TEST REPORT IEC and/or EN Luminaires Part 1: General Requirements And Tests

Transcription

1 Test Report issued under the responsibility of: Report Reference o...: age 1 of 11 TEST REORT IEC and/or E Luminaires art 1: General Requirements And Tests GTSS Date of issue...: 30 June, 2012 Total number of pages...: Testing Laboratory...: Address...: Applicant s name...: Address...: Test specification: 11 pages Global United Technology Services Co., Ltd. 2 nd Floor, Block o.2, Laodong Industrial Zone, Xixiang Road Baoan District, Shenzhen, China Fobsun Electronics Limited 4F, Building A6, Tianrui Industrial ark, Fuyuan 1st. Rd., Fuyong Town, Bao an Dist., , Shenzhen, China Standard...: IEC 60968:88 (1st Edition) + A1:91 + A2:99 and/or E 60968:90 (1st Edition) + A1:93 + A2:99 Test procedure...: on-standard test method..: Test Report Form o...: Test Report Form(s) Originator...: GTS /A IECE 60598_2_1C SGS Fimko Ltd. Master TRF...: Dated Copyright 2007 IEC System for Conformity Testing and Certification of Electrical Equipment (IECEE), Geneva, Switzerland. All rights reserved. This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader s interpretation of the reproduced material due to its placement and context. This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an CB in accordance with IECEE 02. Test item description...: Trade Mark...: Manufacturer...: Manufacturer Address...: Model/Type reference...: Ratings...: LED Light Bulbs /A Same as applicant Same as applicant FLB-TC-E17 (ote: See next page for more types and their differences declaration) AC 100V, 50/60Hz, 3W, class II, I20 Aaron Zhai roject Engineer Mike Chen Technical Director Safety Laboratory

2 age 2 of 11 Report o.: GTSS Summary of testing: Testing location: Global United Technology Services Co., Ltd. 2 nd Floor, Block o.2, Laodong Industrial Zone, Xixiang Road Baoan District, Shenzhen, China Tests performed (name of test and test clause): - IEC 60968:88 (1st Edition) + A1:91 + A2:99 in combination with following parts - IEC : IEC :2007 & IEC : IEC 62031:2008 The submitted samples were found to comply with the requirements of above test specification. Summary of compliance with ational Differences: Compliance with the ational requirements of CEELEC common modification. Copy of marking plate LED Light Bulbs Model: FLB-TC-E17 Rating: AC 100V 50/60Hz 3W Fobsun Electronics Limited Differences Declaration The product model(s) FLB-TC-E17,FLB-FC-E17,FLB-FF-E17,FLB-TF-E17,FLB-FD-3W-E17 is(or are) identical in the CB layout, interior structure and electrical circuits with the model FLB-FD-E17 which tested in Global United Technology Services Co., Ltd., the only differences are the model name,heat sink appearance,glass cover and lighting color for commercial purpose. Unless otherwise specified, the model FLB-TC-E17 was chosen as representative model performing all the tests. TRF o. IEC/E 60968

3 age 3 of 11 Report o.: GTSS Test item particulars... : Lamp cap...: E14 Lamp identification...: Self-ballasted LED light bulb Commission received from...: applicant ossible test case verdicts: - test case does not apply to the test object...: (/A) - test object does meet the requirement...: (ass) - test object does not meet the requirement...: F (Fail) Testing...: Date of receipt of test item...: 25 June, 2012 Date(s) of performance of tests...: 26 June, 2012 to 29 June, 2012 General remarks: This report shall not be reproduced except in full without the written approval of the testing laboratory. The test results presented in this report relate only to the item(s) tested. (see appendix #)" refers to additional information appended to the report. "(see appended table)" refers to a table appended to the report. Throughout this report a comma (point) is used as the decimal separator TRF o. IEC/E 60968

