(;&(/ 170i Printer Illustrated Parts Breakdown

Transcription

1 (;&(/ 170i Printer Illustrated Parts Breakdown P/N Rev BC 11/00 Please place this Illustrated Parts Breakdown in the Chapter 9 and Chapter 10 location in your Service Manual. It has been removed to allow for frequent picture and part number updates. recycled paper Marconi Data Systems Inc by Marconi Data Systems Inc. All rights reserved Mittel Boulevard Phone: Offices - USA: Atlanta, Chicago, Los Angeles, Philadelphia Wood Dale, IL Fax: INT L: Canada, France, Germany, The Netherlands, USA Int l Fax: Ireland, Japan, Singapore, Spain, The United Kingdom Distributors Worldwide

2 Copyright 2000 by 0DUFRQL'DWD6\VWHPV,QF All rights reserved. No part of this book may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without written permission. Inquires should be addressed to 0DUFRQL'DWD6\VWHPV,QF Wood Dale, IL 60191

3 9 Illustrated Parts Breakdown In this chapter you will find a list of the replacement parts available for the 9,'(2-(7 EXCEL 170i printer. Refer to page 9-2 for a chapter-level Table of Contents. 9-1

4 Illustrated Parts Breakdown Chapter 9 Contents Introduction Parts Lists "SP" Part Numbers Replacement Parts Illustrations Generic EXCEL printer, Sheet Generic EXCEL printer, Sheet , 9-6 Generic EXCEL printer, Sheet Control Board EXCEL 170i Hydraulic/Pneumatic Assembly, Sheet EXCEL 170i Hydraulic/Pneumatic Assembly, Sheet Ink Cylinder/Switch Assembly Ink Module Assembly Cap and Stem Assembly Air Manifold Assembly Ink Air Manifold Assembly Gauge Door Assembly Printhead Assembly Printhead Assembly Detail Cable and Duct Assembly Cable and Duct Assembly Detail Printhead Deck Assembly Detail Note: If you received this IPB as a replacement IPB, you may have an older style ink module assembly. To order replacement parts for this older style ink module, refer to the page number shown below. If you received this IPB with your printer, disregard this section. EXCEL 170i Ink Module Assembly (Older Models ONLY)

5 EXCEL 170i Service Manual Introduction This chapter contains all part numbers necessary to order EXCEL 170i printer replacement parts and assemblies. Parts Lists This illustrated parts breakdown is presented in disassembled order. Detail parts are shown below their respective upper level assemblies whenever possible. The parts lists follow the illustration for a particular assembly and represent the field replaceable components of that assembly. The number listed in the quantity column is the number of the specific part required to complete the assembly and may not reflect the quantity needed for the entire system. Bills of materials are divided into four columns. The item/index numbers refer to the identification number located on the drawing. The part number is the 9LGHRMHWpart number, used to identify the part for ordering. The part description column lists each part name, and the quantity column lists the quantity of that part used in that particular assembly. Illustrations are shown before the parts list for each assembly. Some assembly illustrations require more than one page. If you received this IPB as a replacement IPB, refer to the Table of Contents on the previous page to ensure that you refer to the correct ink module assembly. SP Part Numbers Where a part number is designated SP, it is a specially packaged repair or replacement part. Be sure to refer to the SP when ordering parts from 0DUFRQL'DWD6\VWHPV that are marked SP in the parts list. Note: Order parts by part number and not item/index number. The item/index number columns refer to the unique callout for the illustration for each list. 9-3

