Installation and Owner s Manual
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- Bartholomew Reeves
- 5 years ago
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1 R R Installation and Owner s Manual Air-cooled Automatic Standby Generators Models: ( kw NG, 7 kw LP) (2 kw NG, 2 kw LP) ( kw NG, 5 kw LP) GENERAC POWER SYSTEMS, INC. Not intended for use as Primary Power in place of utility! or in life-support applications.! DANGER DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!!
2 Enclosure Drawing No. 0D-R PRE PACKAGED UNITS ONLY
3 Enclosure Drawing No. 0D-R ITEM PART NO.QTY. DESCRIPTION ITEM PART NO.QTY. DESCRIPTION 0C40 ASSEMBLY, ENCLOSURE BASE 0D90 ASSEMBLY, ENCLOSURE BASE (7KW) 2 0C7 2 SUPPORT, ROOF FOLDING 0C70 ENCLOSURE, FRONT 4 0C702 ENCLOSURE, EXHAUST SIDE 0C702A ENCLOSURE, EXHAUST SIDE (7KW) 5 0C70 ENCLOSURE, SIDE & BACK 0C70A ENCLOSURE, SIDE & BACK (7KW) 0C704 ENCLOSURE, ROOF 7 0C705 PANEL, ALTERNATOR DIVIDER 0C705A PANEL, ALTERNATOR DIVIDER (7KW) 8 0C8A PANEL, MUFFLER BOX SIDE 0C88 PANEL, MUFFLER BOX SIDE (7KW) 9 0C8B COVER, MUFFLER BOX 0C882 COVER, MUFFLER BOX (7KW) 0C8 GASKET, DOOR SEAL 0C84A FOAM, BACK ENCLOSURE 2 0C84B FOAM, ROOF ENCLOSURE 0C84C FOAM, FRONT ENCLOSURE 4 0C85 BRACKET, BATTERY SUPPORT 5 0C8899A PAD, "X48" WITH MOUNTING HOLES 0D PANEL, ENGINE DIVIDER 0DA PANEL, ENGINE DIVIDER (7KW) 7 0E44 BAFFLE, INTAKE 0D05A BAFFLE, INTAKE (7KW) 8 0D0 HOUSING, FAN 0D524 BAFFLE, EXHAUST (7KW) 9 0D89 2 BRACKET, TOP SUPPORT 20 0D840 2 BRACKET, BOTTOM SUPPORT 2 0D25 DUCT, BASE AIR 22 0D2588 GASKET, FRONT DIVIDER 0D2588A GASKET, FRONT DIVIDER (7KW) 2 0D27 COVER, FRONT EXHAUST ENCLOSURE 0D277 COVER, BACK EXHAUST ENCLOSURE 25 0D2979B 2 CLOTH, HARDWARE 2.7mm x 4mm 0D2979B CLOTH, HARDWARE 2.7mm x 4mm (7KW) 2 0D2979C CLOTH, HARDWARE 54mm x 4mm 27 0D2979D CLOTH, HARDWARE 2.7mm x 87.4mm 0D2979E CLOTH, HARDWARE (7KW) 0E45 FOAM, FRONT INTAKE BAFFLE 0D058A FOAM, FRONT INTAKE BAFFLE (7KW) 29 0E45A FOAM, TOP INTAKE BAFFLE 0 0E45B FOAM, BACK INTAKE BAFFLE 0D058C FOAM, BACK INTAKE BAFFLE (7KW) 0D057D FOAM, BACK ENCL. STRIP 0D059A FOAM, EXHAUST SIDE ENCLOSURE END 0D059B FOAM, EXHAUST SIDE ENCLOSURE FRONT 0D059C FOAM, EXHAUST FAN HOUSING 0D77 WASHER, SELF LOCKING 22 WASHER, SELF LOCKING (7KW) 0D059D FOAM, FRONT EXHAUST ENCLOSURE COVER 7 0D059E FOAM, BACK EXHAUST ENCLOSURE COVER 8 0C778 2 DOOR, PAWL 9 0D07 LATCH, QUARTER TURN LOCKING 40 0D257 HINGE, LIFT OFF, TYPE A PIN 4 0D258 HINGE, LIFT OFF, TYPE B PIN 42 0D07A LATCH, QUARTER TURN NON-LOCKING 4 0A25 4 WASHER NYLON.250" WASHER LOCK M-/4" WASHER FLAT ¼" ZINC RIVET POP.25 X.29-./# SCREW HHC M-.0 X G SCREW HHC M-.0 X 2 G SCREW HHC M-.0 X 2 G8.8 (7KW) 0D700 8 NUT, LOCKING FLANGE M SCREW TAPTITE M8-.25 X BP SCREW TAPTITE M-.0 X 2 BP SCREW TAPTITE M-.0 X 2 BP (7KW) NUT LOCK TRIC M X.0 Y/ZNC 54 0D7 GASKET, BATTERY SUPPORT BRACKET 55 0A PLUG, PLASTIC LUG SLDLSS #2-#8X7/4 CU SCREW TAPTITE M-.0X25 BP 58 0A58 2 L/WASH SPECIAL ¼ 59 0C297 BRACKET, BATTERY HOLD DOWN (7KW) CONTACTOR, STARTER (7KW) AJ0 CABLE, # RED BATTERY 8.5" NUT HEX /4-20 STEEL (7KW) WASHER LOCK 5/ WASHER LOCK 5/ (7KW) SCREW TAPTITE M5-0.8 X BP 5 0D2 HARNESS, ENGINE 