GROUP D EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C2 DRAWING #: 0K6527

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3 EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C2 DRAWING #: 0K6527 GROUP D ITEM PART# QTY. DESCRIPTION PAGE 1 1 0D SCREW SHC M X 35 SS 2 0G STARTER MOTOR 12V 3 0F SPACER FLEXPLATE 5.4L/6.8L (1800 RPM ONLY) 4 0F9965C 1 FLEX PLATE 2 POLE 5.4L/6.8L (1800 RPM UNITS ONLY) 5 G WASHER LOCK M6-1/4 (5)(6) 6 0D SCREW HHC M X 25 G A WASHER FLAT M10 HEAVY DUTY (1) A 1 TIE WRAP UL 7.4" X.19" BLK (NOT SHOWN) 9 G WASHER FLAT 3/8-M10 ZINC 10 G BARBED STR 3/8 NPT X 3/8 (2) 12 0F7316C150 1 CAP, OIL FILLER (5) 13 0A4707L 1 ADAPTER 3/8NPT X M J HEAT SHLD EXH MANF SS B 1 HOSE OIL DRAIN ASSY 16" (5)(6) 16 G SCREW SHC M X 30 G G WASHER LOCK M8-5/16 18 G SCREW HHC M X 20 G D2244M 1 ASSY MAGPICKUP(3/8-24 MALE) 20 G BARBED EL 90 1/4NPT X 3/8 21 G WASHER LOCK M F PLATE MAG PICK-UP ADAPTOR 23 G SCREW SHC M X 55 G12.9 (2) 24 0F DECAL REFER TO OWNERS MANUAL 25 0D SCREW HHC 5/16-18 X 1/2 SSTL 26 0F MACHINED MANIFOLD EXHAUST 5.4L 27 G WASHER FLAT M8 SS 28 G WASHER LOCK M8 SSTL 29 0C CLAMP HOSE F ENGINE ADAPTER 5.4L/6.8L 31 G SCREW HHC M6-1.0 X 16 C F GASKET, EXHAUST MANIFOLD P 2 CLAMP HOSE BAND.88" 34 0G HOSE COOL 5/8"ID 250#WP (2 LG) 35 0G HOSE BARB REDUCER 5/8"-3/8"ID J 2 CLAMP HOSE BAND G HOSE 3/8 ID SINGLE BRAID (15 LG) M 1 CLAMP STL/VNL.75 X.343 Z 39 G WASHER FLAT 1/4-M6 ZINC 40 G SCREW HHC M X 60 C8.8 (3)41 0L01150STOR 1 ENGINE MOUNT 5.4L RH SIDE 42 G REF WASHER FLAT 5/16-M8 ZINC 43 G REF NUT HEX M G8 CLEAR ZINC 44 G WASHER FLAT M6 45 G NUT HEX M6-1.0 G8 CLEAR ZINC 46 0K HARN ENG G5.4L G3 PROTECTOR 47 G REF WASHER LOCK EXT 7/16 STL 48 G REF WASHER FLAT 1/2 ZINC 49 G REF WASHER LOCK 1/2 50 G REF SCREW HHC M X 25 C D 4 CLAMP STL/VNL 1.06 X.406 Z 52 0L01390ST0R 1 5.4L RH ENGINE MOUNT SPACER 53 G SCREW SHC M X 35 C12.9 NOTES (UNLESS OTHERWISE SPECIFIED): (1) I/N 8 USED FOR HOLDING SENSOR TO I/N 5. (2) PART OF ENGINE MAKE P/N 0J6390A. (3) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). (4) ALL STANDARD HARDWARE TO BE TORQUED PER EDS001. (5) TORQUE VALUES: (FOR REFERENCE ONLY) I/N 16 TO 23ft-lbs. I/N 6 TO 48 ft-lbs. ITEM #13 7ft-lbs. (6) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS. REVISION: CN E Page 3 of 6 DATE: 3/14/18

