ExMax / RedMax / InMax extra information EL-M

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1 ExMx-... RedMx... InMx-... extr informtion EL size M ExMx / RedMx / InMx extr informtion EL-M For dditionl mechnicl dt hve look t extr informtion ME-M Power input depending on supply voltge Power supply design he EL dt sheet contins dditionl informtion for ExMx, RedMx nd InMx ctutors of the size M, for the optimiztion nd simplifiction in regrd to plnning, instlltion nd initil strtup. It provides influences of externl fctors in reference to the sfe initition of the ctutors, s well s technicl references nd problem solutions (error indiction). With the error indiction, functions cn be exmined nd different error/problems cn be djusted loclly. he design of the on-site supply, depends on the selected motor running time nd selected supply voltge. ccompnying vlues re bout vlues, since there cn be construction unit dispersions within electronics. he power consumption in the blocking position is run time independently with mx. 10 W. he power consumption for the is pprox. 16 W. he heting is running only if the motor is in idle position! he initil strting supply voltge required by the ctutors power supply unit is round 2,0 t 24 V for bout 1 sec. (Plese consider this while concepting the cross section ot the supply line). Power consumption is between 15 to 50 W cc. djusted running time nd supply voltge. Power supply design Design of line cross section VC/DC Wiring lterntives for on-off, 3-pos, BF ctutors Wiring lterntives for modulting ctutors Use t mbient tempertures down to 20 C / 40 C Error indiction problem tretment / solution Rted current in cc. with motor running time Voltge Current 40 s 60 s 90 s 120 s 150 s 240 VC Irted 0,13 0,09 0,07 0,06 0, VC Irted 0,26 0,18 0,14 0,12 0,12 24 VDC Irted 1,5 1,0 0,8 0,7 0,7 Dimensioning of the line cross section with VC/DC supply voltges Dimensioning / Design of the supply line On long distnces between voltge supply nd drive, voltge drops occur due to line resistnces. s consequence with 24 VC/DC the ctutor receives too low tension nd does not strt. In order to prevent this, the cross section of the inlet line is to be designed/dimensioned ccordingly. he ccompnying formul llows the clcultion of the necessry line cross section, perhps provides the mximlly permitted conduit length utilizing the existing line cross section. lterntively the secondry voltge cn be incresed by selecting trnsformer. For clcultion purposes, following chrcteristics re essentil: Uv = supply voltge in [V] = line cross section in [mm²] L = conduit length in [m] Fctor = drive-specific fctor [Vmm²/m] (bsed on the electricl conductivity of electrolytic copper with coefficient of 56 m/ωmm²) pnnel voltge Uv [V] Formul for mx. cble length L t cble cross section line cross section [mm²] L = (Uv-18V) : 0,0714 Exmple: = 1,5 mm², Uv = 24 V Length of cble L = 126 m length L [m] terminl box ctutor Formul of needed cble cross section t cble length of L = 0,0714 L : (Uv-18V) Exmple: L = 250 m, Uv = 30 V Cross section of = 1,5 mm² Uv [V] mm² 1,5 mm² 2,5 mm² 4 mm² L[m] Exmple: 24 V power supply with wire dimeter 1,5 mm² = 126 m Schischek GmbH Germny, Mühlsteig 45, Gewerbegebiet Süd 5, Lngenzenn, el. 49 (0) , Fx 49 (0) , E-Mil info-de@schischek.com 1 / 4