6 Illustrated Parts Breakdown 8, 9, 36 Figure 9-1. Generic EXCEL Printer, Sheet 1 9-4

7 EXCEL 170i Service Manual Figure 9-2. Generic EXCEL Printer, Sheet 2 9-5

8 Illustrated Parts Breakdown Figure 9-3. Generic EXCEL Printer, Sheet 2 (continued) 9-6

9 EXCEL 170i Service Manual 72 Figure 9-4. Generic EXCEL Printer, Sheet 3 9-7

10 Illustrated Parts Breakdown Complete EXCEL 170i Printer (Refer to Figure 9-1, Figure 9-2, Figure 9-3, and Figure 9-4.) Part Number Description PRINTER, COMPLETE, GENERIC, EXCEL 170I Complete EXCEL 170i Printer - Parts List Item Part Number Description Quantity SCREW, MACH, PNHD, PHLP, /8 LG SCREW, MACH, PNHD, PHLP, /4 LG SCREW, MACH, SEMS EXT, /4 LG NUT, HEX, SCREW, MACH, PNHD, POZ, /4 LG WASHER, FLAT, ID SWITCH, FACE PLATE,.468, I/O SWITCH, TOG, DPST, 15/32-32 THRD, VDE AP WASHER, NEOPRENE, 1/4 ID, 3/8 OD KNOB, BLACK PLASTIC, 1/2" FITTING, PIPE, STRT T, BRSS,1/8 NPT 2 14 SP POWER SUPPLY CLAMP, CABLE, 3/8 ID WASHER, LOCK EXT. # FITTING, TUBE, ML CNNCTR, 1/4OD LABEL, GROUND DECAL TUBING, POLYETHYLENE, 1/4 OD 1 20 SP SWITCH, PRESSURE, ML CONN, 60 PSIG FITTING, BULKHEAD, 1/4 NPT 1L FITTING, BULKHEAD, 1/8 NPT 1L STANDOFF, HEX, THRD /2 L STANDOFF, HEX, 8-32, 5/8 LG BRASS SCREW, MACH, PNHD, PHLP, /8 LG WASHER, PLAIN, FIBRE,.755 ID RELAY, SOLID STATE, AC, 250 VRMS 10 AM LOCK, CAM KEYED, 3/4 DIA CYLINDER GUIDE, PCB CARD, 8 LG, FOR 1/16 THK CIRCUIT BREAKER, SINGLE POLE, 250 VAC FILTER, POWER LINE, RFI/EMI, 115/250 V VALVE, RELIEF, 1/8 NPT,.98 OVRAL LG 1 9-8

11 EXCEL 170i Service Manual Complete EXCEL 170i Printer - Parts List (continued) Item Part Number Description Quantity BLOCK, TERMINAL, 3 POS, 10MM CTRS LABEL, STRIP, MARKING, L, N MUFFLER, AIR, PNEUMATIC EXHAUST BOOT, TOGGLE, SWITCH, 15/32-32 NS-2B T SWITCH, KEYLOCK, 5 DISK, 2 POS, 4 AMP CAP, NON THREADED, 9 PIN 'D', BLACK SPACER, 5/16 OD X 11/64 ID X 5/8 LG FITTING, NUT & SLEEVE,1-11/32 LGTH MAGNET, PERMANENT, DOOR CATCH SCREW, MACH, PNHD, SLTD, /4 LG CLAMP, CABLE,.5 X 1 X.520 HI, BLACK CABLE, CLAMP,.625 X 1.25 X.780 HI CLAMP, CABLE, 0.5 X X.690 HIGH SPACER, HEX, THREADED, L FITTING, TUBE ML CNCTR, 3/8 OD STANDOFF, HEX, THRD, /4 L NUT, SINGLE THREAD, SLF RTNG, U, NUT, LOCK, 1/2 CONDUIT, ZNC PLATED LATCH, VISE ACTION, WEATHER SEALED TIE, CABLE, NYLON, 7/64 X 3-7/ TUBING, POLYETHYLENE, 3/8 OD GASKET, LOCK 2 55 SP POWER SUPPLY, DUAL H.V BRACKET, POWER SUPPLY, TRPL OUTPUT BRACKET, POWER SUPPLY, AUX, 12V GASKET, CONNECTOR COVER, RELAY BRACKET, MOUNTING, BLOCK, TERMINAL, AS BRACKET, MOUNTING, CIRCUIT BREAKER, AS GASKET, PAN, FLUIDS (11.88 X.06) GASKET, PAN, FLUIDS (15.10 X.06) GASKET, PAN, FLUIDS (16.16 X.06) SHELF, SUPPORT PLUG, FITTING, BULKHEAD HARNESS, CONTROL, A.C CABINET, IP65, ASSEMBLY (XL170i) 1 9-9

12 Illustrated Parts Breakdown Complete EXCEL 170i Printer Parts List (continued) Item Part Number Description Quantity HARNESS, D.C. & SIGNAL HARNESS, DISTRIBUTION, A.C., XL/ CONTROL BOARD (Refer to Figure 9-5 on page 9-11.) 1 72 SP PAN ASSEMBLY, HYD/PNEU, (Refer to Figure 9-6 on page 9-12.) 1 73 SP POWER SUPPLY, TRIPLE OUTPUT, DC SWITCH FERRITE, AND CASE, ASSY TIE, CABLE, 9/64" WD X 11-2/8" LG FITTING, TUBE, STRAIGHT, 5/16 DIA FITTING, PIPE, LOCK NUT, ¼ NPSL LABEL, FCC COMPLIANCE, BLK PRNTNG CLAMP, CABLE FLAT, PLASTIC, AWG BLOCK, TERMINAL, 5 POS, PLUG, SCRW TP WASHER, PLAIN,.174 ID, SST PLATE, PATENT BRACKET, CONNECTOR COVER, A.C HARNESS, INTERFACE, KEYBOARD, ASSY HARNESS, CONTROLLER, DISPLAY, ASSY LABEL, ATTENTION NUT, WING, JUMPER, POWER SUPPLY TIE WRAP MOUNT LABEL, WARNING, ANTI-TIP, STAND, XL SP XX KEYBOARD/MTG P2 170I 1 Insert proper language extension at right for XX in above part number -01 USA/UK, -02 FRANCE, -03 GERMANY, -04 SPAIN, -05 PORTUGUESE, -06 JAPANESE, -08 ITALIAN, -09 DUTCH, -16 FINNISH, -17 SWEDISH, -18 DANISH AND -19 GREEK POWER CORD, U.S POWER CORD, EUROPEAN 1 In bag of items included with printer: KEY, HEX, KEY, HEX, 5/16, SHOT ARM TUBING, POLYETHEYLENE, 1/8 OD.83 FT MAGNIFIER, LOUPE SUB, ASSY

