TEST REPORT IEC and/or EN Safety of household and similar electrical appliances

Transcription

1 - age 1 of 76 - Report o. ID A/03 TEST REORT and/or E Safety of household and similar electrical appliances Report Reference o....: ID A/03 Compiled by (+ signature)...: Roberto Tarro Approved by (+ signature)...: Marcello ozzoli Date of issue...: CB Testing Laboratory...: emko S.p.A. hone Address...: Via Trento Trieste 116, Biassono (MI) Italy Testing location/procedure...: CBTL [ ] SMT [ ] TM [ ] Address...: Applicant s name...: FAAC S.p.A Address...: Via Benini, 1 I Zola redosa (BO) Italy Test specification: Standard...: :2001 (Fourth Edition) and/or E :2002 Test procedure...: on-standard test method..: Test Report Form o...: TRF Originator...: CB Scheme /A IEC60335_1G emko AS Master TRF...: Dated Copyright 2001 IEC System for Conformity Testing and Certification of Electrical Equipment (IECEE), Geneva, Switzerland. All rights reserved. This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader's interpretation of the reproduced material due to its placement and context. Test item description...: DRIVE FOR VERTICALLY MOVIG SECTIOAL DOOR mod. 540 Trade Mark...: FAAC Code...: Model/Type reference...: 540 V Serial number...: Ratings...: 800W 3.5A 230Vac 50Hz 50m I54 23RM 20µF Cl. I -20/+55 C

2 - age 2 of 76 - Report o. ID A/03 ame and address of production-sites (Factories): FAAC S.p.A. Via Benini, 1 I Zola redosa (BO) Italy Copy of marking plate and summary of test results (information/comments): Summary of testing: Appliances complies with E :01 and E12453:00 clause (for electrical drive units) according to the tests performed and installation set up (provided by the manufacturer) List of attachments: Annex 1: E 12453:00 Industrial, commercial and garage doors and gates Safety in use of power operated doors Clause Electrical drive units Annex 2:ictures TRF o. IEC60335_1G

3 - age 3 of 76 - Report o. ID A/03 Test item particulars... : Classification of installation and use... : Supply Connection... : DRIVE FOR VERTICALLY MOVIG SECTIOAL DOOR mod. 540 Fixed wiring... : 230 Vac / 50Hz 800W 3.5A... : Motor winding thermally protected 140 C ossible test case verdicts: - test case does not apply to the test object...: /A - test object does meet the requirement...: (ass) - test object does not meet the requirement...: F(Fail) Testing...: Date of receipt of test item...: Date (s) of performance of tests...: from to General remarks: This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an CB in accordance with IECEE 02. The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory. "(see Enclosure #)" refers to additional information appended to the report. "(see appended table)" refers to a table appended to the report. Throughout this report a comma (point) is used as the decimal separator. TRF o. IEC60335_1G

4 - age 4 of 76 - Report o. ID A/03 General product information: Automated System 540 TECHICAL SECIFICATIO TRF o. IEC60335_1G

5 - age 5 of 76 - Report o. ID A/03 5 GEERAL CODITIOS FOR THE TESTS Tests performed according to cl. 5, e.g. nature of supply, sequence of testing, etc. 6 CLASSIFICATIO 6.1 rotection against electric shock: Class 0, 0I, I, II, III... : Delete "class 0" and "class 0I" (E )...: class I equipment 6.2 rotection against harmful ingress of water I54 7 MARKIG AD ISTRUCTIOS 7.1 Rated voltage or voltage range (V)... : 230V ature of supply... : Vac Rated frequency (Hz)... : 50Hz Rated power input (W):... : 800W Rated current (A)... : 3.5A max Manufacturer's or responsible vendor's name, trademark or identification mark... : FAAC Code reference... : Model or type reference... : 540 V Symbol 5172 of IEC 60417, for Class II appliances I number, other than IX0... : IX4 7.2 Warning for stationary appliances for multiple supply Warning placed in vicinity of terminal cover 7.3 Range of rated values marked with the lower and upper limits separated by a hyphen Different rated values marked with the values separated by an oblique stroke 7.4 Appliances adjustable for different rated voltages, the voltage setting is clearly discernible 7.5 Appliances with more than one rated voltage or one or more rated voltage ranges, marked with rated input or rated current for each rated voltage or range, unless TRF o. IEC60335_1G

6 - age 6 of 76 - Report o. ID A/03 the power input is related to the mean value of the rated voltage range Relation between marking for upper and lower limits of rated power input or rated current and voltage is clear 7.6 Correct symbols used 7.7 Connection diagram fixed to appliances to be connected to more than two supply conductors and appliances for multiple supply 7.8 Except for type Z attachment, terminals for connection to the supply mains indicated as follows: - marking of terminals exclusively for the neutral conductor () - marking of protective earthing terminals (symbol 5019 of IEC 60417) - marking not placed on removable parts 7.9 Marking or placing of switches which may cause a hazard 7.10 Indications of switches on stationary appliances and controls on all appliances by use of figures, letters or other visual means... : The figure 0 indicates only OFF position, unless no confusion with the OFF position 7.11 Indication for direction of adjustment of controls In the instruction sheet 7.12 Instructions for safe use provided Sufficient details for installation supplied Stationary appliances not fitted with means for disconnection from the supply mains having a contact separation in all poles that provide full disconnection under overvoltage category III, the instructions state that means for disconnection must be incorporated in the fixed wiring in accordance with the wiring rules Insulation of the fixed wiring in contact with parts exceeding 50 K during clause 11; instructions stating that the fixed wiring must be protected Instructions for built-in appliances: TRF o. IEC60335_1G

7 - age 7 of 76 - Report o. ID A/03 - dimensions of space - dimensions and position of supporting means - distances between parts and surrounding structure - dimensions of ventilation openings and arrangement - connection to supply mains and interconnection of separate components - plug accessible after installation, unless a switch complying with Replacement cord instructions, type X attachment with a specially prepared cord Replacement cord instructions, type Y attachment Replacement cord instructions, type Z attachment 7.13 Instructions and other texts in an official language Instruction sheet in Italian, English, French, Deutsche 7.14 Marking clearly legible and durable 7.15 Marking on a main part Marking clearly discernible from the outside, if necessary after removal of a cover For portable appliances, cover can be removed or opened without a tool For stationary appliances, name, trademark or identification mark and model or type reference visible after installation For fixed appliances, name, trademark or identification mark and model or type reference visible after installation according to the instructions Indications for switches and controls placed on or near the components. Marking not on parts which can be positioned or repositioned in such a way that the marking is misleading 7.16 Marking of a possible replaceable thermal link or fuse link clearly visible with regard to replacing the link 8 ROTECTIO AGAIST ACCESS TO LIVE ARTS Fuses 6.3A on the CB TRF o. IEC60335_1G

8 - age 8 of 76 - Report o. ID A/ Adequate protection against accidental contact with live parts Requirement applies for all positions, detachable parts removed Insertion or removal of lamps, protection against contact with live parts of the lamp cap Use of test probe B of IEC 61032: no contact with live parts Use of test probe 13 of IEC through openings in class 0 appliances and class II appliances/ constructions: no contact with live parts Test probe 13 also applied through openings in earthed metal enclosures having a non-conductive coating: no contact with live parts For appliances other than class II, use of test probe 41 of IEC 61032: no contact with live parts of visible glowing heating elements o detachable part without usage of a tool o Lamps Accessible part not considered live if: - safety extra-low a.c. voltage: peak value not exceeding 42.4 V - safety extra-low d.c. voltage: not exceeding 42.4 V - or separated from live parts by protective impedance If protective impedance: d.c. current not exceeding 2 ma, and a.c. peak value not exceeding 0.7 ma - for peak values over 42.4 V up to and including 450 V, capacitance not exceeding 0,1 µf - for peak values over 450 V up to and including 15 kv, discharge not exceeding 45 µc Live parts protected at least by basic insulation before installation or assembly: - built-in appliances - fixed appliances - appliances delivered in separate units TRF o. IEC60335_1G

9 - age 9 of 76 - Report o. ID A/ Class II appliances and constructions constructed so that there is adequate protection against accidental contact with basic insulation and metal parts separated from live parts by basic insulation only Only possible to touch parts separated from live parts by double or reinforced insulation 9 STARTIG OF MOTOR-OERATED ALIACES Requirements and tests are specified in part 2 when necessary 10 OWER IUT AD CURRET 10.1 ower input at normal operating temperature, rated voltage and normal operation not deviating from rated power input by more than shown in table Current at normal operating temperature, rated voltage and normal operation not deviating from rated current by more than shown in table 2 (see appended table) 11 HEATIG 11.1 o excessive temperatures in normal use 11.2 lacing and mounting of appliance as described In the instruction sheet 11.3 Temperature rises, other than of windings, determined by thermocouples Temperature rises of windings determined by resistance method, unless the windings makes it difficult to make the necessary connections 11.4 Heating appliances operated under normal operation at 1.15 times rated power input... : 11.5 Motor-operated appliances operated under normal operation at most unfavourable voltage between 0.94 and 1.06 times rated voltage... : 11.6 Combined appliances operated under normal operation at most unfavourable voltage between 0.94 and 1.06 times rated voltage... : Operated at 243.8Vac ot a combined appliances TRF o. IEC60335_1G

10 - age 10 of 76 - Report o. ID A/ Operation duration corresponding to the most unfavourable conditions of normal use Adjusted at the most unfavourable condition: Maximum power, Maximum working time Minimum pause time- Maximum load 11.8 Temperature rises not exceeding values in table 3 (see appended tables) rotective devices do not operate Sealing compound does not flow out Use frequency (S3) 40% as described on the instruction sheet. 13 LEAKAGE CURRET AD ELECTRIC STREGTH AT OERATIG TEMERATURE 13.1 Leakage current not excessive and electric strength adequate Heating appliances operated at 1.15 times rated power input... : Motor-operated appliances and combined appliances supplied at 1.06 times rated voltage... : rotective impedance and radio interference filters disconnected before carrying out the tests 13.2 Leakage current measured by means of the circuit described in figure 4 of IEC Tested at 243.8V Interference filter disconnected (Capacitors ) Leakage current measurements (see appended table) 13.3 Electric strength tests according to table 4 (see appended table) o breakdown during the tests 14 TRASIET OVERVOLTAGES Appliances withstand the transient overvoltages to which they may be subjected Clearances having a value less than specified in table 16 subjected to an impulse voltage test, the test voltage specified in table 6 o flashover during the test, unless of functional insulation In case of flashover of functional insulation, the appliance complies with clause 19 with the clearance short circuited Minimum clearance >0.5mm TRF o. IEC60335_1G

11 - age 11 of 76 - Report o. ID A/03 15 MOISTURE RESISTACE 15.1 Enclosure provides the degree of moisture protection according to classification of the appliance Compliance checked as specified in , taking into account , followed by the electric strength test of 16.3 o trace of water on insulation which can result in a reduction of clearances and creepage distances below values specified in clause Appliances, other than IX0, subjected to tests as specified in IEC : 15.1 TABLE: tighten force Object ut inside enclosure (bushing) ut on the bushing that lock the cable Screw that close the enclosure (top) Screw that close the limit switch compartment (side) Bushing input closed by cable H05RR-F type I 54 complies for drive enclosure. o trace of water I54 Torque 1.2 m 1.2 m 0.8 m 0.8 m External 8.1 mm Hand-held appliance turned continuously through the most unfavourable positions during the test Built-in appliances installed according to the instructions Appliances placed or used on the floor or table placed on a horizontal unperforated support Appliances normally fixed to a wall and appliances with pins for insertion into socket-outlets are mounted on a wooden board For IX3 appliances, the base of wall mounted appliances is placed at the same level as the pivot axis of the oscillating tube For IX4 appliances, the horizontal centre line of the appliance is aligned with the pivot axis of the oscillating tube As described on manual use TRF o. IEC60335_1G