2 ExMx-... RedMx... InMx-... extr informtion EL size M Wiring lterntives for on-off nd 3-pos ctutors with spring return ExMx-...-F, ExMx-...-SF, RedMx-...-F, RedMx-...-SF, InMx-...-F, InMx-...-SF On-off nd 3-pos 24 to 240 VC/DC b SB 1.0 On-off 1-wire SB to 240 VC/DC ttention: If you use this type of wiring the does not work in cse of open contct.! ttention! If 40 sec. or 60 sec. mode is selected for motor nd/or spring return, the self djustment of ngle of rottion must be strted. Never use ctutors without externl torque /force min. 10 Nm. Wiring lterntives for BF ctutors ExMx-...-BF, RedMx-...-BF, InMx-...-BF On-off 1-wire spring return Fire rigger circuit ttention: If you use this type of wiring the does not work in cse of open contct. Integrted ux. switches mx 24 V / 3, 240 V / 0,5 switching t 5 nd 85. Supply t ux. switches must be the sme like supply of the ctutor on sme fuse in cse tht power is switched. < 5 > 85 Ex-i circuit for pssive potentil free push button on site nd sfety temperture sensor (ype ExPro--.. ccessories InPro--.. for InMx) SB 7.3 O-off/3-pos spring return Fire rigger circuit SB 7.4 ExPro- C b Integrted ux. switches mx 24 V / 3, 240 V / 0,5 switching t 5 nd 85. Supply t ux. switches must be the sme like supply of the ctutor on sme fuse in cse tht power is switched. < 5 > 85 Ex-i circuit for pssive potentil free push button on site nd sfety temperture sensor (ype ExPro--.. ccessories InPro--.. for InMx) ExPro- C push button push button On-off 1-wire spring return Ex-d limiter VC/DC Integrted ux. switches ttention: mx 24 V / 3, 240 V / 0,5 If you use this type of switching t 5 nd 85. wiring the does Supply t ux. switches must not work in cse of be the sme like supply of open contct. the ctutor on sme fuse in cse tht power is switched. EXC-DS1/V < 5 > 85 C Limiter Push button SB 7.5 he intrinsic sfe circuit must be closed otherwise the ctutor is unble to work! Vlues of the Ex-i circuit U0 = 10,6 V I0 = 11 m P0 = 30 mw Ci = 0 Li = 0 IIC IIB II C0 830 nf 3,7µF 4,5 µf L0 2 mh 5 mh 10 mh! ttention! If 40 sec. or 60 sec. mode is selected for motor nd/or spring return, the self djustment of ngle of rottion must be strted. Never use ctutors without externl torque / force min. 10 Nm Schischek GmbH Germny, Mühlsteig 45, Gewerbegebiet Süd 5, Lngenzenn, el. 49 (0) , Fx 49 (0) , E-Mil info-de@schischek.com 2 / 4

3 ExMx-... RedMx... InMx-... extr informtion EL size M Wiring lterntives for modulting ctutors with or without spring return ExMx-...-Y.., RedMx-...-Y.., InMx-...-Y.. Modulting or 3-pos with / without spring return SB 4.0 Modulting with / without spring return SB 4.1 Self djustment: o djust the signl input / output to the ngle of rottion of the dmper / vlve the button must be pushed for minimum 3 sec. Ym YVDC VDC/m Um UVDC Self djustment: o djust the signl input / output to the ngle of rottion of the dmper / vlve the button must be pushed for minimum 3 sec. Ym YVDC VDC/m Um UVDC b I I B B Reverse function: I bridge 3 up 4 reverse input nd output signls. Function of switch nd b: - closed, On (Off) - in cc. to left / right mounting ot the ctutor - b closed, Off (On) - in cc. to left / right mounting ot the ctutor Reverse function: I bridge 3 up 4 reverse input nd output signls. 6 Modulting with /without spring return, no feedbck SB pos with /without spring return, plus feedbck SB 4.3 Self djustment: o djust the signl input / output to the ngle of rottion of the dmper / vlve the button must be pushed for minimum 3 sec. Ym YVDC VDC/m Self djustment: o djust the signl input / output to the ngle of rottion of the dmper / vlve the button must be pushed for minimum 3 sec. VDC/m Um UVDC I b I B B Reverse function: I bridge 3 up 4 reverse input nd output signls Reverse function: I bridge 3 up 4 reverse input nd output signls. Function of switch nd b: - closed, On (Off) - in cc. to left / right mounting ot the ctutor - b closed, Off (On) - in cc. to left / right mounting ot the ctutor 6 Over temperture, 3-pos-opertion, heting by low mbient tempertures I. emperture rise While operting the...mx ctutor following prmeters hve to be ligned: t overlod resp. temperture rise the ctutor will remin functionless until cooling. During cooling the LED is red. II. 3-pos opertion...mx ctutors re in the best wy suitble for the 3-pos opertion.o protect such elements s gers nd mounting elements ginst hrmful influences like minimum pulse time,...mx ctutors re protected vi internl electronics. he internl electronic permits impulses > 0,1 sec., the pulse length must be 0,5 sec. By shift in direction the intervl is 1 sec. Schischek GmbH Germny, Mühlsteig 45, Gewerbegebiet Süd 5, Lngenzenn, el. 49 (0) , Fx 49 (0) , E-Mil info-de@schischek.com III. Use t low mbient temprture below 20 C ll...mx ctutors re equipped with regulted integrted heting device designed for employments down to 40 C mbient temperture. he will be supplied utomticlly by connecting the constnt voltge supply on the clmps 1 nd 2. Following prmeters re to be considered by mbient temperture < 10 C: 1. fter mounting the ctutor must be immeditely electriclly connected. 2. he ctutor will only be ctivted fter the operting temperture hs reched t lest 20 C. 3. he djustment options re only ensured fter this heting up period. IV. Mechnicl protection 1. he ctutor must be operted with n outside lod of t lest 10 Nm. 2. fter instlling the ctutor to the dmper/rmture n utomtic lignment hs to be ccomplished, in order to obtin gentle blockde/stop. his function protects the dmper/rmture by reducing the end positions/blockde speed in order to void mechnicl overlod. he ctutor lignes specificlly once with 90 sec/90 onto ech position, recognizes the blockde position in order to reduce the motor performnce during opertion briefly before reching the end/blockde position. 3 / 4

