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- Winfred Franklin
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1 0 West th Avenue, Chico CA, 6 Phone: (0) -40 Fax: (0) -46 Website: info@thomaswelding.com parts@thomaswelding.com
2 ' DRIVE-OVER SERIAL NUMBER:
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4 SAFETY FIRST PAGE The owner, each operator, maintenance personnel and others within the operating area of the Elevator must read and understand all of the information contained within the safety and maintenance manual before operating this equipment. Whenever you see this safety symbol It has the meaning of WARNING, DANGER, or CAUTION. You will see this symbol used in various locations on Thomas Ag Equipment wherever a safety hazard warning exists. DANGER Means the most serious hazard is present. Exposure will likely lead to injury or death. WARNING Means a lesser hazard exists. Risk of injury or death exists here. CAUTION Is a reminder to follow safety instructions and points out less serious hazards. NEVER perform any maintenance on this Elevator until the power is turned off, the key has been removed, and proper Lockout/Tagout procedures have been followed. BE ALERT TO SAFETY HAZARDS!! CA PROP 6
5 PURPOSE OF THIS MANUAL PAGE The intention of this manual is to aid the owner, operator, and maintenance personnel with ordering replacement parts for required routine maintenance and repair. All replaceable parts can be found in their appropriate sections. Page numbers can be found on the table of contents and are listed in the index located on the last page of this manual. Thomas manufacturing s robust products are built to last and we have continued to progress our designs to build the best products. We are here to help with ordering the correct replacement parts for older machines or specialty parts, and a service representative can assist as needed. Proper use and routine maintenance performed by informed people will ensure that your Thomas Drive Over Elevator continues as a safe and efficient tool for your agricultural operation. The Warranty Document for this equipment appears with your copy of the Purchase-Order which you received at the time of purchase. It is essential to cite the engine serial number in all correspondence and repair parts order to ensure correct replacment parts are shipped for the appropriate machine. IMPORTANT ORDERING INFORMATION The drawings in this manual represent Drive Over Elevators manufactured from 6 to present. Elevators made prior to 6 may be slightly different, and not accurately represented by the drawings in this manual. To ensure that you receive the correct parts, when ordering, it is essential that you include the year of manufacture of your Elevator. The serial number and year of manufacture can be found in two places; on the purchase order or on the plaque on the engine hood. NAME PLATE WITH SERIAL NUMBER INFORMATION IS MOUNTED TO THE DRIVERS SIDE OF THE ENGINE HOOD FIRST SET OF NUMBERS REPRESENT ELEVATOR YEAR OF MANUFACTURE SECOND SET OF NUMBERS REPRESENT ELEVATOR SERIAL NUMBER
