Parts Manual. Model: 1750-C

Transcription

1 Parts Manual Model: 1750-C Covers 207-P-75TCW5Y through Sold & Serviced By:

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4 Contents Quick Order List...1 Hoppers & Push Beam... 3 Right Side Tractor...5 Engine Compartment...7 Engine Assembly...9 Engine Intake and Exhaust...11 Engine Cooling Assembly...13 Generator...15 Hood and Door Assembly...17 Hydraulic Tank...19 Hydraulic Components (Engine Compartment)...21 Washdown Tank...23 Fuel Tank...25 Conveyor Idler...27 Conveyor Drive...29 Conveyor Deck...31 Left Track Assembly...33 Right Track Assembly...35 Main Screed...37 Walk Boards...39 Screed Cover Plate...41 Screed Prestrike Off...43 Screed Arm Assmebly...45 Power Crown Assembly...47 Left Hand Match Height & Slope...49 Right Hand Match Height & Slope...51

5 Left Hand End Gate...53 Right Hand End Gate...55 Left Hand Extension...57 Right Hand Extension...59 Right Hand Control Panel...61 Left Hand Control Panel...63 Electrical Schematics...66 Hydraulic Schematics...77 Fuse Diagram...80 Generator Diagnostics...82

6 Quick Order List Page 1 BOM ID Part Number Description Quantity Auger Hanger Assembly A Auger Lower (LH) A Auger Lower (RH) Auger, Upper (LH) Auger, Upper (RH) Auger Coupler Lower Auger Shaft Hardened Filter Engine Oil Filter Engine Air Primary Filter Engine Air Secondary Filter Hydraulic Oil High Pressure Filter Hydraulic Oil Return Suction Filter Fuel Water Seperator Filter Fuel Seal kit for Cylinder 012D0051, 4 012D Seal kit for Cylinder 012D Seal kit for Cylinder 012D Seal kit for Cylinder 012D Cap, Fuel tank Cap Hydraulic Tank Cap Washdown Decal Kit Flight Chain Assembly Flight Chain Bearing Fuel Sender Motor Upper Auger Motor Auger Lower Plastic Hopper Outer Plastic Hopper Inner 2

7 Page 2 Quick Order List Plastic Hopper Center W/ Cutout Plastic Hopper Center W/o Cutout Plastic Hopper Scraper E Screed Plate Main Screed Extension Plate Sonic Sensor Cord Sonic Sensor LH A Sonic Sensor RH 1

8 Page 3 Hoppers & Push Beam

9 Page 4 Center Hopper BOM Part Number Description Qty ID Retainer Front Plastic Push Roller Assembly Push Roller Shaft Front Conveyor Plastic Front Hopper Rubber Flap Front Plastic Hopper Retainer Hopper Rubber Hopper Plastic Retainer Hopper Plastic Scrapper Convery Plastic Center W/ Hitch 1 Cutout Hopper Weldment RH Hopper Weldment LH Pushbeam Mount Pushbeam Pin Assembly 1

10 Page 5 Right Side Tractor

11 Page 6 Right Side Tractor BOM ID Part Number Description Qty Cover Plate Flight Chain Motor Screed Lift Cylinder Tow Arm Exhaust Cover Plate Exhaust Tip Exhaust Band Clamp Tow Point Cylinder Hopper Cylinder 2

12 Page 7 Engine Compartment

13 Page 8 Engine Compartment BOM ID Part Number Description Qty Control Box Assembly Rubber Isolator Filter Fuel/water Seperator Kit Sound Insulation *Entire 1 machine kit* Remote Battery Terminal 1

14 Engine Assembly Page

15 Page 10 Engine Assembly BOM ID Part Number Description Qty Pump Mount Plate Engine Mounting Leg Long Engine Mounting Leg Short Rubber Isolator Filter Engine Oil Engine Belt B Alternator Hydraulic Pump Tandem Drive Hydraulic Tandem Pump Hydraulic Pump Single Pump Coupling Plate Auxiliary Pump 1 13 (Not Shown) GEAR Gear 1