0D25 HARNESS, ENGINE (7KW) 0284F BUSHING, SNAP SB SCREW HHC 5/-8 X /4 G5 (7KW) 8 0A78 2 RIVET,/8" X 0.2" " LSH POP 9 0A L/WASH SPECIAL # ASSEMBLY, ROOF / DOOR GROUND WIRE ASSEMBLY, ROOF / DOOR GROUND WIRE PLUG PLASTIC D202.5 GASKET, CLIP-ON SELF GRIPPING 74 0D70 PLATE, "HOT" 75 0D72 GROMMET 2.75 X / 7 0C8742 EXTERNAL CONNECTION BOX 77 0C89 POWER BLOCK 78 0D8442 HARNESS GENERATOR TO EXTERNAL CONNECTION BOX 0D852 HARNESS GENERATOR TO EXTERNAL CONNECTION BOX (7KW) SCREW PPHM #- X WASHER LOCK # WASHER FLAT M NUT HEX #- STEEL 8 0D0 FUEL LINE, /4"OUTDOOR (NOT SHOWN) WASHER SHAKPROOF EXT /4 STEEL NUT HEX M-.0 G8 YELLOW CHROME 8 0D257A HINGE, LIFT OFF, TYPE A KNUCKLE 87 0D258A HINGE, LIFT OFF, TYPE B KNUCKLE SCREW HHC M-.0 X G A2 SCREW SWAGE /4-20 X SCREW HHC M8-.25 X WASHER FLAT 5/ NUT HEX M C90 2 SELF-ALIGN SCREW M HH 94 0E4 PANEL, EXHAUST ALIGNMENT
4 Control Panel Drawing No. 0D850-F 22 8,
5 Control Panel Drawing No. 0D850-F ITEM PART NO. QTY. DESCRIPTION 0A9947E CIRCUIT BREAKER 0 X 2 0V SQD QOU20 (7KW) 0A9947G CIRCUIT BREAKER 40 X 2 0V SQD QOU0 (8.5KW) 0A9947F CIRCUIT BREAKER 50 X 2 0V SQD QOU250 (2KW) 0A9947C CIRCUIT BREAKER 0 X 2 0V SQD QOU20 (KW) 0A9947D CIRCUIT BREAKER 70 X 2 0V SQD QOU20 (5KW) 2 0A80 ASSEMBLY, BATTERY CHARGER ENGINE 080 ASSEMBLY, POTTED REGULATOR 4 0C274 RELAY, 2V 25A SPST (8.5KW/ 2KW/ KW) A BLOCK POSITION 0D02 4 HEX STAND-OFF #- x /8" 7 0D85 ASSEMBLY, HOME STANDBY CONTROLLER HOLDER, FUSE FUSE, 5AMP X AGC5 0E44 SWITCH, ROCKER 0D5045 DIN RAIL E SNAP BUSHING SB SCREW PPHM M4-0.7 x mm WASHER LOCK M NUT HEX M WASHER LOCK M (8.5KW/ 2KW/ KW) WASHER LOCK M (7KW) SCREW PHM M-0.5 x mm 8 0D844 DECAL, CONTROL PANEL (NOT SHOWN) CIRCUIT BREAKER X ETA P (8.5KW/ 2KW/ KW) 052 CIRCUIT BREAKER 2.5 X ETA P (7KW) 20 0D848 CONTROL, PANEL BOTTOM (8.5KW/ 2KW/ KW) 0E08 CONTROL, PANEL BOTTOM (7KW) SCREW HHC M5-0.8 x 0mm 22 0D50 SWITCH, SPDT ON-MOM-ON ITEM PART NO. QTY. DESCRIPTION NUT HEX M-0.5 (8.5KW/ 2KW/ KW) NUT HEX M-0.5 (7KW) 0D8502 NEUTRAL ISOLATOR 2 0D844 HARNESS, CONTROL PANEL WIRE (NOT SHOWN) (8.5KW/ 2KW/ KW) 0E020 HARNESS, CONTROL PANEL WIRE (NOT SHOWN) (7KW) SCREW TAPTITE, M5-0.8 x BP 022 WASHER LOCK M NUT HEX M C9 TRANSFORMER SCREW HHC /4"-20 x /2" FUSE 5A X AGC TERMINAL STRIP 07 RELAY PANEL 2VDC DPDT A 0VAC SCREW PPHM M4-0.7 x mm WASHER FLAT M4 7 0D849 COVER, CONTROL PANEL COMPONENT (8.5KW/ 2KW/ KW) 0E09 COVER, CONTROL PANEL COMPONENT (7KW) SCREW PPHMS/LW #- x /4" SCREW HHC M5-0.8 xmm 40 0C77 COVER, CONTROL PANEL (8.5KW/ 2KW/ KW) 0D2989 COVER, CONTROL PANEL (7KW) 4 0D700 NUT FLANGE M-.0 NYLOCK ASSEMBLY, ROOF/DOOR GROUND WIRE 4 0A2 SCREW SWAGE /4"-20 x " 44 0A58 2 LOCKWASHER SPECIAL /4" WASHER FLAT /4" SCREW HHC M-.0 x 0mm WASHER LOCK M-/4" NUT HEX M WASHER FLAT #4 (8.5KW/ 2KW/ KW) WASHER FLAT #4 (7KW) WASHER FLAT #
6 GT-990 Engine Drawing No. 0D874-F Part B A A , 5, 9, 20, 9, 40, 47, 4, 9, ,, 2, 8 4, 5, 9 A, B, 7, , 47, 48,, 50, 5, 52, 5, 54, 5, 57, 58, 59, 0,, , 48,, 50, 5, 52, 5, 54, 5, 57, 58, 59, 0, 2,, ,, 29 7,,,,,, 40,