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7 HITCH & LOWER BELTED CHAIN SEALS PAGE A DETAIL A ITEM THOMAS # PART # DESCRIPTION E CHAIN SEAL RUBBER E CHAIN SEAL RUBBER BACKER E HITCH ASSEMBLY 4 E HITCH BRACE BAR E SPLASH FLAP PLATE & HINGE ASSEMBLY 6 E SPLASH FLAP RUBBER 7 - " X 4" HEX BOLT - " NYLOCK NUT - 4" X 4" HEX BOLT 0-4" NYLOCK NUT QTY. - 4" X " HEX BOLT - 4" CARRIAGE BOLT - 4" FLAT WASHER 6 4-4" LOCK WASHER 6-4" HEX NUT
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11 UPPER BELT DRIVE COMPONENTS PAGE ITEM # THOMAS PART # DESCRIPTION QTY E UPPER DRIVE ROLLER ASSEMBLY E SNUB ROLLER ASSEMBLY E A MOTOR HYDRAULIC PIPE 4 E B HOOD CYLINDER HYDRAULIC PIPE E TORQUE ARM 6 E HOOD CYLINDER PRESSURE HOSE 7 E HOOD CYLINDER RETURN HOSE E UPPER DRIVE MOTOR RETURN HOSE E UPPER DRIVE MOTOR PRESSURE HOSE 0 HYDTR-00 HOOD CYLINDER HYDM-TF047 DRIVE ROLLER MOTOR BR-PB4 " PILLOW BLOCK BEARING BR-PB6 " PILLOW BLOCK BEARING 4 CPL-0-4 4" X " SPLIT COLLAR ITEM THOMAS # PART # DESCRIPTION QTY PIPE TO JIC O-RING TO JIC 7 - " X 4" HEX BOLT - " X " HEX BOLT 6 - " HEX NUT " LOCK WASHER 6 - " SAE WASHER 4 - " X " HEX BOLT 4 - " LOCK WASHER " SAE WASHER 4
12 BELTS AND ROLLERS PAGE UPPER BELT ROLLERS E UPPER BELT TAKE-UP ROLLER ASSEMBLY LOWER BELTED CHAIN ROLLERS E TAKE-UP SHAFT ASSEMBLY E CLEATED RETURN ROLLER ASSEMBLY 6 E RETURN ROLLER ASSEMBLY E in X 4in ROLLER ASSEMBLY 0 E CLEATED SNUB ROLLER ASSEMBLY 4 E LOWER DRIVE ROLLER ASSEMBLY E SNUB ROLLER ASSEMBLY 7 E UPPER DRIVE ROLLER ASSEMBLY
13 BELTS AND ROLLERS CONTINUED PAGE 0 STANDRD BELT OPTION 6" 0 UPPER BELT: E06-6CLBZ-606 (6" X 6'-6") 6" 0 LOWER BELT: E06-6STBC-00 (6" X ") 0 ITEM # THOMAS PART # E LOWER TAKE-UP SHAFT ASSEMBLY E LOWER TAKE-UP SHAFT E " BELT ROLLER 4 4 E " ROLLER REPLACEMENT BEARING E LOWER DRIVE ROLLER ASSEMBLY 6 E LOWER DRIVE ROLLER SHAFT 7 E UPPER DRIVE ROLLER ASSEMBLY E UPPER DRIVE ROLLER SHAFT E SNUB ROLLER ASSEMBLY 0 E CLEATED SNUB ROLLER ASSEMBLY E UPPER RETURN ROLLER ASSEMBLY E CLEATED RETURN ROLLER ASSEMBLY E UPPER TAKE-UP ROLLER ASSEMBLY 4 00BS-T-4 T X " SPROCKET 00BS-T BR-T-4 7 TL60-4 SC-4 E06-6STBZ E06-6STBC-00 DESCRIPTION T X " SPROCKET KEYED QTY. T X " SPROCKET FLOATER 60 TAPPER LOCK ( " BORE) 4 " SET COLAR 6" X 6'6" STANDARD UPPER BELT 6" X ' LOWER BELTED CHAIN