4 EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C2 DRAWING #: 0K6527 GROUP D ITEM PART# QTY. DESCRIPTION PAGE 2 (1)1 0J L G3 - LONG BLOCK (1)2 G SCREW HHC M6-1.0 X 20 C8.8 (1)4 0F GASKET THERMOSTAT HOUSING (1)5 0D5419 REF OIL FILTER V-10 ENGINE (1)6 0J DIPSTICK G5.4L G3 7 0D3488J 1 BELT SERPENTINE 65.3" (2650 RPM) (1)8 G SCREW HHC M X 50 C G HOSE COOL 5/8"ID 250#WP (2 LG) (1)10 0J6240E 1 5.4L G3 - THERMOSTAT (1)11 G SCREW HHC M5-0.8 X 25 C8.8 BLK (1)12 0G5515B 1 ADAPTER THERMOSTAT 4.6L G3 (1)13 0G GASKET THERMOSTAT 4.2L (1)14 0H SPACER COOLANT BYPASS 15 G BSHG RDCR HEX 1/4 TO 1/8 (1)16 0J6240F 1 5.4L G3 - THERMOSTAT OUTLET (1)17 0F7316C160 1 DIPSTICK (1)18 0H DECAL EPA STATIONARY EMERGENCY 19 G WASHER LOCK M6-1/4 (1)20 G WASHER FLAT 1/4-M6 ZINC 21 G SCREW HHC M6-1.0 X 20 C G WASHER LOCK M8-5/ H HARN LOW OIL PRESS SWITCH ASSY (3)24 0E9868A 1 ALTERNATOR DC W/OUT PULLEY 25 G WASHER FLAT 5/16 ZINC (1)26 G WASHER FLAT M5 27 0F PULLEY 80 OD DC ALTERNATOR (1800RPM) 0F3216B 1 PULLEY 117 OD DC ALTERNATOR (2650 RPM) 0F3216D 1 PULLEY 160 OD DC ALTERNATOR (3600 RPM) 28 0F SPACER DC ALTERNATOR PULLEY 29 0F BRKT DC ALTERNATOR UPPER 30 0F BRKT DC ALTERNATOR LOWER (2)31 0K HARN ENG G5.4L G3 PROTECTOR (1)33 0G SCREW HHC M X 140 G F BRACKET DC ALT STABILIZER (1)35 G WASHER LOCK M8-5/16 (1)36 G WASHER FLAT 5/16-M8 ZINC (1)37 G CAP ANTIFREEZE 5/8"ID X 1.2"LG 38 G SCREW HHC M X 60 C8.8 (1)39 0H5406A 1 REWORK HARMONIC BALANCER 5.4L 40 G SCREW HHC M X 20 G G SCREW HHC M X 45 G8.8 FT 42 G WASHER FLAT 3/8-M10 ZINC 43 G WASHER LOCK M10 (3)44 0D8027 REF SCREW WP PULLEY M X D BOLT HEX FL HD M X D BOLT HEX FL HD M X D TENSIONER ENG. AUTOMATIC BELT (2)(4)48 0H HARN EMSN OVERLAY G4.2L G3 49 0D PULLEY GROOVED ENGINE IDLER 51 G NUT HEX M G8 YEL CHR 52 G NUT HEX M G8 CLEAR ZINC (1)53 0E0992A 8 PLUG EXPANSION 14 OD (1)54 G CLAMP HOSE # A WASHER LOCK SPECIAL 3/8 (1)(2)56 0F CAP RUBBER 57 0E TEMPERATURE SENDER, DELPHI 58 REF 1 COUPLING FLEX HUB MACH J 2 CLAMP HOSE BAND.63 (1)60 G CLAMP HOSE # (1)62 0J6240B 1 5.4L G3 - INTAKE MANIFOLD (1)63 0J6240C 1 5.4L G3 - INTAKE GASKET RH (1)64 0J6240D 1 5.4L G3 - INTAKE GASKET LH (1)65 0F COIL & BOOT ASY-IGNITION P 2 CLAMP HOSE BAND.88" 67 G HOSE 3/8 ID SINGLE BRAID (14.75 LG) 68 0G HOSE BARB REDUCER 5/8"-3/8"ID 69 G SCREW HHC M X 70 C8.8 REVISION: CN E Page 4 of 6 DATE: 3/14/18

5 EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C2 DRAWING #: 0K6527 GROUP D ITEM PART# QTY. DESCRIPTION (5)70 0L01140ST0R 1 ENGINE MOUNT 5.4L LH SIDE (1)71 G WASHER LOCK M6-1/4 72 G WASHER FLAT 1/4-M6 ZINC 73 G SCREW HHC M X 70 C L SPACER.41 X.75 X 1.68 ST/ZNC 75 0F2012 REF SCREW HHC M X 70 C10.9 NOTES (UNLESS OTHERWISE SPECIFIED): (1) PART OF ENGINE MAKE P/N 0J6390A (2) NOT SHOWN (3) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS. (4) ONLY REQUIRED ON CATALYST GENERATORS NOTES (UNLESS OTHERWISE SPECIFIED): (5) SHEET METAL PARTS LISTED IN THE BOM TABLE, PRIOR TO 1/1/16, ARE REPRESENTING GENERIC PARTS (NO COLOR) : MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO SAP BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). (6) ALL STANDARD HARDWARE TO BE TORQUED PER EDS001. REVISION: CN E Page 5 of 6 DATE: 3/14/18

6 EXPLODED VIEW: EV ENGINE COMMON PARTS 5.4L C2 DRAWING #: 0K6527 GROUP D ITEM PART# QTY. DESCRIPTION This page left blank intentionally REVISION: CN E Page 6 of 6 DATE: 3/14/18