7 GT-990 Engine Drawing No. 0D874-F Part ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0C5729 ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE 2 0C008 SEAL, 8 I.D. CRANKSHAFT SCREW, TAPTITE M-.0 X 2 YC 4 0C572 ASSEMBLY, BREATHER 5 0C005 GASKET, BREATHER COVER 0E72B SEPARATOR, OIL BREATHER 7 0D807A ASSEMBLY, HEAD # G&S RETAINER, PISTON PIN C298C ROCKER, COVER NO OIL FILL 0457A 4 STUD M8-.25/MM X 0 G5 ZINC 0C PISTON, HC SET, PISTON RING 90MM PIN PISTON D20 4 0D404 ASSEMBLY, CAMSHAFT & GEAR 5 0C298 SHAFT, GOVERNOR A 0C2985A 2 ROLLER BEARING, GOVERNOR PLATE B 0C2985B ROLLER BEARING, GOVERNOR 7 0D4042 ASSEMBLY,GOVERNOR GEAR 8 0A78 SPOOL, GOVERNOR MACHINED 9 0C2977 GASKET, CRANK CASE 20 0C594 SEAL, OIL PASSAGE 2 0D4040E ASSEMBLY, CRANKSHAFT HORIZONTAL DIRECT DRIVE (GT-990) 0D422E ASSEMBLY, CRANKSHAFT HORIZONTAL DIRECT DRIVE (GT-70) 22 0C299 2 ASSEMBLY, CONNECTING ROD (GT-990) 0D9 2 ASSEMBLY, CONNECTING ROD (GT-70) 2 0D257 2 SCREW SHC M-.0 X 50 G8.8 0C5 SCREEN, OIL PICKUP 25 0D42 ASSEMBLY, OIL PUMP E 2 SLEEVE, SEAMED DOWEL DIA. 27 0C0 2 COVER, OIL RELIEF 0C009 2 SPRING, OIL RELIEF 29 0C0 2 BALL, /2D OIL RELIEF WASHER, LOCK RIB M 0C55 GEROTOR, OUTER 0C5998 CLAMP, OIL TUBE 0D7 ARM, GOVERNOR 0C299 2 E-RING, GOVERNOR ARM 0C2988 THRUST WASHER, GOVERNOR 0C2992 BUSHING, GOVERNOR LOWER 7 0C97C ASSEMBLY, DIPSTICK WITH HANDLE 8 0C505 TUBE, DIPSTICK 9 0C027 O-RING, OIL CLR /8 X /2 40 0C007 SEAL, 42 I.D. CRANKSHAFT 4 0C57 ASSEMBLY, HOUSING COVER WITH SLEEVE 42 0C00 9 SCREW, HHFC M-.5 X SCREW HHFC M-.0 X ASSEMBLY, OIL FILL CAP 45 0C HOOK, LIFTING 4 0D272B ROCKER, COVER WITH OIL FILL 47 0C GASKET, VALVE COVER KEEPER, VALVE SPRING 0D RETAINER, VALVE SPRING 50 0D87 4 SPRING, VALVE SEAL, VALVE STEM D7 52 0C57 4 WASHER, VALVE SPRING STUD, ROCKER ARM PIVOT 54 0D998 4 NUT HEX M8-.0 G8 YEL CHR 55 0C027 2 O-RING, /8" X /2" 5 0D5 4 ROCKER ARM 57 0D0 2 PLATE, PUSH ROD GUIDE 58 0C297 2 SCREW HHFC M8-.25 X VALVE, EXHAUST 0 0C VALVE, INTAKE TAPPET, SOLID 2 0D807B ASSEMBLY, HEAD #2 G&S 0D985D 4 PUSHROD, C GASKET, HEAD A BARBED ELBOW 90 /8NPT X /8 L0CKTITE 0D40 KIT GASKET 7 0D40 KIT PISTON & RINGS 8 0D402 KIT BREATHER ASSEMBLY 9 0D40 KIT GOVERNOR ASSEMBLY 70 0D875A KIT HEAD ASSEMBLY CYLINDER 7 0D875B KIT HEAD ASSEMBLY CYLINDER D405 KIT OIL RELIEF 7 0D40 KIT GEAR COVER 7
8 GT-990/70 Engine Drawing No. 0D874-F Part
9 GT-990/70 Engine Drawing No. 0D874-F Part 2 ITEM PART NO. QTY. DESCRIPTION 74 0C5A 2 KNOB, AIR CLEANER 75 0C0 COVER, AIRBOX NG/LP 7 0C040 PRE-CLEANER, 77 0C827 ELEMENT, AIR CLEANER 78 0D854A ASSEMBLY, MIXER/AIRBOX 990 0D854B ASSEMBLY, MIXER/AIRBOX D SCREW SHOULDER (8MM) M-.0 X D447 4 WASHER,RUBBER /4" X /8" THICK 8 0C025 SWITCH, OIL PRESS 82 0D08 ASSEMBLY, OIL DRAIN HOSE 8 0C7292 NIPPLE, /4"- UNF FILTER, OIL D 9 X 4 LONG SWITCH, THERMAL 4F 8 0C85 2 SCREW PPHM M-0.5 X WASHER LOCK M 88 04A 2 BARBED STR /4NPT X /8 WITH VIBRA SEAL 89 0C7 4 CLAMP HOSE C980 2 HOSE, /8" I.D. X " LONG 9 0C02 COOLER, OIL 92 0C974 4 PLASTITE,/4-5 X /4 9 0C04 2 GASKET, MANIFOLD / PORT 94 0C794 MANIFOLD CYLINDER C79 MANIFOLD CYLINDER 9 0C04 2 SLEEVE, RUBBER WASHER FLAT M8 SS WASHER LOCK M8 SSTL SCREW SHC M8-.25 X 20 G C0A PLATE, BACKING GT990 WITH OIL COOL 0850 INSULATOR ASSEMBLY IGNITION 2 0C725B FLYWHEEL ASSEMBLY 0C0 FAN, NYLON 4 0C0 PLATE, FAN 5 0A WASHER