4 ExMx-... RedMx... InMx-... extr informtion EL size M Error indiction Error / Symptom Reson Solution ctutor does not work LED does not light ctutor does not work LED ligths red ctutor does not work LED lights green ctutor does not work LED is red blinking Y-drive in the 3-pos mode cn not ger into intermedite positions ctutor sits digonlly on the squred dmper shft modulting ctutor (Y) works with reduced ngle of rottion nd lredy reches its end positions before 0 V/ 4 m, respectively before 10 V/20 m. LED flshes irregulrly nd ctutor does not work No power supply ttched he ctutor is operted beyond ex-prevention mbient temperture specifictions nd the internl temperture sensor did irreversibly shut down opertions he ctutor is operted by too high mbient temperture nd the internl temperture sensor responded 3-pos control signl is wired on both entrnces Required torque is greter thn ctutors torque Control signls re not ttched or ttched on wrong conductor ctutor is incorrect mounted nd is blocked by n externl stop unit Interchnged supply lines he ctutor hs been mounted by tempertures of less thn 20 C nd did not rech is operting tempertur of t lest 20 C. he conversion of constnt mode on 3-pos-modus ws not set he ctutors hve n ngle of rottion of 95 inclusive 5 pretension. While ssembling the pre-loding ws not considered t strt up no self djustment of ngle of rottion ws ccomplished ctutor does not receive sufficient supply voltge Cble to long, voltge drop in the supply line to lrge ttch power supply nd turn on Becuse of indmissble opertion the ctutor drove out of sfety relevnt resons into n irreversible condition nd must be exchnged. ccompnying new instlltion the mbient temperture hs to be reduced ccordingly Shut off ctutor nd let temperture decrese, reduce mbient temperture by suitble mesures e.g. ventiltion or other mounting position of the ctutor Redjust / correct circuit djust higher torque t the ctutor if possible otherwise exchnge for type with higher torque Exmine rule nd djusting signl in ccordnce with ttched digrm Dismount ctutor nd testdrive without lod for operbility. Instll ctutor ccordingly tht the power trnsmissions runs without externl blockde or torsion Wire 1 must be (, N) nd wire 2 (, L) Ensure tht constnt voltge supply on conductor 1 2 is existing. Wit until the required operting temperture is chieved by the ctutors internl heting system.he ctutor will strt operting independently Reclibrte the ctutor in ccordnce with ssembly instructions Dismount ctutor of the dmper, use the enclosed socket wrench to drw up pprox. 5 over the hnd operted control device before remounting on the dmper shft. Consider dditionl informtion ME-M of the ssembly instructions ccomplish self djustment of ngle of rottion in ccordnce with ssembly instruction Increse line cross section or increse tension t the trnsformer / power supply unit Increse line cross section or increse tension M.EZ M-en-extr-info EL 13-Feb-2012 Schischek GmbH Germny, Mühlsteig 45, Gewerbegebiet Süd 5, Lngenzenn, el. 49 (0) , Fx 49 (0) , E-Mil info-de@schischek.com 4 / 4