14 GROUND DRIVE-DRIVE SIDE COMPONENTS PAGE DRIVE SIDE-FRONT STEERING DRIVE SIDE-REAR LIFT ITEM # THOMAS PART # DESCRIPTION QTY. E FRONT STEERING HOSE-ROD END E FRONT STEERING HOSE-BUTT END E A G/D DRIVE YOKE-REAR LIFT 4 E B G/D DRIVE YOKE-FRONT LIFT E REAR DRIVE YOKE LOCK PLATE 6 E STEERING YOKE PIVOT LINK 7 E STEERING YOKE TIE ROD E DRIVE SIDE REAR LIFT INNER ARM E DRIVE SIDE REAR LIFT OUTER ASSEMBLY 0 H0-000 LUG HUB ASSEMBLY HYDTR- " X " GROUND DRIVE STEERING CYLINDER - HYDTR- " X " FRONT LIFT CYLINDER (NOT SHOWN) HYDTR-0 " X " REAR LIFT CYLINDER - MALE PIPE TO MALE JIC 0 (04-6) 4-4 " X " HEX BOLT - 4 " NYLOCK NUT 6 - " X " HEX BOLT 7 - " LOCK WASHER - " HEX NUT - " X 4" HEX BOLT " LOCK WASHER 4
15 7 6 DRIVE YOKE ASSEMBLY PAGE ITEM # THOMAS PART # DESCRIPTION QTY. * E A/B DRIVE YOKE ASSEMBLY E CHAIN GUARD E DRIVE AXLE ASSEMBLY 4 E DRIVE CHAIN (60 HEAVY) ** E YOKE PIVOT LOCK ASSEMBLY (REAR ONLY) 6 H0-000 COMPLETE HUB ASSEMBLY INCLUDES ITEMS 7 THRU 7 7 H0-00 DUST SEAL H0-00 OUTER WHEEL BEARING H0-004 INNER WHEEL BEARING 0 H0-00 SPINDLE WASHER H0-006 DUST CAP - " CASTLE NUT - " x " COTTER PIN 4 - " LUG NUT H0-00 LUG HUB ASSEMBLY INCLUDES ITEMS 4 THRU 7 6 H0-0 ON HUB 7 H0-0 INNER BEARING RACE H0-0 OUTER BEARING RACE BR-PB PILLOW BLOCK BEARING 0 HYDM-TE00 DRIVE MOTOR 60BS-6T-6 60BS X 6 TOOTH X " x 0. x TIRE RIM ASSEMBLY (SPECIFY FRONT OR REAR) - O-RING TO MALE JIC 4 - " X " HEX BOLT 4 - " X 4" HEX BOLT " LOCK WASHER 7 - " FLAT WASHER - " HEX NUT 4 - " X " COUNTERSUNK ALLEN BOLT 4 0-4" X " HEX BOLT - 4" FLAT WASHER 6-4" LOCK WASHER - 4" HEX NUT ** 7 6 * ITEM # IS A HAS TWO CONFIGURATIONS; E A FOR REAR DRIVE (AS SHOWN) E B FOR FRONT STEERING WITH TIE ROD MOUNT ** ITEM # IS ONLY USED ON THE REAR DRIVE YOKE * 0
16 0 CASTOR YOKE ASSEMBLY PAGE ITEM THOMAS # PART # DESCRIPTION QTY. E CASTOR YOKE ASSEMBLY E CASTOR AXLE ASSEMBLY H0-000 COMPLETE HUB ASSEMBLY (INCLUDES ITEMS 4 THRU ) 4 H0-00 LUG HUB SEAL H0-00 LUG OUTER BEARING 6 H0-004 LUG INNER BEARING H0-00 LUG SPINDLE WASHER H0-006 LUG HUB CAP H0-00 LUG HUB ASSEMBLY (INCLUDES ITEMS 0 THRU ) 4 0 H0-0 LUG HUB H0-0 INNER BEARING RACE H0-0 OUTER BEARING RACE - " X " COTTER PIN 4 - " CASTLE NUT - " LUG NUT 6 BR-PB " PILLOW BLOCK BEARING 7 - " X 0. GROUND DRIVE TIRE & WHEEL - " LUG NUT - " X 4" HEX BOLT " FLAT WASHER 4 - " LOCK WASHER 4 - " HEX NUT 4 6 7
17 AXLE ASSEMBLY PAGE 4 4 SPINDLE IS WELDED INTO AXLE TUBE * 7 LEAF SPRING ASSEMBLY E A - DRIVR SIDE E B - PASSENGER SIDE ITEM # THOMAS PART # DESCRIPTION QTY. E AXLE ASSEMBLY (INCLUDES ALL ITEMS LISTED) E AXLE TUBE H0-000 COMPLETE HUB ASSEMBLY (INCLUDES ITEMS 4 THRU 7) 4 H0-00 SPINDLE (WELDED TO AXLE TUBE) H0-00 DUST SEAL 6 H0-00 OUTER WHEEL BEARING 7 H0-004 INNER WHEEL BEARING H0-00 SPINDLE WASHER H0-006 DUST CAP 0 H0-00 ON HUB ASSEMBLY INCLUDES ITEMS THRU 4) H0-0 ON HUB H0-0 INNER BEARING RACE H0-0 OUTER BEARING RACE 4 - " x 4 PRESS FIT STUD 6 - " CASTLE NUT 6 - " LUG NUT " x " COTTER PIN - PLY FARM FLOTATION TIRE ASSEMBLY