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8 EXPLODED VIEW: EV FUELSYS 48KW 5.4L C2 DRAWING #: 0K6498 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION GROUP E SCREW HHC M6-1.0 X 25 G K ASSY RGLTR INLET NPT FITTINGS A FLANGE FUEL INLET B NIPPLE PIPE 3/4NPT X 2 C ELBOW 90D 3/4 NPT D NIPPLE PIPE 3/4NPTX4.5 BLK IRN E NIPPLE CLOSE 3/4 X F PIPE TEE 3/4 NPT G 0D BSHG RDCR HEX 3/4 X1/4FNPT H 0K PLUG, PRESSURE GAUGE, 1/4" NPT 3 0J REGULATOR ASSY 5.4L 48KW 49ST 0J6348A 1 REGULATOR ASSY 5.4L 48KW EM SCREW HHC M X 20 G WASHER FLAT 5/16-M8 ZINC WASHER LOCK M8-5/ NUT HEX M G8 CLEAR ZINC BARBED STR 1/2NPT X 3/4 9 0F HARNESS FUEL JUMPER SINGLE REG 10 0L PLUG PLASTIC 0.75" TAPERED CAP 11 0E ELBOW 45D STREET 1/2NPT BRASS CLAMP HOSE # CLAMP HOSE # HOSE 3/4 ID SAE-30R2 (30 LG) A 1 PLUG STD PIPE 1/4 STEEL SQ HD WASHER LOCK M6-1/4 17 0F O-RING ID X 2.62 WIDTH 18 0F MACHINING INTAKE ADAPTOR 40MM 19 0E GASKET BOSCH 32 & E ACTUATOR BOSCH 40 GOVERNOR 21 0K HOSE COOLING 2IN ID 20R4 (2IN) 22 0G4573B 1 MIXER ACTUATOR 40MM MACHINED 23 0E O-RING ID X 2.38 WIDTH 24 0F7790E 1 VENTURI THROTTLE 26MM 25 0D SCREW SHC M6-1.0 X 50 C K HANG TAG FUEL PRESS TEST POINT 27 0H TIE WRAP UL 5.6 X.10 BLACK REVISION: K-3102-C Page 2 of 2 DATE: 10/6/15

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13 EXPLODED VIEW: EV CONNECTION BOX C2 CPL DRAWING #: 0K3011 GROUP A ITEM PART# QTY. DESCRIPTION PAGE RELAY SOLENOID 12VDC PNL MNT NUT HEX FL WHIZ M SCREW HHTT M6-1.0 X 12 ZINC WASHER LOCK #8-M NUT HEX 3/8-16 STEEL 6 0G SCREW HHTT M6-1.0 X 25 ZINC SCREW HHC M6-1.0 X 20 C JUNCTION BLOCK 3/ C SCREW PHTT M4-0.7 X 12 ZP 10 0A DECAL, NEUTRAL 11 0K CONNECTION BOX LH SIDE C2 CPL 12 0E SCREW HWHTF M6-1.0 X K CONNECTION BOX CENTER C2 CPL 14 0A WASHER LOCK SPECIAL 1/4" 15 0F5752J 1 RES WW 10R 5% 25W QK CONN (SEE TABLE) 16 0K RELAY 12V 30A SPST PILOT DUTY 17 0D7177V 2 DIODE BRIDGE 1P 35A 1000V 18 0K DECAL TB2&TB3 CUST CONNECTIONS 19 0F SCREW HHSP #10 X 3/8 HI-LOW (1)20 0D7393T 2(REF) TERM BLOCK 3P UL 12-20AWG 21 0H DECAL CONBOX TB1 CONNECTIONS 22 0C SCREW PHTT #6-32 X 1/2 ZYC NUT HEX M5-0.8 G8 CLEAR ZINC (1)24 0F5396S0AR 1(REF) MX150L SLRRMNT P W/OGA WASHER LOCK 3/ WASHER LOCK #6 27 0K CONNECTION BOX RH SIDE C2 CPL 28 0H BUS BAR NTRL BLK A (3)29 0F LUG SLDLSS 300 MCM-6 AL/CU WASHER LOCK M5 31 0H8006B 1(REF) DECAL CAUTION ELEC SHOCK SM 32 0F6145 A/R SEAL WEATHER.63"DIA 33 0K DECAL CUST POWER CONNECTION (60HZ UNITS) 0J DECAL CUSTOMER POWER CONN (50HZ UNITS) (1)34 0E7403C 1(REF) FUSE ATO TYPE 15 AMP (BLUE) A 1 DECAL GROUND LUG (60HZ UNITS) 0G DECAL, GROUNDING ELECTRODE (50HZ UNITS) TAPE FOAM 1X1 (54 LG) 37 0D NUT FLANGE M6-1.0 NYLOK WASHER FLAT M5 (1)39 0D7393U 2(REF) TERM BLOCK 4P UL 12-20AWG WASHER FLAT 1/4-M6 ZINC N 1 BUSHING SNAP SB (1)42 0F540500AR 1(REF) MX150L RRMNT PLG 16P W/O G A WASHER FLAT 3/8-M10 ZINC SCREW HHC M X 25 C K CONTROLLER TOP STANDOFF 46 0K2267C 1 ASSY CONTROLLER PROTECTOR CPL 47 0K CONTROLLER BOTTOM STANDOFF (2)48 0D7178T 1(REF) FUSE ATO TYPE 7.5AMP (BROWN) (NOT SHOWN) (1)49 0F1262 1(REF) HOLDER FUSE WICKMANN ATO STYLE 0F1263 1(REF) ADAPTER RH SIDE WICKMANN 0F1264 1(REF) ADAPTER LH SIDE WICKMANN WASHER LOCK M6-1/ TRIM VINYL BLACK 1/8GP (6 LG) 52 0K5555B 1 DEFLECTOR AIR INTAKE C2 (1)53 0F5386S0AR 1(REF) MX150L SLRRMNT P W/OGA 54 0K PIN CONN BLOCK OFF PLATE 55 0K HARN CONBOX D2.3/2.4/3.4L G16 (NOT SHOWN) 0K HARN CONBOX G1.5/2.4/5.4 PROTC (NOT SHOWN) WASHER FLAT #10 ZINC SCREW PPHM #10-32 X 2 REVISION: CN M Page 5 of 10 DATE: 2/7/17

