ENGINE BLOCK REAR BEARING CARRIER STARTER BOLT STARTER CONTACTOR HARNESS WIRE TO ENGINE MOUNT

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1 0kW Liquid-cooled Generators Mounting Base Drawing No. 0E808-C ENGINE MOUNT ENGINE BLOCK STARTER BOLT 31 STARTER CONTACR HARNESS WIRE REAR BEARING CARRIER 3 28

2 0kW Liquid-cooled Generators Mounting Base Drawing No. 0E808-C 1 0E WELDMENT MTG BASE 3.9L CRYSLR NUT FLANGED HEX M DAMPENER VIBRATION 0 BLUE SPACER.9 X.62 X 1.87 PWDR/ZNC DAMPENER VIBRATION WASHER FLAT M SCREW HHC M X 80 G ASSY WIRE SCREW HHTT M6-1.0 X BP 07 1 SCREW HHC M6-1.0 X BP LUG SLDLSS #2-#8 X /6 CU WASHER SHAKEPROOF EXT 1/ STL WASHER LOCK M6-1/ WASHER FLAT M6-1/ ZINC NUT HEX M6-1.0 G8 YEL CHR 0A9 1-1/2 BUTN PLUG WASHER SHAKEPROOF EXT 7/ STL 0E ENGINE MOUNT (3.9L CHRYSLER) WASHER SHAKEPROOF EXT 5/ STL WASHER LOCK M8-5/ NUT HEX M G8 YEL CHR 23* SCREW HHC M-1.5 X G8.8 2* WASHER LOCK M 25* WASHER FLAT 3/8-M ZINC 26* 05593M 1 CLAMP VINYL.75 X.33 Z NUT HEX LOCK M NY INS HOLD DOWN BATTERY HOLD DOWN BATTERY REF. BATT 12VDC 90-AH 27F (NOT INCLUDED) D 1 CABLE BATT RED # X J 1 CABLE BATT BLK #1 X EARTH STRAP SCREW HHC 3/8- X 1 G WASHER LOCK 3/ WASHER FLAT 3/8 ZINC 37 0F BOOT, CONTACR CABLES BATTERY POST COVWER (BLACK) A 1 BATTERY POST COVWER (RED) 0 0A0 2 SCREW HHC M X 60 G8.8 FT NUT P LOCK FL M SPRING CLIP HOLDER SCREW HHTT M-0.7 X 8 BP * NOT SHOWN-USED HOLD DOWN I/N

3 30 STATES FOAM IS ON NEAR SIDE STATES FOAM IS ON FAR SIDE RADIAR SUPPORT "B" TYPICAL OF ROOF PANEL THAT REQUIRE INSULATION. SECURE AS SHOWN "A" SEE LATCH DETAIL "A" "B" "B" (2-PLCS) kW Liquid-cooled Generators Enclosure Drawing No. 0F930-C Section 7 - Exploded Views and Parts 9 LATCH DETAIL