13 EXCEL 170i Service Manual Figure 9-5. Control Board Part Number xx Description Control Board (Refer to Figure 9-5.) Control Board (Refer to Figure 9-2 on page 9-5 for location.) Item Part Number Description Quantity PROGRAMMED PCB, VERSION BATTERY, 9.0V, ALKALINE FUSE, NRMAL BLO,. 05A 250V

14 Illustrated Parts Breakdown Figure 9-6. EXCEL Hydraulic/Pneumatic Assembly, Sheet

15 EXCEL 170i Service Manual Figure 9-7. Hydraulic/Pneumatic Assembly, Sheet

16 Illustrated Parts Breakdown Hydraulic/Pneumatic Pan Assembly (Refer to Figure 9-6 and Figure 9-7) Item Part Number Description Quantity BOTTLE (1 QT.) SCREW, MACH, 2A THD X 5/16 LG SCREW, MACH, PNHD, POZ, /4 LG NUT, HEX, CLIP, MOUNTING W/2-SIDED TAPE FITTING, TUBE, BARB, 1/16 X M GASKET, 3/16 ID TUBING, TEFLON, 1/16 ID 22.6 FT FITTING, TUBE, FML ELBOW, 1/4 OD 1 10 SP FILTER, INK, 20 MICRON ABSOLUTE 1 11 SP SWITCH, PRESSURE, SPST FILTER, DISPOSABLE, 3 MICRON FITTING, TUBE, STRAIGHT, 1/4 DIA FITTING, TUBE, BARBED, 1/16 ID, T TUBING, EXTRUDED, 1/8 ID X 1/4 OD 1.71 FT TUBING, EXTRUDED, 3/16 ID X.313 OD, SLCN.08 LG. 19 SP MANIFOLD, AIR INPUT GROMMET, RUBBER,.125 ID TUBING, EXTRUDED,.170 ID X.250 OD 4.19 FT TUBING, PLASTIC, 1/8 OD FT FITTING, PIPE, LOCK NUT, 1/8 NPT, BRASS GASKET, MANIFOLD 1 26 SP INK CYLINDER AND SWITCH ASSEMBLY (Refer to Figure 9-8 on page 9-18) 27 SP INK MODULE ASSEMBLY 1 28 SP CAP AND STEM, MODULE, INK, ASSY (Refer to Figure 9-10 on page 9-22) FITTING, TUBE, STRAIGHT, 3/8 DIA PAN, FLUIDS, ASSY FITTING, TUBE, MALE ELBOW, 3/8 OD 1 33 SP MANIFOLD, AIR BARB, FILTER CAP, MALE LUER LOCK TO 1/8 BARB TIE, CABLE TUBING, POLYETHYLENE, 3/8 OD TUBE, COUPLING FITTING, TUBE, FERRULE, FRNT, 1/8 OD JUMPER, COMMON, BAR 4 CRT

17 EXCEL 170i Service Manual Hydraulic/Pneumatic Pan Assembly (continued) (Refer to Figure 9-6 and Figure 9-7) Item Part Number Description Quantity FITTING, PIPE, LOCK NUT, 1/4 NPSL BRACKET, SUPPORT, SW, REED CLAMP, CABLE, X X OD HARNESS, HYDRAULIC, ASSY PLATE, STRIKER, DOOR, ADHSV FITTING, TUBE, BARB, 1/8 ID FITTING, TUBE, BULKHEAD UNION FITTING, TUBE, NUT, 1/8 OD TUBE, TEFLON,.032 ID X.125 OD 4.13 FT. 51 SP DOOR, GAUGE, ASSY NUT, ACORN, 8-32, STNLS STL CLAMP, HOSE 2 65 SP BOTTLE FILTER (MAKE-UP) 1 66 SP BOTTLE FILTER (INK) TUBE, TRANSFER.032 ID TUBE, TRANSFER.067 ID NUT, HEX MACHINE SCREW, 8-32, WAXED