14 EXPLODED VIEW: EV CONNECTION BOX C2 CPL DRAWING #: 0K3011 GROUP A ITEM PART# QTY. DESCRIPTION WASHER LOCK # NUT HEX #10-32 STEEL SCREW HHC M5-0.8 X 16 G H6169C 1 ASSY PROG 2010 IGN MOD 8 CYL NOTES (UNLESS OTHERWISE SPECIFIED): (1) ITEMS INCLUDED WITH HARNESS. (2) ITEMS INCLUDED WITH CONTROLLER P/N 0K2267C. (3) TORQUE VALUES: I/N 29 (SET SCREW) TO 31 ft-lbs. PAGE 2 225AF (2P) A 0K SCREW RHM #8-32 X 2-1/2 (3) SCREW RHM #8-32 X 3-1/4 B 0H LUG SLDLSS 350 MCM-6 AL/CU C WASHER LOCK #8-M4 D WASHER LOCK M8-5/16 E 0K STANDOFF CB BOX CONBOX.PRT (3)0K CB STANDOFF G 225AF 3P F SCREW SHC M X 20 G8 G WASHER FLAT #8 ZINC (1)H 0K2693AST0R 1 COVER PLATE CNTRL PNL 225AF 2P J 0E SCREW HWHTF M6-1.0 X 16 K 0K CB 125A 2POLE 240V 225AF 0K CB 175A 2POLE 240V 225AF 0K CB 150A 2POLE 240V 225AF 0K CB 200A 2POLE 240V 225AF 0G CB 150A 2 POLE 240V 225AF L 0G DECAL TERMINAL SHOCK HZD BI M NUT HEX #8-32 STEEL N 0K CB TERMINAL COVER 2 POLE 240V P 0K SCREW PFH 4-24 X 5/16 TCS Q 0C SCREW HWHT M6-1 X 16 N WA Z/JS R 0F8432A 1 INSULATOR CB 2P 225AF 225AF (3P) A NUT HEX M G8 CLEAR ZINC B WASHER LOCK M8-5/16 C WASHER LOCK #8-M4 D SCREW SHC M X 20 G8 E 0F LUG SLDLSS 300 MCM-6 AL/CU F SCREW SHC M X 25 C12.9 G WASHER FLAT #8 ZINC (1)H 0K26930ST0R 1 COVER PLATE CNTRL PNL 225AF 3P J 0K STANDOFF CB BOX CONBOX K 0F CB 0050A 3P 480V G 225AF 0F CB 0060A 3P 480V G 225AF 0F CB 0080A 3P 480V G 225AF 0F CB 0090A 3P 480V G 225AF 0F CB 0100A 3P 480V G 225AF 0F CB 0125A 3P 480V G 225AF 0F CB 0150A 3P 480V G 225AF 0F CB 0175A 3P 480V G 225AF 0F CB 0200A 3P 480V G 225AF L 0E SCREW HWHTF M6-1.0 X 16 M 0F INSUL CB 225AF N 0G DECAL TERMINAL SHOCK HZD BI P 0F BUS BAR 200A LUG ADAPTOR Q SCREW RHM #8-32 X 3-1/4 R NUT HEX #8-32 STEEL REVISION: CN M Page 6 of 10 DATE: 2/7/17

15 EXPLODED VIEW: EV CONNECTION BOX C2 CPL DRAWING #: 0K3011 GROUP A ITEM PART# QTY. DESCRIPTION S WASHER FLAT 5/16-M8 ZINC T 0C SCREW HWHT M6-1 X 16 N WA Z/JS 400AF (2P & 3P) A SCREW RHM X 4 (2)B 0A / 3 LUG SLDLSS 600/250-1/0X1/4-28 C WASHER LOCK #10 D 0C SCREW HWHT M6-1 X 16 N WA Z/JS E 0K STANDOFF CB MOUNT CONBOX (2)F / 6 WASHER LOCK M6-1/4 (2)G 0A / 6 SCREW HHC 1/4-28 X 5/8.625TH H NUT HEX #10-32 STEEL J WASHER FLAT #10 ZINC K 0F CB 0250A 3P 480V G 400AF 0F CB 0300A 2P 480V G 400AF (2)L / 6 SCREW SHC M X 25 C12.9 (2)M / 6 WASHER LOCK M10 (1)N 0K2693BST0R 1 COVER PLATE CNTRL PNL 400AF 3P P 0G DECAL TERMINAL SHOCK HZD BI Q 0E SCREW HWHTF M6-1.0 X 16 NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). (2) QTY. REQ. FOR 2 POLE BREAKER / QTY. REQ. FOR 3 POLE BREAKER. (3) USE WITH CIRCUIT BREAKER 0G5249. PAGE 3 FG A 0H CB P 480V E FG LL 0H CB P 600V E FG LL 0H CB P 600V E FG LL B 0K84130ST0R 1 CONBOX CONTRL COVER PNL C 0G DECAL TERMINAL SHOCK HZD BI D 0H4698A 1 INSULATOR CB 3P E TYPE CC/FG E 0K STANDOFF CB BOX CONBOX F NUT HEX #8-32 STEEL G WASHER LOCK M5 H 0E SCREW HWHTF M6-1.0 X 16 J 0H SCREW PPHM #8-32 X 1-3/4 ZINC K WASHER LOCK #8-M4 L WASHER FLAT #8 ZINC M SCREW PPHM M5-0.8 X 12 ZNC N WASHER FLAT #10 ZINC P 0C SCREW HWHT M6-1 X 16 N WA Z/JS JG A 0H CB P 600V E JG LL (1)B 0K2693CST0R 1 COVER PLATE CNTRL PNL JG KG 3P C 0G DECAL TERMINAL SHOCK HZD BI D 0H5576A 1 INSULATOR CB E 3P JG E 0K STANDOFF CB C2 ET KG JG F NUT HEX 1/4-20 STEEL G WASHER LOCK M6-1/4 H WASHER FLAT 1/4-M6 ZINC J SCREW RHM 1/4-20 X 3 K SCREW SHC M X 20 G8 L WASHER LOCK M8-5/16 M WASHER FLAT 5/16-M8 ZINC N 0E SCREW HWHTF M6-1.0 X 16 P 0C SCREW HWHT M6-1 X 16 N WA Z/JS REVISION: CN M Page 7 of 10 DATE: 2/7/17