16 Page 11 Engine Intake and Exhaust

17 Page 12 Engine Intake and Exhaust BOM ID Part Number Description Qty Silicone Reducer Intake Pipe Turbo to Intercooler Silicone Coupler 3in Intake Pipe Coolant Pipe Coolant Pipe Silicone Elbo Exhaust Muffler Intake Elbo Reducer Silicone Coupler Exhaust Pipe Turbo to Muffler Bracket Air Cleaner Bracket ECM Computer Engine Control Air Cleaner Assembly C Clamp Air Cleaner Circuit Breaker Fuse Holder Small Fuse Holder Fuse 300amp Relay Grid Heater 1 22 E0141 Relay 12v 5 terminal Exhaust Pipe Muffler to Exhaust 1 Stack Intake Pipe 1

18 Page 13 Engine Cooling Assembly

19 Page 14 Engine Cooling Assembly BOM ID Part Number Description Qty Louver Weldment Fan Assembly Fan Motor Fan Shroud Weldment Cooler Assembly Coolant Overflow Tank Sight Gauge Cap 1

20 Generator Page

21 Page 16 Generator BOM ID Part Number Description Qty Body Proportional Valve Generator Motor Generator Motor Mount Shaft Bushing Bushing Coupler Generator Generator Mounts Back Plate Elbo Connector Coil Proportional Valve Proportaional Valve Flow Control Circuit Breaker 60 Amp 1

22 Page 17 Hood and Door Assembly

23 Page 18 Hood and Door Assembly BOM ID Part Number Description Qty Hood Weldment Hood Hinge Weldment Engine Compartment Door Locking Handle Sound Insulation Kit 1

24 Hydraulic Tank Page

25 Page 20 Hydraulic Tank BOM ID Part Number Description Qty Hydraulic Oil Tank Weldment Hood Strut Ball Joint Cover Plate Hose Reel Wash Down Pump Hydraulic Oil Filter Head Assembly Filter Hydraulic Oil Sight Gauge Cap w/ locking tab Filter Head Hydraulic Oil Filter Hydraulic Oil 1

26 Page 21 Hydraulic Components (Engine Compartment)

27 Page 22 Hydraulic Components (Engine Compartment) BOM Part Number Description Qty ID Body Cross Pilot Single Counterbalance Valve Body Cross Pilot Dual Valve Manifold 4 Station Tube Assembly RH Auger B2 to 1 Bulkhead Tube Assembly RH Auger Tube Assembly RH Flight Chain Tube Assembly RH Flight Tube Assembly Screed Tube Assembly Screed Tube Assembly Screed Tube Assembly Screed Tube Assembly Hopper Tube Assembly Hopper Tube Assembly Hopper Tube Assembly Hopper Tube Assembly RH Tow Point Tube Assembly RH Tow Point UHMW Tube Support UHMW Tube Support Clamp Cover Plate Clamp Base Clamp Cover Plate Clamp Base 2

28 Washdown Tank Page

29 Page 24 Washdown Tank BOM ID Part Number Description Qty Wash down tank weldment Cap w/ locking tab Wash down pick up tube Valve bank mounting plate bank valve assembly A Stroke Limiter Cap Optional Individual Valve Section

30 Fuel Tank Page

31 Page 26 Fuel Tank BOM Part Number Description Qty ID Fuel Tank Weldment Fuel Cap Locking Fuel Pick Up Tube Fuel Sending Unit 1

32 Conveyor Idler Page

33 Page 28 Conveyor Idler BOM ID Part Number Description Qty Weldment Flight Chain 2 Adjusting Plate Sprocket 7 tooth Bearing Flight Chain Tube Shaft Flight Chain Idler Key way.375in x 1.750in Cap Spacer Flight Chain Flight Chain Tube 2

34 Conveyor Drive Page

35 Page 30 Conveyor Drive BOM ID Part Number Description Qty Flight Chain Hydraulic Motor Bracket Conveyor Motor Coupling 5018F 1.75in Chain Coupling Sprocket 7 tooth Flight Chain Flight Chain Drive Shafts Flight Chain Bearings Flight Chain Tube Spacer End Cap 2

36 Conveyor Deck Page

37 Page 32 Conveyor Deck BOM ID Part Number Description Qty Flight Chain Deck Center Cover Flight Chain Cover Conveyor RH Cover Conveyor LH Flight Chain Assembly Cover Front Conveyor 1