12 - age 12 of 76 - Report o. ID A/03 However, for appliances normally used on the floor or table, the movement is limited to two times 90 for a period of 5 min, the support being placed at the level of the pivot axis of the oscillating tube Wall-mounted appliances, take into account the distance to the floor stated in the instructions Appliances with type X attachment fitted with a flexible cord as described Detachable parts tested as specified o detachable part 15.2 Spillage of liquid does not affect the electrical insulation Appliances with type X attachment fitted with a flexible cord as described Appliances incorporating an appliance inlet tested with or without an connector, whichever is most unfavourable Detachable parts removed Overfilling test with additional amount of water, over a period of 1 min (l)... : The appliance withstands the electric strength test of 16.3 o trace of water on insulation that can result in a reduction of clearances and creepage distances below values specified in clause Appliances proof against humid conditions Humidity test for 48 h in a humidity cabinet Relative humidity 93% Temperature 30 C The appliance withstands the tests of clause LEAKAGE CURRET AD ELECTRIC STREGTH 16.1 Leakage current not excessive and electric strength adequate rotective impedance disconnected from live parts before carrying out the tests 16.2 Single-phase appliances: test voltage 1.06 times rated voltage... : 243.8V TRF o. IEC60335_1G

13 - age 13 of 76 - Report o. ID A/03 Three-phase appliances: test voltage 1.06 times rated voltage divided by 3... : Leakage current measurements (see appended table) 16.3 Electric strength tests according to table 7 (see appended table) o breakdown during the tests 17 OVERLOAD ROTECTIO OF TRASFORMERS AD ASSOCIATED CIRCUITS o excessive temperatures in transformer or associated circuits in event of short-circuits likely to occur in normal use Appliance supplied with 1.06 or 0.94 times rated voltage and the most unfavourable short-circuit or overload likely to occur in normal use applied... : Temperature rise of insulation of the conductors of safety extra-low voltage circuits not exceeding the relevant value specified in table 3 by more than 15 K Temperature of the winding not exceeding the value specified in table 8, however limits do not apply to fail-safe transformers complying with sub-clause 15.5 of IEC o excessive temperature measured in short secondary circuit of the transformer. (see appended table) 18 EDURACE Requirements and tests are specified in part 2 when necessary 19 ABORMAL OERATIO 19.1 The risk of fire or mechanical damage under abnormal or careless operation obviated Electronic circuits so designed and applied that a fault will not render the appliance unsafe 19.2 Test of appliance with heating elements with restricted heat dissipation; test voltage (V): power input of 0.85 times rated power input... : 19.3 Test of 19.2 repeated; test voltage (V): power input of 1.24 times rated power input... : 19.4 Test conditions as in cl. 11, any control limiting the temperature during tests of cl. 11 short-circuited TRF o. IEC60335_1G

14 - age 14 of 76 - Report o. ID A/ Test of 19.4 repeated on Class 0I and I appliances with tubular sheathed or embedded heating elements. o short-circuiting, but one end of the element connected to the elements sheath The test repeated with reversed polarity and the other end of the heating element connected to the sheath The test is not carried out on appliances intended to be permanently connected to fixed wiring and on appliances where an all-pole disconnection occurs during the test of Appliances with TC heating elements tested at rated voltage, establishing steady conditions The working voltage of the TC heating element is increased by 5% and the appliance is operated until steady conditions are re-established. The voltage is then increased in similar steps until 1.5 times working voltage or until the TC heating element ruptures 19.7 Stalling test by locking the rotor if the locked rotor torque is smaller than the full load torque or locking moving parts of other appliances Locked rotor, motor capacitors open-circuited or short-circuited, if required Winding temperatures not exceeding values specified in table Three-phase motors operated at rated voltage with one phase disconnected 19.9 Running overload test on appliances incorporating motors intended to be remotely or automatically controlled or liable to be operated continuously Winding temperatures not exceeding values as specified The motor winding is protected by self resetting thermal protection T=140 C Motor capacitors complying with E (see appended table) The customer declares that the variation of motor charge current with the appliance loaded or unloaded is a little tenth of Ampere due to gears ormal operation motor current A. Overloaded operation motor current 2.0A (see appended table) TRF o. IEC60335_1G

15 - age 15 of 76 - Report o. ID A/ Series motor operated at 1.3 times rated voltage for 1 min... : During the test, parts not being ejected from the appliance Electronic circuits, compliance checked by evaluation of the fault conditions specified in for all circuits or parts of circuits, unless they comply with the conditions specified in Before applying the fault conditions a) to f) in , it is checked if circuits or parts of circuit meet both of the following conditions: - the electronic circuit is a low-power circuit, that is, the maximum power at low-power points does not exceed 15 W according to the tests specified - the protection against electric shock, fire hazard, mechanical hazard or dangerous malfunction in other parts of the appliance does not rely on the correct functioning of the electronic circuit Mechanical hazard may be related with fault condition on low power circuit Fault conditions applied one at a time, the appliance operated under conditions specified in cl. 11, but supplied at rated voltage, the duration of the tests as specified: a) short circuit of functional insulation if clearances or creepage distances are less than the values specified in 29 o distances below the limits b) open circuit at the terminals of any component - Open circuit of FC1 - FC2 (limiting switch) the drive stops to operate no hazard - Open circuit of I1 I2 commands connector J2 the drive stops to operate no hazard. - Open R1, R2 no hazard c) short circuit of capacitors, unless they comply with IEC C1, C2 Approved component TRF o. IEC60335_1G

16 - age 16 of 76 - Report o. ID A/03 d) short circuit of any two terminals of an electronic component, other than integrated circuits. This fault condition is not applied between the two circuits of an optocoupler - Short circuit of motor connector J3: fuse 6.3A immediately blows out - Short circuit of FC1 - FC2 (limiting switch) no hazard - Short circuit of I1- I2 (commands) connector J2 no hazard e) failure of triacs in the diode mode o triac f) failure of an integrated circuit. The possible hazardous situations of the appliance are assessed to ensure that safety does not rely on the correct functioning of such a component If the appliance incorporates a protective electronic circuit which operates to ensure compliance with clause 19, the relevant test is repeated with a single fault simulated, as indicated in a) to f) of During and after each test the following is checked: - the temperature rise of the windings do not exceed the values specified in table 8 - the appliance complies with the conditions specified in any current flowing through protective impedance not exceeding the limits specified in o integrated circuit If a conductor of a printed board becomes open-circuited, the appliance is considered to have withstood the particular test, provided all three of the following conditions are met: - the material of the printed circuit board withstands the burning test of annex E - any loosened conductor does not reduce the clearances or creepage distances between live parts and accessible metal parts below the values specified in cl the appliance withstands the tests of with open-circuited conductor bridged TRF o. IEC60335_1G

17 - age 17 of 76 - Report o. ID A/ If the safety of the appliance for any of the fault conditions specified in depends on the operation of a miniature fuse-link complying with IEC 60127, the test is repeated, measuring the current flowing through the fuse-link; measured current (A); rated current of the fuse-link (A)... : During the tests the appliance does not emit flames, molten metal, poisonous or ignitable gas in hazardous amounts Temperature rises not exceeding the values shown in table 9 Enclosures not deformed to such an extent that compliance with cl. 8 is impaired If the appliance can still be operated it complies with Short circuit of motor connector J3: fuse 6.3A immediately blow out o flames o molten metal o poisonous or ignitable gas (see appended table) Enclosure not deformed Insulation, other than of class III appliance, withstand the electric strength test of 16.3, the test voltage specified in table 4: - basic insulation... : 500Vac (on SELV circuit) - supplementary insulation... : 1750Vac (between live parts and accessible metal parts) - reinforced insulation... : 3000Vac (between live parts and accessible metal parts) 3750Vac (between pri-sec of transformer) 20 STABILITY AD MECHAICAL HAZARDS 20.1 Adequate stability Tilting test through an angle of 10 (appliance placed on an inclined plane/horizontal plane); appliance does not overturn Tilting test repeated on appliances with heating elements, angle of inclination increased to 15 ossible heating test in overturned position; temperature rise does not exceed values shown in table 9 Fixed Appliance TRF o. IEC60335_1G

18 - age 18 of 76 - Report o. ID A/ Moving parts adequately arranged or enclosed as to provide protection against personal injury rotective enclosures, guards and similar parts are non-detachable Adequate mechanical strength and fixing of protective enclosures Self-resetting thermal cut-outs and overcurrent protective devices not causing a hazard, by unexpected reclosure ot possible to touch dangerous moving parts with test probe Moving parts are enclosed to provide protection against personal injury. There is a shaft that comes out of the enclosure to open and close the door that is not possible to include in a box for application of the appliance lastic enclosure fixed by screws Once properly installed with adequate driven part minimum hazard possible 21 MECHAICAL STREGTH Appliance has adequate mechanical strength and is constructed as to withstand rough handling o damage after three blows applied to various parts of the enclosure, impact energy 0,5 ± 0,04 J If necessary, supplementary or reinforced insulation subjected to the electric strength test of 16.3 If necessary, repetition of groups of three blows on a new sample 22 COSTRUCTIO 22.1 Appliance marked with the first numeral of the I system, relevant requirements of IEC are fulfilled I Stationary appliance: means to provide all-pole disconnection from the supply provided, the following means being available: - a supply cord fitted with a plug - a switch complying with 24.3 TRF o. IEC60335_1G

19 - age 19 of 76 - Report o. ID A/03 - a statement in the instruction sheet that a disconnection incorporated in the fixed wiring is to be provided In the instruction sheet - an appliance inlet Singe-pole switches and single-pole protective devices for the disconnection of heating elements in single-phase permanently connected class I appliances, connected in the phase conductor 22.3 Appliance provided with pins: no undue strain on socket-outlets Applied torque not exceeding 0.25 m ull force of 50 to each pin after the appliance has being placed in the heating cabinet; when cooled to room temperature the pins are not displaced by more than 1mm Each pin subjected to a torque of 0.4m; the pins are not rotating unless rotating does not impair compliance with the standard 22.4 Appliance for heating liquids and appliance causing undue vibration not provided with pins for insertion into socket-outlets 22.5 o risk of electric shock when touching the pins of the plug 22.6 Electrical insulation not affected by condensing water or leaking liquid Electrical insulation of Class II appliances not affected in case of a hose rupture or seal leak 22.7 Adequate safeguards against the risk of excessive pressure in appliances provided with steamproducing devices 22.8 Electrical connections not subject to pulling during cleaning of compartments to which access can be gained without the aid of a tool, and that are likely to be cleaned in normal use 22.9 Insulation, internal wiring, windings, commutators and slip rings not exposed to oil, grease or similar substances TRF o. IEC60335_1G

