EAGLE TUGS RTT 12 PARTS & SERVICE MANUAL. Vehicle Type: RTT 12 Motor Type: AC ELECTRIC

Transcription

1 EAGLE TUGS RTT 2 PARTS & SERVICE MANUAL Vehicle Type: RTT 2 Motor Type: AC ELECTRIC

2 INTRODUCTION From everyone at Eagle Tugs, we would like to say Thank You for purchasing an Eagle RTT series tow tractor. We take a lot of pride in the quality of the products that we build, as well as our continued customer service. Our goal is to build a long term relationship with our customers. We want you, the customer, to be 00% satisfied with your Eagle experience. To us, this means that your Eagle RTT series tractor is functionally superior to any other products you have used. This also means that your Eagle product is continually supported in a professional, timely manner. PURPOSE & USE OF THIS MANUAL This manual is designed as a reference guide to make the reader more familiar with the components of the Eagle RTT tow tractor model. This manual includes part numbers and descriptions to assist the reader in ordering component spare/service parts. The manual also outlines the Scheduled Maintenance Intervals recommended by Eagle in order to keep your vehicle running properly. In this manual you will also find the Eagle Standard Warranty on the RTT series tow tractor. However, for more detailed information on the Eagle Warranty and procedure, as well as information pertaining to the safe operation of your Eagle product, please see the Eagle Operations Manual that was also included with your tow tractor. TECHNICAL ASSISTANCE When addressing a repair procedure or operational problem, please remember that Eagle technical support is only a phone call away. Eagle technicians are available to assist you in vehicle diagnostics and recommended repair procedures. We encourage you to use this service to reduce machine down time and to gain a better understanding of proper repair procedures. ORDERING SPARE/SERVICE PARTS Eagle inventories the component parts found in its RTT series tow tractors, and most spare/service parts can be shipped the same day the order is received. Parts orders need to be received at Eagle by 2:00 pm (Noon) EST in order for the parts to be shipped that same day. Parts ordered after 2:00 pm EST will most likely be shipped the following day. CONTACT INFORMATION Eagle Corporate Office 26 Northline Rd Taylor, MI 4880 (800) Customer Service Parts & Service Technical Support customerservice@eagletugs.com parts@eagletugs.com support@eagletugs.com (734) (800) (734) (800) (734) (800)

3 TABLE OF CONTENTS WARRANTY... 4 VEHICLE ID INFORMATION... 4 WARRANTY REGISTRATION... 5 STANDARD WARRANTY... 5 PERIODIC MAINTENANCE... 6 RTT PERIODIC MAINTINANCE INTERVALS... 6 SERVICE PARTS ILLUSTRATIONS & DETAIL... 9 IDENTIFICATION KEY... 9 GENERAL ASSEMBLY... 0 Beacon Pole Assembly... 0 Beacon Pole Mounting Assembly... BRAKES, WHEELS & TIRES... 2 Rim & Tire Assembly... 2 Parking Brake Bracket Assembly... 3 Brake Line Tee Assembly... 4 Brake Assembly... 5 DRIVE CABLES... 6 Motor Drive Lead Cables... 6 AXLES & SPRINGS... 7 Mounting Shaft Assembly... 7 Newage Axle... 8 Newage Axle Breakdown... 9 Springs Assembly... 2 BATTERY Battery Plug Assembly & Jumper Cable for Contactor STEERED CASTER Caster Assembly Accelerator Pedal Assembly STEERING SYSTEM & HORN Steering Column & Horn Assembly Steering Box Assembly CYLINDER ASSEMBLY Master Cylinder Assembly LIGHTS & ELECTRICAL Electrical Component Assembly OTHER ASSEMBLIES Instrument Panel Assembly Seat Assembly Rear Hitch Assembly Front Hitch Assembly Miscellaneous Components Wiring Diagram Wiring Diagram