4 0kW Liquid-cooled Generators Enclosure Drawing No. 0F930-C 1 0E8 1 DUCT INTAKE MID AL 2 0E81 1 DUCT DISCHARGE RH AL 3 0E8 1 DUCT DISCHARGE LH AL 0C25 62 SCREW TH-FRM M6-1 X N WA Z/JS 5 0E BAFFLE REAR BOTM 6 0E POST CORNER LH REAR HSB AL 7 0E POST CORNER RH REAR HSB AL 8 0E BAFFLE REAR P 9 0E DOOR SIDE HSB AL 0F SUPPORT RH SIDE HSB AL FOAM STRIP 3/ WIDE X 3/ THK (0 LG) 12 0A25 WASHER NYLON.257 0E80 1 BRACKET STIFFENER RH FRONT 1 0D2538A 1 HINGE LIFT OFF TYPE B KNUCKLE 15 0D HINGE LIFT OFF TYPE B PIN WASHER SELF LOCKING DOME WASHER LOCK M6-1/ WASHER FLAT 1/-M6 ZINC 0E GAS SPRING 0E7571 BALL STUD GAS SPRING MOUNT NUT HEX 5/- LOCK 22 0E7662 SCREW WING M X D2537A 1 HINGE LIFT OFF TYPE A KNUCKLE 2 0D HINGE LIFT OFF TYPE A PIN 25 0D23 2 TRIM VINYL SELF GRIPPING (91 LG) 26 0E BRACKET STIFFENING BACK 27 0E MUFFLER BOX 28 0F ROOF HSB AL ACOUSTIC 29 0E BRACE, FRONT P 30 0D3037A 1 LATCH 1/ TURN NONLOCKING 31 0C PAWL DOOR HSB 32 0E59 1 SUPPORT LH SIDE HSB AL 33 0E MUFFLER BOX P 3 0D LATCH QUARTER TURN LOCKING 35 0E POST CORNER LH FRONT HSB AL 36 0E POST CORNER RH FRONT HSB AL 37 0F938A 1 BRACE FRONT BOTM 38 0E815 1 DUCT DISCHARGE MID AL WASHER SHAKEPROOF EXT 1/ STL ASSY WIRE 1AWG 7.5 #0 GRN/YEL ASSY WIRE 1AWG 7.5 #0 GRN/YEL NUT HEX M6 X 1.0 G8 YEL CHR 3 0E8 1 DUCT INTAKE LH AL 0E8 1 DUCT INTAKE RH AL 5 0E BRACKET STIFFENER LH FRONT 6 0D23 1 TRIM VINYL SELF GRIPPING (5.5 LG) 7 0E7829N 2 AI ROOF PANEL 2 8 0E7829T 1 AI SUPPORT RH PANEL 9 0E7829S 1 AI SUPPORT LH PANEL 50 * 0E82 1 KIT INSULATION 3.9L HSB 51 0E7829A 1 AI ROOF PANEL E7829B 2 AI DOOR PANEL 53 0E7829P AI CORNER POST PANEL 1 5 0E7829R 2 AI CORNER POST PANEL SCREW HHC M6-1.0 X 12 G8.8 * ALL ITEMS NOTATED WITH AI ARE COMPONENTS OF 0E82 31

