Inc. Sheet Metal Drawing No. 0D3150-A 1 --------- 1 SEE ENGINE EXPLODED VIEW of ENGINE 2 099258 1 KEY-WOODRUFF 6 x 22MM 3 067198N 1 BEVELLED WASHER
Section 6 Exploded Views and Parts Lists. 42 Generac Power Systems, Inc.
Control Panel Drawing No. 0D4946-A 42 Generac Power Systems, Inc. Control Panel Drawing No. 0D4946-A 1 091526 7 M5-0.8 X 12MM PHILLIPS PAN HD. MACH. SCR. 2 020093 1 BOX, CONTROL TOP 3 0D4226 1 BOX, CONTROL
Section 10 Exploded Views and Parts Lists
Sheet Metal Drawing No. D3-A Generac Power Systems, Inc. Sheet Metal Drawing No. D3-A 1 --------- 1 SEE ENGINE EXPLODED VIEW of ENGINE 9958 1 KEY-WOODRUFF x MM 3 7198N 1 BEVELLED WASHER 789 1 HEX NUT 5
Appendix 3 Exploded Views and Parts Lists
Engine, Alternator Drive and Starter Assembly Drawing No. 0D5057-A 40 Generac Power Systems, Inc. Engine, Alternator Drive and Starter Assembly Drawing No. 0D5057-A 1 0C5598 1 BEARING CARRIER, FRONT 2
Appendix 4 Exploded Views and Parts Lists
Enclosure Drawing No. 0D8-F 7 0 4 4 4 6 8 4 7 4 6 44 4 46 8 7 6 47 4 8 0 4 0 8 6 6 4 0 4 7 4 40 TO CARB 4 8 Generac Power Systems, Inc. Enclosure Drawing No. 0D8-F 0D68 TRAY, ENCLOSURE 0D64 PANEL, ENCLOSURE
Appendix 4 Exploded Views & Parts Lists. 34 Generac Power Systems, Inc.
Appendix Exploded Views & Parts Lists CENTURION Home Standby Generator Enclosure - Drawing No. E 7 8 7 7 8 7 8 8 7 Generac Power Systems, Inc. Appendix Exploded Views & Parts Lists CENTURION Home Standby
60 0F ASSY SCROLL 390 X 60MM CPL
1 0F9952 1 ASSY ROTOR 2390 80KB3 CPL 0F3417 1 ASSY ROTOR 390 2P 100K BRSHLS 0F2984 1 ASSY ROTOR 390 2P 150K BRSHLS 2 0F9949 1 ASSY STATOR 80KW 1PH 2P BRSHLS 0F3418 1 ASSY STATOR 390 2P 100K BRSHLS 0F2985
60 0F ASSY SCROLL 390 X 60MM CPL
1 0F9952 1 ASSY ROTOR 2390 80KB3 CPL 0F3417 1 ASSY ROTOR 390 2P 100K BRSHLS 0F2984 1 ASSY ROTOR 390 2P 150K BRSHLS 2 0F9949 1 ASSY STATOR 80KW 1PH 2P BRSHLS 0F3418 1 ASSY STATOR 390 2P 100K BRSHLS 0F2985
Section 7 Exploded Views and Parts Lists IMPACT-36 plus II Recreational Vehicle Generator Control Panel Drawing No. 0E7560
Control Panel Drawing No. 0E760 10 7 4 8 6 6 49 44 47 8 9 1 1 11 9 40 41 41 8 9 14 1 1 19 6 19 9 1 1 1 4 7 6 14 46 16 17 4 7 8 0 7 0 10 4 4 4 48 0 1 40 Generac Power Systems, Inc. Control Panel Drawing
Section 7 Exploded Views and Parts Lists. 40 Generac Power Systems, Inc.
Control Panel Drawing No. 0E7560 50 10 7 4 8 6 6 49 5 44 47 8 9 1 1 11 9 5 40 41 41 8 9 14 15 1 19 6 19 9 1 1 1 5 4 7 6 14 46 16 17 4 7 8 0 7 0 10 4 45 4 48 51 40 Generac Power Systems, Inc. Control Panel
Section 6 Exploded Views and Parts Lists IMPACT-36 plus II Recreational Vehicle Generator Control Panel Drawing No. 0E7560
Control Panel Drawing No. 0E0 3 3 3 0 3 0 3 3 3 3 30 3 0 0 33 3 0 3 Generac Power Systems, Inc. 0 Control Panel Drawing No. 0E0 0 M-0. X MM PHILLIPS PAN HD. MACH. SCR. 0003 BOX, CONTROL TOP 3 0E BOX, CONTROL
H NUT HEX 1/4-20 STEEL
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 0F6366B 1 XFMR DUAL 120V/16V (F OR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR DUAL
G WASHER LOCK M6-1/4
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 *** 0F6366B 1 / 2 XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS) 0F6366A 1 XFMR
Appendix 4 Exploded Views and Parts Lists PRIMEPACT 50 Recreational Vehicle Generator Base and Pulleys (Model ) Drawing No.