5 ME-M Extr informtion for...mx size M For dditionl electricl dt hve look t extr informtion EL-M Dimensions drill templte Dimension size M Dimension in mm he ME-M dt sheet contins dditionl informtion for ctutors of the size M for the optimiztion nd simplifiction in regrd to plnning, instlltion nd initil strt up. It shows influences of externl fctors in reference to the sfe opertion of the ctutors. In prticulr it represents the instlltion, s well s different kind of dmpers, fire dmpers nd rmtures. dditionlly describing different ccessories nd their mounting to the ctutor. Dimensions, drill templte Control elements: switch push button LED Outdoor instlltion Mounting using form-fitting shft connection Mounting on butterfly vlves nd bll vlves Mounting on fire dmpers Mounting of...box nd...switch Side R incl. rdius of bend for the cble 288 Side L 6 Ø 8 2 M4 Double squred mm 4 M4 Control elements: switch push button LED ll ctutors re equipped with 10-position switch, push button nd multicolor LED for progrmming. hese control elements re to be found cble-lterlly behind the two middle sectioned dummy plugs. For opertion these must be removed. he clibrtion cn be chieved despite lining up tension t the ctutor. he explosion prevention is not effected. However it hs to be of gret concern tht the dummy plugs must be rescrewed in order to comply with the IP-protection. he opertion of the switch nd button hs to be done by mens of smll screwdriver. Force with strong pressure nd /or rottion is to be voided in ny cse, since otherwise control electronics cn be dmged irreprbly. t poor visibility flshlight (in Ex res certified within the EX-rnge) should be used. ttitudes of torque nd running time cn be chieved lso before mounting. he djustment of ngle of rottion cn be strted only with n outside lod nd ccurte mounting. Switch push button LED for progrmming, behind dummy plug 10-position switch (S) Push button () 3-colour LED S Outdoor instlltion For outdoor instlltion it hs to be certin tht the ctutor is protected ginst direct sun exposure (wrmth nd UV), rin nd snow by employing n enclosure roof. Supply voltge is to be pplied immeditely fter mounting in order to ssure integrted heting t strt. Since explosion proof ctutors must hve internl sfety temperture limiters, these my not be exposed neither t storge nor during opertion to too high temperture. Otherwise the limiters could respond nd switch of the ctutor irreversibly. Schischek GmbH Germny, Mühlsteig 45, Gewerbegebiet Süd 5, Lngenzenn, el. 49 (0) , Fx 49 (0) , E-Mil info-de@schischek.com 1 / 4

6 ME-M Extr informtion for...mx size M Mounting instruction for...mx ctutors size M on ir dmpers...mx ctutors size M re equipped with mm (double squre) shft connection. he form-fitting shft connection is the most secure connection between dmper shft. he ctutor will be connected firmly by mens of four screws M8 140 mm (scope of supply) to the dmper. Form-fitting mounting on squre dmper shft Dimension dmper shft Length Dimension in cc. with indictor 1. ctutor without indictor = no limit 2. ctutor with indictor, no ccessories < 95 mm mm M8 140 HV 4 screws M8 140 mm, s well s socket wrench, re prt of delivery for...mx ctutors size M. For dmper shfts or mm reducing bushes re optionl vilble. Mounting instructions form-fitting shft connection It is to be considered tht the ctutors hve totl ngle movement of pprox. 95 in order to relize pretension on the dmper. herefore the ctutor sits tilted on the dmper shft. In order to prevent this nd to ssure pretension to the dmper the driving shft hs to be djusted mechniclly before connecting to the dmper shft. he provided socket wrench serves for the mechnicl djustment over the hnd-operted control socket HV. he ctutors re xilly symmetriclly developed. In cse of spring return function the sfety position must be selected by turning the ctutor 180. Mounting: 1. ffix tp hole M8 (in ccordnce with drill templte) on the dmper or to mounting brcket. 2. djust drive shft of the ctutor with the socket wrench tht the drive stnds perpendiculr to the dmper before plugging ctutor onto the dmper shft. 3. Plug ctutor onto dmper shft nd fix digonlly with 2 screws. 4. Remove the socket wrench. 5. Pivot nd tighten the remining screws. Note: the drive shft is selflockingly produced nd my only be mechniclly djusted either with the provided socket wrench or the optionl ccessory HV-M mnul override. Externl pplied force to the shft cn led to mechnicl dmge of the ctutor. Schischek GmbH Germny, Mühlsteig 45, Gewerbegebiet Süd 5, Lngenzenn, el. 49 (0) , Fx 49 (0) , E-Mil info-de@schischek.com 2 / 4