5 0kW Liquid-cooled Generators Control Panel Drawing No. 0E71-K 32

6 0kW Liquid-cooled Generators Control Panel Drawing No. 0E71-K 1 0E75 1 CONTROL BOX HSB 2 0E76 1 COVER FRONT PANEL HSB 3 0E77 1 COVER P PANEL HSB 0E73 1 DECAL WARNINGS HSB 5 0E7 1 DECAL CONTROLS HSB 6 0E9 1 SWITCH ROC DPDT ON-OFF-ON SWITCH ROCKER DPST 125V SPD HOLDER FUSE FUSE 15A X AGC B 1 FUSE A SLO BLO GLASS FITTING CONDUIT 90D 3/8" DECAL DANGER HIGH VOLTAGE 0C TRANSFRMR V 6VA TRANSFORMER V 56VA PCB SUPPORT SNAP-IN 1/" 0E ASSY PCB HSB CONTROLLER ASSY VOLTAGE REGULAR 60HZ 0E6875A 1 RELAY 12VDC C FORM W/DIODE 0E6881 * REF. SOCKET RELAY 0C59 * REF. CONN DEUTSCH RECEPT GY/FLN 21 0C512 * REF. CONN DEUTSCH RECEPT WDGE BLKHD 22 0E31 1 ASSY BOSCH GOV DRIVER CIRCT BRK 5.5 X 1 ETA P 2 0D5070A 1 ASSY 2A 12V UL BATTERY CHARGER 25 0E251 1 FITTING CONDUIT STR 1-1/2" 26 0A957 1 DECAL NEUTRAL 27 0E DECALCUSMER CNNCTN XFER SW * REF. BLOCK TERM A 6 X 6 X 00V 29 0D37B 1 DECAL CUSMER CNNCTN JUNCTION BLOCK 3/8-31 0E CB 0150A2PV S QN2 LL 0E CB 00A2PV S QN2 LL 32 0E366 1 BASE QN CIRCUIT BREAKER 33 0E7539A 1 DECAL TB1 HSB CONTROL PANEL 3 0D698 * REF. BLOCK TERM A 6 X 3 X 00V 35 0E BRACKET CB X C DECAL WARNING ELECTRICAL SHOCK 37 0C27 1 DECAL AVR COVER 38 0AB 1 COVER PLATE, AVR 39 0E HARNESS CNTRL PNL (NOT SHOWN) 0 0E SCREW PPPH HI-LO #-2 X 3/ SCREW HHTT M5-0.8 X BP 2 0C5 1 CONN DEUTSCH GASKET 8/12 POS DT 3 0C2699 SCREW PHTT #6-32 X 3/8 ZYC 0C2323 SCREW PHTT #6-32 X 5/8 ZYC WASHER LOCK #6 6 0C2265 SCREW PHTT M-0.7 X 12 ZYC WASHER LOCK #8-M SCREW PPHM M5-0.8 X 30 ZINC SCREW HHTT M5-0.8 X WASHER LOCK # WASHER FLAT # ZINC NUT HEX M5-0.8 G8 YEL CHR SCREW HHTT M6-1.0 X 12 ZINC SCREW HHC M6-1.0 X G WASHER LOCK M6-1/ WASHER FLAT 1/-M6 ZINC WIRE ASSY 3" X (2) 3/" TABS WASHER MICA WASHER SHAKEPROOF EXT # STL HEATSINK WASHER STEP NYLON RECTIFIER MSC 12A 600V 1N16R NUT HEX #-32 STEEL WASHER FLAT #6 ZINC SCREW HHC M6-1.0 X 30 G A25 WASHER NYLON C25 SCREW THF M6-1 X N WA Z/JS 69 0F6 1 HANG TAG 2 WIRE START (NOT SHOWN) * ITEMS INCLUDED AS PART OF I/N 39 33

7 FRONT ENGIN E OIL Section 7 - Exploded Views and Parts 0kW Liquid-cooled Generators Engine Drawing No. 0E8121-H BAFFLE REAR UPPER COMES WITH ENGINE "A" "B" 52 "B" USE D.C. ALTERNAR BRACKET HARDWARE. 60 "A" 7 1 "C" "C"