SHAKEPROOF INT M8 SS SCREW HHC M8-.25 X 2 G C0 WASHER, 25mm I.D. 8 0C0 NUT,HEX M ITEM PART NO. QTY. DESCRIPTION 9 0C85 SNORKEL, AIR INTAKE 0C022A HOUSING, BLOWER NG COOLER 0D GUARD, FAN SCREW TAPTITE M-X YELLOW CHROME 0C97 4 NUT, GROMMET /4 PLUG 4 0C0 HOSE, BREATHER 5 0C899 BRACKET, STARTER 079 SCREW HHC M-.0 x WITH LOCK- WASHER 7 0C08 WRAPPER, UPPER CYLINDER 8 0C09 WRAPPER, LOWER CYLINDER 9 0D42A WRAPPER, LOWER CYLINDER D4 WRAPPER, UPPER CYLINDER B 2 SCREW TAPTITE M5-0.8 X 8 BP 22 0C05 ASSEMBLY, GROUND WIRE 2 0C052 2 ASSEMBLY, IGNITION COIL WASHER LOCK M-/ SCREW TAPTITE M-.0 X 25 BP 2 0E427 STARTER 27 0D SPARKPLUG WASHER LOCK M8-5/ SCREW HHC M8-.25 X 85 G KEY, WOODRFF 4 X 9D 0559 NUT HEX LOCK M-.50 0C848 SPRING, ANTI-LASH 0C048 ROD, GOVERNOR CONTROL 0D754 ASSEMBLY, GOVERNOR LEVER 0D742 SPRING, GOVERNOR 0C8482 ASSEMBLY, GOVERNOR ADJUSTER 7 0D257 SCREW SHC M-.5 X 70 G.9 8 0D74 SPRING, GOVERNOR IDLE 9 0D705 ASSEMBLY, GOVERNOR ADJUSTER BRACKET 40 0C299 SEAL, GOVERNOR SHAFT 4 0E552 4 SCREW FHHC M-.0 X2 W/M5 HEX 9
10 7 kw Generator Drawing No. 0D04-C
11 7 kw Generator Drawing No. 0D04-C ITEM PART NO. QTY. DESCRIPTION 0C9 ADAPTOR, ENGINE 2 0C99H STATOR 0C99H ROTOR 4 0C04A CARRIER, REAR BEARING 5 0C809 FAN, 8" CURVED BLADE 0C959 MUFFLER 7 0D20 TAIL PIPE, MUFFLER 8 0C880 PANEL, MUFFLER BASE BEARING #205-2RS-C 0C8 5/ SPECIAL L/WASH 0547 BOLT ROTOR HHCS 5/"- X -/2" G5 2 0D847 4 BOLT STATOR HHCS M8-.25 x 05mm 0C708C BRACKET, ALTERNATOR MOUNTING 4 0D47 DUCT, ALTERNATOR AIR 5 0D2558 GASKET, ALTERNATOR AIR DUCT 0C708B BRACKET, ENGINE MOUNTING 7 0C RUBBER MOUNT AE0 CABLE, # 40" BLACK BATTERY 9 0C7A EARTH STRAP /8X / C CLIP-J VINYL COAT.25 ID 2 08 ASSEMBLY BRUSH HOLDER FT TAPE ELEC UL FOAM /8 X / WASHER FLAT.40ID X.2OD WASHER LOCK / BOLT HHC /8- X -/4 G WASHER FLAT /8 ZINC SCREW HHC M8-.25 X 45 G WASHER FLAT 5/ ZINC NUT LOCK HEX M8-.25 NYL INSRT SCREW TAP M-.0X2 BP WASHER LOCK M8-5/ NUT HEX 5/-8 STEEL SCREW TAPTITE /8-X /4" BP 0480K BAND, HOSE CLAMP.05 DIA. 0C9592 BELLOWS CLAMP HOSE # SCREW SHC M8-.25 X 20 G C SCREW TAPR #- X 9/ U-BOLT 5/"-8 X.25" W/ SADDLE GASKET, EXHAUST 4 0C989 STINGER, ENGINE AIR IN 42 0D BASE, AIR CLEANER 4 0C827 ELEMENT, AIR CLEANER 44 0C0 COVER, AIR CLEANER NG/LP 45 0D227 TUBE,.25"O.D. x 20Ga. x 2.25" LONG N CLAMP VINYL. X. Z FT HOSE \2ID PETROLEUM 48 0C5A 2 KNOB, AIR CLEANER SCREW TAPTITE M- X 20 BP WASHER FLAT /4 ZINC 5 0D42 SCREW HHTT M8-.2 X 20 BP 52 0C8290 GASKET, PANEL SCREW HHTT M5-0.8 X 4
12 2 kw and 5 kw Generator Drawing No. 0D7-E
13 2 kw and 5 kw Generator Drawing No. 0D7-E ITEM PART NO. QTY. DESCRIPTION 0C9 ADAPTOR, ENGINE 2 0C790 STATOR 2KW 0D29 STATOR KW / 5KW 0C7944 ROTOR 2KW 0D2 ROTOR KW / 5KW 4 0C04 CARRIER, REAR BEARING 5 0D2 FAN, 2" CURVED BLADE 0D MUFFLER 7 0D20 TAIL PIPE, MUFFLER 8 0C8 PANEL, MUFFLER BASE BEARING C8 5/ SPECIAL LOCK WASHER 0D88 BOLT, HHCS /8"- x 5.50" 2 0D84 4 BOLT, HHCS M8-.25 x 5mm 0C708 BRACKET, ALTERNATOR MOUNTING 4 0D09 DUCT, ALTERNATOR AIR 5 0D2559 GASKET, ALTERNATOR AIR DUCT 0C708A BRACKET, ENGINE MOUNTING 7 0C RUBBER MOUNT AD0 CABLE, # 48" BLACK BATTERY 9 0C7A EARTH STRAP /8X / C CLIP-J, VYNL COAT 0.25" ID 2 08 ASSEMBLY