4 age 4 of 11 Report o.: GTSS IEC/E SAFETY REQUIREMETS 4 MARKIG 4.1 1) Mark of origin 2) Rated voltage/voltage range (V) AC 110V 3) Rated wattage (W) 3W 4) Rated frequency (Hz) 50/60Hz 4.2 1) Lamp current (A) 2) Burning position if restricted ot restricted 3) The mechanical stress caused by the weight of the lamp in the luminaire 4) Special conditions or restrictions observed for lamp operation; operation in dimming circuits ot suitable for dimming; symbol used 4.3 1) resence and legibility of the marking by visual inspection 2) The durability of the marking is checked by rubbing lightly with water and hexane for 15 s ot suitable for dimming, given in instructions Making not damage 3) Availability of information by visual inspection 5 ITERCHAGEABILITY 5.1 Interchangeability shall be ensured by the use of caps in accordance with IEC Compliance of the combination of cap and bulb is checked by the use of qauqes B22d or B15d: A max. and A min. gauge /11 D1 max. gauge /11 min. gauge /11 Diametrical position of the pins: Insertion in lampholder gauge A Retention in lampholder gauge B See below E27: Max. dimension of the screw thread gauge B Min. major diameter of the screw thread gauge A Contact making gauge E26: TRF o. IEC/E 60968

5 age 5 of 11 Report o.: GTSS IEC/E Max. dimensions of the screw thread D Max. major diamater of the screw thread E E14: Max. dimensions of the screw thread F Min. major diameter of the screw thread B Contact making Mass not exceeding 1 kg 0.085kg Bending moment not exceeding 2 m Less than 2m 6 ROTECTIO AGAIST ELECTRIC SHOCK Lamps shall be so constructed that no internal metal parts or live parts are accessible, when the lamps is installed in a prescribed lampholder. Compliance is checked by means of the standard test finger with force of 10 Edison screw caps compliance with gauge IEC , sheet A for E27 caps and sheet for E14 caps B22 or B15 caps compliances with normal incandescent lamps External metal parts shall be so designed that live parts are not accessible (test of Cl. 7) 10 force, no hazard 7 ISULATIO RESISTACE AD ELECTRIC STREGTH AFTER HUMIDITY TREATMET 7.1 After storage 48 h at a 91~95 % relative humidity and at 20~30 C Insulation resistance with 500 V d.c., required 4MΩ. 7.2 Immediately after the insulation resistance test, electric strength test for 1 min. Type HV ( V): 4000 V rms 93%, 25 C, 48h >4MΩ. Type BV ( V): 2xU V 1200Vrms o flashover or breakdown o breakdown 8. MECHAICAL STREGTH Torsion resistance TRF o. IEC/E The cap is remain firmly attached when subjected to torque levels Test holders of Figure 2 - B22d... 3 m : - B15d... 1,15 m: - E26 and E m: - E ,15 m: Test and passed

6 age 6 of 11 Report o.: GTSS IEC/E Torque increased continuously from zero to specified value Uncemented caps; relative movement between cap and bulb does not exceed 10 After mechanical strength test sample complies requirements of accessibility Cap cemented 9 CA TEMERATURE RISE Cap temperature rise ΔTS not exceeding the condition specified in IEC 60360: - B22d K: - B15d K: - E K: - E K: 6.1 K - E26...under consideration 10 RESISTACE TO HEAT External parts of insulating material providing protection against electric shock, and parts of insulating material retaining live parts in position, ball pressure test: art tested; temperature ( C);diameter of Enclosure; 125 C, 1.59mm impression ( 2 mm)... : art tested; temperature ( C); diameter of Bobbin of T1; 125 C, 1.0mm impression ( 2 mm)... : art tested; temperature ( C); diameter of CB: 125 C, 0.2mm impression ( 2 mm)... : 11 RESISTACE TO FLAME AD IGITIO arts of insulating material retaining live parts in position and external parts of insulating material providing protection against electric shock, glowwire test 650 C 650 C glow-wire test art tested; temperature ( C)... : Enclosure art tested; temperature ( C)..... : Bobbin art tested; temperature ( C)... : CB o visible flame and no sustained glowing Flames and glowing, extinguish within 30 s...: o flame o ignition of the tissue paper 12 FAULT CODITIOS a) In a switch-start circuit, the starter is shortcircuited o starter b) Short-circuit across capacitors (See appended table 12) TRF o. IEC/E 60968