20 - age 20 of 76 - Report o. ID A/03 Adequate insulating properties of oil or grease to which insulation is exposed Location or protection of reset buttons of non-selfresetting controls is so that accidental resetting is unlikely Reliable fixing of non-detachable parts that provide the necessary degree of protection against electric shock, moisture or contact with moving parts Obvious locked position of snap-in devices used for fixing such parts o deterioration of the fixing properties of snap-in devices used in parts that are likely to be removed during installation or servicing Enclosure fixed by screws Tests as described Handles, knobs etc. fixed in a reliable manner o handles Fixing in wrong position of handles, knobs etc. indicating position of switches or similar components not possible Axial force 15 applied to parts, the shape being so that an axial pull is unlikely to be applied Axial force 30 applied to parts, the shape being so that an axial pull is likely to be applied Unlikely that handles, when gripped as in normal use, make the operators hand touch parts having a temperature rise exceeding the value specified for handles which are held for short periods only o ragged or sharp edges creating a hazard for the user in normal use, or during user maintenance o exposed pointed ends of self tapping screws etc., liable to be touched by the user in normal use or during user maintenance Storage hooks and the like for flexible cords smooth and well rounded Automatic cord reels cause no undue abrasion or damage to the sheath of the flexible cord, no breakage of conductors strands, no undue wear of contacts ot intended to be touched during normal use TRF o. IEC60335_1G

21 - age 21 of 76 - Report o. ID A/03 Cord reel tested with 6000 operations, as specified Electric strength test of 16.3, voltage of 1000 V applied Spacers not removable from the outside by hand or by means of a screwdriver or a spanner Current-carrying parts and other metal parts resistant to corrosion under normal conditions of use Driving belts not used as electrical insulation Direct contact between live parts and thermal insulation effectively prevented, unless material used is non-corrosive, non-hygroscope and noncombustible Compliance is checked by inspection and, if necessary, by appropriate test Wood, cotton, silk, ordinary paper and fibrous or hygroscopic material not used as insulation, unless impregnated o thermal insulation ot used Appliances not containing asbestos ot used Oils containing polychlorinated biphenyl (CB) not used ot used Bare heating elements adequately supported In case of rupture, the heating conductor is unlikely to come in contact with accessible metal parts Sagging heating conductors cannot come into contact with accessible metal parts The insulation between parts operating at safety extra-low voltage and other live parts complies with the requirements for double or reinforced insulation arts connected by protective impedance separated by double or reinforced insulation Metal parts of Class II appliances conductively connected to gas pipes or in contact with water: separated from live parts by double or reinforced insulation Class II appliances permanently connected to fixed wiring so constructed that the required degree of access to live parts is maintained after installation TRF o. IEC60335_1G

22 - age 22 of 76 - Report o. ID A/ arts serving as supplementary or reinforced insulation fixed so that they cannot be removed without being seriously damaged, or so constructed that they cannot be replaced in an incorrect position, and so that if they are omitted, the appliance is rendered inoperable or manifestly incomplete Clearances and creepage distances over supplementary and reinforced insulation not reduced below values specified for supplementary insulation Creepage distances and clearances over supplementary or reinforced insulation not reduced to less than 50% of values specified in 29 if wires, screws etc. becomes loose Supplementary and reinforced insulation designed or protected against deposition of dirt or dust Supplementary insulation of natural or synthetic rubber resistant to ageing, or arranged and dimensioned so that creepage distances are not reduced below values specified in 29.2 Ceramic material not tightly sintered, similar material or beads alone not used as supplementary or reinforced insulation Oxygen bomb test at 70 C for 96 h and 16 h at room temperature Conductive liquids that are or may become accessible in normal use are not in direct contact with live parts Electrodes not used for heating liquids For class II constructions, conductive liquids that are or may become accessible in normal use, not in direct contact with basic or reinforced insulation For class II constructions, conductive liquids which are in contact with live parts, not in direct contact with reinforced insulation Shafts of operating knobs, handles, levers etc. not live, unless the shaft is not accessible when the part is removed ot used TRF o. IEC60335_1G

23 - age 23 of 76 - Report o. ID A/ Handles, levers and knobs, held or actuated in normal use, not becoming live in the event of an insulation fault Such parts being of metal, and their shafts or fixings are likely to become live in the event of an insulation fault, they are either adequately covered by insulation material, or their accessible parts are separated from their shafts or fixings by supplementary insulation This requirement does not apply to handles, levers and knobs on stationary appliances other than those of electrical components, provided they are either reliably connected to an earthing terminal or earthing contact, or separated from live parts by earthed metal Handles continuously held in the hand in normal use are so constructed that when gripped as in normal use, the operators hand is not likely to touch metal parts, unless they are separated from live parts by double or reinforced insulation Capacitors in Class II appliances not connected to accessible metal parts, unless complying with Metal casings of capacitors in Class II appliances separated from accessible metal parts by supplementary insulation, unless complying with Capacitors not connected between the contacts of a thermal cut-out Lamp holders used only for the connection of lamps Motor-operated appliances and combined appliances intended to be moved while in operation, or having accessible moving parts, fitted with a switch to control the motor. The actuating member of the switch being easily visible and accessible o components, other than lamps, containing mercury rotective impedance consisting of at least two separate components Values specified in not exceeded if any one of the components are short-circuited or open-circuited TRF o. IEC60335_1G

24 - age 24 of 76 - Report o. ID A/ Appliances adjustable for different voltages, accidental changing of the setting of the voltage unlikely to occur Appliances are not allowed to have an enclosure that is shaped and decorated so that the appliance is likely to be treated as a toy by children When air is used as reinforced insulation, clearances not reduced below the values specified in due to deformation as a result of an external force applied to the enclosure ot shaped as a toy 23 ITERAL WIRIG 23.1 Wireways smooth and free from sharp edges Wires protected against contact with burrs, cooling fins etc. Wire holes in metal well rounded or provided with bushings Wiring effectively prevented from coming into contact with moving parts 23.2 Beads etc. on live wires cannot change their position, and are not resting on sharp edges or corners Beads inside flexible metal conduits contained within an insulating sleeve 23.3 Electrical connections and internal conductors movable relatively to each other not exposed to undue stress Flexible metallic tubes not causing damage to insulation of conductors Open-coil springs not used Adequate insulating lining provided inside a coiled spring, the turns of which touch one another o damage after flexings for conductors flexed during normal use or 100 flexings for conductors flexed during user maintenance Electric strength test, 1000 V between live parts and accessible metal parts 23.4 Bare internal wiring sufficiently rigid and fixed TRF o. IEC60335_1G

25 - age 25 of 76 - Report o. ID A/ The insulation of internal wiring withstanding the electrical stress likely to occur in normal use o breakdown when a voltage of 2000 V is applied for 15 min between the conductor and metal foil wrapped around the insulation 23.6 Sleeving used as supplementary insulation on internal wiring retained in position by positive means 23.7 The colour combination green/yellow used only for earthing conductors 23.8 Aluminium wires not used for internal wiring 23.9 o lead-tin soldering of stranded conductors where they are subject to contact pressure, unless clamping means so constructed that there is no risk of bad contact due to cold flow of the solder 24 COMOETS 24.1 Components comply with safety requirements in relevant IEC standards List of components (see appended table) Components not tested and found to comply with relevant IEC standard for the number of cycles specified are tested in accordance with to Components not tested and found to comply with relevant IEC standard, components not marked or not used in accordance with its marking, tested under the conditions occurring in the appliance Capacitors likely to be permanently subjected to the supply voltage and used for radio interference suppression or for voltage dividing, complying with IEC , or tested according to annex F Safety isolating transformers complying with IEC , or tested according to annex G Switches complying with IEC , the number of cycles of operation being at least , or Approved in according to E TRF o. IEC60335_1G

26 - age 26 of 76 - Report o. ID A/03 tested according to annex H Automatic controls complying with IEC with relevant part 2. The number of cycles of operation being: - thermostats: temperature limiters: self-resetting thermal cut-outs: 300 Approved component - non-self-resetting thermal cut-outs: 30 - timers: energy regulators: Appliance couplers complying with IEC However, appliances classified higher than IX0, the appliance couplers complying with IEC Small lamp holders similar to E10 lampholders complying with IEC 60238, the requirements for E10 lampholders being applicable 24.2 o switches or automatic controls in flexible cords o devices causing the protective device in the fixed wiring to operate in the event of a fault in the appliance o thermal cut-outs that can be reset by soldering 24.3 Switches intended for all-pole disconnection of stationary appliances are directly connected to the supply terminals and having a contact separation in all poles, providing full disconnection under overvoltage category III conditions 24.4 lugs and socket-outlets for extra-low voltage circuits and heating elements, not interchangeable with plugs and socket-outlets listed in IEC or IEC or with connectors and appliance inlets complying with the standard sheets of IEC Capacitors in auxiliary windings of motors marked with their rated voltage and capacitance and used accordingly TRF o. IEC60335_1G

27 - age 27 of 76 - Report o. ID A/03 Capacitors in appliances for which is applicable and that are permanently connected in series with a motor winding, are of class 1 or 2 of IEC Voltage across capacitors in series with a motor winding does not exceed 1,1 times rated voltage, when the appliance is supplied at 1,1 times rated voltage under minimum load 24.6 Working voltage of motors connected to the supply mains and having basic insulation that is inadequate for the rated voltage of the appliance, not exceeding 42V. In addition, the motors are complying with the requirements of Annex I 25 SULY COECTIO AD EXTERAL FLEXIBLE CORDS Measured voltage across the motor-capacitor when the appliances is supplied at 1.1 times 230V (253V) Measured voltage on capacitor: 427V (rated capacitors 450V) 25.1 Appliance not intended for permanent connection to fixed wiring, means for connection to the supply: - supply cord fitted with a plug - an appliance inlet having at least the same degree of protection against moisture as required for the appliance - pins for insertion into socket-outlets 25.2 Appliance not provided with more than one means of connection to the supply mains Stationary appliance for multiple supply may be provided with more than one means of connection, provided electric strength test of 1250 V for 1 min between each means of connection causes no breakdown 25.3 Connection of supply conductors for appliance intended to be permanently connected to fixed wiring possible after the appliance has been fixed to its support TRF o. IEC60335_1G

28 - age 28 of 76 - Report o. ID A/03 Appliance provided with a set of terminals for the connection of cables or fixed wiring, cross-sectional areas specified in 26.6 Appliance provided with a set of terminals allowing the connection of a flexible cord Appliance provided with a set of supply leads accommodated in a suitable compartment Appliance provided with a set of terminals and cable entries, conduit entries, knock-outs or glands, allowing connection of appropriate type of cable or conduit 25.4 Cable and conduit entries, rated current of appliance not exceeding 16 A, dimensions according to table 10 Introduction of conduit or cable does not reduce clearances or creepage distances below values specified in 29 Rated current < 6A cross sectional area 2.5mm 2 Appliance provided by glands 25.5 Method for assemble supply cord with the appliance: - type X attachment Fixed wiring - type Y attachment - type Z attachment, if allowed in part 2 Type X attachment, other than those with a specially prepared cord, not used for flat twin tinsel cords 25.6 lugs fitted with only one flexible cord Supply cords of single-phase portable appliances having a rated current not exceeding 16 A, fitted with a plug complying with the following standard sheet of IEC 60083:1975 (E ): - for class I appliances: standard sheet C2b, C3b or C4 (E ) - for class II appliances: sandard sheet C5 or C6 (E ) 25.7 Supply cord not lighter than: - braided cord (60245 IEC 51) - ordinary tough rubber sheathed cord (60245 IEC 53) - ordinary polychloroprene sheathed flexible cord (60245 IEC 57) (E ) TRF o. IEC60335_1G