18 Illustrated Parts Breakdown 14 4, 19 Figure 9-8. Ink Cylinder and Switch Assembly 9-16

19 EXCEL 170i Service Manual Ink Cylinder and Switch Assembly (Refer to Figure 9-8.) Part Number SP Description Ink Cylinder and Switch Assembly (Refer to Figure 9-6 on page 9-12 for location) Ink Cylinder and Switch Assembly-Parts List Item Part Number Description Quantity SCREW, MACH, PNHD, POZ, /4 LG SWITCH, PRESSURE TANK, S4, ASSY ADHESIVE, SEALANT, PNMTC/HYDRLC A/R SCREW, MACH, PNHD, POZ, /8 LG TUBING, TEFLON,.500 ID BRACKET, SWITCH, ASSY BRACKET, MOUNTING, TANK, PRESS, ASSY SCREW, MACH, PNHD, POZ, /16 LG FITTING CONNECTOR, TBNG, /8 TB GASKET, 3/16 ID O RING,.364 ID 2 12 SP FLOAT, PRESSURE TANK, ASSEMBLY 1 13 SP CAP, PRESSURE TANK SHIELD, PRESSURE TANK SWITCH, PRESSURE TANK, S5, ASSY FITTING, TUBE, ML CNNCTR, 1/8 OD WASHER, FLAT,.025 X.125 ID WASHER, FLAT,.032 X.203 ID WASHER, FLAT,.153 ID SCREW, MACH, PNHD, POZ, /4 LG MAGNET, PERMANENT, DOOR CATCH BRACKET, MAGNET, WELDMENT 1 23 SP CAP, SUB, RESTRICTOR, ASSY

20 Illustrated Parts Breakdown Figure 9-9. Ink Module Assembly (P/N SP390579) 9-18

21 EXCEL 170i Service Manual Ink Module Assembly (SP390579) (Refer to Figure 9-9) FITTING, TUBE GASKET SEAL EP FITTING, CHECK VALVE 2 7 SP SPRING COMPRESSION 2 8 SP DIAPHRAGM, ROLLING, 2.00 IN. SQ SCREW, 8-32X NUT, MACH SCREW WASHER, LOCK, 4 12 SP SPRING, COMPRESSION, 2-1/2 LG SWIVEL, BARBED, ELBOW, FITTING 1 14 SP DIAPHRAGM, VALVE, ADDER PUSHER, ADDER CAP, DOMED TUBING, TEFLON 3.25 IN CAP, ADDER VALVE PISTON, PUMP INK MODULE TUBING, EXTRUDED (QUANTITY OF 2).25 IN O RING, I 1 23 SP PLUG, DRAIN CAP, NON TREADED WASHER, FLAT VALVE, COMBINATION TUBE, FERRULE, FRONT TUBE, FERRULE, BACK TUBE, NUT 2 Note: The complete ink module assembly comes with the cap and stem assembly, P/N SP (refer to Page 9-20). 9-19

22 Illustrated Parts Breakdown Figure Cap and Stem Assembly 9-20

23 EXCEL 170i Service Manual Part Numbers SP Cap and Stem Assembly (Refer to Figure 9-10.) Description CAP AND STEM, MODULE, INK, ASSEMBLY (Refer to Figure 9-6 on page 9-12 location.) Cap and Stem Assembly-Parts List Item Part Number Description Quantity O RING, ID, BUTYL O RING,.238 ID, BUTYL, LG STEM O RING,.145 ID, BUTYL, SM STEM NUT, HEX, JAM, 5/ SP FLOAT, BUFFER, ASSY STEM, LONG (3.594 x.17 DIA) CAP AND INSERT SWITCH, REED, PCB, ASSY SPACER, MODULE FLOAT

24 Illustrated Parts Breakdown 5 Figure Air Manifold Assembly 9-22

25 EXCEL 170i Service Manual Part Numbers SP Air Manifold Assembly (Refer to Figure 9-11.) Description MANIFOLD, AIR, ASSEMBLY (Refer to Figure 9-7 on page 9-13 location.) Air Manifold Assembly-Parts List Item Part Number Description Quantity SCREW, SET, HEX, /2 LG 2 2 SP MANIFOLD, SUB, ASSY 1 5 SP VALVE, SOLENOID, 3 WAY, 12 VDC FITTING, TUBE, BARB, 1/16 X FITTING, TUBE, BARB, 1/8 ID FITTING, TUBE, PLUG, 5/ FITTING, TUBE, ELBOW, ADJ, GASKET, 3/16 ID TRANSDUCER, AIR/VAC, 40 PSI, 14 IN HG FITTING, TUBE, MALE CONNECTOR, 1/4 OD FITTING, TUBE, MALE ELBOW, 1/4 OD FITTING CONNECTOR, TUBING, /8 TUBE FITTING, PIPE, FEMALE ELBOW, 1/8 NPT FITTING, TUBE, MALE CONNECTOR, 1/8 NPT FITTING, 1/8 NPT, PIPE VALVE, NEEDLE, ADJ, 1/8-27 NPT, MALE MANIFOLD, AIR FITTING, STUD, VALVE, N.C FITTING, PIPE, MALE TEE, 1/8 NPT FITTING, PIPE, NIPPLE, 1/8 NPT FITTING, STUD, VALVE O RING BLEED ORFICE