16 EXPLODED VIEW: EV CONNECTION BOX C2 CPL DRAWING #: 0K3011 GROUP A ITEM PART# QTY. DESCRIPTION CC (2P & 3P) A 0H CB P 240V E CC LL 0H CB P 240V E CC LL 0H CB 0175A 2P 240V E CC LL 0H CB P 240V E CC LL 0H CB 0150A 2P 240V E CC LL 0H CB 0200A 2P 240V E CC LL 0H CB P 240V E CC LL 0H CB 0200A 3P 240V E CC LL (1)B 0K96140ST0R 1 COVER PLATE CNTRL PNL CC C 0K STANDOFF CB BOX CONBOX (2)D /4 NUT HEX #8-32 STEEL (2)E /4 WASHER LOCK #8-M4 (2)F /4 WASHER FLAT #8 ZINC (2)G /4 SCREW RHM #8-32 X 3-1/4 (2)H /3 SCREW HHC M6-1.0 X 20 C8.8 (2)J /6 WASHER FLAT 1/4-M6 ZINC (2)K /3 WASHER LOCK M6-1/4 (2)L /3 NUT HEX M6-1.0 G8 CLEAR ZINC M 0H INSULATOR CB 2P E TYPE CC 0H4698A 1 INSULATOR CB 3P E TYPE CC/FG N 0G DECAL TERMINAL SHOCK HZD BI P 0E SCREW HWHTF M6-1.0 X 16 Q 0C SCREW HWHT M6-1 X 16 N WA Z/JS KG A 0H CB P 600V E KG LL B 0K2693CST0R 1 COVER PLATE CNTRL PNL JG KG 3P C 0D NUT FLANGE M6-1.0 NYLOK D 0H5581A 1 INSULATOR CB E 3P KG E 0K STANDOFF CB C2 ET KG JG F 0G DECAL TERMINAL SHOCK HZD BI G WASHER LOCK M8-5/16 H 0E SCREW HWHTF M6-1.0 X 16 J 0D SCREW SHC M6-1.0 X 50 C8.8 K SCREW SHC M X 14 C12.9 L WASHER FLAT 5/16-M8 ZINC M 0C SCREW HWHT M6-1 X 16 N WA Z/JS NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). (2) QTY. REQ. FOR 2 POLE BREAKER / QTY. REQ. FOR 3 POLE BREAKER. PAGE 4 ED A 0D CB 0060A 3P 480V S ED4 LL 0D CB 0080A 3P 480V S ED4 LL 0D CB 0100A 3P 480V S ED4 LL 0D CB 0125A 3P 480V S ED4 LL (1)B 0K84800ST0R 1 COVER PLATE CNTRL PNL ED C 0F INSULATOR CB S(ED-3P) D 0K STANDOFF CB MOUNT CONBOX E SCREW RHM #10-32 X 4-1/2 F WASHER FLAT #10 ZINC G WASHER LOCK #10 H NUT HEX #10-32 STEEL J 0E SCREW HWHTF M6-1.0 X 16 K 0G DECAL TERMINAL SHOCK HZD BI L 0A SCREW SHC 1/4-28 X 3/4 G8.8 NZ M WASHER LOCK M6-1/4 REVISION: CN M Page 8 of 10 DATE: 2/7/17