7 age 7 of 11 Report o.: GTSS IEC/E c) The lamp does not start, because one of the cathodes is broken d) The lamp does not start, although the cathode circuits are intact (de-activated lamp) e) The lamp operates, but one of the cathodes is de-activated or broken (rectifying effect) f) Opening or bridging other points in the circuit where the diagram indicates that such a fault condition may impair safety o cathodes, self-ballasted bulb only o cathodes, self-ballasted bulb only o cathodes, self-ballasted bulb only (See appended table 12) 5, 6, 8 and 9 COMMO MODIFICATIOS (E 60968:1990) Delete all references to E26 lamp caps AEX 1 components Object/part o. Manufacturer/ trademark Chip resistors Yageo RC1206 1/4 W, zero Ohm Jumper < 0.05 Ω, 200V, 2.0A Optical coupler Everlight Electronics Co., Ltd Type/model Technical data Standard Mark(s) of conformity EL357 Int. Cr / Ext. Cr / Dti.: 6,0 / 7,6/ 0,4 mm; 110 Internal wire Various 1007 VW-1, 300V, 80 C, 24 AWG Tansformer SOBSU FB-TG3W rimary winding - Triple wire FURUKAWA ELECTRIC CO LTD - Bobbin CHAG CHU LASTICS CO LTD 1:2UEW-φ 0.12mm 1C, 180T 2:2UEW-φ 0.12mm 1C,9T 3:2UEW-φ 0.25mm 1C,22T -- Tested with appliance E VDE UL -- Tested with appliance Various Various Class B, 130 C -- UL TEX-E 130 C, ClassB -- UL E T375J 94-V0, 150 C -- UL E Insulation tape Various Various VW-1 -- UL CB Various Various V-0, 130 C -- UL TRF o. IEC/E 60968

8 age 8 of 11 Report o.: GTSS IEC/E Enclosure LED module BAYER MATERIALSCIE CE AG Leiri optoelectronices co., Ltd (z)(f1) LR- TS2835WE 1 V-2, 115 C -- UL E V, 20/30mA, 105 C, Daylight White: 5500K- 7000K -- Tested with appliance AEX 2: temperature measurements, thermal tests of Section 12 of IEC Type reference...: FLB-TC-E17 Lamp used...: LED Light Bulbs Lamp control gear used...: integrated Mounting position of luminaire...: As in normal use Supply wattage (W)...: 3W Supply current (A)...: -- Calculated power factor...: -- Table: measured temperatures corrected for ta = 25 C: (ote: Corrected to the ambient temperature of 25 according to product instruction) - abnormal operating mode...: -- - test 1: rated voltage...: -- - test 2: 1,06 times rated voltage or 1,05 times Test 1 : 100*1.06=106V rated wattage...: - test 3: Load on wiring to socket-outlet, -- 1,06 times voltage or 1,05 times wattage...: - test 4: 1,1 times rated voltage or 1,05 times -- rated wattage...: Through wiring or looping-in wiring loaded by a current of A during the test...: -- temperature ( C) of part Clause 12.4 normal Clause 12.5 abnormal test 1 test 2 test 3 limit test 4 limit Ambient 28.6 Lamp cap 34.7 alstic enclosure 37.2 T1 winding 57.4 T1 bobbin 56.2 Internal wire 57.3 U1 body (Optical coupler) TRF o. IEC/E 60968

9 age 9 of 11 Report o.: GTSS IEC/E TABLE : tests of fault conditions art 0.9-1,1xUn short-circuited disconnected Observations 1 110V/50Hz U1 pin A, 0.05W Unit shut down immediately, o damage 2 110V/50Hz T1 pin A, 0.06W Unit shut down immediately, o damage 3 110V/50Hz C2-0A, 0W F1 opened 4 110V/50Hz Q1 in G-D - 0A, 0W F1 opened 5 110V/50Hz Q1 in G-S - 0A, 0W F1 opened 6 110V/50Hz DB A, 0W F1 opened Hazard YES/O o o o o o o TRF o. IEC/E 60968

10 age 10 of 11 Report o.: GTSS Appendix hoto documentation Overall Overall TRF o. IEC/E 60968