18 E CU CUMMINS. CONTROL PANEL ASSEMBLY 7 E CAT ENGINE CONTROL PANEL ASSEMBLY THOMAS PART # E E E06-0-0CU B0-0 ECS-00 ECS-00 ECS-00 ECS-006 ECL-00G ECL-00R ECG-00 ECG-004 ECG-00 ECG-006 TC0 - ITEM # DESCRIPTION #- X " BUTTON HEAD ALLEN 0ft THROTTLE CABLE VOLT METER HOUR METER OIL PRESSURE GAGE WATER TEMP GAGE RED INDICATOR LIGHT (FUEL FILTER) GREEN INDICATOR LIGHT (GLOW PLUG) TOGGLE SWITCH (THROTTLE) MOMENTARY SWITCH (THROTTLE) BLACK BUTTON SWITCH IGNITION SWITCH LCD DASH DISPLAY CONTROL BOX FACE PLATE (CUMMINS) CONTROL BOX FACE PLATE ENGINE CONTROL BOX 4 QTY. CONTROL PANEL CONFIGURATIONS PAGE
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23 4 CUMMINS ENGINE SYSTEM COMPONENTS PAGE 0 ITEMS & 4 MOUNTED TO ENGINE HOOD SUPPORT
24 CUMMINS ENGINE SYSTEM COMPONENTS REFERENCE TABLE PAGE ITEM # THOMAS PART # DESCRIPTION QTY C FRONT ENGINE MOUNT C-0-00 REAR ENGINE MOUNT C ENGINE STARTER 4 C ALTERNATOR C ENGINE FUEL FILTER 6 C ENGINE OIL FILTER 7 C ENGINE FAN C FAN SPACER C-0-00 PUMP MOUNT PLATE 0 C-0-00 FLEX PLATE C-0-00 FLEX PLATE HUB C-0-00 V-BELT C IGNITION CONTROL BOX 4 C MAGNETIC SWITCH RELAY E PUMP TO T-VALVE HOSE 6 E PUMP TO BELT VALVES 7 E TANK TO PUMP E SUPPORT ROD HYDP- MA7TRP METARIS HYDRAULIC PUMP 0 ENG-C00 ENGINE ISOLATOR O-RING TO MALE JIC O-RING TO MALE JIC 0 - " X " HEX BOLT " X " HEX BOLT - " SAE WASHER " LOCK WASHER 7 - " NYLOCK NUT 4 - " X " HEX BOLT - " LOCK WASHER 0 - " HEX NUT - 4 " X 4 " HEX BOLT - 4 " FLAT WASHER 6-4 " NYLOCK NUT ITEM # THOMAS PART # DESCRIPTION QTY. 4 - M0 X. X 6CM HEX BOLT 4 - M0 X 0 HEX BOLT M0 X 40 HEX BOLT 7 - M0 LOCK WASHER 0 - M X 0 HEX BOLT - M LOCK WASHER 40 - /4" HEX NUT 4
25 CUMMINS ENGINE SYSTEM COMPONENTS CONT. PAGE ITEM # THOMAS PART # DESCRIPTION QTY C-0-00 COBRA 0 INTAKE ELBOW C-0-00 TURBO INTAKE PIPE C EXHAUST BRACKET 4 C in V-CLAMP C-06-0 EXHAUST PIPE 6 C-0-00 UPPER RADIATOR HOSE 7 C-0-00 LOWER RADIATOR HOSE AF0-000 DONALDSON AIR FILTER AF0-00 RUBBER REDUCER ELBOW 0 - " EXHAUST CLAMP - " EXHAUST FLAP - " HOSE CLAMP - " HOSE CLAMP 4 - " HOSE CLAMP - " HOSE CLAMP 6 - " HOSE CLAMP 7-4" HOSE CLAMP - M0 X.7 X 0 HEX BOLT - M0 LOCK WASHER
26 DONALDSON AIR FILTER PAGE *AF0-000 DOES NOT INCLUDE MOUNT STRAPS OR PRE-CLEANER ITEM THOMAS # PART # DESCRIPTION AF0-000 DONALDSON AIR FILTER* (P0000) AF0-00 P0 MAIN FILTER AF0-00 P40 INNER FILTER 4 AF0-00 INISIDE COVER AF0-004 CAP 6 AF0-00 CAP BAND 7 AF0-006 MOUNTING STRAP AF0-007 AIR FILTER BODY AF0-00 WING NUT 0 AF00-00 STAINLESS STEEL PRE-CLEANER AF00-00 RUBBER PRE-CLEANER BUSHING - 4 " HOSE CLAMP QTY
27 CAT ENGINE HOOD ASSEMBLY PAGE ITEM # THOMAS PART # DESCRIPTION QTY E ENGINE HOOD PANEL E ENGINE HOOD MOUNT E ENGINE HOOD MOUNT PLATE 4 CA EXHAUST MOUNT BRACKET - " PIPE CLAMP ASSEMBLY 6 - " X " HEX BOLT " LOCK WASHER - " FLAT WASHER 4 - " HEX NUT 0-4 " X 7 " HEX BOLT - 4 " X 4 " HEX BOLT - 4 " LOCK WASHER 7-4 " FLAT WASHER 4-4 " NYLOCK NUT 0 - M0 X.7 X 0 HEX BOLT M0 LOCK WASHER 4