8 0kW Liquid-cooled Generators Engine Drawing No. 0E8121-H 1 0E508A 1 FLEXPLATE 3.9L HSB 2 0E777 1 MACHINING 3.9L ENGINE ADAPR 3 0E COVER FLYWHEEL ACCESS 0E8336 REF REWORK 3.9L CHRYSLER ENGINE 5 0E781 2 GASKET THERMOSTAT ADAPR 6 0E725 1 MACH THERM ADAPR 3.9L CHRY 7 0E BRACKET IGNITION COIL 8 0E COIL IGNITION 3.9L CHRYSLER 9 07 SCREW HHC M6-1.0 X G8.8 0E BOLT AU TRANS CRANKSHAFT 0E BRACKET ALTERNAR 12 0E779 1 FAN SPACER ENGINE COOLING WASHER LOCK M6-1/ WASHER FLAT 1/-M6 ZINC SCREW HHC M6-1.0 X 35 G8.8 BLK NUT HEX M6 X 1.0 G8 YEL CHR SCREW HHC 3/8- X 1 G WASHER FLAT 3/8-M ZINC WASHER LOCK 3/8 0E STARTER DELCO-REMY 12V WASHER LOCK M8-5/ SCREW SHC M X 30 G JUNCTION BLOCK 3/ WASHER NYLON.50 X.87 X SCREW HHTT M5-0.8 X RELAY SOLENOID 12VDC PNL MNT 27 0D22M 1 ASSY MAGPICKUP (3/8-2 MALE) PLUG PLASTIC 3/8 NPT 29 0E0992B REF PLUG EXPANSION 21/32 OD (WATER PUMP) (QTY 1) 30 0E0992A REF PLUG EXPANSION 1.1 OD (INJCR HOLE) (QTY 6) 31 0E775 1 COOLING FAN -BLADE (KYSAIR) 32 0E785 1 CLUTCH COOLING FAN 33 0E TENSIONER W/BRACKET 3 0E PULLEY CRANKSHAFT 3.9L CRYSLR 35 0E ASSY WATER LEVEL SENSOR C/E PL SENSOR HI COOLANT SHUTDOWN PLUG STD PIPE 1/8 SOCKET HEAD 38 0A858 1 SWITCH OIL PRESSURE PSI 2POL A 1 PLUG PIPE 1/ CSK W/ VIBRA SL PLUG STD PIPE 3/8 COUNTERSUNK WASHER FLAT 5/-M8 ZINC SCREW HHC 5/- X 1 G SCREW HHC M-1.5 X G WASHER LOCK M 5 0A1232A 1 ASSEMBLY, D.C. ALTERNAR 6 0A7801B 1 PULLEY POLY-V 82 OD NUT HEX M-1.5 G8 YEL CHR SCREW HHC 5/- X 2 G5 9 0E TUBE DIPSTICK 3.9L CHRYSLER 50 0E DIPSTICK OIL LEVEL 3.9L CRYSLR 51 0E85 1 BRACKET DIPSTICK TUBE 52 0E715 1 OIL FILTER 3.9L CHRYSLER SCREW HHC M6-1.0 X G SCREW HHC M-1.5 X 85 G SCREW HHC 3/8- X 1-1/2 G SPACER.1 X.75 X.39 ST/ZNC SCREW SHC 3/8- X 1.25 G8.8 Z 58 0E997 1 CAP VINYL 3/8 ID X 1 DP BLK 59 0D388A 1 BELT SERPENTINE E795 1 CABLE IGN COIL 3.9L CHRYSLER 61 0E ASSY IGNITION MODULE 3.9L SPACER. X.31 X.50 PL SCREW HHTT #-32 X 1.75 CZ ADP OIL DRN 1/2-65 0E SCREW PPH TAPPING # X 3/8 LG 66 0E862 REF ASSEMBLY RESISR 67 0E HARNESS 3.9L CHRYSLER ENGINE (NOT SHOWN) 68 0E HARNESS IGNITION 3.9L CHRY (NOT SHOWN) 69 0E PLATE FLEX DISK SPACER SCREW SHC 3/8- X 1.5 G8.8 NZ 72 0F1A 2 HEAT SHEILD L/H SIDE 73 0C25 2 SCREW THF M6-1 X N WA Z/JS BARBED EL 90 3/8 NPT X 3/ C 1 HOSE OIL DRAIN ASSY J REF HOSE CLAMP BAND 5/8 77 0F1 1 HEAT SHIELD R/H SIDE PLUG STD PIPE 3/8 STEEL SQ HD SCREW SHC 3/8- X 2 G8.8 NZ 35

9 0kW Liquid-cooled Generators Radiator Drawing No. 0E82-F "A" "A" ENGINE WATER PUMP 5 THERMOSTAT HOUSING