38 Page 33 Left Track Assembly

39 Page 34 Left Track Assembly BOM ID Part Number Description Qty A Drive Sprocket Drive Motor Cover Plate Drive Motor Planetary Large Track Roller Small Track Roller Weldment LH Undercarriage Track Tension Cylinder Idler Fork Weldment Track Idler Assembly EX Track Assembly EX Single Track Pad 36

40 Page 35 Right Track Assembly

41 Page 36 Right Track Assembly BOM ID Part Number Description Qty A Drive Sprocket Drive Motor Cover Plate Drive Motor Planetary Large Track Roller Small Track Roller Weldment RH Undercarriage Track Tension Cylinder Idler Fork Weldment Track Idler Assembly EX Track Assembly EX Single Track Pad 36

42 Main Screed Page

43 Page 38 Main Screed BOM ID Part Number Description Qty E Main Screed Bottom Weldment Main Screed Right Hand Weldment Main Screed Left Hand Valve Bank 3 Section Valve Bank 4 Section Valve Bank Mounting Plate Bolt Kit Screed Bottom Plate Crown Indicator Crown Indicator Pointer Crown Indicator Mount Crown Indicator Spacer A Stroke Limiter Cap Optional Individual Valve Section

44 Walk Boards Page

45 Page 40 Walk Boards BOM ID Part Number Description Qty Switch Toggle On/Off Power Outlet Receptacle Screed Heat Control Box with 1 Harness Rubber Isolator Upper Walk Board Middle Walk Board Lower Walk Board 1

46 Page 41 Screed Cover Plate

47 Page 42 Screed Cover Plate BOM ID Part Number Description Qty Main Screed Front Cover Prestrike Of Cam Adjustment Prestrike Off Adjustment Plate 2

48 Page 43 Screed Prestrike Off

49 Page 44 Screed Pre Strike Off BOM ID Part Number Description Qty Drive Chain Upper Auger Drive Sprocket Upper Auger Drive Motor Upper Auger Auger Upper Left Hand Auger Hanger Bearing Assembly Auger Upper Right Hand Pre Strike Off Plate 1

50 Page 45 Screed Arm Assmebly

51 Page 46 Screed Arm Assembly BOM ID Part Number Description Qty Seat Foot rest detachable Optional - Seat Post for Hi Deck 1 Operation Seat Post normal height Screed Arm RH Screed Arm LH C Handle Depth Crank Assembly D Threaded Rod Depth Crank Knob Depth Crank Seat Locking Handle Optional - Hi Deck Operator 1 Stand Riser Optional - Umbrella Holder 1

52 Page 47 Power Crown Assembly

53 Page 48 Power Crown Assembly BOM Part Number Description Qty ID Chain Screed Crown Chain Power Crown Drive Ball Joint Threaded Rod RH 2 Thread Sprocket Power Crown Power Crown Drive Tube Weldment Power Crown Motor 1 Mount Hex Coupler Power Crown Chain Guard Power Crown Drive Shaft Motor Power Crown Sprocket 50B 12F Locking Push Pin Weldment Crown Ratchet 1 Jack Ball Joint Threaded Rod LH Thread 2

54 Page 49 Left Hand Match Height & Slope

55 Page 50 Left Hand Match Height & Slope BOM ID Part Number Description Qty Cylinder Screed Extension Motor Match Height Coupling Rod Cap Plate Top Bearing Rulon 3x3.25x Bearing Rulon 2x2.25x Match Height Rod Threaded Rod Match Height Nut Threaded Rod Match Height/ 2 Slope Housing Bottom Support Bearing Weldment LH Match Height Rod Cap Plate Bottom Brass Bearing 2.25x2x Handle Ratcheting Slope Adj Block Slope Adj Nut Slope Adj Threaded Rod Slope Adj Bushing Slope Pivot Weldment Slope Adj Nut Acme Thread Match Height 1

56 Page 51 Right Hand Match Height & Slope

57 Page 52 Right Hand Match Height & Slope BOM ID Part Number Description Qty Extension Cylinder Match Height Top Plate Chrome Rod Match Height Threaded Rod Nut Threaded Rod Bearing Housing Assembly Coupler Hydraulic Motor Handle Ratcheting Slope 1 Adjustment Top Slope Bearing Brass Bushing Weldment Extension Slope 1 Guide Weldment Extension Guide Bushing Extension Guide Bearing Match Height 4 Guide Block Guide Slope Brass Bearing Nut Extension Slope Match Height Bottom Bar Nut Acme Thread Match Height 1