4 WARRANTY VEHICLE ID INFORMATION This information can be found on the tractor s I.D. Plate located on the fender left of the driver s seat. Additionally, there is a permanent serial number located on the front chassis plate inside the steering compartment. MODEL SERIAL # MFG DATE 4

5 STANDARD WARRANTY Eagle Tugs (Eagle) warrants that EAGLE tow tractors will be free from defects in material and workmanship for a period of 2 months or 2,000 operating hours, (except for the electrical and cooling systems which are 3 months or 500 hours), from date of delivery to the first customer (or first use), whichever comes first. Written notice of any claimed defect must be given to EAGLE within the warranty period and within thirty (30) days after such defect is discovered. Liability under this warranty is limited to either replacing or repairing, at EAGLEʹs election, any part or parts deemed defective after examination by EAGLE or an Authorized Service Representative. EAGLE reserves the right to replace any part with an Eagle Tugs Certified Remanufactured part under warranty. Any EAGLE tow tractor or any of its parts returned by customer to EAGLE or an Authorized Service Representative via prepaid transportation, and which is found to be defective, will be repaired or replaced and returned to customer prepaid. On the other hand, should a part be found not defective, inspection and handling charges may be charged to the customer or Authorized Service Representative by EAGLE. This warranty does not extend to the tires and batteries as these are warranted directly to the user by their respective manufacturer and not by EAGLE or the Authorized Service Representative. This warranty does not apply to any EAGLE tow tractor, or component part(s) that have been subjected to misuse, accident or improper handling, lack of preventative maintenance or mis application; nor does it extend to the EAGLE tow tractor and/or parts which have been repaired or altered outside of EAGLEʹs plant or the facility of an Authorized Service Representative. This warranty does not apply to routine maintenance, ignition components, or wearable parts of the EAGLE tow tractor such as seals, hoses,, brake shoes, light bulbs, fuses or similar items. Moreover, this warranty does not extend beyond its original term for any EAGLE tow tractor or part replaced or repaired under warranty. EXCEPT AS SET FORTH ABOVE, ALL WARRANTIES, CONDITIONS, REPRESENTATIONS, INDEMNITIES AND GUARANTEES, EXPRESS OR IMPLIED, WHETHER ARISING BY STATUTE, CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER, DIS TRIBUTOR, DEALER OR ANY REPRESENTATIVE, ARE HEREBY OVERWRITTEN AND EXCLUDED, AND NO LI ABILITY SHALL ATTACH TO EAGLE, EITHER IN CONTRACT OR IN TORT, OR STRICT LIABILITY IN TORT, FOR ANY DAMAGE TO PROPERTY, LOSS OF PROFITS, DAMAGES, COSTS, CHARGES, LIABILITY OR EXPENSES, WHETHER DIRECT OR INDIRECT, CONSEQUENTIAL OR OTHERWISE, WHICH ARISE OUT OF OR IN CONNEC TION WITH THE SALE OR USE OF ANY EAGLE TOW TRACTOR OR THE SUPPLY OF SERVICES. SUBJECT TO CHANGE WITHOUT NOTICE. 5