28 CUMMINS ENGINE HOOD ASSEMBLY PAGE ITEM THOMAS # PART # DESCRIPTION E CU CUMMINS. ENGINE HOOD ASSEMBLY E CU CUMMINS ENGINE HOOD PANEL E CU ENGINE HOOD MOUNT FLANGE 4 E CU HOOD MOUNT PLATE E CU HOOD MOUNT BASE - NPA RUBBER ISOLATOR BOLT QTY 4 " X 4" HEX BOLT 7 4 " X " HEX BOLT 4 4 " FLAT WASHER 6 4 " LOCK WASHER 7 4 " HEX NUT 4 " NYLOCK - M0 X.7 X 0 HEX BOLT - M0 LOCK WASHER
29 RADIATOR, OIL COOLER, AND DUST SCREEN PAGE ITEM # THOMAS PART # DESCRIPTION QTY C-0-00 RADIATOR E RADIATOR CAP E DUST SCREEN HINGE 4 E DUST SCREEN ASSEMBLY HYDOC-00 OIL COOLER 6 HYDOC-0 OIL COOLER MOUNT BUSHING 4 7 E OIL COOLER MOUNT PLATE E OIL COOLER TO TANK E MAIN VALVE TO OIL COOLER 0 - O-RING TO MALE JIC 0 (06-) - O-RING TO MALE JIC (070-) - " X 4" PANHEAD SCREW - 4" X " PANHEAD SCREW 4-4 " X 4" HEX BOLT 4 4" X 4" HEX BOLT 4 6-4" FLAT WASHER LOCK WASHER - 4 " HEX NUT - 4" NYLOCK " FLAT WASHER 4-6 " LOCK WASHER - 6 " HEX NUT - 6 " JAM NUT
30 CAT RADIATOR SHROUD ASSEMBLY PAGE ITEM THOMAS # PART # DESCRIPTION QTY E BOTTOM RADIATOR MOUNT E ENGINE FAN GUARD E RADIATOR OVERFLOW TANK ASSEMBLY 4 E LATCH MOUNT WJ-0 RUBBER LATCH KIT 6 - " CABLE CLAMP 7 - " X 4 " HEX BOLT 4 - " FLAT WASHER - " LOCK WASHER " HEX NUT 4-6 " X 7 " HEX BOLT - 6 " FLAT WASHER - 6 " LOCK WASHER 4-6 " HEX NUT - 4 " X 4 " HEX BOLT 6-4 " FLAT WASHER 7-4 " LOCK WASHER - 4 " SAE WASHER - 4 " HEX NUT
31 CUMMINS RADIATOR SHROUD ASSEMBLY PAGE ITEM THOMAS # PART # DESCRIPTION QTY E BOTTOM RADIATOR MOUNT E ENGINE FAN GUARD E RADIATOR OVERFLOW TANK ASSEMBLY 4 E CU LATCH MOUNT WJ-0 RUBBER LATCH KIT " X 4 " HEX BOLT 4 " FLAT WASHER " LOCK WASHER 4 " HEX NUT 4 4 " X 4 " HEX BOLT 4 " FLAT WASHER 4 " LOCK WASHER 4 " SAE WASHER 4 " HEX NUT
32 FUEL TANK ASSEMBLY PAGE ITEM THOMAS # PART # DESCRIPTION E FUEL TANK E TANK SHOCK ABSORBER FTC-00 FUEL TANK CAP 4 - MALE INLINE HOSE FITTING (47-4) - INLINE FUEL FILTER - NAPA GOLD INLINE FUEL FILTER HOSE CLAMP QTY 6 " X 4" HEX BOLT 4 6 " FLAT WASHER 6 " LOCK WASHER 4 6 " HEX NUT 4
33 HYDRAULIC OIL TANK PAGE ITEM # THOMAS PART # DESCRIPTION QTY. E HYDRAULIC TANK ASSEMBLY E TANK SHOCK ABSORBER HTC-00 HYDRALIC TANK CAP 4 HYDF-SE0A ZINGA SE-0 HYDRAULIC FILTER BODY HYDF-SE0 ZINGA SE-0 HYDRAULIC FILTER 6 SSTM- 4" FLOW EASY SUCTION SCREEN 7 - MALE PIPE TO MALE PIPE (0-6) - MALE PIPE TO MALE JIC BRANCH (00-) - MALE PIPE TO FEMALE PIPE RUN (0-6) 0 - MALE PIPE TO MALE JIC BRANCH (00-) - MALE PIPE TO MALE JIC RUN (0-) - BELT VALVE TO TANK FILTER TEE - OIL COOLER TO TANK FILTER TEE 4 - UPPER BELT RETURN PIPE TO TANK - TANK TO PUMP SUCTION " MALE TO FEMALE 0 ELBOW 7-6" X - 4" HEX BOLT - 6" X " HEX BOLT - 6" FLAT WASHER 0-6" LOCK WASHER 4-6" HEX NUT 4