10 0kW Liquid-cooled Generators Radiator Drawing No. 0E82-F 1 0D7825A 1 RADIAR COPPER BRASS 2 0D7C 1 VENTURI,3.9L CRYSLR HSB 22"FAN 3 0E760 1 RADIAR SUPPORT L/H SIDE 0E792 1 HOSE LOWER RADIAR 5 0F HOSE, RADIAR UPPER, 3.9L 6 0D FAN GUARD, P 7 0D FAN GUARD, BOTM 8 0E BRACKET, WATER BOTTLE 1.5L MIT TANK COOLANT RECOVERY CLAMP HOSE # C 1 HOSE OIL DRAIN ASSY 21" SCREW CRIMPTITE 1/- X 5/8 15 0C25 5 SCREW TH-FRM M6-1X N WA Z/JS TAPE FOAM 1 X 1 (27"LG) 08031C 1 CLAMP HOSE BAND 1/ HOSE 9/32 ID (30" LG) 0A21 1 SCREW SWAGE -32 X 5/ Z/YC 0E760A 1 RADIAR SUPPORT R/H SIDE BARBED STR 1/NPT X 3/ SPRING CLIP HOLDER SCREW HHC M-1.5 X G WASHER FLAT 3/8-M ZINC WASHER LOCK M NUT HEX M-1.5 G8 YEL CHR 37

11 0kW Liquid-cooled Generators Fuel System Drawing No. 0E8122-H 22 5 ENGINE "B" "B" INTAKE MANIFOLD 38

12 0kW Liquid-cooled Generators Fuel System Drawing No. 0E8122-H SCREW HHC 5/- X 1-1/ G FLANGE FUEL INLET 3 0E ASSY REG. 3.9L N/G-LPV 00RPM SCREW HHC M X G WASHER FLAT 5/ ZINC WASHER LOCK M8-5/ NUT HEX M G8 YEL CHR SCREW HHC M X G C25 2 SCREW TH-FRM M6-1 X N WA Z/JS ELBOW 90D STREET 3/ 0E56 1 FUEL HOSE ASSY NAT.GAS/L.P.V. 12 0E658 1 BRACKET REGULAR 3.0L FORD HSB CLAMP HOSE # HOSE 5/8 ID LPG & NG (36" LG) GASKET CARB ADAPR 0D DECAL INLET PRESSURE DECAL FUEL INLET NG 0E MACHINING, CARBURER ADAPR 0E GASKET BOSCH 32 & 0 0E39 1 ACTUAR BOSCH 0 GOVERNOR HOSE COOL 2IN ID R (2" LG) 22 0E6382B 1 VENTURI HOLDER W/0MM ACTUAR 23 0F21 1 O-RING 5.63 ID X 2.62 WIDTH 2 0E6376B 1 VENTURI 28 ID THROTTLE W/CHOK CLAMP HOSE # E BASE AIR CLEANER PLATE 28 0A637 1 FILTER AIR.5" CA E606 1 HOLDER VENTURI 30 0E HOLD DOWN AIR CLEANER 31 0A632A 1 PLATE AIR CLEANER P NUT WING 1/- NYLK SCREW SHC M6-1.0 X 5 G E STREET EL 5DEG 1/2" NPT BRASS BARBED STR 1/2NPT X 5/ SCREW HHC M5-0.8 X G WASHER LOCK M WASHER FLAT M WASHER LOCK M6-1/ GROMMET A 1 BARBED EL 90 3/ PLASTIC HOSE 1/2 ID SAE-30R2 FUEL/OIL PLUG STD PIPE 1/8 SOCKET HEAD 0E ASSY THROTTLE 28MM 5 0F399 1 PCV VALVE 2.5L FORD 6 0E O-RING ID X 2.38 WIDTH 39

13 0kW Liquid-cooled Generators Alternator Drawing No. 0F5092-B LEADS LOCKTIGHT LOCKTIGHT