11 age 11 of 11 Report o.: GTSS Internal Internal TRF o. IEC/E 60968

12 age 1 of 8 Report o.: GTSS Attachment o. 1 IEC (4) CLASSIFICATIO Compliance of independent controlgear enclosure with E Independent SELV controlgear comply with Annex I (see Annex I) 6 (6) CLASSIFICATIO Independent controlgear... : Yes o Built-in controlgear... : Yes o Integral controlgear... : Yes o SELV-equivalent or isolating controlgear... : Yes o Auto-wound controlgear... : Yes o Independent SELV controlgear... : Yes o 7 Marking 8 (10) ROTECTIO AGAIST ACCIDETAL COTACT WITH LIVE ARTS - (10.1) Controlgear protected against accidental contact with live parts - (A2) The current flowing between the part concerned and earth is measured and does not exceed 0,7 ma (peak) or 2 ma d.c....: - (A2) For frequencies above 1 khz, the current does not exceed 0,7 ma (peak) multiplied by the value of the frequency in kilohertz or 70 ma (peak)...: - (A3) The voltage between the part concerned and any accessible part is measured and does not exceed 34 V (peak)...: - (10.1) Lacquer or enamel not used for protection or insulation Adequate mechanical strength on parts providing protection - (10.2) Capacitors > 0,5 μf: voltage after 1 min (V): < 50 V...: 8.1 (-) SELV-equivalent controlgear accessible parts are insulated from live parts by double or reinforced insulation according 8.6 and 13.1 in IEC 60065

13 age 2 of 8 Report o.: GTSS Attachment o. 1 IEC (-) Exposed terminals of SELV or SELV-equivalent controlgear are allowed if: - the rated or maximum output voltage does not exceeding 25 V r.m.s. - the no-load output voltage does not exceed 30 V r.m.s. or 33 2 V peak Insulated terminals if rated output voltage >25 V One capacitor Y1 or two capacitors Y2 of the same values used in series between SELV or SELVequivalent output and primary circuits - Capacitor complying with IEC Other components bridging the separating transformer complying with IEC 60065, clause 14 SELV:AC 20.8V measured 9 (8) TERMIALS 10 (9) ROVISIO FOR EARTHIG 11 (11) MOISTURE RESISTACE AD ISULATIO After storage 48 h at 91-95% relative humidity and C measuring of insulation resistance with d.c. 500 V (MΩ): 2 MΩ Adequate insulation between input and output terminals not bounded together in SELV-equivalent controlgear For double or reinforced insulation the resistance exceed 4 MΩ 500 MΩ 500 MΩ 12 (12) ELECTRIC STREGTH Immediately after clause 11 electric strength test for 1 min Working voltage 42 V, test voltage 500 V Working voltage > 42 V, test voltage (V): 2U+1000 V 1200V Reinforced insulation, test voltage (V): 3150V o flashover or breakdown Windings in separating transformers in SELVequivalent control gear according to of E 60065

14 age 3 of 8 Report o.: GTSS Attachment o. 1 IEC (13) THERMAL EDURACE FOR WIDIGS (ot applicable) 14 (14) FAULT CODITIOS When operated under fault conditions the controlgear: - does not emit flames or molten material - does not produce flammable gases - protection against accidental contact not impaired Thermally protected controlgear does not exceed the marked temperature value Fault conditions: capacitors, resistors or inductors without proof of compliance with relevant specifications have been short-circuited or disconnected - (14.1) Short-circuit of creepage distances and clearances if less than specified in clause 16 in art 1 (except between live parts and accessible metal parts) Distances on printed boards provided with coating according to IEC (14.2) Short-circuit or interruption of semiconductor devices - (14.3) Short-circuit across insulation consisting of lacquer, enamel or textile (see appended table) (see appended table) - (14.4) Short-circuit across electrolytic capacitors (see appended table) - (14.5) During the tests, a five-layer tissue paper, where the test specimen is wrapped, does not ignite After the tests the insulation resistance with d.c. 500 V (MΩ) are 1 MΩ...: Temperature declared thermally protected controlgear fulfil the requirements in Annex C 500 MΩ 15 TRASFORMER HEATIG 16 ABORMAL CODITIOS 17 (15) COSTRUCTIO Socket-outlet in the output circuit does not accept plugs complying with IEC and IEC ot possible to engage plugs accepted by socketoutlet in the output circuit with socket-outlets complying with IEC and IEC 60906