26 Illustrated Parts Breakdown Figure Input Air Manifold Assembly 9-24

27 EXCEL 170i Service Manual Part Numbers SP Input Air Manifold Assembly (Refer to Figure 9-12.) Description MANIFOLD, INPUT AIR, ASSEMBLY (Refer to Figure 9-7 on page 9-13 location.) Input Air Manifold Assembly-Parts List Item Part Number Description Quantity FITTING, PIPE, FITTING, PIPE, BARD FITTING, TUBE, BARB 1/16 X M FITTING, PIPE, NIPPLE, 1/8 NPT FITTING, TUBE, ELBOW, ADJ, GASKET, 3/16 ID FITTING, TUBE, MALE ELBOW, 1/4 OD FITTING, TUBE, MALE CONNECTOR, 1/8 OD 1 13 SP REGULATOR, AIR, ADJ, /8-27 NPT FITTING, TUBE, ML ELBOW, 1/4 OD FILTER, AIR,.03 MICRON, W/HOUSING FITTING CONNECTOR, TUBING, /8 TB FITTING, PIPE, CROSS, FEMALE, 1/8NPT 1 18 SP VALVE, SOLENOID, 3 WAY, 12 V DC, NC VALVE, POPPET, AIR/WATER/OIL, 2 WAY ACCESSORY, VALVE, AIR PILOT OP, MANIFOLD, ONE POSITION BRACKET, MANIFOLD SCREW, MACH, PNHD, POZ, 8-32 F/17 LG REGULATOR, AIR, TRANSFER 1/8X27 NPT, FILTER

28 Illustrated Parts Breakdown Figure Gauge Door Assembly 9-26

29 EXCEL 170i Service Manual Part Numbers SP Gauge Door Assembly (Refer to Figure 9-13) Description DOOR, GAUGE, SST, ASSEMBLY (Refer to Figure 9-6 on page 9-12 for location.) Gauge Door Assembly - Parts List Item Part Number Description Quantity GAUGE, VACUUM, 0-30 HG, BTTM MNT GAUGE, PRESSURE, PSIG, 1/8 NP FITTING, TUBE, ELBOW 1/8 O.D TUBING, PLASTIC, 1/8 OD NUT, HEX, HIGH DOOR, GAUGE, SST, WELDMENT WASHER, FLAT,.025 X.125 ID 8 12 SP REGULATOR, PRESSURE, ASSY 1 13 SP TRAP, ASSY FITTING, PIPE, LOCK NUT 1/8 NPT, BRASS SWIVEL ELBOW GASKET, 3/16 ID FITTING, CONNECTOR BARBED SWIVEL ELBOW BARB TEE STAINLESS STEEL BARB

30 Illustrated Parts Breakdown WIRE CONNECTION CHART WIRE SEQ. COL FROM TO 1 SHD. P BLK. SENSE BLOCK P WHT. SENSE P11-2 CONNECTION 4 GRN. CHASSIS FRM. GND. GROUND 5 COAX. CHARGE P9 TUNNEL 6 CLEAR TB2-2 7 SHD/ TB2-1 P BLK. LED-C P RED LED-A P WHT. H.V. PLATE P FITTING CABINET GND. Ink Return Line Water Ink Return Line Solvent Positive Air Line Ink Supply Line LED Sense Line Frame Ground Chassis PART NO: DESCRIPTION Rev PRINTHEAD FINAL ASSY 12FT. (W) J PRINTHEAD FINAL ASSY 12FT. (S) J PRINTHEAD FINAL ASSY 20FT. (W) J PRINTHEAD FINAL ASSY 20 FT. (S) J Charge Tunnel Nozzle Drive HI-Voltage Plate Figure Printhead Assembly 9-28

31 EXCEL 170i Service Manual Figure Printhead Assembly Detail 9-29

32 Illustrated Parts Breakdown Printhead Assembly (Refer to Figure 9-14.) Part Numbers SP SP SP SP Description PRINTHEAD, FINAL, 170I, LARGE RETURN LINE, 12 ASSEMBLE PRINTHEAD, FINAL, 170I, SMALL RETURN LINE, 12 ASSEMBLY PRINTHEAD, FINAL, 170I, LARGE RETURN LINE, 20 ASSEMBLY PRINTHEAD, FINAL, 170I, SMALL RETURN LINE, 20 ASSEMBLY Printhead Assembly Detail- Parts List (Refer to Figure 9-15.) Item Part Number Description Quantity SCREW, MACH, PNHD, SLTD, / SCREW, MACH, PNHD, SLTD, /4 LG SCREW, MACH, PNHD, SLTD, /8 LG SCREW, MACH, PNHD, SLTD, /8 LG SCREW, MACH, PNHD, PHLP, /2 LG O RING,.042 ID SCREW, THUMB TUNNEL, CHARGE, SST CLAMP, UPPER 2 12 SP VALVE, INK, ASSY COVER, CHASSIS RETAINER CLIP CLIP, LED PRINTHEAD DECK ASSEMBLY (Refer to Figure 9-18 on page 9-36.) 1 20 SP NOZZLE, 66U, ASSY SCREW, MACH, RND HD, /16 L COVER, PRINTHEAD, SST LABEL, WARNING, FIRE HAZARD