6 SERVICING PROCEDURES PERIODIC MAINTENANCE RTT 2 ELECTRIC TRACTOR 2000 HOUR PM SCHEDULE.Disconnect APC 350 battery plug and socket. 2.Remove the operator facing steering cover plate (Dash). 3.Unbolt battery covers and steering column cover as well as the battery APC 350 socket. 4.Remove battery and inspect for battery or compartment corrosion, clean and recoat as indicated. 5.Remove both front side inspection plates and properly pressure lubricate both U Joint bearing as well as the steering shaft flange bearing lubrication points with lithium grease. 6.Remove center console cover (access to motor, power electronics and hydraulic brake system). 7.Disconnect and remove RFI computer (if installed). 8.Safely jack tractor up and insert (3) safety stands spaced with (2) under frame (below batter). 9.Remove the (5) wheel hub bolts on each wheel and remove tire & wheel. 0.Remove the left fender assembly (as viewed from the drivers forward position)..verify Steering column clamp u bolts are torqued at 5 ft. lbs. 2.Verify the steering gear box bolts are torqued at 45 ft. lbs. 3.Remove the front steered wheel assembly. Measure the diameter of the (single) red polyurethane or (dual) black rubber front tire(s). If worn /4 (8 diameter down to 7 3/4 diameter), replace including bearings (see 4). 4.Remove front steered axle and visually inspect both tapered wheel bearings; replace wheel and bearings if bearing races are scored. Properly repack old or new bearings with Mobile SHC 32 grease or equal. Re assemble. 5.Block up axle torque arms; unbolt RH & LH pillow block bearings and remove cross shaft. Visually inspect plastic flange bearings in torque arms and replace if worn in appearance. Re assemble the shaft and pillow blocks to the torque arms and chassis, in reverse order of disassembly and torque pillow block bolts to 05 ft. lbs. 6.Change drive axle oil using Mobile HD80 or equivalent. 7.Remove RH & LH hub and brake drum assembly. Inspect parking brake cables for broken cable strands and replace as required. Inspect wheel cylinders for seepage, brake shoes for excess wear and axle seal for seepage. Replace as indicated. Re install in reverse order of removal. 8.Re install front side inspection plates, steering column cover and operator facing steering cover plate. 9.Visually inspect hydraulic brake master cylinder and brake line connections for leaking (to verify seepage you may need to use a flashlight). Tighten or replace as indicated. Fill brake fluid reservoir to between the Min/Max lines with Dot 3 (brake fluid) and bleed if necessary. 20.Check parking brake application and release, verify acceptable (20 pounds max to apply and release). Adjust lever knob and lock, as necessary. 6

7 PERIODIC MAINTENANCE CONT. RTT 2 ELECTRIC TRACTOR 2000 HOUR PM SCHEDULE 2. Visually check the power controller wiring harness for deterioration due to routing or connection. Repair or replace as indicated. 22. Re install center console cover. 23. Re connect APC 350 battery plug and socket. 24. Visually inspect that the battery green watering light is blinking and that the single point watering hose connections are tight. Continue inspection of battery leads (including 8 ga. Red and black wires) and terminal connectors (including ORC thermistor) for solid connection, arcing or corrosion. Repair or replace as indicated. 25. Visually inspect battery discharge display (BDI) & hour meter for operation. Replace if required. 26. Jack tractor up, remove the (3) safety stands and safely lower to floor. 27. Check accelerator operation to verify operation within specification (accelerate when depressed, re gen braking when released). Notify manufacturer local service rep if deviation is experienced. 28. Physically verify horn and turn operation key to on; the following observations should be headlight on, taillighton and with directional control switch in F or R, parking brake on vehicle won t move, parking brake off normal operation. Check brake light operation by stepping on safety switch pad with directional control in F or R and step slightly on accelerator. Brake light dims to taillight when movement occurs. Accept, repair or replace as indicated. 29. Physically verify floor mat safety switch by stepping on accelerator with foot on pad. Tractor should no move. If inoperative, diagnose wiring or mat replacement as indicated. 30. Check seat track for proper lubrication. Spray horizontal and vertical seat track with dry lubricant as needed. 30 point PM inspection/adjustment/lubrication time allocation 7.5 man hours plus additional time for any repair or replacement. 7