15 age 4 of 8 Report o.: GTSS Attachment o. 1 IEC (15.1) Wood, cotton, silk, paper and similar fibrous material not used as insulation - (15.2) rinted boards used as internal connections complies with clause 14 of IEC (16) CREEAGE DISTACES AD CLEARACES Creepage distances and clearances according to (see appended table) Table 3 and 4, as appropriate rinted boards see clause 14 of IEC Insulating lining of metallic enclosures 19 (17) SCREWS, CURRET-CARRYIG ARTS AD COECTIOS Screws, current-carrying parts and connections in compliance with IEC (clause numbers between parentheses refer to IEC ) 20 (18) RESISTACE TO HEAT, FIRE AD TRACKIG (18.1) arts of insulating material retaining live parts in position, ball-pressure test: - part; test temperature ( C)... : Bobbin of T1; 125 C, 1.0mm - part; test temperature ( C)... : CB: 125 C, 0.2mm - part; test temperature ( C)..: - part; test temperature ( C) : (18.2) rinted boards in accordance with IEC , 4.3 (18.3) External parts of insulating material preventing electric shock glow-wire test 650 C - part tested ( C) : (18.4) arts of insulating material retaining live parts in position, needle-flame test 10 s: - part tested ( C) : Bobbin - part tested ( C) : CB - part tested ( C) : - flame extinguished within 30 s o flame - no flaming drops igniting tissue paper (18.5) Tracking test 21 (19) RESISTACE TO CORROSIO

16 age 5 of 8 Report o.: GTSS Attachment o. 1 IEC TABLE: tests of fault conditions art Simulated fault Hazard U1 pin V, Short circuit, 0.006A, 0.05W, Unit shut down immediately, o damage T1 pin V, Short circuit, 0.008A, 0.06W, Unit shut down immediately, o damage C2 110V, Short circuit, 0A, 0W, F1 opened O Q1 in G-D 110V, Short circuit, 0A, 0W, F1 opened Q1 in G-S 110V, Short circuit, 0A, 0W, F1 opened DB V, Short circuit, 0A, 0W, F1 opened O +/- LED module 110V, Short circuit, 0.009A, 0.82W unit shut down, can recoverable. O O O O O Working voltage: Component From To V peak V rms FLB-TC-E17 Transformer in 1 in Transformer in 1 in Transformer in 2 in Transformer in 2 in Transformer in 3 in Transformer in 3 in Transformer in 5 in Transformer in 5 in U1 in 1 in U1 in 1 in U1 in 2 in U1 in 2 in (16) TABLE: creepage distances and clearances Minimum distances for a.c. (50/60 Hz) sinusoidal voltages RMS working voltage (V) not exceeding minimum distances between live parts of different polarity. Specify the value measured

17 age 6 of 8 Report o.: GTSS Attachment o. 1 IEC minimum distances between live parts and accessible parts which are permanently fixed to the lamp control gear, including screws or devices for fixing covers or fixing the lamp control gear to its support. Specify the value measured. 3. minimum distances for ballasts declared protected against accidental contact between live parts and the outer accessible surface of insulating parts -- >3.2 4 CB under CY1 or Optical coupler Between primary circuit and secondary circuit minimum distances between live parts and a flat supporting surface or a loose metal cover, if any, if the construction does not ensure that the values under 2 above are maintained under the most unfavourable circumstances minimum distances between two terminals of thermal cut-off -required creepage distances (mm), Basic insulation TI 600 -required creepage distances (mm), Basic insulation TI < 600 -required creepage distances (mm), Supplementary insulation TI 600 -required creepage distances (mm), Supplementary insulation TI < 600 -required creepage distances (mm), Reinforced insulation 1. minimum distances between live parts of different polarity. Specify the value measured ,2 1, ,6 2, minimum distances between live parts and accessible parts which are permanently fixed to the lamp control gear, including screws or devices for fixing covers or fixing the lamp control gear to its support. Specify the value measured. 3. minimum distances for ballasts declared protected against accidental contact between live parts and the outer accessible surface of insulating parts -- >3.2 4 CB under CY1 or Optical coupler Between primary circuit and secondary circuit