14 0kW Liquid-cooled Generators Alternator Drawing No. 0F5092-B 1 0F59A 1 ROR KW 1P DIRECT HSB (2.5L FORD) 0F57A 1 ROR 390 KW 1P DIRECT HSB (2.5L FORD) 0F55A 1 ROR KW 1P DIRECT HSB (2.5L FORD) 0F5073A 1 ROR AD1 HSB TECUM 0E7A 1 RTR 390 0KW 1P DIRECT HSB 2 0F60A 1 STR AD HSB (382MM LONG) (2.5L FORD) 0F58A 1 STR 390 AD HSB (382MM LONG) (2.5L FORD) 0F56A 1 STR AD HSB (382MM LONG) (2.5L FORD) 0F507A 1 STR AD1 HSB TECUM 0E712A 1 STR AD HSB (33MM LONG) 3 0E REAR BEARING CARRIER 390/DRCT 0E508 REF FLEXPLATE 3.0L FORD 0E508B REF FLEXPLATE 2.5L FORD 0E508A REF FLEXPLATE HSB 3.9L CHRYSLER 5 0E FLYWHEEL ASSY 3.0L HSB LG GEAR 6 0E REVCOR FAN.75 X 2 W/PRESS DIS WASHER LOCK M SCREW HHC M-1.5 X G BK STUD M1-2.0 X 90 G5 ZINC (3.0L FORD & 2.5L FORD) 05760BF STUD M1-2.0 X 50 G5 ZINC WASHER LOCK M NUT HEX M1-2.0 G8 YEL CHR 12 0E ASSY BRUSH HOLDER 390/HSB WASHER SHAKEPROOF INT # SCREW PPHM M-0.7 X SCREW SHC M-1.5 X 30 G12.9 0A WASHER FLAT.688 ID X 3.25 OD KEY SQ 3/8 X 1 STEEL 0A SCREW HHC M-2.0 X 5 G WASHER LOCK #8-M WASHER FLAT #8 ZINC F 1 CONDUIT FLEX 1-1/ (30 LG - 3.0L FORD & 3.9L CHRYSLER) 07703F 1 CONDUIT FLEX 1-1/ ( LG 2.5L FORD) ROR REPLACEMENT PARTS BALL BEARING-5 MM SLIP RING -MACHINED- 1

15 0kW Liquid-cooled Generators Muffler Drawing No. 0F89-B COMPARTMENT EXHAUST MANIFOLD EXHAUST MANIFOLD F MUFFLER 7"X9"-(2)2"IN/2.5"OUT 2 0C978 1 PLUG M F PIPE R/H SIDE EXHAUST MILD ST 0F PIPE L/H SIDE EXHAUST MILD ST 5 0E591 1 BRACKET MUFFLER 3.0L FORD HSB 6 0E00C 1 EXHAUST BLANKET 675MM 7 0F PIPE MUFFLER OUT BOLT U 5/- X SCREW HHC M X G WASHER FLAT 5/-M8 ZINC WASHER LOCK M8-5/ NUT HEX M G8 YEL CHR 0C25 SCREW TH-FRM M6-1 X N WA Z/JS NUT P LOCK FL M SCREW HHC M X 80 G8.8 0E88 1 EXHAUST FLANGE 2" PIPE 0569 WASHER LOCK M12 0E00B 1 EXHAUST BLANKET 800MM WASHER FLAT M NUT HEX 5/- STEEL BOLT U 3/8- X E STRAP MUFFLER SCREW HHC M X 55 G F PIPE R/H SIDE EXHAUST MILD ST 25 0F PIPE L/H SIDE EXHAUST MILD ST

16 Section 6 - Electrical Data 0kW Liquid-cooled Generators Wiring Diagram Engine Drawing No. 0E85-A 2

17 Section 6 - Electrical Data 0kW Liquid-cooled Generators Wiring Diagram Engine Drawing No. 0E85-A 25

18 Section 6 - Electrical Data 0kW Liquid-cooled Generators Electrical Schematic Engine Drawing No. 0E86-A 26

19 Section 6 - Electrical Data 0kW Liquid-cooled Generators Electrical Schematic Engine Drawing No. 0E86-A 27

20 Section 8 Installation Diagram 0kW Liquid-cooled Generators Installation Diagram Drawing No. 0E8797 3

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!

Owner s Manual Liquid-cooled, Prepackaged Standby Generators Model Nos. 0099-37kW NG, 0kW LP This manual should remain with the unit. ONLY QUALIFIED ELECTRICIANS OR CONTRACRS SHOULD ATTEMPT INSTALLATION!!