29 - age 29 of 76 - Report o. ID A/03 - flat twin tinsel cord (60227 IEC 41) - light polyvinyl chloride sheathed cord (60227 IEC 52), appliance not exceeding 3 kg - ordinary polyvinyl chloride sheathed cord (60227 IEC 53), appliance exceeding 3 kg When used supply cords having high flexibility, they are not lighter than (E ): - rubber insulated and sheathed cord (60245 IEC 86) - rubber insulated, crosslinked VC sheathed cord (60245 IEC 87) - crosslinked VC insulated and sheathed cord (60245 IEC 88) Temperature rise of external metal parts exceeding 75 K, VC cord not used, unless appliance so constructed that the supply cord is not likely to touch external metal parts in normal use, or the supply cord is appropriate for higher temperatures, type Y or type Z attachment used 25.8 ominal cross-sectional area of supply cords according to table 11; rated current (A); crosssectional area (mm²)... : 25.9 Supply cord not in contact with sharp points or edges Green/yellow core for earthing purposes in Class I appliance Conductors of supply cords not consolidated by lead-tin soldering where they are subject to contact pressure, unless clamping means so constructed that there is no risk of bad contacts due to cold flow of the solder Moulding the cord to part of the enclosure does not damage the insulation of the supply cord Inlet opening so shaped as to prevent damage to the supply cord Appliance provided by inlet bushing TRF o. IEC60335_1G

30 - age 30 of 76 - Report o. ID A/03 Unless the enclosure at the inlet opening is of insulation material, a non-detachable lining or bushing complying with 29.3 for supplementary insulation provided If unsheathed supply cord, a similar additional bushing or lining is required, unless the appliance is class Supply cords adequately protected against excessive flexing Flexing test: Appliance sold without supply cord - applied force ()... : - number of flexings... : The test does not result in: - short circuit between the conductors - breakage of more than 10% of the strands of any conductor - separation of the conductor from its terminal - loosening of any cord guard - damage, within the meaning of the standard, to the cord or the cord guard - broken strands piercing the insulation and becoming accessible Conductors of the supply cord relieved from strain, twisting and abrasion by use of cord anchorage The cord cannot be pushed into the appliance to such an extent that the cord or internal parts of the appliance can be damaged ull and torque test of supply cord, values shown in table 10: pull (); torque (not on automatic cord reel) (m)... : Max. 2 mm displacement of the cord, and conductors not moved more than 1 mm in the terminals Creepage distances and clearances not reduced below values specified in 29.1 TRF o. IEC60335_1G

31 - age 31 of 76 - Report o. ID A/ Cord anchorages for type X attachments constructed and located so that: - replacement of the cord is easily possible - it is clear how the relief from strain and the prevention of twisting are obtained - they are suitable for different types of cord - cord cannot touch the clamping screws of cord anchorage if these screws are accessible, unless separated from accessible metal parts by supplementary insulation - the cord is not clamped by a metal screw which bears directly on the cord - at least one part of the cord anchorage securely fixed to the appliance, unless part of a specially prepared cord - screws which have to be operated when replacing the cord do not fix any other component, if applicable - if labyrinths can be bypassed the test of is nevertheless withstood - for Class 0, 0I and I appliances: they are of insulating material or are provided with an insulating lining, unless a failure of the insulation of the cord does not make accessible metal parts live - for Class II appliances: they are of insulating material, or if of metal, they are insulated from accessible metal parts by supplementary insulation Adequate cord anchorages for type Y and Z attachment Cord anchorages only accessible with the aid of a tool, or so constructed that the cord can only be fitted with the aid of a tool Type X attachment, glands not used as cord anchorage in portable appliances Tying the cord into a knot or tying the cord with string not used Conductors of the supply cord for type Y and Z attachment adequately additionally insulated ot a portable appliance TRF o. IEC60335_1G

32 - age 32 of 76 - Report o. ID A/ Space for supply cord for type X attachment or for connection of fixed wiring constructed to permit checking of conductors with respect to correct positioning and connection before fitting any cover, no risk of damage to the conductors when fitting the cover, no contact with accessible metal parts if a conductor becomes loose, etc. For portable appliances, the uninsulated end of a conductor prevented from any contact with accessible metal parts, unless the end of the cord is such that the conductors are unlikely to slip free Appliance inlet: ot a portable appliance - live parts not accessible during insertion or removal - connector can be inserted without difficulty - the appliance is not supported by the connector - is not for cold conditions if temp. rise of external metal parts exceeds 75 K, unless the supply cord is not likely to touch such metal parts Interconnection cords comply with the requirements for the supply cord, except as specified If necessary, electric strength test of Interconnection cords not detachable without the aid of a tool if compliance with the standard is impaired when they are disconnected Dimensions of pins compatible with the dimensions of the relevant socket-outlet. Dimensions of pins and engagement face in accordance with the relevant plug in IEC TERMIALS FOR EXTERAL CODUCTORS 26.1 Appliances provided with terminals or equally effective devices for connection of external conductors Terminals only accessible after removal of a nondetachable cover Wire to motor : Rated current 3.5A Required 1mm 2 Cross sectional area 1.5mm 2 A screwdriver is necessary to remove the enclosure (all the interconnection wire are beneath the plastic cover) Approved terminal block used Removal of the cover with a screwdriver TRF o. IEC60335_1G

33 - age 33 of 76 - Report o. ID A/ Appliances with type X attachment and appliances for connection to fixed wiring provided with terminals in which connections are made by means of screws, nuts or similar devices, unless the connections are soldered Screws and nuts serve only to clamp supply conductors, except internal conductors, if so arranged that they are unlikely to be displaced when fitting the supply conductors If soldered connections used, the conductor so positioned or fixed that reliance is not placed on soldering alone Soldering alone used, barriers provided, clearances and creepage distances satisfactory if the conductor becomes free at the soldered joint 26.3 Terminals for type X attachment and for connection to fixed wiring so constructed that the conductor is clamped between metal surfaces with sufficient contact pressure and without damaging the conductor Terminal block with screws Connected to separated terminal block Terminal blocks are approved components Terminals for type X attachment and those for connection to fixed wiring so fixed that when tightening or loosening the clamping means: - the terminal does not loosen - internal wiring is not subjected to stress - clearances and creepage distances are not reduced below the values in 29 Compliance checked by inspection and by the test of subclause 8.6 of IEC , the torque applied being equal to two-thirds of the torque specified. ominal diameter of thread (mm); screw category; torque (m)... : 26.4 Terminals for type X attachment, except those with a specially prepared cord, and those for connection to fixed wiring, no special preparation of conductors required, and so constructed or placed that conductors prevented from slipping out Approved components TRF o. IEC60335_1G

34 - age 34 of 76 - Report o. ID A/ Terminals for type X attachment so located or shielded that if a wire of a stranded conductor escapes, no risk of accidental connection to other parts that result in a hazard Stranded conductor test, 8 mm insulation removed o contact between live parts and accessible metal parts and, for class II constructions, between live parts and metal parts separated from accessible metal parts by supplementary insulation only 26.6 Terminals for type X attachment and for connection to fixed wiring suitable for connection of conductors with required cross-sectional area according to table 13; rated current (A); nominal cross-sectional area (mm²)... : Terminals only suitable for a specially prepared cord 26.7 Terminals for type X attachment accessible after removal of a cover or part of the enclosure 26.8 Terminals for the connection to fixed wiring, including the earthing terminal, located close to each other 26.9 Terminals of the pillar type constructed and located as specified Terminals with screw clamping and screwless terminals not used for flat twin tinsel cords, unless conductors ends fitted with a device suitable for screw terminals ull test of 5 to the connection For type Y and Z attachment: soldered, welded, crimped and similar connections may be used For Class II appliances: the conductor so positioned or fixed that reliance is not placed on soldering, welding or crimping alone For Class II appliances: soldering, welding or crimping alone used, barriers provided, clearances and creepage distances satisfactory if the conductor becomes free 27 ROVISIO FOR EARTHIG Rated current <6A Cross sectional area 2.5mm² Removal of the cover TRF o. IEC60335_1G

35 - age 35 of 76 - Report o. ID A/ Accessible metal parts of Class 0I and I appliances, permanently and reliably connected to an earthing terminal or contact of the appliance inlet Earthing terminals not connected to neutral terminal Class 0, II and III appliance have no provision for earthing Safety extra-low voltage circuits not earthed, unless protective extra-low voltage circuits 27.2 Clamping means adequately secured against accidental loosening Terminals used for the connection of external equipotential bonding conductors allow connection of conductors of 2.5 to 6 mm², and do not provide earthing continuity between different parts of the appliance Conductors cannot be loosened without the aid of a tool 27.3 For appliances with supply cord, current-carrying conductors become taut before earthing conductor, if the cord slips out of the cord anchorage 27.4 o risk of corrosion resulting from contact between metal of earthing terminal and other metal Adequate resistance to corrosion of coated or uncoated parts providing earthing continuity, other than parts of a metal frame or enclosure arts of steel providing earthing continuity provided at the essential areas with an electroplated coating, thickness at least 5 µm Adequate protection against rusting of parts of coated or uncoated steel, only intended to provide or transmit contact pressure 27.5 Low resistance of connection between earthing terminal and earthed metal parts This requirement does not apply to connections providing earthing continuity in the protective extralow voltage circuit, provided that clearances of basic insulation are based on the rated voltage of the appliance Class I appliance ot earthed Terminal approved o equipotential bonding Supplied without supply cord rovision for earthing fixed by screw 3mm and lock washer to the metal frame TRF o. IEC60335_1G

36 - age 36 of 76 - Report o. ID A/03 Resistance not exceeding 0,1 Ω at the specified lowresistance test 27.6 The printed conductors of printed circuit boards not used to provide earthing continuity in hand held appliances They may be used in other appliances if: - at least two tracks are used with independent soldering points and the appliance complies with requirements of 27.5 for each circuit - the material of the printed circuit board complies with IEC or IEC SCREWS AD COECTIOS 28.1 Fixings, electrical connections and connections providing earthing continuity withstand mechanical stresses Screws not of soft metal liable to creep, such as zinc or aluminium Diameter of screws of insulating material min. 3 mm Screws of insulating material not used for any electrical connection or connections providing earthing continuity Screws used for electrical connections or connections providing earthing continuity screw into metal Screws not of insulating material if their replacement by a metal screw can impair supplementary or reinforced insulation Type X attachment, screws to be removed for replacement of supply cord or for user maintenance, not of insulating material if their replacement by a metal screw can impair basic insulation Meas. between the earthing terminal and: earthed metal part motor Ω metallic part of the enclosure Ω ot hand held appliance o screws of soft metal o screws of insulation material ot used rovision for earthing continuity fixed by screw 3mm and lock washer to the metal frame For screws and nuts; test as specified (see appended table) TRF o. IEC60335_1G