8 PM & SCHEDULED MAINTENANCE SCHEDULE Eagle RTT Maintenance Schedule PM Scheduled Maintenance (possible replacement) ,000 2,000 Description hours hours hours hours hours hours hours hours hours hours Front Steered Wheel X X X X X Front wheel bearings X X X Steering shaft U-Joints X X X X Plastic thrust bearing X X X X Axial load flange bearing X X X Steering gear box X X Steering box input U-Joint X X X Steering column X Steering wheel horn button X X X Battery cable plug - SBC350 X X X Accelerator X X X Accelerator plastic roller X X X Suspension pillow blocks X X X Suspension flange bearings X X X Rubber springs X Drive tires X X Parking brake cable - assembly X X X Parking brake handle X X X Parking brake switch X X X Direction rocker switch X X X Speed rocker switch X X X On-off key switch X X X Beacon X Headlight X Tailight - LED X Master cylinder - hydraulic switch X X X Master cylinder - re-gen switch X X X Brake relay X X X Safety switch pad X X X Brake shoes- per wheel X X X Brake wheel cylinders - per wheel X X X Seat base cushion X X X Seat back cushion X X X Seat hip restraints X X X "E" hitch pin & spring X X Drive axle bearings-replace X AC Motor bearings-replace X Fuses(Tube) X X X Fuse-Drive control X X X Adj. Resistor X X Headlight Bulb X 8

9 SERVICE PARTS ILLUSTRATIONS & DETAIL IDENTIFICATION KEY The following abbreviations are used throughout the parts lists in this section. Abbreviation Meaning Purpose NL Not Listed Part required but not shown on diagram NPN No Part Number Parts shown and numbered, but not stocked and sold by Eagle. Typically used for bolts, clamps, etc AR As required 9

10 Beacon Pole Assembly 2,3, ,7, Beacon Pole Assembly Detail A RTT BEACON X 3 HCS LN 3 LOCK NUTS 4 #0 FLAT WASHER 3 FLAT WASHER 5 A RTT BRAKE & TAIL LAMP 6 5/6 8X2 G5 HCS HCS 7 5/6 8 LOCK NUTS 8 5/6 2 FLAT WASHER 9 WIRE: RED 43ʺ, BLK 43ʺ, YELLOW 43ʺ WIRE 0 64 DM 250 NFI MALE END 3 MALE CONNECTORS A RTT BEACON POLE TAIL LIGHT BRACKET 2 A RTT BEACON POLE TUBE 8ʺ LONG 3 A RTT BEACON POLE TUBE 42ʺ LONG 4 A RTT STROBE LIGHT BASE * Note: This is an optional breakaway light pole assembly 0

11 Beacon Pole Mounting Plates Assembly Beacon Pole Mounting Plates Assembly Detail A RTT BEACON POLE BOTTOM MOUNTING BRKTS 2 /4 20X2 G5 HCS 4 HCS 3 / LOCK NUTS 4 /4 8 FLAT WASHERS

12 Rim and Tire Assembly 2 Rim and Tire Assembly Detail A RTT RIM 2 A RTT TIRE 2

13 Parking Brake Bracket Assembly Parking Brake Bracket Assembly Detail A RTT PARK BRAKE BRACKET 2 /4 20X2.5 G5 HCS 4 HCS 3 /4 8 FLAT WASHER 4 / LOCK NUT 5 A RTT BRAKE CONTACT SWITCH 6 A RTT 004 PARKING BRAKE HANDLE PARKING BRAKE CONTACT PIN PARKING BRAKE CABLE 3

14 Brake Line Tee Assembly 2 3 Brake Line Tee Assembly Detail A TT BRAKE LINE TEE 2 A RTT2 007 RIGHT BRAKE LINE 3 A RTT LEFT BRAKE LINE 4

15 Brake Assembly Brake Assembly Detail BACKING PLATE 2 D SPRING WASHER DIN D SOCKET HD CAP SCREW PIPE PLUG BRAKE SHOE W/ LEVER 6 D WASHER B HEX BOLT ADJUSTER BLOCK READJUSTER BLOCK WHEEL CYLINDER TENSION SPRING BRAKE TAPPET BRAKE TAPPET BRAKE SHOE W/O LEVER COMPRESSION SPRING TENSION SPRING 5