BRUSH HOLDER FT TAPE ELEC UL FOAM /8 X / WASHER FLAT.40ID X.2OD WASHER LOCK / SCREW HHC /8- X -/4 G WASHER FLAT /8 ZINC SCREW HHC M8-.25 x 55 G WASHER FLAT 5/ ZINC NUT LOCK HEX M8-.25 NYL INSERT SCREW TAPTITE M-.0X BP WASHER LOCK M8-5/ NUT HEX 5/-8 STEEL SCREW TAPTITE /8- X /4 BP SCREW TAPTITE M8-.25 X BP FT HOSE RES /2 LP GAS CLAMP HOSE # NUT LOCK M8 8 0C SCREW TAP-R #- x 9/ U-BOLT 5/"-8 X.25" WITH SADDLE 40 0C48 2 GASKET, EXHAUST PORT C 2 CLAMP HOSE BAND ¼" FT HOSE /4 ID SAE 0R SCREW HHTT M5-0.8 X 4
14 GN4 Engine Drawing No. 0D9-F Part
15 GN4 Engine Drawing No. 0D9-F Part ITEM PART NO. QTY. DESCRIPTION ASSEMBLY, CONNECTING ROD PIN, PISTON D SET, PISTON RING 90MM 4 0C5848 PISTON, HC RETAINER, PISTON PIN 20 0D47 ASSEMBLY, CRANKSHAFT GH4 SMALL TAPER 7 0A7 ARM, GOVERNOR RC PIN, "R" GOVERNOR ARM WASHER, GOVERNOR ARM THRUST 0882E CRANKCASE, SUBASSEMBLY WITH PLUGS GH4 0E82 2 SEAL, I.D. CRANKSHAFT 2 0A7975 ASSEMBLY, GOVERNOR GEAR C-RING, GOVERNOR GEAR RETAINER 4 0A78 SPOOL, GOVERNOR- MACHINE 5 0A9877 ASSEMBLY, CAMSHAFT & GEAR 0770 GASKET, CRANKCASE 7 027B GASKET, HEAD COVER, OIL PRESSURE RELIEF 9 0A577 SPRING, OIL RELIEF A577 BALL, DIA / PRESSURE RELIEF 2 07 WASHER, THRUST GOVERNOR GEAR 22 0A8898D ASSEMBLY, COVER, GEAR TOP CHECK / FILL 2 0D RETAINER, VALVE SPRING 0C49 2 VALVE SPRING LF SET,GEROTOR 2 THK 2 0C79 BALANCER ASSEMBLY,CYLINDER HEAD SEATS & GUIDES 085 VALVE, EXHAUST VALVE, INTAKE 0 0D985B 2 PUSH ROD TAPPET ASSEMBLY, SCREEN OIL PICK-UP 0C50 GASKET, ROCKER COVER STUD, D20 PIVOT BALL ROCKER ARM NUT, JAM (ROCKER ARM) PLATE, PUSH ROD GUIDE SCREW, HHFL M-.5 X 5 9 0D094 ASSEMBLY, ROCKER COVER BREATHER PLUG, OIL FILL PLASTIC 4 0E0057 O-RING 7.8 I.D. x D4788 PLUG, STANDARD PIPE /8 STEEL SQUARE HEAD SCREW, TAPTITE M5-0.8 X BP KEEPER, VALVE SPRING SCREW & LOCKWASHER M- X 2 4 0A442 8 SCREW, HHFC M8-.25 X SEAL, VALVE STEM D WASHER, VALVE SPRING 0B WASHER, LARGE SPRING C 2 DOWEL, SEAMED SLEEVE 5 0A727 SHAFT, GOVERNOR RC A BARBED ELBOW 90 /8NPT X /8 LOCKTITE DOWEL DIA 2 X 8L B DOWEL, SLEEVE SEAMED 2 DIA. 45
16 GN4 Engine Drawing No. 0D9-F Part
17 GN4 Engine Drawing No. 0D9-F Part 2 ITEM PART NO. QTY. DESCRIPTION 0C9 5 SCREW, TAPTITE M-.0X8 YELLOW CHROME 2 0D2922 HOUSING, BLOWER 0C84 TUBE, DIPSTICK 4 0C9997 GUARD, FAN WRAPPER, BOTTOM SCREW, TAPTITE M-X YELLOW CHROME B WRAPPER, TOP 8 0D9004A ASSY, STARTER SCREW, SHC M8-.25 X 45 G WASHER, LOCK M8-5/ 0C58A BACKPLATE, L/F D/F SCREW, TAPTITE M8-.25 X BP 0D40A BREATHER TUBE GASKET, INTAKE ADAPTER 5 0C99 ASSEMBLY, PLASTIC CARB 08 2 WASHER, FLAT M WASHER, LOCK M-/ SCREW, SHC M-.0 X 20 G GASKET,OIL FILTR ADAPTER 20 0D57A ADAPTER, OIL FILTER SCREW, SHC M8-.25 X 0 G SWITCH, OIL 8.0 PSI FILTER, OIL DIA. 9 X 4 LG KEY, WOODRFF 4 X 9D E FLYWHEEL WITH RING GEAR DEG N WASHER,BELV-20 X NUT, HEX - FLYWHEEL 0727 SPARKPLUG ASSEMBLY,GOVERNOR LEVER 2 HP ROD,GOVERNOR CONTROL. 0C978 SPRING, ANTI-LASH 0C040 ASSEMBLY, WIRE 0D970 ASSEMBLY, IGNITION COIL SCREW, TAPTITE M-.0 X 25 BP 0A8222 SPRING, GOVERNOR 8# 0802 BOLT, GOVERNOR ADJUST M NUT HEX LOCK M5-0.8 NYINS ZINC 8 0D08 ASSEMBLY, OIL DRAIN HOSE 9 0C84 ASSEMBLY, CAP & DIPSTICK O-RING 9/ X /4 X / SWITCH, THERMAL WASHER LOCK M 4 0C479 2 SCREW PPHM M-0.5 X 44 0C47 SPACER, ENDFRAME B GROMMET 47