34 0 6 HANDLE KIT HYDV-PC660 NOT INCLUDED IN STANDARD HANDLE KIT ITEM THOMAS # PART # DESCRIPTION QTY. E VALVE TO STEER CYL BUTT END E VALVE TO FRONT LIFT CYL. BUTT TEE E VALVE TO STEER CYL ROD END 4 E VALVE TO FRONT LIFT CYL. ROD TEE E VALVE TO HOOD CYL. PIPES 6 E VALVE TO NEAR FLAP CYL ROD END 7 7 E VALVE TO NEAR FLAP CYL BUTT END E VALVE TO FAR FLAP CYL ROD END E VALVE TO FAR FLAP CYL BUTT END 0 E VALVE TO FRONT DRIVE SOLENOID E VALVE TO FRONT DRIVE SOLENOID E VALVE TO BELT VALVE CONNECTION E VALVE TO OIL COOLER 4 E VALVE TO REAR LIFT TEE E VALVE TO REAR DRIVE 6 HYDV- PC660 REPLACMENT HANDLE KIT O-RING TO MALE JIC O-RING TO MALE JIC O-RING TO MALE JIC MAIN CONTROL VALVE ASSEMBLY PAGE
35 CROSS VALVE ASSEMBLIES PAGE FRONT VALVE ASSEMBLY 7 REAR VALVE ASSEMBLY ITEM # THOMAS PART # DESCRIPTION QTY. HYDV-C64 CROSS CONTROL VALVE - DETENT - HYDV-C00 CROSS VALVE SEAL KIT (NOT SHOWN) HYDV-PCO PARKER C00S CHECK VALVE MALE PIPE TO JIC BRANCH TEE O-RING TO JIC O-RING TO JI C O-RING TO JI C O-RING TO MALE JIC O-RING TO JIC O-RING TO JIC BRANCH TEE 0 - FF- O-RING PLUG
36 4 6 7 PAGE HYDRAULIC PIPES, CLAMPS AND HOSES ITEM # THOMAS PART # DESCRIPTION QTY. E A MOTOR HYDRAULIC PIPE ASSEMBLY E B HOOD HYDRAULIC PIPE ASSEMBLY E UPPER HYDRAULIC PIPE MOUNT ASSEMBLY 4 DOL0 UPPER HOOD CYLINDER (BUTT END) DOL0 UPPER HOOD CYLINDER (ROD END) 6 DOL6 UPPER MOTOR RETURN 7 DOL7 UPPER MOTOR PRESSURE DOL0 UPPER HOOD TO PIPES DOL0 MOTOR PIPE TO VALVE
37 0 7 HYDRAULIC SCHEMATIC PAGE 4 J 7 C D E F J 6 L P 0 T S O N K B V U M H 6 G Q R H A
38 ITEM THOMAS # PART # DESCRIPTION QTY. E PIPE TO HOOD CYL BUTT END E VALVE TO STEER CYL. BUTT END E PIPE TO HOOD CYL ROD END 4 E VALVE TO FRONT LIFT CYL. TEE BUTT END E FRONT LIFT CYL BUTT END CONNECTION 6 E VALVE TO STEER CYL. ROD END 7 E VALVE TO FRONT LIFT CYL. TEE ROD END E FRONT LIFT CYL ROD END CONNECTION E MAIN VALVE TO HOOD CYL PIPES 0 E VALVE TO NEAR SIDE FLAP CYL. ROD END E VALVE TO NEAR SIDE FLAP CYL. BUTT END E VALVE TO FAR SIDE FLAP CYL. ROD END E VALVE TO FAR SIDE FLAP CYL. BUTT END 4 E VALVE TO FRONT DRIVE SOLENOID BLOCK E VALVE TO FRONT DRIVE SOLENOID BLOCK 6 E BELT VALVE TO BELT VALVE CONNECTION 7 E MAIN VALVE TO BELT VALVE CONNECTION E PUMP TO BELT VALVE TEE E OIL COOLER TO TANK FILTER TEE 0 E FRONT DRIVE SOLENOID TO DRIVE MOTOR E FRONT DRIVE SOLENOID TO DRIVE MOTOR E MAIN VALVE TO OIL COOLER E BELT VALVE TO LOWER DRIVE MOTOR 4 E BELT VALVE TO BELT VALE TEE CONNECTION E UPPER BELT RETURN PIPE TO TANK FILTER 6 E UPPER BELT MOTOR TO RETURN PIPE 7 E UPPER BELT PRESSURE PIPE TO MOTOR E BELT VALVE TO TANK FILTER TEE E BELT VALVE TO UPPER BELT PRESSURE PIPE 0 E PUMP TO BELT VALVES E LOWER BELT MOTOR RETURN TO TANK FILTER E TANK TO PUMP SUCTION E FRAME TEE TO REAR LIFT CYL ROD ENDS 4 E FRAME TEE TO REAR LIFT CYL BUTT ENDS E MAIN VALVE TO REAR LIFT CYL TEES 