16 Motor & Motor Drive Lead Cable Set Assembly 2 Motor & Motor Drive Lead Cable Assembly Detail A RTT B 3 MOTOR DRIVE LEAD CABLES 2 A RTT DRIVE MOTOR 3 A RTT A (Not Shown) BEARING 6

17 Axle Mounting Shaft Assembly Axle Mounting Shaft Assembly Detail A RTT2 000 MOUNTING SHAFT 2 A RTT PILLOW BLOCK 3 A RTT SPACER 4 A RTT FLANGE BUSHING 7

18 Newage Axle Newage Axle Detail A RTT 0036 NEWAGE AXLE 8

19 Newage Axle Breakdown 9

20 Newage Axle Breakdown Detail VALVE GEARCASE SEAL HOUSING OIL SEAL 45 X 60 X BALL BEARING AXLE SHAFT SHORT COLLAR SPACER BRAKE G0 22 CAP SCREW M6 X 20 LG 09004S 20 PLAIN WASHER M Oʹ RING DOWTY SPRING WASHER M ZP 2 BOLT ZINC PASS M8 X 0 LG ZP BOLT ZINC PASS M8 X 30 LG PRIMARY WHEEL TAPER BEARING 8 CP89 DRAIN PLUG /2ʺ BSP BOND SEAL /2ʺ BSP ZP 2 BOLT ZINC GD8 M0 X 50 LG SPACER WASHER M8.5 X BRACKET ZP SCREW ZINK PASS M8 X 0 LG MOTOR GEAR PLAINE WASHER M CAP HEAD BOLT M8 X 0 LG DIFF SPIDER DIFF PINION THRUST WASHER THRUST WASHER DIFF WHEEL DIFF CASE RH U049 2 BEARING CUP C028 2 TAPER BEARING ZP 6 BOLT ZINC GD0 M2 X 40 LG SPRING WASHER M2 37 GW06 MAGNETIC PLUG 38 CP224 BONDED SEAL /8ʺ BSP L 2 CAP SCREW M8 X 60 LG OUTPUT WHEEL DOWEL 8 X 5 LG DIFF CASE LH BRAKE DRUM SCREW M2.75 X M4 X.5 PITCH NUT WHEEL STUD M4 X BRACKET 48 CP432 P CLIP NYLOC NUT M SCREW M5 X 2 LG ZP 7 BOLT ZINC GD8 M0 X 40 LG HANDBRAKE CABLE 20

21 Springs Assembly Springs Assembly Detail A RTT SPRINGS 2 A TN4 005E 2 STEEL CUP 3 A RTT WASHER 4 A RTT SPRING SPACER 5 A RTT /2 20X0 G8 HCS 6 /2 2 LOCK NUTS 2

22 Battery Plug Assembly 3 2 Battery Plug Assembly Detail A RTT A BATTERY CABLE PLUG 2 A RTT C JUMPER CABLE FOR CONTACTOR 3 AE RTT COMPUTER MOUNT BALL & ARM *Note: A RTT is for the entire set which includes motor drive lead cables from page 4 22

23 Caster Assembly Caster Assembly Detail A RTT COMPLETE CASTER ASSEMBLY 2 A RTT BEARING 3 MYLAR (COMES WITH CASTER) MYLAR 4 /2 3X2 FHCS 4 FHCS 5 /2 3 4 LOCK NUTS 6 /2 4 FLAT WASHERS 7 A RTT STEERED RED WHEEL FOR CASTER 8 A RTT A CASTER SPACER (OUTSIDE) 9 A RTT B 3 CASTER SPRING 23

24 Accelerator Pedal Assembly Accelerator Pedal Assembly Detail A RTT 0028 ACCELERATOR PEDAL ASSEMBLY (KIT) 2 A RTT ACC PLUG 3 A RTT ACC PLUG PINS 4 5/6 8X.25 G8 HCS HCS 5 5/6 8 LOCKNUT 6 A RTT PLASTIC FOOT PEDAL WHEEL (INSERT) 7 A RTT METAL FOOT PEDAL *Please note that when ordering part number A RTT 0028 it includes part # A RTT & A RTT