17 EXPLODED VIEW: EV CONNECTION BOX C2 CPL DRAWING #: 0K3011 GROUP A ITEM PART# QTY. DESCRIPTION N 0D WASHER-STEP 1/2ODX9/32ID BRASS P 0C SCREW HWHT M6-1 X 16 N WA Z/JS VL A 0H CB 0300A 3P 600V S JG-VL LL (1)B 0K2693BST0R 1 COVER PLATE CNTRL PNL 400AF 3P C 0K STANDOFF CB MOUNT CONBOX D SCREW RHM X 4 E WASHER FLAT #10 ZINC F WASHER LOCK #10 G NUT HEX #10-32 STEEL H 0E SCREW HWHTF M6-1.0 X 16 J SCREW SHC M X 20 C12.9 K WASHER LOCK M8-5/16 L WASHER FLAT 5/16-M8 ZINC M 0G DECAL TERMINAL SHOCK HZD BI N 0C SCREW HWHT M6-1 X 16 N WA Z/JS FD A 0D CB 0150A 3P 600V S FD6 LL 0D CB 0175A 3P 600V S FD6 LL 0D CB 0200A 3P 600V S FD6 LL 0D CB 0250A 3P 600V S FD6 LL (1)B 0K2693BST0R 1 COVER PLATE CNTRL PNL 400AF 3P C SCREW SHC 1/4-20 X 4.5 G8.8 NZ D 0F INSULATOR CB FD FRAME 30MIL E 0K STANDOFF CB C2 ET KG JG F WASHER FLAT 1/4-M6 ZINC G WASHER LOCK M6-1/4 H NUT HEX 1/4-20 STEEL J 0E SCREW HWHTF M6-1.0 X 16 K 0G DECAL TERMINAL SHOCK HZD BI L 0C SCREW HWHT M6-1 X 16 N WA Z/JS QN A 0E CB 0150A 2P 240V S QN2 LL 0E CB 0175A 2P 240V S QN2 LL 0E CB 0200A 2P 240V S QN2 LL (1)B 0K84490ST0R 1 CONBOX CONTRL COVER PNL C 0K CB STANDOFF G 225AF 3P D 0E BASE, QN CIRCUIT BREAKER E 0E SCREW HWHTF M6-1.0 X 16 F SCREW HHTT M5-0.8 X 10 BP G 0G DECAL TERMINAL SHOCK HZD BI H 0C SCREW HWHT M6-1 X 16 N WA Z/JS NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). REVISION: CN M Page 9 of 10 DATE: 2/7/17

18 EXPLODED VIEW: EV CONNECTION BOX C2 CPL DRAWING #: 0K3011 GROUP A ITEM PART# QTY. DESCRIPTION This page left blank intentionally REVISION: CN M Page 10 of 10 DATE: 2/7/17

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20 EXPLODED VIEW: ALT COMP COM PRTS C2 CPL DRAWING #: 0K6518 GROUP A ITEM PART# QTY. DESCRIPTION 1 0K RTR AD1 CPL 0K RTR AD1 CPL 0G ASSY RTR KD1 CPL 0G RTR KD2 CPL 0K RTR AD1 PROT GAS (APPLICABLE TO 32 & 38KW A VOLTAGE CODE) 0K RTR AD1 PROT GAS 0K RTR GD1 PROT GAS (APPLICABLE TO 32 & 38KW G, J AND K VOLTAGE CODE) 0K RTR GD1 PROT GAS 0L RTR AD1 CPL 2 0K STR AD1 PROT GAS 0K STR AD1 PROT GAS 0G STR GD1 CPL 0G ASSY STR KW 2P 3PH 208V 0G STR JD1 CPL 0H STR JD2 CPL 0G STR KD1 CPL 0G ASSY STR KW 2P 3PH 480V 0K STR AD1 PROT GAS 0K STR GD1 PROT GAS (APPLICABLE TO 32 & 38KW G VOLTAGE CODE) 0K STR JD1 PROT GAS (APPLICABLE TO 32 & 38KW J VOLTAGE CODE) 0K STR KD1 PROT GAS (APPLICABLE TO 32 & 38KW K VOLTAGE CODE) 0K STR AD1 PROT GAS 0K STR GD1 PROT GAS 0K STR JD1 PROT GAS 0K STR KD1 PROT GAS 0L STR AD1 PROT GAS 3 0C9708 REF INSTR HYPOT TEST (NOT SHOWN) 4 SEE ENGINE EV REF ENGINE ADAPTER 5 SEE ENGINE EV REF FLEXPLATE 6 0F5767B 1 ASSY FLYWHEEL CPL W/40MM FAN B 7 0E REAR BEARING CARRIER 390/DRCT 8 0F7874A 1 ASSY BRUSH HOLDER 390/HSB A 1 CONDUIT FLEX.38" ID (60 ) WASHER FLAT #8 ZINC KEY WOODRUFF #E F 1 CONDUIT FLEX 1.25"ID (30 LG) BU 4 STUD M G5 ZINC (4) BF 4 STUD M X 540 G5 ZINC WASHER FLAT M WASHER LOCK M NUT HEX M G8 YEL CHR (2) 17 0A SCREW HHC M X 45 G SPACER.69 X 2.75 X.37 ST/ZNC (2) SCREW HHC M X 25 C WASHER LOCK M C SCREW HHTT M4-0.7 X 16 BP WASHER LOCK #8-M4 (1) BALL BEARING-45 MM (1) SLIP RING MACHINED A 1 TIE WRAP UL 7.4"X.19" BLK (NOT SHOWN) GROMMET.75 X.12 X.50 (HIGH SPEED ONLY) A 1 FOAM STRIP 3/4"WIDE X 1/4"THK (HIGH SPEED ONLY) REVISION: K-3243-B Page 2 of 4 DATE: 7/1/15