37 - age 37 of 76 - Report o. ID A/ Electrical connections and connections providing earthing continuity constructed so that contact pressure not transmitted through insulating material liable to shrink or distort, unless shrinkage or distortion compensated This requirement does not apply to electrical connections in circuits carrying a current not exceeding 0.5A 28.3 Space-threaded (sheet metal) screws only used for electrical connections if they clamp the parts together Thread-cutting (self-tapping) screws only used for electrical connections if they generate a full form standard machine screw thread Such screws not used if they are likely to be operated by the user or installer unless the thread is formed by a swaging action Thread-cutting and space-threaded screws may be used in connections providing earthing continuity, provided unnecessary to disturb the connection and at least two screws are used for each connection 28.4 Screws and nuts that make mechanical connection secured against loosening if they also make electrical connections or connections providing earthing continuity Rivets for electrical connections or connections providing earthing continuity secured against loosening if subjected to torsion rovision for earthing continuity fixed by screw 3mm and lock washer to the metal frame ot used 29 CLEARACES, CREEAGE DISTACES AD SOLID ISULATIO Clearances, creepage distances and solid insulation withstand electrical stress For coatings used on printed circuits boards to protect the microenvironment or to provide basic insulation, annex J applies 29.1 Clearances not less than the values specified in table 16, taking into account the rated impulse voltage for the overvoltage categories of table 15 Component approved (see component list) Overvoltage cat II Rated impulse 2500V min clearance required 2mm measured 3mm TRF o. IEC60335_1G

38 - age 38 of 76 - Report o. ID A/03 The values specified may be smaller for basic insulation and functional insulation if the clearance meets the impulse voltage test of clause 14 Appliances are in overvoltage category II Clearances less than specified in table 16 not allowed for basic insulation of class 0 and class 0I appliances, or if pollution degree 3 is applicable Compliance is checked by inspection and measurements as specified Clearances of basic insulation withstand the overvoltages, taking into account the rated impulse voltage Clearance at the terminals of tubular sheathed heating elements may be reduced to 1mm if the microenvironment is pollution degree 1 Lacquered conductors of windings assumed to be bare conductors, but the clearances specified in table 16 are reduced by 0.5mm for rated impulse voltages of at least 1500V Clearances of supplementary insulation not less than those specified for basic insulation in table Clearances of reinforced insulation not less than those specified for basic insulation in table 16, but using the next higher step for rated impulse voltage For functional insulation, the values of table 16 are applicable, unless the appliance complies with clause 19 with the functional insulation short-circuited Clearances at crossover points of lacquered conductors not measured Clearance between surfaces of TC heating elements may be reduced to 1mm Lacquered conductors of windings assumed to be bare conductors, but the clearances specified in table 16 are reduced by 0.5mm for rated impulse voltages of at least 1500V Insulation transformer tested in the equipment TRF o. IEC60335_1G

39 - age 39 of 76 - Report o. ID A/ Appliances having higher working voltage than rated voltage, the voltage used for determining clearances from table 16 is the sum of the rated impulse voltage and the difference between the peak value of the working voltage and the peak value of the rated voltage If the secondary winding of a step-down transformer is earthed, or if there is an earthed screen between the primary and secondary windings, clearances of basic insulation on the secondary side not less than those specified in table 16, but using the next lower step for rated impulse voltage Circuits supplied with a voltage lower than rated voltage, clearances of functional insulation based on the working voltage used as the rated voltage in table Creepage distances not less than those appropriate for the working voltage, taking into account the material group and the pollution degree Secondary winding of step down transformer not earthed Material group II Minimum creepage on live part of the circuit measured 2.7mm Required 1.8mm ollution degree 2 applies, unless ollution degree 2 precautions taken to protect the insulation; pollution degree 1 insulation subjected to conductive pollution; pollution degree 3 Compliance is checked by inspection and measurements as specified Creepage distances of basic insulation not less than specified in table 17 For pollution degree 1, creepage distance not less than the minimum specified for the clearance in table 16, if the clearance has been checked according to the test of clause Creepage distances of supplementary insulation at least as specified for basic insulation in table Creepage distances of reinforced insulation at least double as specified for basic insulation in table 17 Overvoltage cat II ollution degree II Rated impulse 2500V min creepage 1.8mm measured 2.7mm TRF o. IEC60335_1G

40 - age 40 of 76 - Report o. ID A/ Creepage distances of functional insulation not less than specified in table 18 Creepage distances may be reduced if the appliance complies with clause 19 with the functional insulation short-circuited 29.3 Solid insulation having a minimum thickness of 1mm for supplementary insulation, and 2mm for reinforced insulation This requirement does not apply if the supplementary insulation, other than mica or similar scaly material, consists of at least two layers, each of the layers withstands the electric strength test of 16.3 This requirement does not apply if the reinforced insulation, other than mica or similar scaly material, consists of at least three layers, any two layers together withstand the electric strength test of 16.3 This requirement also does not apply to inaccessible insulation and does not exceed the maximum permissible temperature values, or if the insulation, after conditioning as specified, withstands the electric strength test of RESISTACE TO HEAT AD FIRE 30.1 External parts of non-metallic material, 75 C lastic parts tested parts supporting live parts, and 125 C Supporting live part thermoplastic material providing supplementary or reinforced insulation, sufficiently resistant to heat Ball-pressure test according to IEC Deformation 1.3mm External parts: at 40 C plus the maximum temperature rise determined during the test of clause 11, or at 75 C, whichever is the higher; temperature ( C)... : arts supporting live parts: at 40 C plus the maximum temperature rise determined during the test of clause 11, or at 125 C, whichever is the higher; temperature ( C)... : lastic parts tested at 75 C CB and Terminal block component approved (see component list) Terminal block tested at 125 C TRF o. IEC60335_1G

41 - age 41 of 76 - Report o. ID A/03 arts of thermoplastic material providing supplementary or reinforced insulation, 25 C plus the maximum temperature rise determined during clause 19, if higher; temperature ( C)... : 30.2 Relevant parts of non-metallic material adequately resistant to ignition and spread of fire External parts of non metallic material are UL 94V Glow-wire test of IEC at 550 C, unless Enclosure plastic material the material is classified at least HB40 according to IEC arts for which the glow-wire test cannot be carried out meet the requirements in ISO9772 for category FH3 material Appliances operated while attended, parts of insulating material supporting currentcarrying connections and parts within a distance of 3mm subjected to the glow-wire test of IEC at a temperature of: -750 C, for connections carrying a current exceeding 0,5A during normal operation -650 C, for other connections Test not applicable to conditions as specified Appliances operated while unattended, tested as specified in and Test not applicable to conditions as specified arts of insulating material supporting connections carrying a current exceeding 0.2A during normal operation, and parts of insulating material within a distance of 3mm, CB, having a glow-wire flammability index of at least 850 C according to IEC arts of insulating material supporting currentcarrying connections, and parts of insulating material within a distance of 3mm, subjected to glow-wire test of IEC Test not carried out on material having a glow-wire ignition temperature according to IEC as specified CB (UL 94V-0 approved) Terminal block approved CB approved component Insulating foam between CB and metal sustain. TRF o. IEC60335_1G

42 - age 42 of 76 - Report o. ID A/03 Glow-wire test of IEC , the temperature being: -750 C, for connections carrying a current exceeding 0,2A during normal operation -650 C, for other connections arts that during the test produce a flame persisting longer than 2 s, tested as specified If a flame persists longer than 2 s during the test, parts above the connection, as specified, subjected to the needle-flame test of annex E, unless the material is classified as V-0 or V-1 according to IEC Base material of printed circuit boards subjected to needle-flame test of annex E CB classified V0 CB approved (see component list) Test not applicable to conditions as specified Classified V0 31 RESISTACE TO RUSTIG Relevant ferrous parts adequately protected against rusting 32 RADIATIO, TOXICITY AD SIMILAR HAZARDS Appliance does not emit harmful radiation Appliance does not present a toxic or similar hazard Salt mist test performed A AEX A (IFORMATIVE) ROUTIE TESTS Description of routine tests to be carried out by the manufacturer B AEX B (ORMATIVE) ALIACES OWERED BY RECHARGEABLE BATTERIES The following modifications to this standard are applicable for appliances powered by batteries that are recharged in the appliance This annex does not apply to battery chargers o batteries Appliance operated under the following conditions: -the appliance, supplied by its fully charged battery, operated as specified in relevant part 2 TRF o. IEC60335_1G

43 - age 43 of 76 - Report o. ID A/03 -the battery is charged, the battery being initially discharged to such an extent that the appliance cannot operate -if possible, the appliance is supplied from the supply mains through its battery charger, the battery being initially discharged to such an extent that the appliance cannot operate. The appliance is operated as specified in relevant part 2 If the appliance incorporates inductive coupling between two parts that are detachable from each other, the appliance is supplied from the supply mains with the detachable part removed art to be removed in order to discard the battery is not considered to be detachable Appliances supplied from the supply mains tested as specified for motor-operated appliances 7.1 Battery compartment for batteries intended to be replaced by the user, marked with battery voltage and polarity of the terminals 7.12 The instructions for appliances incorporating batteries intended to be replaced by the user includes required information Details about how to remove batteries containing materials hazardous to the environment given 7.15 Markings placed on the part of the appliance connected to the supply mains 8.2 Appliances having batteries that according to the instruction may be replaced by the user need only have basic insulation between live parts and the inner surface of the battery compartment If the appliance can be operated without batteries, double or reinforced insulation required 11.7 The battery is charged for the period described 19.1 Appliances subjected to tests of , and Appliances supplied at rated voltage for 168 h, the battery being continually charged TRF o. IEC60335_1G

44 - age 44 of 76 - Report o. ID A/ Short-circuiting of the terminals of the battery, being fully charged, for appliances having batteries that can be removed without the aid of a tool Appliances having batteries replaceable by the user supplied at rated voltage under normal operation with the battery removed or in any position allowed by the construction Appliances having pins for insertion into socketoutlets have adequate mechanical strength, checked according to procedure 2 of IEC art of the appliance incorporating the pins subjected to the free fall test, procedure 2, of IEC , the number of falls being: - 100, the mass of part does not exceed 250 g - 50, the mass of part exceeds 250 g After the test, the requirements of 8.1, , 16.3 and clause 29 are met 22.3 Appliances having pins for insertion into socketoutlets tested as fully assembled as possible An additional lining or bushing not required for interconnection cords operating at safety extra-low voltage 30.2 For parts of the appliance connected to the supply mains during the charging period, applies C D E For other parts, applies AEX C (ORMATIVE) AGEIG TEST O MOTORS Tests, as described, carried out when doubt with regard to the temperature classification of the insulation of a motor winding AEX D (ORMATIVE) ALTERATIVE REQUIREMETS FOR ROTECTED MOTORS Applicable to protected motors for unattended use, test of 19.7 carried out on a separate sample according to the specification AEX E (ORMATIVE) EEDLE-FLAME TEST TRF o. IEC60335_1G