25 Steering Column & Horn Assembly ( of 2) Wheel nut not seen (Inside wheel) Steering Column & Horn Assembly Detail ( of 2) A RTT STEERING COLUMN TILT 2 A TN E STEERING WHEEL 3 A TT0 008 HORN BUTTON 4 A TT STEERING WHEEL NUT 5 A RTT HORN 25

26 Steering Column Assembly (2 of 2) Steering Column Assembly Detail (2 of 2) 64DM250NFI 2 ELECTRIC MALE END FITTING 2 A TT UNIVERSAL COUPLER 3 5/6 8X.75 G8 HCS HCS 4 5/6 FLAT WASHER 5 5/6 8 LOCKNUT 6 A RTT A 2 WHITE HORN BRUSH ASSEMBLY Note: Item # 6 includes item number as part of the kit. 26

27 Steering Box Assembly Steering Box Assembly Detail A RTT STEERING BOX 2 A RTT MACH STEERING BOX YOKE 3 A RTT CENTER YOKE 4 A RTT TUBE YOKE 5 A RTT LOCKING COLLAR 6 A RTT YOKE ADAPTER 7 A RTT U JOINT 8 A RTT SPACER 9 7/6 4X2.5 G8 HCS 3 HCS 0 3/8 G8 3 FLAT WASHER 27

28 Master Cylinder Assembly ( of 2) Master Cylinder Assembly Detail ( of 2) A RTT2 006 MASTER CYLINDER 2 A RTT MASTER CYLINDER BRACKET 3 A RTT2 008 BRAKE PEDAL 4 C TT4 082 PEDAL PIVOT PIN 5 C TT4 088 NYLINER BEARINGS 6 A RTT CLEVIS 7 7/6 4 JAM NUT 8 A RTT X 5 TUBING 9 A RTT RESERVOIR 0 A RTT BRAKE LINE CENTER A TT SWITCH 2 A RTT FI HOSE CLAMPS /4 Note: Item # 2 8 Continued on (2 of 2) 28

29 Master Cylinder Assembly (2 of 2) Master Cylinder Assembly Detail (2 of 2) 2 A TT SWITCH TEE 3 A TT DEGREE BRAKE LINE 4 A TT BRAKE HOSE CLIP 5 A TT BRAKE HOSE 6 NPN HOSE BRACKET (EAGLE FAB PART) 7 5/6 8 2 LOCK NUT 8 5/6 8X G5 HCS HCS Note: Use 5/6 8X.5 on Master Cylinder for clamp space on assembly (rt side) 29

30 Electrical Component Assembly ( of 2) Electrical Component Assembly Detail ( of 2) A TT FUSE BLOCK 2 A TT BUS BAR 3 A RTT THROTTLE CONTACTOR 4 A RTT THROTTLE BRACKET 5 A RTT TRACTION DRIVE 6 A RTT 004 A RTT A RTT LIGHT RELAY SOCKET 8 A RTT LIGHT RELAY SOCKET (NOT SHOWN) VEHICLE CONTROLLER WITH BDI VEHICLE CONTROLLER WITH DISPLAY (OPTION) 30

31 Electrical Component Assembly (2 of 2) 2 Electrical Component Assembly Detail (2 of 2) A TT FUSE AGC 25 AMP 2 A RTT FUSE 3

32 Instrument Panel Assembly Instrument Panel Assembly Detail A RTT F/N/R ROCKER SWITCH 2 A RTT LO/HI SPEED SWITCH 3 A RTT KEY SWITCH GM LDT ONLY A RTT KEY SWITCH ALL OTHER FACTORIES 4 A RTT LO/HI SPEEED & F/N/R DECAL SET 5 A RTT BDI GAUGE 32