18 FOR GT 70 ENGINE ONLY Section 7 Exploded Views and Parts Lists Gas Regulator Drawing No. 0D8720-B 48
19 Gas Regulator Drawing No. 0D8720-B ITEM PART NO. QTY. DESCRIPTION 0D594 CASTING, TWIN REGULATOR HOUSING 2 0C575 SOLENOID, TWIN REGULATOR 0C447 GASKET, SOLENOID 4 0C480 PLUNGER, LP REGULATOR ASSEMBLY 5 0C070 SPRING-SOLENOID, PLUNGER WASHER, FLAT # WASHER, LOCK M SCREW PPHM M4-0.7 X 9 0C570A JET, GN 4 ENGINE LP (7KW) 0C0 2* BARBED STRAIGHT /2NPT x / * O-RING, CHECK VALVE 2 0C445 2* ADJUSTER SCREW, TWIN REGULATOR 0C57 2* LEVER, REGULATOR 4 0C598 2* SUPPORT, INLET SEAL 5 0C0 2* SEAL, INLET 0C5759 2* PIN, PIVOT ARM 7 0C574 2 SPRING, REGULATOR 0C574A SPRING, REGULATOR (7KW) SCREW, PFHMS M-0.5 x SCREW, PFHMS M-0.5 x 5 (7KW) 9 0C09 2* GASKET, DIAPHRAGM 20 0C572 2* COVER, TWIN REGULATOR SCREW, TAPTITE M4X8 BP SCREW, TAPTITE M4X8 BP (7KW) 22 0C7 2* RIVET, POP.8 X C07 2* SUPPORT, DIAPHRAGM 0C470 2* DIAPHRAGM, TWIN REGULATOR 25 0C08 2* CAP, DIAPHRAGM SUPPORT 2 0C44A 2* INLET, TWIN REGULATOR. DIA PLUG, STANDARD PIPE /8 STEEL SQUARE HEAD 0A40 2* PIN, LIMITED ADJUSTMENT 29 0D08 4 WASHER, FLAT M X mm O.D. 0D08 2 WASHER, FLAT M X mm O.D. (7KW) 0 0C44 INLET, TWIN REGULATOR NO HOLE - NOT SHOWN (7KW) 044A BARBED STRAIGHT /8"NPT X /4" 0D598A JET IDLE PRIMER PHILLIPS HD 0C570B JET, GT70 CYL NAT GAS 0C570C JET, GT70 CYL 2 NAT GAS 0C570D JET, GT 70 LP CYL 0C570E JET, GT70 LP CYL 2 7 0D97 2 PLUG, EXPANSION mm * A QUANTITY OF IS TO BE USED ON 7KW HOME STANDBY
Installation and Owner s Manual
R R Installation and Owner s Manual Air-cooled Automatic Standby Generators Models: 0475-2 ( kw NG, 7 kw LP) 04759-2 (2 kw NG, 2 kw LP) 0470-2 ( kw NG, 5 kw LP) GENERAC POWER SYSTEMS, INC. *This manual
Installation and Owner s Manual
R R Installation and Owner s Manual Air-cooled, Prepackaged Automatic Standby Generators Models: 04389-2 ( kw NG, 7 kw LP) 0445-2 (2 kw NG, 2 kw LP) 04390-2 (3 kw NG, 5 kw LP) GENERAC POWER SYSTEMS, INC.
Section 7 Exploded Views and Parts Lists
Guardian Air-cooled 7 kw, kw and kw Generators Enclosure Drawing No. D-R PRE PACKAGED UNITS ONLY 8 8 85 77 8 7 8 8 8 7 9 79 8 8 87 8 7 5 7 7 5 7 9 9 75 55 8 9 7 8 5 9 9 5 57 7 9 88 5 5 5 5 9 9 7 9 8 5
Commercial-Industrial-Residential Portable Generator System. GT-990 & GT-760 Engine (Page 1) Drawing No. 0E8589E
24 Section 7 Exploded Views and Parts Lists GT-990 & GT-760 Engine (Page 1) Drawing No. 0E8589E Section 7 Exploded Views and Parts Lists GT-990 & GT-760 Engine (Page 1) Drawing No. 0E8589E ITEM PART #
Appendix 4 Exploded Views and Parts Lists
Enclosure Drawing No. 0D8-F 7 0 4 4 4 6 8 4 7 4 6 44 4 46 8 7 6 47 4 8 0 4 0 8 6 6 4 0 4 7 4 40 TO CARB 4 8 Generac Power Systems, Inc. Enclosure Drawing No. 0D8-F 0D68 TRAY, ENCLOSURE 0D64 PANEL, ENCLOSURE
Section 8 Exploded Views and Parts Lists
Enclosure Drawing No. F8-B PRE PACKAGED UNITS ONLY 8 8 77 7 8 8 7 9 79 8 87 8 7 5 7 7 5 9 97 9 75 55 8 9 5 9 7 5 8 9 9 5 5 9 5 9 9 57 7 5 5 5 7 5 5 5 9 9 7 9 5 9 8 5 5 5 9 9 7 9 8 Generac Power Systems,
Appendix 4 Exploded Views & Parts Lists. 34 Generac Power Systems, Inc.