6 E QUICK CONNECTIONS TO REAR DRIVE MOTOR 7 E VALVE TO REAR DRIVE QUICK CONNECTIONS A E MAIN CONTROL VALVE ASSEMBLY B E HYDRAULIC TANK ASSEMBLY C UPPER BELT MOTOR PIPE E A D LOWER BELT MOTOR PIPE E UPPER HOOD CYLINDER PIPE E B F LOWER HOOD CYLINDER PIPE G HYDV-C64 BELT CONTROL CROSS VALVE H HYDM-TE00 GROUND DRIVE MOTORS J HYDM-TF047 UPPER AND LOWER BELT MOTORS K SPLASH FLAP LIFT CYLINDERS HYDTR-00 L HOOD CYLINDERS M HYDTR-0 FRONT GROUND DRIVE STEERING CYLINDER N FRONT GROUND DRIVE LIFT CYLINDER HYDTR-0 O REAR GROUND DRIVE LIFT CYLINDER P HYDP-MA7TR METARIS THREE STAGE HYDRAULIC PUMP Q HYDBC-PR0 CROSS PORT PRESSURE RELIEF R HYDBC-PR0 CROSS PORT PRESSURE RELIEF BLOCK S HYDF-SE0 HYDRAULIC FILTER T HYDOC-00 OIL COOLER U NV--F 4" HOSE QUICK CONNECTOR, FEMALE V NV--M 4" HOSE QUICK CONNECTOR, MALE HYDRAULIC SCHEMATIC REFERENCE TABLE PAGE
39 NOTES: PAGE 6
40 NOTES: PAGE 7
41 INDEX PART # DESCRIPTION PAGE # PART # DESCRIPTION PAGE # 00BR-T-4 T x -½ SPROCKET FLOATER,0 00BS-T-4 T x -½ SPROCKET KEYED,0 00BS-T-4 T x -½ SPROCKET,0 60BS-6T-6 60BS x 6T x SPROCKET AF00-00 STAINLESS STEEL PRE-CLEANER AF00-00 RUBBER PRE-CLEANER BUSHING AF0-000 DONALDSON AIR FILTER,, AF0-00 DONALDSON MAIN FILTER AF0-00 DONALDSON INNER FILTER AF0-00 INSIDE COVER AF0-004 CAP AF0-00 CAP BAND AF0-006 MOUNTING STRAP AF0-007 AIR FILTER BODY AF0-00 WING NUT AF0-00 RUBBER REDUCER ELBOW, B0-0 LCD DASH DISPLAY BR-FL0A -¼ FLANGE BEARING BR-PB ¾ PILLOW BLOCK BEARING 7 BR-PB6 PILLOW BLOCK BEARING BR-PB -⅛ PILLOW BLOCK BEARING, BR-PB0A -¼ PILLOW BLOCK BEARING 7 BR-PB4 -½ PILLOW BLOCK BEARING 6, C FRONT ENGINE MOUNT,0 C-0-00 REAR ENGINE MOUNT,0 C ENGINE STARTER,0 C ALTERNATOR,0 C ENGINE FUEL FILTER,0 C ENGINE OIL FILTER,0 C-0-00 CODRA 0 INTAKE ELBOW C-0-00 TURBO INTAKE PIPE C EXHAUST BRACKET C EXHAUST PIPE C ENGINE FAN 0, C ENGINE FAN SPACER 0, C-0-00 PUMP MOUNT PLATE 7,,0, C-0-00 FLEX PLATE, C-0-00 FLEX PLATE HUB 7,,0, C-0-00 V-BELT 0, C-0-00 UPPER RADIATOR HOSE C-0-00 LOWER RADIATOR HOSE C IGNITION CONTROL BOX 0, C MAGNETIC SWITCH RELAY 0, C V-CLAMP CA C ENGINE COMPUTER 7, CA M COMPUTER MOUNT PLATE 7, CA FRONT ENGINE MOUNT PLATE 7, CA DRIVER REAR ENGINE MOUNT 7, CA PASSENGER REAR ENGINE MOUNT 7, CA EXHAUST MOUNT BRACKET 4 CA ENGINE STARTER 7, CA ALTERNATOR 7, CA ENGINE FUEL FILTER 7, CA ENGINE OIL FILTER 7, CA TURBO INTAKE COUPLER CA INTAKE COUPLER CA TURBO INTAKE HOSE (SMALL) CA AIR SENSOR CA MUFFLER ASSEMBLY 7, CA EXHAUST PIPE CA ENGINE FAN 7, CA ENGINE FAN SPACKER 7, CA CAT FLEX PLATE 7, CA SERPENTINE BELT 7, CA UPPER RADIATOR TUBE CA LOWER RADIATOR TUBE CA UPPER RADIATOR TUBE COUPLER CA UPPER RADIATOR HOSE CA LOWER RADIATOR HOSE A CA LOWER RADIATOR HOSE B CA RADIATOR OVERFLOW HOSE CPL-0-4 -¼ x -½ SPLIT COLLAR 6, E TANK SHOCK ABSORBER,0 E PUMP TO VALVE HOSE 0, E PUMP TO BELT VALVE 0, E