21 EXPLODED VIEW: ALT COMP COM PRTS C2 CPL DRAWING #: 0K6518 GROUP A ITEM PART# QTY. DESCRIPTION 28 0C SCREW HWHT M6-1 X 16 N WA Z/JS (HIGH SPEED ONLY) (6)29 0J81840ST0R 1 SCROLL TOP 390 ALT CPL RAW (HIGH SPEED ONLY) (6)30 0J8184AST0R 2 SCROLL FT/RR 390 ALT CPL RAW (HIGH SPEED ONLY) (6)31 0J8184BST0R 1 SCROLL LH/RH 390 ALT CPL RAW (HIGH SPEED ONLY) (6)32 0L22470ST0R 1 SCROLL LH 390 ALT CPL HSPD RAW (HIGH SPEED ONLY) NOTES (UNLESS OTHERWISE SPECIFIED : (1) ROTOR REPLACEMENT PARTS. (2) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS. (3) TORQUE VALUES: (FOR REFERENCE ONLY) ITEM #16-45 ft-lbs. ITEM # ft-lbs. ITEM #19-56 ft-lbs. (4) 5.4L ONLY (5) ALL STANDARD HARDWARE TO BE TORQUED PER EDS001. (6) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). REVISION: K-3243-B Page 3 of 4 DATE: 7/1/15

22 EXPLODED VIEW: ALT COMP COM PRTS C2 CPL DRAWING #: 0K6518 GROUP A ITEM PART# QTY. DESCRIPTION This page left blank intentionally REVISION: K-3243-B Page 4 of 4 DATE: 7/1/15

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30 EXPLODED VIEW: EV COOLING SYSTEM 5.4L G3 C2 DRAWING #: 0K8243 GROUP D ITEM PART# QTY. DESCRIPTION (4)1 0J57770ST0R 1 WELDMENT RADIATOR SUPPORT C2 2 0F2608D 1 RADIATOR 598 X 568 X 19,CPL LH 3 0J V-BELT A51 (53IN O.C) WASHER LOCK M10 (1) SCREW HHC M X 30 G10.9 (4)7 0J89380ST0R 1 SHIELD RADIATOR C2 9 0J PULLEY FAN, V-GROOVE 10 0F FAN COOL 22" DIA 10 BLADE LH (4)11 0H20620ST0R 1 ARM BELT TENSIONER (1)12 0H SHOULDER BOLT 1/2 X 2-1/4" 13 0F SPRING TENSION CPL 14 0F PULLEY V-BELT 4" FLANGED WASHER FLAT 3/8-M10 ZINC 16 0H PROBE COOLANT LEVEL 3/8-18NPTF CLAMP HOSE # F HUB FLEX PLATE 19 0C WASHER FLEX (THIN) TAPE FOAM 1 X 1 (26.75 LG) 21 0C DISK FLEX WASHER FLAT 1/4-M6 ZINC (1)24 0C SCREW HHC 5/16-24 X WASHER LOCK M6-1/ TANK COOLANT RECOVERY C 3 CLAMP HOSE BAND BEARING #6205 2NSE C3 E SRI2 S 29 0F PULLEY 6" DIA MACHINED (1) SCREW HHC M X 30 G8.8 (1)31 0F SCREW HHC 1/2-13 X 2" G WASHER FLAT 1/2 ZINC WASHER LOCK 1/ NUT HEX 1/2-13 STEEL 35 0G SCREW SHC M X 20 SEMS WASHER NYLON.50 X.87 X F9867B 1 SHAFT FAN DRIVE 38 0F RETAINER BEARING WASHER FLAT 5/16-M8 ZINC WASHER LOCK M8-5/16 (1) SCREW HHC M X 45 C KEY WOODRUFF 4 X 19D 43 0J HOSE LOWER RAD CPL C2 5.4L 44 0J HOSE RADIATOR UPPER C2 CPL NUT HEX M6 X 1.0 G8 YEL CHR SPACER.5 X 1.5 X.25 STL/ZINC (1)47 0C SCREW HHFC M6-1.0 X 20 G C SCREW THF M6-1 X 16 N WA Z/JS CAP RADIATOR 13 PSI (4)50 0L01050ST0R 1 BRACKET COOLANT TANK HOSE 9/32 ID (30 LG) 52 0H COUPLING FLEX HUB MACHINED (1) 53 0F SCREW HHC M X 70 C CLAMP HOSE #24 B NUT HEX LOCK M NY INS (4)56 0H30880ST0R 1 BRACKET TENSIONER SPRING (2)57 0H (REF) BEARING SLEEVE 1/2/ X 3/4 X 1 (4)58 0G53150AL0R 1 SPACER CPL COOLING FAN 1/8" SCREW HHC M X 20 C SCREW HHTT M4-0.7 X 8 ZP REVISION: K-2556-C Page 2 of 4 DATE: 4/21/15

31 EXPLODED VIEW: EV COOLING SYSTEM 5.4L G3 C2 DRAWING #: 0K8243 GROUP D ITEM PART# QTY. DESCRIPTION 61 0C NUT HEX LOCK 5/16-24 NY INS 62 0D NUT FLANGE M6-1.0 NYLOK A 9 TIE WRAP UL 7.4 X.19 BLK (NOT SHOWN) WASHER LOCK M12 (3) GROMMET 1.37 X.06 X 1.00 (3) M 1 CLAMP STL/VNL.75 X.343 Z FOAM STRIP 3/4"WIDE X 3/16"THK (12 LG) J 1 CLAMP HOSE BAND HOSE 9/32 ID (27 LG) TIE WRAP UL 14.6 X.14 BLK (NOT SHOWN) C 1 HOSE OIL DRAIN ASSY 21" SPRING CLIP HOLDER WASHER LOCK EXT 1/4 STL NOTES(UNLESS OTHERWISE SPECIFIED): (1) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS. (2) ITEM 57 IS INCLUDED WITH ITEM 1. (3) ONLY REQUIRED ON CATALYZED UNITS. (4) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). (5) FASTEN HOSE TO RADIATOR SUPPORT USING TIE WRAP I/N 70. DIRECT HOSE TOWARD BASE OF UNIT AND AWAY FROM EXHAUST COMPONENTS. (6) ALL STANDARD HARDWARE TO BE TORQUED PER EDS001. (7) TORQUE VALUES: (FOR REFERENCE ONLY) ITEM # 5 35 ft-lbs. ITEM # ft-lbs. ITEM # ft-lbs. ITEM # ft-lbs. ITEM # ft-lbs. ITEM # 47 8 ft-lbs. REVISION: K-2556-C Page 3 of 4 DATE: 4/21/15