58 Page 53 Left Hand End Gate

59 Page 54 Left Hand End Gate BOM ID Part Number Description Qty Sonic Sensor LH Heat Strip Bearing Lynch Pin 5/16 x 2 1/2in Cord Sonic Sensor Ratcheting Handle Weldment End Gate Upper LH Weldment End Gate Lower LH Threaded Rod End Gate Rear Weldment Shoe LH Electric Weldment Shoe Cover Electric LH End Gate Nut Threaded Rod Front Access Cover End Gate Spring 1

60 Page 55 Right Hand End Gate

61 Page 56 Right Hand End Gate BOM ID Part Number Description Qty Electric Heat Strip Weldment End Gate Upper RH Weldment End Gate Lower RH Threaded Rod End Gate Rear Weldment Shoe RH Electric Weldment Shoe Cover Electric Access Cover End Gate Spring Ratcheting Handle A Sonic Sensor RH Cord Sonic Sensor End Gate Nut Threaded Rod Front Lynch Pin 5/16 x 2 1/2in Bearing 3/4 x 1 x 5/8 1

62 Page 57 Left Hand Extension

63 Page 58 Left Hand Extension BOM ID Part Number Description Qty Weldment LH Extension Extension Chrome Rod Extension Bottom Motor Auger Heating Element Auger Extension Left Hand Assembly Auger Support Bearing Replacement Auger 1 Support Plate Hose Guide Chain Coupling Sprocket Auger 1

64 Page 59 Right Hand Extension

65 Page 60 Right Hand Extension BOM ID Part Number Description Qty Weldment RH Extension Weldment Hose Cover Plate Chrome Rod Extension Auger Hydraulic Motor A Auger Extension Right Hand Assembly Auger Support Bearing Auger Support Bearing Heat Strip Assembly Extension Wear Plate Chain Coupling Sprocket 1

66 Page 61 Right Hand Control Panel

67 Page 62 Right Hand Control Panel BOM ID Part Number Description Quantity Switch, RH & LH Conveyor Switch, Screed, Hopper, Extension, 12 Head of Matl, Tow Point, Match Height, Crown, Slope Switch, Auger, Throttle Switch, Pause, Vibrator, Conveyor 4 Rev, Horn Switch, Beacon Switch, Auto Auger Control Stand Base RH Joy Stick Grab Handle Locking Handle Control Panel RH Weldment Control Panel Base 1 RH Connector 1/4 turn 6 Pin Connector Threaded 6 pin Connector Screed Remote 1

68 Page 63 Left Hand Control Panel

69 Page 64 Left Hand Control Panel BOM ID Part Number Description Quantity Switch, Conveyor Switch, Screed, Hopper, Extension, 12 Head of Matl, Tow Point, Match height Switch, Auger, Throttle Switch, Pause, Vibrator, Conveyor 4 Rev, Horn Switch, Auger Auto Switch, Lights Connector Threadd 14pin Connector 1/4 turn 6pin Connector Threaded 6pin Weldment, Control Base LH Control Panel LH Grab Handle Locking Handle Control Stand Joy Stick Weldment Control Stand LH 1

70 Schematics

71 Electrical Schematics Page 66 MAULDIN PAVING PRODUCTS 1750 C MAIN CONTROL PANEL EL 1750 C - 02 R

72 Page 67 MAULDIN PAVING PRODUCTS 1750 C MAIN CONTROL PANEL EL 1750 C - 02 R

73 Page 68 MAULDIN PAVING PRODUCTS 1750 C MAIN CONTROL PANEL EL 1750 C - 02 R

74 Page 69 MAULDIN PAVING PRODUCTS 1750 C MAIN CONTROL PANEL EL 1750 C - 02 R

75 Page 70 REAR VIEW OF LH OPERATING STATION OPTIONAL EQUIPMENT MAULDIN R PAVING PRODUCTS INTEGRATED OPERATOR STATION EL 1750 C - 05

76 Page 71 OPTIONAL EQUIPMENT REAR VIEW OF RH. OPERATING STATION MAULDIN R PAVING PRODUCTS INTEGRATED OPERATOR STATION EL 1750 C - 05

77 Page 72 LEFT OPERATING STATION OPTIONAL EQUIPMENT MAULDIN R PAVING PRODUCTS INTEGRATED OPERATOR STATION EL 1750 C - 05