45 - age 45 of 76 - Report o. ID A/03 eedle-flame test carried out in accordance with IEC , with the following modifications: 5 Severities The duration of application of the test flame is 30 s ± 1 s 8 Test procedure 8.2 The specimen so arranged that the flame can be applied to a vertical or horizontal edge as shown in the examples of figure The first paragraph does not apply Considered If possible, the flame is applied at least 10 mm from a corner 8.5 The test is carried out on one specimen If the specimen does not withstand the test, the test may be repeated on two further specimens, both withstanding the test 10 Evaluation of test results F First specimen withstand the test The duration of burning not exceeding 30 s Burning < 7s However, for printed circuit boards, the duration of burning not exceeding 15 s AEX F (ORMATIVE) CAACITORS Capacitors likely to be permanently subjected to the supply voltage, and used for radio interference suppression or voltage dividing, comply with the following clauses of IEC , with the following modifications: CB not tested (approved component) C1,C2 are approved components 1.5 Terminology Class X capacitors tested according to subclass X This subclause is applicable 1.6 Marking Items a) and b) are applicable 3.4 Approval testing Table II is applicable as described TRF o. IEC60335_1G

46 - age 46 of 76 - Report o. ID A/ Visual examination and check of dimensions This subclause is applicable 4.2 Electrical tests This subclause is applicable This subclause is applicable Only table IX is applicable Values for test A apply However, for capacitors in heating appliances the values for test B or C apply 4.12 Damp heat, steady state This subclause is applicable Only insulation resistance and voltage proof are checked 4.13 Impulse voltage This subclause is applicable 4.14 Endurance Subclauses , , and applicable Only insulation resistance and voltage proof are checked Visual examination, no visible damage 4.17 assive flammability test This subclause is applicable 4.18 Active flammability test G This subclause is applicable AEX G (ORMATIVE) SAFETY ISOLATIG TRASFORMERS The following modifications to this standard are applicable for safety isolating transformers: 7 Marking and instructions 7.1 Transformers for specific use marked with: TRF o. IEC60335_1G

47 - age 47 of 76 - Report o. ID A/03 -name, trademark or identification mark of the manufacturer or responsible vendor See component list -model or type reference See component list 17 Overload protection of transformers and associated circuits Fail-safe transformers comply with subclause 15.5 of IEC Construction Subclauses 19.1 and of IEC are applicable 29 Clearances, creepage distances and solid insulation 29.1 and 29.2 H The distances specified in items 2a, 2c and 3 in table 13 of IEC apply AEX H (ORMATIVE) SWITCHES Conventional sealed transformer with two bobbin separate. Approved component required 1mm Switches comply with the following clauses of IEC , as modified: -The tests of IEC carried out under the conditions occurring in the appliance -Before being tested, switches are operated 20 times without load o mains switch 8 Marking and documentation Switches are not required to be marked However, switches that can be tested separately from the appliance marked with the manufacturer s name or trade mark and the type reference 13 Mechanism The tests may be carried out on a separate sample 15 Insulation resistance and dielectric strength 15.1 ot applicable 15.2 ot applicable 15.3 Applicable for full disconnection and microdisconnection TRF o. IEC60335_1G

48 - age 48 of 76 - Report o. ID A/03 17 Endurance Compliance is checked on three separate appliances or switches For , the number of cycles is , unless otherwise specified in of the relevant part 2 of IEC Switches for operation under no load and which can be operated only by a tool and switches operated by hand that are interlocked so that they cannot be operated under load, are not subjected to the tests Subclause is not applicable Temperature rise of the terminals not more than 30 K above the temperature rise measured in clause 11 of 20 Clearances, creepage distances, solid insulation and coatings of rigid printed board assemblies I This clause is applicable to clearances and creepage distances for functional insulation, across full disconnection and micro-disconnection, as stated in table 24 AEX I (ORMATIVE) MOTORS HAVIG BASIC ISULATIO THAT IS IADEQUATE FOR THE RATED VOLTAGE OF THE ALIACE The following modifications to this standard are applicable for motors having basic insulation that is inadequate for the rated voltage of the appliance: 8 rotection against access to live parts 8.1 Metal parts of the motor are considered to be bare live parts 11 Heating 11.3 Temperature rise of the body of the motor is determined instead of the temperature rise of the windings 11.8 Temperature rise of the body of the motor, where in contact with insulating material, not exceeding values in table 3 for the relevant insulating material 16 Leakage current and electric strength TRF o. IEC60335_1G

49 - age 49 of 76 - Report o. ID A/ Insulation between live parts of the motor and its other metal parts not subjected to the test 19 Abnormal operation 19.1 The tests of 19.7 to 19.9 not carried out Appliance operated at rated voltage with each of the following fault conditions: - short circuit of the terminals of the motor, including any capacitor incorporated in the motor circuit - short circuit of each diode of the rectifier - open circuit of the supply to the motor - open circuit of any parallel resistor, the motor being in operation Only one fault simulated at a time, the tests carried out consecutively 22 Construction For class I appliances incorporating a motor supplied by a rectifier circuit, the d.c. circuit being insulated from accessible parts of the appliance by double or reinforced insulation J Compliance checked by the tests specified for double and reinforced insulation AEX J (ORMATIVE) COATED RITED CIRCUIT BOARDS Testing of protective coatings of printed circuit boards carried out in accordance with IEC with the following modifications: Approved component 6.6 Climatic sequence When production samples are used, three samples of the printed circuit board are tested Cold The test is carried out at -25 C Rapid change of temperature Severity 1 is specified artial discharge extinction voltage TRF o. IEC60335_1G

50 - age 50 of 76 - Report o. ID A/03 Type A coatings not subjected to a partial discharge test 6.9 Additional tests K L This subclause is not applicable AEX K (ORMATIVE) OVERVOLTAGE CATEGORIES The information on overvoltage categories is extracted from IEC Overvoltage category is a numeral defining a transient overvoltage condition Equipment of overvoltage category IV is for use at the origin of the installation Equipment of overvoltage category III is equipment in fixed installations and for cases where the reliability and the availability of the equipment is subject to special requirements Equipment of overvoltage category II is energy consuming equipment to be supplied from the fixed installation If such equipment is subjected to special requirements with regard to reliability and availability, overvoltage category III applies Equipment of overvoltage category I is equipment for connection to circuits in which measures are taken to limit transient overvoltages to an appropriate low level Considered Considered AEX L (IFORMATIVE) GUIDACE FOR THE MEASUREMET OF CLEARACES AD CREEAGE DISTACES TRF o. IEC60335_1G

51 - age 51 of 76 - Report o. ID A/03 M Sequences for the determination of clearances and creepage distances AEX M (ORMATIVE) OLLUTIO DEGREE The information on pollution degrees is extracted from IEC ollution The microenvironment determines the effect of pollution on the insulation, taking into account the microenvironment Means may be provided to reduce pollution at the insulation by effective enclosures or similar Minimum clearances specified where pollution may be present in the microenvironment Degrees of pollution in the microenvironment Rated voltage 230Vac, Overvoltage category II ollution degree 2 Appliance class I Rated impulse voltage <2500Vac Minimum clearance 2.0mm Minimum creepage distance 1.8mm Considered I 54 not reduce pollution For evaluating creepage distances, the following degrees of pollution in the microenvironment are established: - pollution degree 1: no pollution or only dry, nonconductive pollution occurs. The pollution has no influence - pollution degree 2: only non-conductive pollution occurs, except that occasionally a temporary conductivity caused by condensation is to be expected - pollution degree 3: conductive pollution occurs or dry non-conductive pollution occurs that becomes conductive due to condensation that is to be expected TRF o. IEC60335_1G

52 - age 52 of 76 - Report o. ID A/03 - pollution degree 4: the pollution generates persistent conductivity caused by conductive dust or by rain or snow AEX (ORMATIVE) ROOF TRACKIG TEST The proof tracking test is carried out in accordance with IEC with the following modifications: CTI provided by manufacturer (material group II) 5 Test apparatus 5.1 Electrodes The note does not apply 5.4 Test solutions Test solution A is used 6 rocedure 6.3 roof tracking test Voltage is 100V, 175V, 400V or 600V... : ote 3 of clause 3 applies The test is carried out on five specimens In case of doubt, additional test with voltage reduced by 25V, the number of drops increased to Report O The report stating if the TI value was based on a test using 100 drops with a test voltage of (TI-25) V AEX O (IFORMATIVE) SELECTIO AD SEQUECE OF THE TESTS OF CLAUSE 30 Description of tests for determination of resistance to heat and fire Considered TRF o. IEC60335_1G

53 - age 53 of 76 - Report o. ID A/03 ZA AEX ZA (ORMATIVE) SECIAL ATIOAL CODITIOS (E ) 7.12 DEMARK: Supply cords of class I appliances, which are delivered without a plug, shall be provided with a visible tag with the following text: Vigtigt! Lederen med grøn/gul isolation må kun tilsluttes en klemme mærket Important! The conductor having green/yellow insulation shall only be connected to a terminal marked Fixed wiring (IEC 417, o eller/or IEC 417, o. 5017)." If it is essential for the safety of the appliance, the tag shall be provided with a diagram showing the connection of the other conductors or with the following text: "For tilslutning af de øvrige ledere, se medfølgende installationsvejledning. For the connection of the other conductors, see the enclosed instructions for installation ORWAY: The test is also applicable to appliances intended to be permanently connected to fixed wiring FRACE, ORWAY: The second paragraph of this subclause, that delas with single-phase, permanently conncted class I appliances having heating elements, is not applicable due to the supply system BELGIUM, FRACE, SAI, UITED KIGDOM: lugs according to standaard sheet C 2b are not allowed. AUSTRIA, FILAD, GERMAY, ICELAD, IRELAD, ITALY, LUXEMBOURG, ETHERLADS, ORWAY, ORTUGAL, SAI, SWEDE, SWITZERLAD, UITED KIGDOM: lugs according to standard sheet C 3b are not allowed. Fixed wiring Fixed wiring DEMARK: Replace the common modification by the follwing: TRF o. IEC60335_1G

54 - age 54 of 76 - Report o. ID A/03 Supply cords of single-phase portable appliances Fixed wiring having a rated current not exceeding 13 A shall be provided with a plug according to the following: - Class I appliances Section D1, ed.3, 1998 Standard Sheet DK 2-1 For appliances covered by a part 2 of E 60335, it is also allowed until further notice, and unless otherwisw specified, to use plugs in accordance with Section D1, ed. 3, 1998, Standard Sheet C 2b, C 3b or C4. - Class II appliances Section D1, ed.3, 1998 Standard Sheet C 1b, C 5, C 6, DKA 2-1a and DKA 2-1b If stationary single-phase appliances having a rated Fixed wiring current not exceeding 13 A are provided with a supply cord and a plug, the plug shall be in accordance with the requirements specifed above. If multi-phase appliances and single-phase appliances having a rated current exceeding 13 A are provided with a supply cord and a plug, the plug shall comply with the following table: Class lug Section D1 E Standard sheet Standard sheet I DK 6-1a 2-II, 2-IV II DK 6-1a* 2-II, 2-IV* * Earthing contact not connected. OTE: These plugs are also allowed for appliances having a rated current equal to or less than 13 A. The maximum current for the plugs is as follows: C5 2,5 A DKA 2-1a and 1b 10 A DK 2-1a 13 A C 1b and C 6 16 A C 2b 16 A C 3b 16 A C 4 16 A IRELAD: Only plugs according to standard sheets B2 and C5 are allowed (see also Annex ZB) ITALY: Only plgs listed in CEELEC Report R0BT-005:2001 are allowed. Fixed wiring Fixed wiring Fixed wiring TRF o. IEC60335_1G