33 EXCEL 170i Service Manual Ink Return Line Water Ink Return Line Solvent Positive Air Line Ink Supply Line LED to P12 High-Voltage Plate to P3 Sense Block to P11-3 Sense Conn. To P11-2 Charge Tunnel to P9 TB2 to P10 TB2-1 to P10 Chassis Gnd to Frame Gnd Ink return Line Water Ink Return Line Solvent Positive Air Line Ink Supply Line LED Sense Line Frame Ground Chassis Assemble Washer Seal This Side Charge Tunnel Nozzle Drive Hi-Voltage Plate Figure Cable and Duct Assembly 9-31

34 Illustrated Parts Breakdown Figure Cable and Duct Assembly Detail 9-32

35 EXCEL 170i Service Manual Cable and Duct Assembly Detail - Parts List (Refer to Figure 9-17) Item Part Number Description Quantity RESISTOR, FCF, 10K OHM 1/4W TUBING, SHRINK,.125 ID TUBING, SHRINK,.125 ID, BLACK TUBING, TEFLON, 1/16 ID INK SUPPLY LINE 23 FT TUBING, POLYALLOMER, 1/8 OD POSITIVE AIR LINE 23 FT L.E.D., RED, SOLID STATE, T1 PKG MARKER, A MARKER, I WIRE, INSULATED, 20 GA, WHITE RESISTOR, FMA, 10M OHM 1.5 W TERMINAL, RING, #2, AWG TUBING, NYLONG, 1/4 ID RETURN LINE SLEEVE 20.5 FT TUBING, POLYETHYLENE, 1/4 OD, BLACK INK LINE SLEEVE 2.11 FT MARKER, V TUBING, SHRINK,.093 ID TUBING, TEFLON,.053 ID X.085 OD INK RETURN LINE, SOLVENT LUG, TERMINAL TERMINAL, RING, #4, AWG TERMINAL, LUG FITTING, LINE, INK TUBING, SHRINK,.187 ID, BLACK WIRE, HIGH VOLTAGE, 13 KVDC, 22 AWG TERMINAL, RING, #4, AWG FITTING, BARB, RETURN LINE TUBING, SHRINK,.125 ID TUBING, TEFLON,.144 ID.2 FT MARKER, B CONNECTOR, 2-PIN MALE W/LATCH TUBING, PLASTIC, 1/8 OD INK RETURN LINE, WATER TUBING, SHRINK,.187 ID

36 Illustrated Parts Breakdown 1 BOTTOM VIEW SECTION A-A 20 Figure Printhead Deck Assembly Detail 9-34

37 EXCEL 170i Service Manual Printhead Deck Assembly (Refer to Figure 9-15.) Part Numbers Description DECK, PRINTHEAD ASSEMBLY (Refer to Figure 9-15 on page 9-29 for location.) Printhead Deck Assembly - Parts List (Refer to Figure 9-18.) Item Part Number Description Quantity SCREW, MACH, FLT HD, POZ, /8 LG WASHER, FLAT,.025 X.125 ID PLATE, H.V., ASSY SCREW, MACH, PNHD, SLTD, /4 LG RING, RETAINING, PRONG LOCK,.125 ID WASHER, LOCK, SPLIT RING, #4,.115 ID DECK, WELDMENT RETAINER, RING-E, EXTRNL,.073 DIA SCREW, MACH, PNHD, SLTD, /8 LG PIVOT, PLATFORM PLATE, GROUND, SHORTENED STAND-OFF, GRD. PLATE NOZZLE, PLATFORM WELDMENT ADJ ECCENTRIC, ADJUST, HORZ ARM, PLATE, H.V., 7 IN., ASSY 1 18 SP CATCHER, GULLET, ASSY SCREW, MACH, PNHD, / STRAP, GROUNDING, PRINTHEAD CATCHER

38 Illustrated Parts Breakdown Older Style EXCEL 170I Ink Module Assembly (refer to Page 9-3 for additional information). Figure Ink Module Assembly 9-36