32 EXPLODED VIEW: EV COOLING SYSTEM 5.4L G3 C2 DRAWING #: 0K8243 GROUP D ITEM PART# QTY. DESCRIPTION This page left blank intentionally REVISION: K-2556-C Page 4 of 4 DATE: 4/21/15

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34 EXPLODED VIEW: EV EXHAUST SYSTEM 5.4L C2 CPL DRAWING #: 0K8273 APPLICABLE TO: GROUP F ITEM PART# QTY. DESCRIPTION 1 0J PIPE, EXH MANIFOLD 5.4L C2 RH (6.8L 70KW) 2 0J PIPE, EXH MANIFOLD 5.4L C2 LH (6.8L 70KW) 3 0F2808B 1 PIPE, EXHAUST MUFFLER OUT 4 0A RING GASKET, 2.5DIA 5 0F WASHER LOCK M10 SS 6 0F SCREW HHC M X 50 SS FTH BOLT U 3/8-16 X D FLANGE, EXHAUST 9 0K MFLR 7X9X25"(2) 2.5"IN/2.5"OUT 10 0F MUFFLER STRAP SCREW HHC M6-1.0 X 25 C WASHER LOCK M6-1/4 13 0F MUFFLER BRACKET STIFFENER 14 0F4505A 1 MUFF SEC 23.5" X 2.55IN/2.5OUT 15 0C SCREW HWHT M6-1 X 16 N WA Z/JS WASHER FLAT 1/4-M6 ZINC (2)17 0G EXHAUST BLANKET 737MM WASHER FLAT 3/8 SS (1)19 0K83070ST0R 1 BRACKET MUFFLER 20 0K PIPE, EXHAUST RH CPL C2 21 0F6214B 1 PIPE ELBOW EXHAUST MUFFLER 22 0G DIFFUSER EXHAUST WELDMENT 23 0L MUFFLER STRAP UPPER/LOWER SCREW HHC M6-1.0 X 35 C8.8 CLR NUT HEX M6-1.0 G8 CLEAR ZINC 26 0K TIE WRAP, 14.3" STAINLESS STL 27 0D3701A 2 PLATE HOT 50 X 110 NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). (2) TWO TIE WRAPS ARE INCLUDED WITH EACH EXHAUST BLANKET, ONE AT EACH END. REVISION: K-1591-C PAGE 2 OF 2 DATE: 1/29/15

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36 EXPLODED VIEW: EV AIR CLEANER 2.4L DRAWING #: 0K9331 GROUP D ITEM PART# QTY. DESCRIPTION 1 0E GASKET BOSCH 32 & E0519A 1 ADAPTER CARBURETOR W/PVC CONN 3 0C ELEMENT AIR CLEANER SCREW HHC M5-0.8 X 16 G NUT HEX 1/4-20 STEEL (1) STUD TH 1/4-20 X 4-1/2 G2 ZNC 7 0G PLATE, AIR CLEANER TOP 2.4L NUT WING 1/ WASHER LOCK M6-1/ WASHER FLAT 1/4-M6 ZINC (1) APPLY MEDIUM STRENGTH BLUE TREAD LOCKING FLUID TO THE THREADS ON THE END OF STUD (I/N 6) THAT SCREWS INTO THE CARB ADAPTER (I/N 2). REVISION: K-2037-B Page 2 of 2 DATE: 3/18/15

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38 EXPLODED VIEW: EV BASEFRAME 5.4L G3 48KW C2 DRAWING #: 0K9995 GROUP C ITEM PART# QTY. DESCRIPTION NUT TOP LOCK FL M A 4 DAMPENER VIB 50 WHITE SCREW HHC M X 25 C WASHER LOCK M SPRING CLIP HOLDER SCREW HHTT M4-0.7 X 8 ZP SCREW HHC M X 85 C DAMPER VIBRATION WASHER LOCK EXT 7/16 STL 10 0C2454 5(REF) SCREW HWHT M6-1 X 16 N WA Z/JS (1)11 0K99940ST0R 1 WELDMENT BASEFRAME 5.4L WASHER FLAT M WASHER FLAT 3/8-M10 ZINC (1)14 0K99720ST0R 1(REF) PLATE COVER BASE G2.4L C SPACER.49X.62X1.87 PWDR/ZINC 16 0A4456 1(REF) WASHER LOCK SPECIAL 3/ ASSY WIRE 14.00" (REF) SCREW HHC M X 70 C (REF) WASHER LOCK M10I NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). REVISION: K-2037-B Page 2 of 2 DATE: 3/18/15

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