78 Page 73 RIGHT OPERATING STATION OPTIONAL EQUIPMENT MAULDIN R PAVING PRODUCTS INTEGRATED OPERATOR STATION EL 1750 C - 05

79 Page 74 3/8" BOLT, AWG, RING TERMINAL WIRES BUNDLED TO ONE LEAD PER CONNECTOR. EACH LEAD 6" LONG FROM CABLE TO CONNECTOR, THIS END ALL SPLICES TO BE SOLDERED GROUND RING TERMINAL TO BE CRIMPED AND SOLDERED OVER ALL LENGTH - 12'-0" WIRES BUNDLED TO ONE LEAD PER CONNECTOR. EACH LEAD 8" LONG FROM CABLE TO CONNECTOR, THIS END OPTIONAL EQUIPMENT MAULDIN R PAVING PRODUCTS HARNESS, AUX., LH OPERATING STATION, 1750 INTEGRATED OPERATOR STATION EL 1750 C - 05

80 Page 75 WIRES BUNDLED TO ONE LEAD PER CONNECTOR. EACH LEAD 6" LONG FROM CABLE TO CONNECTOR, THIS END OVER ALL LENGTH - 12'-0" WIRES BUNDLED TO ONE LEAD PER CONNECTOR. EACH LEAD 8" LONG FROM CABLE TO CONNECTOR, THIS END MAULDIN R PAVING PRODUCTS OPTIONAL EQUIPMENT HARNESS, AUX., RH OPERATING STATION, 1750 INTEGRATED OPERATOR STATION EL 1750 C - 05

81 Page 76 MAULDIN PAVING PRODUCTS 1750 C SCREED HEAT SYSTEM EL

82 Page 77 Hydraulic Schematics 1750C TRACK DRIVE CIRCUIT MAULDIN PAVING PRODUCTS R HYDRAULIC 1750 C HY 1750 C - 01

83 Page C FEED SYSTEM CIRCUIT R MAULDIN PAVING PRODUCTS HYDRAULIC 1750 C HY 1750 C - 01

84 Page C CYLINDER HYDRAULIC CIRCUIT R MAULDIN PAVING PRODUCTS HYDRAULIC 1750 C HY 1750 C - 01

85 Page 80 Fuse Diagram

86 Calder Brothers Corp Page 81

87 Page 82 Generator Diagnostics

88 Page 83 NOTES:

89 CALDER BROTHERS CORPORATION (LIMITED) PRODUCT WARRANTY Calder Brothers Corporation warrants that the Paver, Roller, Tank or Grader under this program will be free from defects in material and workmanship for a period of(12) twelve months from the date of installation. Written notice of any claimed defect must be given to Calder Brothers Corporation within the warranty period and within (30) thirty days after such defect is discovered. Liability under this warranty is limited to replacing or repairing at Calder Brothers Corporation election, any part or parts deemed defective after examination by Calder Brothers Corporation or an Authorized Service Representative via prepaid transportation for which is found to be defective, will be repaired or replaced and returned to the customer via prepaid surface transportation within the United States. Should any part be found not defective, inspection and handling may be charged to the customer by Mauldin or an Authorized Service Representative. EXCLUSIONS: This warranty does not apply to routine wearable parts of the Mauldin machine such as seals, points, plugs, hoses or similar items. This warranty does not extend to any machine or part replaced or repaired under this warranty. This warranty does not cover any repair or replacement labor or any part of parts found defective after examination by Mauldin or an Authorized Service Representative. This warranty does not apply to defects caused by casualty or unreasonable use, including faulty repairs by others and failure to provide reasonable and necessary maintenance. THIS WARRANTY SET FORTH HEREIN IS IN LIEU OF AND EXCLUDES ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARISING BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND CUSTOMER WAIVES ANY OBLIGATION OF LIABILTY OF MAULDIN ARISING IN TORT OR STRICT LIABILITY IN TORT, OR FOR LOSS OR USE, REVENUE OR PROFIT WITH RESPECT TO MAULDIN MACHINE AND/OR PARTS FOR ANY LIABILTY OF CUSTOMER TO ANY THIRD PARTY, OR FOR OTHER DIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES. I have read and fully understand the warranty policy above. Customer CALDER BROTHERS CORPORATION Witness