39 EXCEL 170i Service Manual Component Parts For Older Style Ink Module Assembly (refer to Figure 9-19) Item Part Number Description Quantity FITTING, TUBE, BARB, 1/16 X M ADHESIVE, SEALANT, ANEROBC TRD, RED A/R GASKET, 3/16 ID VALVE, COMBINATION,.470/.460 DIA FITTING, CONNECTOR, MALE, TUBE, 1/8 OD 1 7 SP SPRING, COMPRESSION,.375 FREE LENGTH 2 8 SP DIAPHRAGM, ROLLING, 2.00 IN. SQ NUT, HEX, MACHINE SCREW, 8-32, WAXED NUT, HEX, MACHINE SCREW, 4-40, WAXED WASHER, LOCK, SPLIT RING, #8,.040 THK SPRING, COMPRESSION, 2-1/2 LG FITTING, TUBE, ADJ T ML/FML, SP DIAPHRAGM, VALVE, ADDER PUSHER, ADDER VALVE CAP, DOMED (1.25 DIA PUMP, ALUMINUM) CAP, SUCTION VALVE CAP, ADDER VALVE-MOLDED PISTON, LONG PISTON, SUCTION VALVE ASSEMBLY 1 21 SP DIAPHRAGM, VALVE, SUCTION INSERT, INK MODULE-ASSY 1 23 SP SPRING, COMPRESSION,.88 FREE LENGTH TUBING, EXTRUDED,.062 ID X.125 OD A/R ADHESIVE, SEALANT, LOCTITE HYDRAULIC SEALANT A/R O RING,1.540 ID, EPDM FITTING,TUBE PLUG, 5/ PLUG, DRAIN CAP, NON-THREADED, 5/32 ID, EPDM WASHER, FLAT,.032 X.203 ID WASHER, FLAT,.025 X.125 ID HOUSING, VALVE O RING,.424 ID 1 Note: If you would like to purchase the entire ink module assembly, you should order the newer style ink module assembly. Refer to Page

40 Notes:

41 10 Accessories and Spare Parts In this chapter you will find: Accessories that are available for use with the EXCEL 170i printer. Items included in the EXCEL 170i Spare Parts Kit. Information on how to order accessories, parts and supplies. Refer to page 10-2 for a chapter-level Table of Contents.

42 Accessories and Spare Parts Chapter 10 Contents Ordering Accessories, Parts And Supplies How to Order For Technical Assistance Accessories Overview Printhead Stands Printer Stand and Accessories Voltage Regulators and Conditioners Product Detectors Shaft Encoder (with Cable) Alert Light Air Accessories Programmable Counter Manual Transport External Five-gallon Make-up Fluid Supply Remote Service Module Serial Interface Kit Additional Accessories Spare Parts and the Spare Parts Kits Spare Parts Kit for EXCEL 170i Printer Spare Parts Kit for EXCEL 170i Printer With Autoflush Supplies

43 EXCEL 170i Service Manual Ordering Accessories, Parts and Supplies How to Order For your convenience, replacement parts, fluids, and accessories can be ordered from 0DFRQL'DWD6\VWHPV by telephone, by fax, or through our Internet ordering service. Please have the following information available to ensure quick, easy, and accurate service. Your customer number Your name and telephone number Your P.O. (Purchase Order) number Your preferred method of delivery The part number and quantity of all items required To Order by Telephone Call 0DUFRQL at and speak to one our Customer Service Representatives. Telephone hours are 7:00 a.m. to 7:00 p.m., Monday through Friday (Central Standard or Daylight Time). In emergencies, please contact our 24-hour Technical Assistance Department at the same telephone number. To Order by Fax (USA) (Int l) Fax your order to 0DUFRQL at Fax orders can be sent 24 hours a day, 7 days a week. Our international fax number is To Order over the Internet Contact 0DUFRQL at Web orders can be placed 24 hours a day, 7 days a week. You can also view invoice status, and payment and sales order history on this site. For Technical Assistance For technical assistance, contact 0DUFRQL at (for customers within the United States). Outside the U.S., contact your 0DUFRQL distributor or subsidiary for assistance. Technical assistance is available 24 hours a day, 7 days a week. Marconi Data Systems Inc Mittel Boulevard Wood Dale, IL , U.S.A. 10-3

44 Accessories and Spare Parts Accessories Overview This section contains the part numbers of 9,'(2-(7 Š accessories. Printhead Stands Description Part Number Printhead Stand, Adjustable Articulating Arm Printhead Stand Assembly, Adjustable Extra Arm Assembly (for P/N ) Printer Stand and Accessories Description Part Number Mobile Floor Stand, Painted Mobile Floor Stand, Stainless Steel Stationary Floor Stand, Painted Wall Mount Brackets, Painted /2 inch Caster Kit (Wheel)s (Quantity 4) Voltage Regulators and Conditioners Description Part Number Power Conditioner, 120 VAC/2 AMP Unit