55 - age 55 of 76 - Report o. ID A/03 SAI: For appliances or household use, only the following plugs are allowed: - according to UE 20315:ESC 10-1b, C2b, C4, C6 or ESB 25-5b; - according to UE-E Fixed wiring SWITZERLAD: Supply cords of portable household and similar electrical appliances having a rated current not exceeding 10 A shall be provided with a plug complying with SEV 1011 or IEC and one of the following dimensions sheets: SEV , lug type E 250/400 V, 10A SEV , lug type 11 L+ 250 V, 10A SEV , lug type 12 L++E 250 V, 10A OTE: 16 A plugs do not exist in the Swiss domestic system. UITED KIGODOM: Only plugs according to standard sheets B2 and C5 are allowed (see also Annex ZB) IRELAD, UITED KIGDOM: In the table, replace the line for 10 A and 16 A by: > 10 and 13 1,25 > 13 and 16 1,5. Fixed wiring Fixed wiring Fixed wiring ZB AEX ZB (IFORMATIVE) A-DEVIATIOS (E ) 4 SWITZERLAD (Ordinance relating to Environmentally Hazardous Substances, SR of , Annex 4.1): Carbon-zinc batteries shall not be imported as commercial goods or supplied by a manufacturer unless they contain no more cadmium and mercury than is necessary in accordance with the state of the art, but not exceeding a total of 250 mg per kologram of battery. Alkali-manganese batteries shall not be imported as commercial goods or supplied by a manufacturer unless they contain no more mercury than is necessary in accordance with the state of the art, but not exceeding 10 g of zinc per kilogram. 7.1 ITALY (Statutory Instrument o. 105 of 1949): The voltage is 220 V/380 V. o batteries - TRF o. IEC60335_1G

56 - age 56 of 76 - Report o. ID A/ IRELAD (Statutory Instrument o. 525 of 1997): These regulations apply to all plus for domestic use at a voltage of not less than 200 V and in general allow only plugs complying with I.S. 401:1997, or equvalent, to be fitted to domestic appliances. UITED KIGDOM (Statutory Instrument 1994 o 1768): These regulations apply to all plugs fordomestic use at a voltage of not less than 200 V and in general allow only plugs to BS 1363 to be fitted to domestic appliances. It also allows plugs to BS 4573 and standard sheet C5 to be fitted to shavers and toothbrushes. Fixed wiring Fixed wiring ZC AE ZC (ORMATIVE) (E ) ormative references to international publications with their corresponding European publications Considered ZD AEX ZD (IFORMATIVE) (E ) IEC and CEELEC code designations for flexible cords Considered TRF o. IEC60335_1G

57 - age 57 of 76 - Report o. ID A/ TABLE: ower input deviation Input deviation of/at: rated (W) measured (W) d Required d Remark 230 Vac ,7% +20% o limit (negative deviation) 10.2 TABLE: Current deviation Current deviation of/at: I rated (A) I measured (A) di Required di Remark 230 Vac 3.5A % +20% o limit (negative deviation) TRF o. IEC60335_1G

58 - age 58 of 76 - Report o. ID A/ TABLE: Heating test, thermocouples Use frequency (S3) 40% Until steady condition Test voltage (V)... : 243.8V Ambient ( C)...: 55 C Thermocouple locations dt (K) Max. dt (K) Transformer body Class A Relay RL1 body Class A Relay RL2 body Class A Enclosure upper TR Enclosure Motor Terminal block power supply 5 30 Motor capacitor C18 (16µF/450V) T85 C 8 30 Fuse holder F CB under transformer lastic enclosure 4 30 Terminal block on limiting switch 9 60 Ambient temperature 55 C 11.8 TABLE: Heating test, resistance method Test voltage (V)... : Ambient, t 1 ( C)...: 55 Ambient, t 2 ( C)...: 55 Temperature rise of winding R 1 (Ω) R 2 (Ω) dt (K) Max. dt (K) Insulation class Transformer primary winding A Transformer secondary winding A Motor winding F TRF o. IEC60335_1G

59 - age 59 of 76 - Report o. ID A/ TABLE: Leakage current Heating appliances: 1.15 x rated input...: Motor-operated and combined appliances: 1.06 x rated voltage...: 243.8V Leakage current between I (ma) Max. allowed I (ma) Between live parts and accessible metal parts < Class II construction < TABLE: Electric strength Test voltage applied between: Voltage (V) Breakdown (Yes/o) Between live parts and accessible metal parts 1750 o Between live parts and accessible plastic parts 3000 o Between primary windings of transformer and secondary windings (reinforced insulation) 3750 o 14 TABLE: Transient overvoltages Clearance between: Cl (mm) Required Cl (mm) Rated impulse voltage (V) Impulse test voltage (V) Flashover (Yes/o) 16.2 TABLE: Leakage current Single phase appliances: 1.06 x rated voltage...: 243.8V Three phase appliances 1.06 x rated voltage divided by 3:...: ot applicable Leakage current between I (ma) Max. allowed I (ma) Between live parts and accessible metal parts < Class II construction < TRF o. IEC60335_1G

60 - age 60 of 76 - Report o. ID A/ TABLE: Electric strength Test voltage applied between: Voltage (V) Breakdown (Yes/o) Between live parts and accessible metal parts 1750 o Between live parts and accessible plastic parts 3000 o Between primary windings of transformer and secondary windings (reinforced insulation) 3750 o 17 TABLE: Overload protection, or short circuit Temperature rise of part/at: T ( C) Max. T ( C) Sealed transformer Body (Thermocouple method) rimary winding (Resistance method) Secondary winding (Resistance method) Ambient temperature 25 C Short circuit applied on secondary winding Isc= 0.27A until steady condition 19.7 TABLE: Abnormal operation, locked rotor/moving parts Test voltage (V)... : 230 Ambient, t 1 ( C)...: 55 Ambient, t 2 ( C)...: 55 Temperature of winding R 1 (Ω) R 2 (Ω) dt (K) T ( C) Max. T ( C) Motor winding (class F) C 180 C Thermal protection operated on motor winding 19.9 TABLE: Abnormal operation, running overload Test voltage (V)... : 230 Ambient, t 1 ( C)...: 25 C TRF o. IEC60335_1G

61 - age 61 of 76 - Report o. ID A/03 Ambient, t 2 ( C)...: 25 C Temperature of winding R 1 (Ω) R 2 (Ω) dt (K) T ( C) Max. T ( C) Motor winding (class F) C Before trip point of thermal protection rated 140 C TABLE: Abnormal operation, temperature rises Thermocouple locations dt (K) Max. dt (K) Test corner near motor enclosure 28 <150 Motor enclosure 75 <150 lastic enclosure Enclosure upper TR CB under transformer Terminal block power supply 8 55 Fuse holder F Motor capacitor C18 (16µF/450V) T85 C Relay TRF o. IEC60335_1G

62 - age 62 of 76 - Report o. ID A/ TABLE: Components Object / part o. Manufacturer/ trademark Transformer protected by external fuse WB circuit with: Type / model Technical data Standard Mark(s) of conformity FAAC Input 230V Output 18V 50Hz / 15VA Class F Insul. 4000V FAAC 200BT mm FR4 T=130 C UL94- V0 E :89 +A1:92 E E E UL (E45546) Tested in appliance Tested in appliance Relay RL1-RL2 IMO SRR-2C-F 5A 250V T70 C E CSA,VDE,UR coil 24Vdc Alternative Relay RL1-RL2 FEME MZ A A 250V T125 C E EMKO,S,D; IMQ,VDE, Alternative Relay RL1-RL2 SCHRACK COMOETS Series RT OWER CB 5A 250V T125 C E IMQ,VDE,UL Mains supply terminal block male- female Alternative Terminal block male female Alternative Terminal block J1,J2 HOEIX TR MESSTECHIK RELAY MSTB 2,5/ST MSTBVA 2,5/G AK(Z) 950 STL(Z) 950 SAURO AK(Z) 950 STL(Z) V/12A AWG24-12 T105 94V-0 250V /12A 5,08mm T105 94V-0 250V /12A 5,08mm T105 94V-0 CEI UL 1059 CSA VDE 0627 IEC UL 1059 CSA VDE 0627 S+,VDE,CSA,U L UL,VDE,CSA UL,VDE,CSA IMQ TRF o. IEC60335_1G

63 - age 63 of 76 - Report o. ID A/ TABLE: Components continue Object / part Manufacturer/ Type / model Technical data Standard Mark(s) of o. trademark conformity Mains fuse F1- FUSIT 5x20mm 2 F1=T6.3A/250V E IMQ Fuse holder with cover F1- Capacitors C1 C2 Fusible Resistors R1- R2 (overload protection without risk of fire) FUSIT 5x20mm 2 250V/10A E IMQ,S,VDE ARCOTROICS R46 MK 0,47uF, 275Vac, X2 40/100/56 BC COMOETS FR25/25H series E24 IEC Ω IEC /2 IEC Limit switch BURGESS V4CS2/3302 T85 C CSA CA UL E90700 Starting motor capacitor Electric motor Motor winding thermal protection EMKO,IMQ, VDE,S,D CSA,UL, FIMKO FACO 7G75160L67 16µF/400V 50Hz IEC VDE, SEV Single phase 230Vac 50Hz Tested in induction appliance Thermik S Vac 50Hz Tested in T 140 C appliance 28.1 TABLE: Threaded part torque test Threaded part identification rovision for earthing continuity fixed by screw and lock washer to the metal frame Diameter of thread (mm) Column number (I, II, or III) Applied torque ( m ) 3mm II 0.5 TRF o. IEC60335_1G

64 - age 64 of 76 - Report o. ID A/ TABLE: Clearances Rated impulse voltage (V): Overvoltage category...: Category II Min. cl (mm) 0,5 0,5 0,5 1,0 Type of insulation: Basic Functional Supplementary Reinforced Verdict / Remark ,0 B ass 3,5 6,0 8,5 11, TABLE: Creepage distances, basic, supplementary and reinforced insulation Working voltage (V) Creepage distance (mm) ollution degree Type of insulation B Material group Material group I II IIIa/IIIb I II IIIa/IIIb B* ) S* ) R* ) Verdict 50 0,2 0,6 0,9 1,2 1,5 1,7 1,9 50 0,2 0,6 0,9 1,2 1,5 1,7 1,9 50 0,4 1,2 1,8 2,4 3,0 3,4 3,8 >50 and 125 0,3 0,8 1,1 1,5 1,9 2,1 2,4 >50 and 125 0,3 0,8 1,1 1,5 1,9 2,1 2,4 >50 and 125 0,6 1,6 2,2 3,0 3,8 4,2 4,8 >125 and 250 0,6 1,3 1,8 2,5 3,2 3,6 4,0 TRF o. IEC60335_1G