Base and Pulleys (Model 02010-0) Drawing No. A8924-B 42 Generac Power Systems, Inc. Base and Pulleys (Model 02010-0) Drawing No. A8924-B 1 C2368 1 BASE, MOUNTING 2 53407 1 GROUND CABLE 3 46911 4 MOUNT,
Home Generator Systems. Illustrated Parts List. Model Rated Watts Home Generator System. Manual No A Rev.
Home Generator Systems Model 01815 12000 Rated Watts Home Generator System Manual No. 193205A Rev. L (05/19/2008) UNIT SCHEMATIC DIAGRAM Copyright 2008 Briggs & Stratton Power Products Group, LLC. All
Installation and Owner s Manual
R R Installation and Owner s Manual Air-cooled, Prepackaged Automatic Standby Generators Models: 04389-2 ( kw NG, 7 kw LP) 0445-2 (2 kw NG, 2 kw LP) 04390-2 (3 kw NG, 5 kw LP) GENERAC POWER SYSTEMS, INC.
Installation and Owner s Manual
R R Installation and Owner s Manual Air-cooled Automatic Standby Generators Models: 04758-0 ( kw NG, 7 kw LP) 04759-0 (2 kw NG, 2 kw LP) 0470-0 ( kw NG, 5 kw LP) GENERAC POWER SYSTEMS, INC. Not intended
GTV990 Engine Parts Manual. Model: , 1
GTV990 Engine Parts Manual Model: 0009-0, GTV990 OHVI SERIES ENGINE Model 0009-0, Carburetor and Air Intake Drawing 0F0B-F 0 0 9 "A" 9 9 0 "B" 9 0 REF "A" (0E) (0E) 9 0 TO VALVE COVER 9 "B" 9 Model 0009-0,
(1) SUPPLIED WITH ENGINE. (2) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THE THREADS.
1 0G0408A 1 ENGINE 2.4L G2 0H1619 1 ENGINE 2.4L G2 CERTIFIED 2 046526 6 WASHER LOCK M10 3 039414 4 SCREW HHC M8-1.25 X 35 G8.8 4 0G0149 1 SCREW SHC M14-1.5 X 35 G10.9 5 0E9868A 1 ALTERNATOR DC W/OUT PULLEY
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!
Owner s Manual Liquid-cooled, Prepackaged Standby Generators Model Number: 00988-7kW NG, 0kW LP Vapor This manual should remain with the unit. ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT
GROUP D EXPLODED VIEW: ENGINE COMMON PRT 2.4L G2 TURBO 36K DRAWING #: 0H7321 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION
EXPLODED VIEW: ENGINE COMMON PRT 2.4L G2 TURBO 36K DRAWING #: 0H7321 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 1 0H1619 1 ENGINE 2.4L G2 CERTIFIED 2 046526 6 WASHER LOCK M10 3 039414 4 SCREW HHC M8-1.25
GROUP A EXPLODED VIEW: EV CONNECTION BOX C1 CPL DRAWING #: 0K7578
PAGE 1 1 056739 1 RELAY SOLENOID 12VDC PNL MNT 2 022097 1 WASHER LOCK M6-1/4 3 022264 4 WASHER LOCK #8-M4 4 022241 2 NUT HEX 3/8-16 STEEL 5 0G3111 1 SCREW HHTT M6-1.0 X 25 ZINC 6 022155 2 WASHER LOCK #6
ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE
1 0C5729 1 ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE 2 0E9843 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 3 SCREW, TAPTITE M6-1.0 X 12 YC 4 0C5372 1 ASSEMBLY, BREATHER 5 0C3005 1 GASKET, BREATHER COVER 6 0E3372B
GROUP D EXPLODED VIEW: EV ENGCOMPRT 2.4L G2 TURBO 60K DRAWING #:0K8908 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION
EXPLODED VIEW: EV ENGCOMPRT 2.4L G2 TURBO 60K DRAWING #:0K8908 APPLICABLE TO: GROUP D ITEM PART# QTY. DESCRIPTION 1 0H1619 1 ENGINE 2.4L G2 CERTIFIED 2 035472 1(REF) CLAMP HOSE #6.43-.78 3 052221 1(REF)
Installation and Owner s Manual
R R Installation and Owner s Manual Air-cooled Automatic Standby Generators Models: 0475-2 ( kw NG, 7 kw LP) 04759-2 (2 kw NG, 2 kw LP) 0470-2 ( kw NG, 5 kw LP) GENERAC POWER SYSTEMS, INC. *This manual
GTV990 Engine Parts Manual. Model:
GTV990 Engine Parts Manual Model: 0000-0 GTV990 OHVI SERIES ENGINE Model 0000-0 Carburetor and Air Intake 1 1 1 1 1 10 9 "A" 1 11 1 1 0 "B" 0 1 REF 9 0 "A" 1 "A" (0E) (0E) 0 TO VALVE COVER 0 "B" 9 1 Model
ASSY, CRANKCASE WITH SLEEVE
1 0G7908A 1 ASSY, CRANKCASE WITH SLEEVE 2 0E9843A 1 SEAL, 38 I.D. CRANKSHAFT GREEN 3 0G0919 5 SCREW, HHFCS M6-1.0 X 12 G8.8 4 0G9100 1 ASSEMBLY, BREATHER DUAL BREATHER 5 0C3005 1 GASKET, BREATHER COVER
Section 9 Exploded Views and Parts Lists Recreational Vehicle Generators Control Panel Drawing No. 0E1701
Control Panel Drawing No. E 9 9 9,9 9 9 9 9 9 Control Panel Drawing No. E ITEM PART NO. QTY. DESCRIPTION C SCREW HHC M-. X 9 G. WASHER FLAT /-M ZINC 99 TENSION SPRING WASHER, SPRING CENTER NUT LOCK FL
Installation and Owner s Manual
Installation and Owner s Manual 7, 10, 13 and 16kW Air-cooled, Automatic Standby Generators C US LISTED Models: 005240, 005280 (6 kw NG, 7 kw LP) 005241, 005281 (9 kw NG, 10 kw LP) 005242, 005282 (13 kw
N/A N/A UL BREAKER BQ2
1 N/A N/A UL BREAKER BQ2 A 0D5543 1 CB 0090A 2P 240V S BQ2 LL 0D5544 1 CB 0100A 2P 240V S BQ2 LL 0A2077 1 CB 0125A 2P 240V S BQ2 LL B 0G4499 1 CB COVER 20-25K 1P (BQ2) C 0G9708 2 SCREW PHTT M4-0.7 X 8
ITEM PART # EST. WT. FINAL WT. ALL DIMENSIONS AND TOLERANCING PER ASME Y14.5M-1994 UNLESS OTHERWISE SPECIFIED : ALL XX DIM. --- ALL XX.XX DIM.
39 38 33 36 35 34 34 24 62 27, 28, 29 63 3, 33, 34, 35, 36, 40, 62 64 2, 5, 19, 20, 32, 39, 40, 44, 47, 101, 148, 165, 167 65 8, 11, 12, 13 66 4, 5, 6, 55 67 16A, 16B, 17, 18 68 7, 22, 32, 44, 47, 48,
Section 7 Exploded Views and Parts Lists
Guardian Air-cooled 7 kw, kw and kw Generators Enclosure Drawing No. D-R PRE PACKAGED UNITS ONLY 8 8 85 77 8 7 8 8 8 7 9 79 8 8 87 8 7 5 7 7 5 7 9 9 75 55 8 9 7 8 5 9 9 5 57 7 9 88 5 5 5 5 9 9 7 9 8 5
(1) NOTE: PART OF ENGINE MAKE P/N 0F3902. (2) NOTE: I/N 5 IS PART OF I/N 2. (3) NOTE: I/N 55 IS FOR HOLDING SENSOR TO I/N 50. (4) NOTE: NOT SHOWN
(1) 1 0F3883 1 TUBE HEATER WATER (1) 2 0F1960 1 ENGINE 5.4L FORD 3 0F2842 8 IGNITION COIL ASSY FORD 4 0F2843 1 GASKET THERMOSTAT HOUSING FORD (2) 5 0D5419 1 OIL FILTER FORD V-10 ENGINE (1) 6 0F2849 1 TUBE
GROUP E EXPLODED VIEW: EV FUEL SYSTEM 2.4L G2 DRAWING #: 0G1151 ITEM PART# QTY. DESCRIPTION
EXPLODED VIEW: EV FUEL SYSTEM 2.4L G2 DRAWING #: 0G1151 GROUP E ITEM PART# QTY. DESCRIPTION 1 026915 2 NIPPLE CLOSE 3/4 X 1.375 2 075580 1 FLANGE FUEL INLET 3 0F6390C 1 REGULATOR ASSY 2.4L (25KW) 0F6390B
Illustrated Parts List MODEL Reproduction. Not for. 48,000 Watt Home Generator System
Illustrated Parts List MODEL 076035-0 48,000 Watt Home Generator System Rev. A 4/14/2011 Table Of Contents PRODUCT COMPONENTS Main Unit... 4 Alternator... 6 Control Panel... 7 Enclosure... 8 Engine -
EXPLODED VIEW: EV CONBOX C2 CPL DRAWING #: 0J8319
PAGE 1 1 0J8300 1 BACK PANEL CONBOX SUPPORT C2 2 0H6265 1 TOP PANEL CONBOX SUPPORT C2 3 0H6160 1 COVER WIRE ENTRY CONBOX 4 057073 2 JUNCTION BLOCK 3/8-16 5 056739 1 RELAY SOLENOID 12VDC PNL MNT (6)6 0H67330ST0R
Genset. Parts Catalog GHAB. Parts Manual
Genset Parts Manual Parts Catalog To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate. For handy reference, insert your nameplate
C15 D5 and D6 (PCC1300 and 1301) CONTENTS
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