Appendix Exploded Views & Parts Lists CENTURION Home Standby Generator Enclosure - Drawing No. E 7 8 7 7 8 7 8 8 7 Generac Power Systems, Inc. Appendix Exploded Views & Parts Lists CENTURION Home Standby
Section 7 Exploded Views and Parts Lists Guardian Air-cooled 7 kw, 12 kw and 15 kw Generators Enclosure Drawing No. 0D3416-K
Enclosure Drawing No. D-K 85 77 8 8 8 78 8 79 8 7 8 8 8 7 5 87 7 7 5 7 5 A 7 9 8 7 9 9 75 55 5 8 9 5 9 7 9 A 7 7 5 9 8 5 5 8 5 5 9 8 5 5 5 9 8 5 57 9 5 5 9 7 5 7 5 9 58 59 9 9 89 8 9 5 9 9 5 7 7 58 7 9
ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE
1 0C5729 1 ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE 2 0E9843 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 3 SCREW, TAPTITE M6-1.0 X 12 YC 4 0C5372 1 ASSEMBLY, BREATHER 5 0C3005 1 GASKET, BREATHER COVER 6 0E3372B
Installation and Owner s Manual
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Section 8 Exploded Views and Parts Lists Air-cooled 7 kw, 12 kw and 15 kw Generators Enclosure Drawing No. 0F0080-C
Air-cooled 7 kw, kw and kw Generators Enclosure Drawing No. F8-C PRE PACKAGED UNITS ONLY 8 8 77 7 8 8 7 9 79 8 87 8 7 5 7 99 98 5 9 3 97 9 75 3 55 8 9 35 9 7 5 8 9 3 9 5 5 9 35 9 9 57 7 5 5 5 7 5 35 5
ITEM PART # EST. WT. FINAL WT. ALL DIMENSIONS AND TOLERANCING PER ASME Y14.5M-1994 UNLESS OTHERWISE SPECIFIED : ALL XX DIM. --- ALL XX.XX DIM.
39 38 33 36 35 34 34 24 62 27, 28, 29 63 3, 33, 34, 35, 36, 40, 62 64 2, 5, 19, 20, 32, 39, 40, 44, 47, 101, 148, 165, 167 65 8, 11, 12, 13 66 4, 5, 6, 55 67 16A, 16B, 17, 18 68 7, 22, 32, 44, 47, 48,
ASSY, CRANKCASE WITH SLEEVE
1 0G7908A 1 ASSY, CRANKCASE WITH SLEEVE 2 0E9843A 1 SEAL, 38 I.D. CRANKSHAFT GREEN 3 0G0919 5 SCREW, HHFCS M6-1.0 X 12 G8.8 4 0G9100 1 ASSEMBLY, BREATHER DUAL BREATHER 5 0C3005 1 GASKET, BREATHER COVER
Section 6 Exploded Views and Parts Lists PRIMEPACT 50 Recreational Vehicle Generator Regulator (Model ) Drawing No.
Regulator (Model 0010-) Drawing No. 0F5-C 5 6 7 1 30 10 9 9 1 16 13 14 17 1 15 19 1 0 3 4 5 6 7 40 Generac Power Systems, Inc. Regulator (Model 0010-) Drawing No. 0F5-C 1 0D5694 1 CASTING, TWIN REGULATOR
ASS EMBLY, CONNECTING ROD
1 0E3221 1 ASSEMBLY, CONNECTING ROD 2 0E1466 1 PIN, PISTON D20 3 0G2565 1 RING SET, PISTON Ø90 4 0G2751 1 PISTON, FLAT TOP Ø90 COATED 5 071983 2 RETAINER, PISTON PIN 20 6 0E8440 1 ASSEMBLY, CRANKSHAFT
Section 10 Exploded Views and Parts Lists
Sheet Metal Drawing No. 0D3150-A 40 Generac Power Systems, Inc. Sheet Metal Drawing No. 0D3150-A 1 --------- 1 SEE ENGINE EXPLODED VIEW of ENGINE 2 099258 1 KEY-WOODRUFF 6 x 22MM 3 067198N 1 BEVELLED WASHER
Installation and Owner s Manual
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EXPLODED VIEW BASE AND PULLEYS Drawing No
Generac NP-50LPG EXPLODED VIEW BASE AND PULLEYS Drawing No. 95865 20 Generac NP-50LPG REPAIR PARTS BASE AND PULLEYS Drawing No. 95865 ITEM DESCRIPTION PART NO. QTY. ITEM DESCRIPTION PART NO. QTY. 1 BASE,
Section 6 Exploded Views and Parts Lists IMPACT-36 plus II Recreational Vehicle Generator Control Panel Drawing No. 0E7560
Control Panel Drawing No. 0E0 3 3 3 0 3 0 3 3 3 3 30 3 0 0 33 3 0 3 Generac Power Systems, Inc. 0 Control Panel Drawing No. 0E0 0 M-0. X MM PHILLIPS PAN HD. MACH. SCR. 0003 BOX, CONTROL TOP 3 0E BOX, CONTROL
1 0G ASSY CRANKCASE WITH SLEEV E
1 0G8548 1 ASSY CRANKCASE WITH SLEEV E 2 0E9843A 1 SEAL, 38 I.D. CRANKSHAFT GREEN 3 0G0919 5 SCREW HHFCS M6-1.0 X 12 G8.8 4 0G9100 1 ASSE MBLY, BREATHER DUAL V ALVE 5 0C3005 1 GASKET, BREATHER COVER 6
GTV990 Engine Parts Manual. Model: , 1
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Section 9 Exploded Views and Parts Lists QUIETPACT 50 and 70 Recreational Vehicle Generators Control Panel Drawing No. 0E1701
QUIETPACT 0 and 0 Recreational Vehicle Generators Control Panel Drawing No. 0E101 1 9 11 1 9 10 1 1 1 1 1 1 19 0 0 1 9 0 1 9 0 1 0 9 9 9 0 1 1 Generac Power Systems, Inc. QUIETPACT 0 and 0 Recreational
Section 10 Exploded Views and Parts Lists
Sheet Metal Drawing No. D3-A Generac Power Systems, Inc. Sheet Metal Drawing No. D3-A 1 --------- 1 SEE ENGINE EXPLODED VIEW of ENGINE 9958 1 KEY-WOODRUFF x MM 3 7198N 1 BEVELLED WASHER 789 1 HEX NUT 5
Appendix 4 Exploded Views and Parts Lists PRIMEPACT 50 Recreational Vehicle Generator Base and Pulleys (Model ) Drawing No.