45 EXCEL 170i Service Manual Product Detectors Description Part Number Proximity Retro-reflective Fiber Optic, (3.17 mm) Fiber Optic, (1.17 mm) Fiber Optic, (3.17 mm), through-beam Fiber Optic/Proximity, Registration Marks Retro-reflective Fiber Optic, Transparent Objects Metal Shaft Encoder (with Cable) Description Environmental Sealed Encoder, 1800 ppr (3/8 Shaft) Encoder w/ Marker Pulse, 1800 ppr (1/2 Shaft) Part Number Alert Light Description Part Number Alert Light

46 Accessories and Spare Parts Air Accessories Description Part Number Compressed Air Filtration System Air Filter Replacement (see Note below) Air Pressure Booster Maintenance Kit for Air Booster Air Gun Kit Air Drier & Bracket Kit Note: If Air Filter Kit (P/N ) was purchased before 10/99, order filter element replacement kit P/N Programmable Counter Description Part Number Programmable Counter Enclosure for Counter Manual Transport Description Part Number Manual Transport External Five-gallon Make-up Fluid Supply Description Part Number External Five-gallon Make-up Fluid Supply Remote Service Module Description Part Number Remote Nozzle Drive Adjustment Module

47 EXCEL 170i Service Manual Serial Interface Kit Description Part Number Serial Interface Kit (Cable) SureShot Accessory Kit Description Part Number SureShot Accessory Kit Additional Accessories Description Part Number Wire Marking Fixture AP Washdown Printhead Cover RAM Battery Back-up for V6 Printer Control PCB Wash Bottle Service Tray* Printhead Bracket, for Service Tray* *For a complete service tray assembly, you must order P/N and P/N together. 10-7

48 Accessories and Spare Parts Spare Parts and the Spare Parts Kits Spare Parts Kit (P/N ) A Spare Parts Kit consisting of normal maintenance items for the EXCEL 170i Series Printers is available through0dufrql'dwd 6\VWHPV. Each item included in the Spare Parts Kit is also available separately. Individual items can be ordered by referring to the corresponding part number shown below. There are different spare parts kits depending on your model of EXCEL 170i Printers. For the EXCEL 170i printer, please refer to the list below. For the EXCEL 170i printer with Autoflush, please refer to the list beginning on page Contents of Spare Parts Kit for EXCEL 170i Printer without Auto Flush (356740) The EXCEL 170i printer without Autoflush Spare Parts Kit consists of the following items: Description Part Number Qty. Key, Hex Filter, Disposable Switch, Pressure SP Relay, Solid State Lamp, Incandescent Tool, Bottle Solenoid, Packaged SP Regulator, Pressure SP Pan, Wash, Assembly O Ring,.042 ID SP Holder, Magnifier Filter, Ink, 20U SP Diaphragm, Rolling SP Pump, Spring SP

49 EXCEL 170i Service Manual Description Part Number Qty. Tubes, Bleed Diaphragm, Adder SP Tube, XFR, Ink Tube XFR, Ink Tube, Tank, Pressure Label, Kit, Part Bracket, Holder Screw, Thumb, Assembly H.V. Gauge 170i Spring, Adder SP Fitting, Tube Nozzle, 66U, PKG SP Barb Fitting Wire, Gnd, Clean Filter, Bottle SP Valve, Combination *For complete service tray assembly, you must order P/N and P/N

50 Accessories and Spare Parts Contents of Spare Parts Kit for EXCEL 170i Printer with Autoflush (P/N ) The EXCEL 170i printer with Autoflush Spare Parts Kit consists of the following items: Description Part Number Qty. Key, Hex Wire, Gnd, Clean Filter, Disposable Switch, Pressure SP Relay, Solid State Lamp, Incandescent Tool, Bottle Solenoid, Packaged SP Regulator, Pressure SP Pan, Wash, Assembly O Ring,.042 ID SP Holder, Magnifier Filter, Ink, 20U SP Diaphragm, Rolling SP Pump, Spring SP Tubes, Bleed Diaphragm, Adder SP Tube, XFR, Ink Tube XFR, Ink Tube, Tank, Pressure Bracket, Holder Screw, Thumb, Assembly H.V. Gauge 170i Spring, Adder SP Fitting, Tube

51 EXCEL 170i Service Manual Description Part Number Qty. Nozzle, 66U, PKG SP Barb Fitting Ink Valve Assembly SP Filter, Bottle SP Valve, Combination *For complete service tray assembly, you must order P/N and P/N

52 Accessories and Spare Parts Supplies A variety of 9,'(2-(7 inks, make-up fluids and cleaning solutions suitable for your particular application are available through 0DUFRQL'DWD6\VWHPV. Refer to Ordering Accessories, Parts and Supplies on page 10-3 for information on obtaining 9,'(2-(7 supplies from 0DUFRQL 'DWD6\VWHPV 10-12