65 - age 65 of 76 - Report o. ID A/03 >125 and 250 0,6 1,3 1,8 2,5 3,2 3,6 4,0 >125 and 250 1,2 2,6 3,6 5,0 6,4 7,2 8,0 >250 and 400 1,0 2,0 2,8 4,0 5,0 5,6 6,3 >250 and 400 1,0 2,0 2,8 4,0 5,0 5,6 6,3 >250 and 400 2,0 4,0 5,6 8,0 10,0 11,2 12,6 >400 and 500 1,3 2,5 3,6 5,0 6,3 7,1 8,0 >400 and 500 1,3 2,5 3,6 5,0 6,3 7,1 8,0 >400 and 500 2,6 5,0 7,2 10,0 12,6 14,2 16,0 >500 and 800 1,8 3,2 4,5 6,3 8,0 9,0 10,0 >500 and 800 1,8 3,2 4,5 6,3 8,0 9,0 10,0 >500 and 800 3,6 6,4 9,0 12,6 16,0 18,0 20,0 >800 and ,4 4,0 5,6 8,0 10,0 11,0 12,5 >800 and ,4 4,0 5,6 8,0 10,0 11,0 12,5 >800 and ,8 8,0 11,2 16,0 20,0 22,0 25,0 >1000 and ,2 5,0 7,1 10,0 12,5 14,0 16,0 >1000 and ,2 5,0 7,1 10,0 12,5 14,0 16,0 >1000 and ,4 10,0 14,2 20,0 25,0 28,0 32,0 >1250 and ,2 6,3 9,0 12,5 16,0 18,0 20,0 >1250 and ,2 6,3 9,0 12,5 16,0 18,0 20,0 >1250 and ,4 12,6 18,0 25,0 32,0 36,0 40,0 >1600 and ,6 8,0 11,0 16,0 20,0 22,0 25,0 >1600 and ,6 8,0 11,0 16,0 20,0 22,0 25,0 >1600 and ,2 16,0 22,0 32,0 40,0 44,0 50,0 >2000 and ,5 10,0 14,0 20,0 25, 0 28,0 32,0 >2000 and ,5 10,0 14,0 20,0 25, 0 28,0 32,0 >2000 and ,0 20,0 28,0 40,0 50,0 56,0 64,0 >2500 and ,0 12,5 18,0 25,0 32,0 36,0 40,0 >2500 and ,0 12,5 18,0 25,0 32,0 36,0 40,0 >2500 and ,0 25,0 36,0 50,0 64,0 72,0 80,0 TRF o. IEC60335_1G

66 - age 66 of 76 - Report o. ID A/03 >3200 and ,5 16,0 22,0 32,0 40,0 45,0 50,0 >3200 and ,5 16,0 22,0 32,0 40,0 45,0 50,0 >3200 and ,0 32,0 44,0 64,0 80,0 90,0 100,0 >4000 and ,0 20,0 28,0 40,0 50,0 56,0 63,0 >4000 and ,0 20,0 28,0 40,0 50,0 56,0 63,0 >4000 and ,0 40,0 56,0 80,0 100,0 112,0 126,0 >5000 and ,0 25,0 36,0 50,0 63,0 71,0 80,0 >5000 and ,0 25,0 36,0 50,0 63,0 71,0 80,0 >5000 and ,0 50,0 72,0 100,0 126,0 142,0 160,0 >6300 and ,0 32,0 45,0 63,0 80,0 90,0 100,0 >6300 and ,0 32,0 45,0 63,0 80,0 90,0 100,0 >6300 and ,0 64,0 90,0 126,0 160,0 180,0 200,0 >8000 and ,0 40,0 56,0 80,0 100,0 110,0 125,0 >8000 and ,0 40,0 56,0 80,0 100,0 110,0 125,0 >8000 and ,0 80,0 112,0 160,0 200,0 220,0 250,0 >10000 and ,0 50,0 71,0 100,0 125,0 140,0 160,0 >10000 and ,0 50,0 71,0 100,0 125,0 140,0 160,0 >10000 and ,0 100,0 142,0 200,0 250,0 280,0 320,0 * ), B=Basic, S=Supplementary and R=Reinforced 29.2 TABLE: Creepage distances, functional insulation Working voltage (V) Creepage distance (mm) ollution degree Material group Material group I II IIIa/IIIb I II IIIa/IIIb Verdict / Remark 50 0,2 0,6 0,8 1,1 1,4 1,6 1,8 >50 and 125 0,3 0,7 1,0 1,4 1,8 2,0 2,2 TRF o. IEC60335_1G

67 - age 67 of 76 - Report o. ID A/03 >125 and 250 0,4 1,0 1,4 2,0 2,5 2,8 3,2 >250 and 400 0,8 1,6 2,2 3,2 4,0 4,5 5,0 >400 and 500 1,0 2,0 2,8 4,0 5,0 5,6 6,3 >500 and 800 1,8 3,2 4,5 6,3 8,0 9,0 10,0 >800 and ,4 4,0 5,6 8,0 10,0 11,0 12,5 >1000 and ,2 5,0 7,1 10,0 12,5 14,0 16,0 >1250 and ,2 6,3 9,0 12,5 16,0 18,0 20,0 >1600 and ,6 8,0 11,0 16,0 20,0 22,0 25,0 >2000 and ,5 10,0 14,0 20,0 25,0 28,0 32,0 >2500 and ,0 12,5 18,0 25,0 32,0 36,0 40,0 >3200 and ,5 16,0 22,0 32,0 40,0 45,0 50,0 >4000 and ,0 20,0 28,0 40,0 50,0 56,0 63,0 >5000 and ,0 25,0 36,0 50,0 63,0 71,0 80,0 >6300 and ,0 32,0 45,0 63,0 80,0 90,0 100,0 >8000 and ,0 40,0 56,0 80,0 100,0 110,0 125,0 >10000 and ,0 50,0 71,0 100,0 125,0 140,0 160, TABLE: Ball pressure art Test temperature ( C) Impression diameter (mm) Allowed impression diameter (mm) lastic enclosure 75 C 1.3mm 2mm Mains terminal Block 125 C 1.0mm 2mm TRF o. IEC60335_1G

68 - age 68 of 76 - Report o. ID A/03 Annex 1: E 12453:2000 Industrial, commercial and garage doors and gates. Safety in use of power operated doors Requirements Clause Clause Requirement Test Result Remark Verdict Electric drive units for all kind of doors and gates shall meet the requirements of E : 1994 which applies with the following exceptions and additions: Clause 1 is applicable except the first indent of OTE 3; Clause 4 is applicable except: Considered Considered 4.2 subclause replaced by the following Considered When the test has to be carried out with a door, that door, specified as suitable for installation with the drive which gives the most unfavourable condition, is used and adjusted in accordance with the instruction for installation for that test. The tests are performed without a door because the customer declare that the variation of motor charge current with the appliance loaded or unloaded is a little tenth of Ampere. 4.7 subclause modified as follows: Considered If temperature has influence on the performance, the safety related test shall be performed at the most unfavourable temperature within the temperature range specified by the manufacturer. In instruction sheet 20 C +55 C Tests performed at 55 C subclause added Considered Where it is indicates that a test may be carried out without a door, it may be tested using a plate or similar equipment of the most unfavourable size, and load within the manufacturer s specifications to simulate the door. See clause Clause 6 is applicable with the following addition: 6.2 Drives or parts of drives, except those of class III, which can be exposed to outdoor conditions shall be at least IX4. rotective equipment, wich can be exposed to outdoors conditions, except those of class III, shall be at least I44 (see E 60529) Drive for indoor and outdoor use (I54) test performed 7 Clause 7 i with the following amendaments: Considered 7.1 The rated output force or torque shall be marked; 50m on label 7.12 Is not applicable TRF o. IEC60335_1G

69 - age 69 of 76 - Report o. ID A/ Is not applicable 8 Clause 8 is applicable with the following addition: 8.2 arts separated from live parts by basic insulation only can be touched during adjustment if a tool is needed to gain access to the adjustment means. 9 Clause 9 is not applicable Considered 10 Clause 10 is applicable except as follows: Considered 10.1 subclause modified as follows: Considered Instead of determining the mean value, the power input is determined as the maximum value, the effect of inrush current being ignored. ower rated 800W Measured 490 W egative deviation allowed 10.2 subclause modified as follows: Considered Instead of determining the mean value, the current value is determined as the maximum value, the effect of inrush current being ignored. Current rated 3.5A Measured 2.1A egative deviation allowed 11 Clause 11 is applicable except as follows: Considered 11.7 subclause replaced by: Considered Drives which are designed for continuos operation are operated for consecutive operating cycles, until steady state condition are reached. Other drives are operated for five cycles of opening and closing or the rated number of operating cycles, whichever is the greater, by simulating the operation of the most unfavourable door in size and weight according to the manufacturers specification, without rest period. Test performed as specification on the instruction sheet, according to manufacturer instructions. Use duty cycle 40% And with a drive operated for five cycles of opening and closing without rest period. Operation: adjusted limit switch to have the most unfavourable condition: 53 sec. period open operation 53 sec. period close operation Temperature rise not exceeding Thermal protector not operate 18 Clause 18 is not applicable Considered 19 Clause 19 is applicable except as follows: Considered Sublause applicable with the following addition: Considered After each test, if the drive can still be operated, it shall comply with of E According to manufacturer request test not performed 20 Clause 20 is not applicable Considered 22 Clause 22 is applicable except as follows: Considered TRF o. IEC60335_1G

70 - age 70 of 76 - Report o. ID A/ subclause modified as: Considered Asbestos shall not be used in the construction of the drive. Asbsetos not used 24 Sublause applicable with the following addition: Considered The number of cycles of operation for switches which disconnect the appliance when the manual release is operated is 300. Mains switches not present 25 Clause 25 is applicable with the following addition: Considered 25.7 The supply cord of drives for outdoor use shall not be lighter than ordinary polychloroprene sheathed flexible cord (code designation 245 IEC57 according to IEC ) Interconnection cables shall be positioned to avoid damages or protected against damages. Fixed wiring 30 Clause 30 is applicable except subclause Considered 31 Clause 31 is applicable with the following addition: For parts intended to be installed externally, compliance is checked by the salt mist test of (IEC ) severity 2, beign applicable. Before the test coatings are scratched by means of a hardned steel pin, the end of which has the form of a cone with an angle of 40. Its tip is rounded with a radius of 0.25 mm ± 0.2 mm. The pin is loaded so that the force extented along its axis is 10 ± 0.5. The scratches are made at least 5 mm apart and at least 5 mm from the edges. After the test the appliance shall not have deteriorated to such an extent that compliance with E , in particular with clauses 8 and 27, is impaired. The coating shall not be broken and shall not have loosened from the metal surface. TRF o. IEC60335_1G

71 - age 71 of 76 - Report o. ID A/03 Annex 2:ictures Fig.1 Global view Fig.2 Global view Fig.3 Global view TRF o. IEC60335_1G

72 - age 72 of 76 - Report o. ID A/03 Fig.4 I5X dust test Fig.5 IX4 spray test Fig.6 Heating test in climatic chamber TRF o. IEC60335_1G

73 - age 73 of 76 - Report o. ID A/03 Fig.7 view limit switch and manual release Fig.8 Compartment CB and motor capacitor Fig.9 Control unit 200BT TRF o. IEC60335_1G

74 - age 74 of 76 - Report o. ID A/03 Fig.9 Control unit 200BT Fig.10 Motor Fig.11 Motor TRF o. IEC60335_1G

75 - age 75 of 76 - Report o. ID A/03 Fig.12 Mechanism driver Fig.13 Mechanism driver TRF o. IEC60335_1G

76 - age 76 of 76 - Report o. ID A/03 Fig.14 shaft motor drive TRF o. IEC60335_1G