Base and Pulleys (Model 02010-0) Drawing No. A8924-B 42 Generac Power Systems, Inc. Base and Pulleys (Model 02010-0) Drawing No. A8924-B 1 C2368 1 BASE, MOUNTING 2 53407 1 GROUND CABLE 3 46911 4 MOUNT,
Parts Manual. GH-410 Generator Engine 60 Hz Electric Start. Model: GENERAC POWER SYSTEMS, INC. 757 NORTH NEWCOMB ROAD WHITEWATER, WI.
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Section 6 Exploded Views and Parts Lists. 42 Generac Power Systems, Inc.
Control Panel Drawing No. 0D4946-A 42 Generac Power Systems, Inc. Control Panel Drawing No. 0D4946-A 1 091526 7 M5-0.8 X 12MM PHILLIPS PAN HD. MACH. SCR. 2 020093 1 BOX, CONTROL TOP 3 0D4226 1 BOX, CONTROL
Section 7 Exploded Views and Parts Lists IMPACT-36 plus II Recreational Vehicle Generator Control Panel Drawing No. 0E7560
Control Panel Drawing No. 0E760 10 7 4 8 6 6 49 44 47 8 9 1 1 11 9 40 41 41 8 9 14 1 1 19 6 19 9 1 1 1 4 7 6 14 46 16 17 4 7 8 0 7 0 10 4 4 4 48 0 1 40 Generac Power Systems, Inc. Control Panel Drawing
Section 7 Exploded Views and Parts Lists. 40 Generac Power Systems, Inc.
Control Panel Drawing No. 0E7560 50 10 7 4 8 6 6 49 5 44 47 8 9 1 1 11 9 5 40 41 41 8 9 14 15 1 19 6 19 9 1 1 1 5 4 7 6 14 46 16 17 4 7 8 0 7 0 10 4 45 4 48 51 40 Generac Power Systems, Inc. Control Panel
GTV990 Engine Parts Manual. Model:
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Appendix 3 Exploded Views and Parts Lists
Engine, Alternator Drive and Starter Assembly Drawing No. 0D5057-A 40 Generac Power Systems, Inc. Engine, Alternator Drive and Starter Assembly Drawing No. 0D5057-A 1 0C5598 1 BEARING CARRIER, FRONT 2
GROUP D EXPLODED VIEW: ENGINE GTH 530 DRAWING #: 0H1732
PAGE 1 1 078699B 6 SLEEVE DOWEL PIN 12 DIA 2 0D4788 1 PLUG STD PIPE 3/8 S TEEL SQ HEAD 3 0E3812 2 SEAL CRANKSHAFT OIL-35 DIA 4 0E9310A 1 SUBASSEMBLY CRANKCASE GTH530 5 0E9412 1 BEARING 35MM ID GT530 6
0E3480 0E3480 DO NOT SCALE PAGE 1 OF 3 GROUP 0E3480PAGE-1-B.DWG NTS 4861, 4862 REV SJB TMS RELEASED FOR PRODUCTION FDM
64 65 66 67 68 69 24 70 71 34 36 35 39 38 33 34 40 31 41 23 26 12 32 13 30 10 22 27 3 9 21 29 28 27, 28, 29 3, 33, 34, 35, 36, 40, 64 2, 5, 19, 20, 32, 39, 40, 44, 47, 101, 129, 135, 157 8, 11, 12, 13
Section 9 Exploded Views and Parts Lists Recreational Vehicle Generators Control Panel Drawing No. 0E1701
Control Panel Drawing No. E 9 9 9,9 9 9 9 9 9 Control Panel Drawing No. E ITEM PART NO. QTY. DESCRIPTION C SCREW HHC M-. X 9 G. WASHER FLAT /-M ZINC 99 TENSION SPRING WASHER, SPRING CENTER NUT LOCK FL
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0C VALVE EXHAUST
1 0E9428B 1 CRANKCASE 2 0E3812 2 SEAL D 35 X 48.2 3 0J9667 2 SCREW HHFC M6 1.0 X 20 W / PATCH 4 0E9367A 1 ASSY, BREATHER 5 0E9366 1 GASKET BREATHER ASSY 6 0E9304 1 CYLINDER HEAD 1 7 0E9334C 1 COVER, ROCKER
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BREAKER TRAY BACK/BOTTOM
1 0F7135 1 BREAKER TRAY BACK/BOTTOM 2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH 3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH 4 0F7260 1 COVER CIRCUIT BREAKER 2P 0F7136 1 COVER CIRCUIT BREAKER 3P 5 0F6156 1 PLATE
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