7 ME-M Extr informtion for...mx size M Mounting instructions for ctutors size M on butterfly vlve nd bll vlve ctutors of the size M re equipped with mm (double squre) form-fitting shft connection. For mounting to butterfly vlves or bll vlves specil mounting brcket in cc. with DIN EN ISO 5211 is required. Since this stndrd provides only certin bsic conditions there cn be substntil geometricl differences between rmtures which require specil dptions. Mounting to bll vlve Mounting to butterfly vlve 4 4 Mounting instructions for ctutors size M on fire dmpers ctutors of the size M re equipped with mm (double squre) form-fitting shft connection. he form-fitting shft connection is the securest connection between dmper shft nd ctutor. he ctutor is fixed with four screws directly to the fire dmper nd/or fixed to mounting brcket. ExMx-...-BF nd RedMx-...-BF ctutors integrte n intrinsiclly sfe circuit in order to connect n ExPro--... sensor which works like temperture limiter. InMx-... nd InPro--... re for non hzrdous res. ssembly It is to be considered tht the ctutors hve totl ngle of rottion of pprox. 95 in order to relize pretension on the dmper. herefore the ctutor sits tilted on the dmper shft. In order to prevent this nd to ssure pretension to the dmper the driving shft hs to be djusted mechniclly before connecting to the dmper shft. he provided socket wrench serves for the mechnicl djustment over the hnd-operted control socket HV.he ctutors re xilly symmetriclly developed. In cse of spring return function the sfety position must be selected by turning the ctutor 180. Mounting: 1. ffix tp hole M8 (in ccordnce with drill templte) on the dmper or to mounting brcket. 2. djust drive shft of the ctutor with the socket wrench so tht the drive stnds perpendiculr to the dmper before plugging ctutor on to the dmper shft. 3. Plug ctutor onto dmper shft nd fix digonlly with 2 screws. 4. Remove the socket wrench. 5. Pivot nd tighten the remining screws. 6. Mount temperture limiter type ExPro--... / InPro Mount terminl box 8. Connect sensor on ctutor Note: the drive shft is selflockingly produced nd my only be mechniclly djusted either with the provided socket wrench or the optionl ccessory HV-M mnul override. Externl pplied force to the shft cn led to mechnicl dmge of the ctutor. Schischek GmbH Germny, Mühlsteig 45, Gewerbegebiet Süd 5, Lngenzenn, el. 49 (0) , Fx 49 (0) , E-Mil info-de@schischek.com 3 / 4

8 ME-M Extr informtion for...mx size M Mounting of terminl boxes type...box vi mounting brcket type MKK-M (ccessory) to the ctutor Screw mounting brcket MKK-M to the ctutor () then screw terminl box to the mounting brcket (B) Mounting brcket MKK-M cn be mounted every 90 (B) 2 () 2 erminl box mounted bove the ctutor erminl box mounted beside the ctutor Mounting of...switch (ccessory) to the ctutor 1. Put the squred connection prt to the ctutor, then mount...switch nd fix it with 4 screws 2....Mx with mounted...switch 4 Schischek GmbH Germny, Mühlsteig 45, Gewerbegebiet Süd 5, Lngenzenn, el. 49 (0) , Fx 49 (0) , E-Mil info-de@schischek.com M.MZ M-en-extr-info ME 7-My / 4

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