33 Seat Assembly Seat Assembly Detail A RTT SEAT FRAME 2 A RTT KIT 4 SEAT CUSHIONS (ENTIRE SET) 3 A RTT SEAT ADJUSTMENT SPRING 4 A RTT A SEAT BACK CUSHION 5 A RTT B SEAT BOTTOM CUSHION 6 A RTT C SEAT RIGHT WING CUSHION 7 A RTT D SEAT LEFT WING CUSHION 8 A RTT B BOTTOM SEAT TORSION SPRING 33

34 Rear Hitch Assembly A AE OPT (complete) 2 Rear Hitch Assembly Detail A AE OPT KIT REAR HITCH ASSEMBLY WITH LEVER (ENTIRE SET) AE OPT 0036 RTT REAR HITCH BODY 2 A TT SHAFT COLLAR 3/4ʺ 3 AE OPT 0036A 2 FOAM GRIPS 4 AE OPT B /2 3 X 7 HCS G8 BOLT 5 A TT SHAFT COLLAR /2ʺ 6 AE OPT A HITCH HEIGHT ADJUST ADAPTER (6ʺ) 7 AE OPT K 6 /2 3 X 3/4 HCS G8 BOLT 8 AE OPT L 2 /2 3 X 2 HCS G8 BOLT 9 AE OPT A 8 /2 3 HEX SERRATED FLANG NUT 0 AE OPT 0036B 2 3/8 6 X /4 G8 HCS BOLT AE OPT /8 FLAT WASHER 2 AE OPT 0036H 2 3/8 6 LOCK NUT 3 AE OPT D REAR LEVER RELEASE 4 AE OPT N 2 LEVER RELEASE SIDE TABS 5 AE OPT C SADDLE BLOCK 6 AE OPT 0036C 2 /2ʺ FLAT WASHER 7 AE OPT 0036D /2 3 LOCK NUT 34

35 Front Hitch Assembly AE OPT (complete) A Front Hitch Assembly Detail AE OPT I 4ft COATED WIRE ROPE 2 AE OPT D WIRE ROPE CLIP 3 AE OPT E WIRE ROPE THIMBLE 4 AE OPT F THREADED CONNECTOR 5 AE OPT G SHELL BLOCK WITH SWIVEL EYE 6 AE OPT H 2 WIRE EYEBOLT WITH NUT 7 AE OPT B PULL CORD STARTER HANDLE 8 AE OPT C ALUMINUM STOP SLEEVE 9 AE OPT A 8 /2 3 HEX SERRATED FLANGE NUT 0 AE OPT K 8 /2 3 X 3/4 HCS G8 BOLT AE OPT 0036B 2 3/8 6 X /4 G8 HCS 2 AE OPT Q /4 X /4 ROLL PIN 3 A TT SHAFT COLLAR 3/4ʺ 4 AE OPT /8 FLAT WASHER 5 AE OPT 0036H 2 3/8 6 LOCK NUT 6 A TT SHAFT COLLAR /2ʺ 7 AE OPT J FRT HITCH HEIGHT ADJST. ADPTR (0ʺ) 8 AE OPT 0036 RTT F&R E HITCH 9 AE OPT M FRONT LEVER RELEASE 20 AE OPT N 2 LEVER RELEASE SIDE TABS 2 AE OPT B /2 3 X 7 HCS G8 BOLT 22 AE OPT 0036C 2 /2ʺ FLAT WASHER 23 AE OPT 0036D /2 3 LOCK NUT 24 C TT4 088 (NOT SHOWN) 2 THOMPSON NYLINER BEARING 35

36 Miscellaneous Components Miscellaneous Components Detail A RTT HEADLIGHT 2 A RTT EAGLE DECAL 3 AE OPT 0038 OPTIONAL HITCH FOR GM LDT 4 A RTT SWITCH MAT 5 AE OPT 0038A TUGGER RELEASE HANDLE 6 AE OPT TOW BAR RAMP 36

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