18 age 7 of 8 Report o.: GTSS Attachment o. 1 IEC minimum distances between live parts and a flat supporting surface or a loose metal cover, if any, if the construction does not ensure that the values under 2 above are maintained under the most unfavourable circumstances minimum distances between two terminals of thermal cut-off -required clearance distances (mm), Basic insulation -required clearance distances (mm), Supplementary insulation -required clearance distances (mm), Reinforced insulation , , , , , Minimum distances for non-sinusoidal pulse voltages rated pulse voltage (peak kv) 2,0 2,5 3,0 4,0 5,0 6,0 8,0 required minimum distances, clearances (mm) 1,0 1, ,5 8 Specify the value measured rated pulse voltage (peak kv) required minimum distances, clearances (mm) Specify the value measured rated pulse voltage (peak kv) required minimum distances, clearances (mm) Specify the value measured A AEX A (ORMATIVE), TEST TO ESTABLISH WHETHER A CODUCTIVE ART IS A LIVE ART WHICH MAY CAUSE A ELECTRIC SHOCK C AEX C ARTICULAR REQUIREMETS FOR ELECTROIC LAM COTROLGEAR WITH MEAS OF ROTECTIO AGAIST OVERHEATIG E AEX E USE OF COSTAT S OTHER THA 4500 I tw TESTS F AEX F - DRAUGHT-ROOF ECLOSURE Draught-proof enclosure in accordance with the description

19 age 8 of 8 Report o.: GTSS Attachment o. 1 IEC Dimensions of the enclosure Other design; description H AEX H - TESTS All tests performed in accordance with the advise given in Annex H, if applicable I AEX I - ARTICULAR ADDITIOAL REQUIREMETS FOR IDEEDET SELV D.C. OR A.C. SULIED ELECTROIC COTROLGEAR FOR LED MODULES - (20) O-LOAD OUTUT VOLTAGE o load output voltage no differ more than 10% from rated voltage.

20 age 1 of 2 Report o.: GTSS Attachment o. 2 IEC GEERAL REQUIREMETS 4.4 Integral modules treated as part of luminaires Yes o defined in clause 0.5 of IEC Independent modules complies with requirements Yes o in IEC GEERAL TEST REQUIREMETS 5.5 SELV-operated LED modules comply with Annex I (see Annex B) of IEC CLASSIFICATIO Built-in module... : Yes o Independent module... : Yes o Integral module... : Yes o For Integral module; ote to in IEC applies. 7 MARKIG 8 SCREW TERMIALS Compliance with section 14 of IEC SCREWLESS TERMIALS Compliance with section 15 of IEC COECTORS Compliance with IEC ROVISIO FOR ROTECTIVE EARTHIG 8 (10) ROTECTIO AGAIST ACCIDETAL COTACT WITH LIVE ARTS 11 MOISTURE RESISTACE AD ISULATIO rotection against moisture and insulation in compliance with Clause 11, IEC

21 age 2 of 2 Report o.: GTSS Attachment o. 2 IEC ELECTRIC STREGTH Electric strength in compliance with Clause 12 of IEC FAULT CODITIOS 13.1 In compliance with IEC (clause numbers between parentheses refer to IEC ) 13.2 Module withstands overpower condition >15 min. Module with automatic protective device or power limiter, test performed 15 min. at limit. During the tests, tissue paper, spread below module, does not ignite. 15 COSTRUCTIO Wood, cotton, silk, paper and similar fibrous material not used as insulation 16 CREEAGE DISTACES AD CLEARACES Creepage and distances and clearances in compliance with IEC (17) SCREWS, CURRET-CARRYIG ARTS AD COECTIOS Screws, current-carrying parts and connections in compliance with IEC (18) RESISTACE TO HEAT, FIRE AD TRACKIG Resistance to Heat, Fire and Tracking in compliance with IEC (clause numbers between parentheses refer to IEC ) 19 RESISTACE TO CORROSIO Resistance to corrosion in compliance with IEC A AEX A - TESTS All tests performed in accordance with the advise given in Annex H of IEC , if applicable B AEX B - SELV-operated LED modules SLVE-operated LED modules in compliance with Annex I of IEC