TANK TO PUMP 0, E CHAIN SEAL RUBBER 4 E CHAIN SEAL RUBBER BACKER 4 E TAKE-UP END PLATE E TAKE-UP BEARING MOUNT E LOWER TAKE-UP ADJUSTER E HITCH ASSEMBLY 4 E HITCH BRACE BAR 4 E LOWER TAKE-UP SHAFT ASM,,0 E LOWER TAKE-UP SHAFT,0 E SPLASH FLAP PLATE & HINGE 4 E SPLASH FLAP RUBBER 4 E CHAIN SEAL RUBBER BACKER 4 E COMPLETE UHMW WEARSTRIP KIT E UHMW CHAIN ALIGNMENT PADS E LOWER CHAIN MOTOR MOUNT 6 E HOLDER DOWN ROLLER,,0 E ROLLER REPLACMENT BEARING,0 E DRIVER INCLINE COVER PAN E INCLINE COVER ACCESS PANEL E PASSENGER INCLINE COVER PAN E UPPER TAKE-UP BEARING PAD 7 E UPPER TAKE-UP ADJUSTER 7 E PIT BELT SEAL 7 E PIT BELT SEAL BACKER 7 E LOWER DRIVE ROLLER ASSEMBLY 6,,0 E LOWER DRIVE ROLLER SHAFT,0 E CONE SEAL RUBBER 6 E DRIVER CONE SEAL MOUNT 6 E PASSENGER CONE SEAL MOUNT 6 E PIT SEAL FLAP 7 E PIT BRUSH 7 E EMERGENCY KILL SWITCH E STANLESS STEEL OVERLAY KIT 7 E SWEEPER BRUSH 7 E UPPER DRIVE ROLLER,,0 E UPPER DRIVE ROLLER SHAFT,0 E SNUB ROLLER ASSEMBLY,,0 E CLEATED SNUB ROLLER,0 E UPPER RETURN ROLLER 7,,0 E CLEATED UPPER RETURN ROLLER,0 E UPPER TAKE-UP ROLLER 7,,0 E06-6STBC x LOWER BELTED CHAIN 0 E06-6STBZ x 6 6 STANDARD UPPER BELT 0
42 INDEX PART # DESCRIPTION PAGE # PART # DESCRIPTION PAGE # E AXLE ASSEMBLY 4 E AXLE TUBE 4 E FUEL TANK E BOTTOM RADIATOR MOUNT 7, E ENGINE FAN GUARD 7, E RADIATOR 6 E RADIATOR CAP 6 E RADIATOR OVERFLOW ASSEMBLY 7, E DUST SCREEN HINGE 6 E LATCH NOUNT 7, E CAT ENGINE HOOD 4 E CU CUMMINS. ENGINE HOOD E CAT ENGINE HOOD PANEL 4 E CU CUMMINS ENGINE HOOD PANEL E CAT ENGINE HOOD MOUNT 4 E CU CUMMINS ENGINE HOOD FLANGE E CAT ENGINE HOOD MOUNT PLATE 4 E CU CUMMINS HOOD MOUNT PLATE E CU CUMMINS HOOD MOUNT BASE E ENGINE CONTROL BOX E CAT CONTROL BOX FACE E CU CUMMINS CONTROL BOX FACE E HYDRAULIC TANK ASSEMBLY 0,4, E MAIN CONTROL VALVE ASSEMBLY 4, E A MOTOR HYDRAULIC PIPE,,4, E B UPPER HOOD CYLINDER PIPE,,4, E UPPER HYDRAULIC PIPE MOUNT E TORQUE ARM 6, E UPPER SUPPORT PLATE 7, E OIL COOLER MOUNT PLATE 6 E HOOD CYLINDER PRESSURE,4, E VALVE TO STEERING CYLINDER,,4, E VALVE TO FRONT LIFT CYLINDER,4, E FRONT LIFT CYLINDER BUTT TEE 4, E VALVE TO STEERING CYL ROD,,4, E FRONT COVER SEAL E VALVE TO FRONT LIFT CYLINDER,4, E FRONT LIFT CYLINDER ROD,6 E VALVE TO HOOD CYL PIPES,4, E VALVE TO NEAR SIDE FLAP ROD,4, E VALVE TO FAR SIDE FLAP BUTT,4, E VALVE TO FAR FLAP CYL ROD,4, E VALVE TO FAR FLAP CYL BUTT,4, E VALVE TO FRONT DRIVE SOL,4, E VALVE TO FRONT DRIVE SOL,4, E VALVE TO BELT VALVE HOSE,6 E VALVE TO BELT VALVE,4, E PUMP TO BELT VALVE TEE 4, E OIL COOLER TO TANK FILTER TEE 7,,6 E FRONT DRIVE SOL DRIVE MOT P 4, E FRONT DRIVE SOL DRIVE MOT R 4, E VALVE TO OIL COOLER 6,,4, E BELT VALVE TO LOWER DRIVE MOT 6,4, E BELT VALVE TO BELT VALVE TEE 4, E UPPER BELT RETURN PIPE FILTER 4, E UPPER BELT MOTOR TO RETURN,4, E UPPER BELT PRESSURE PIPE,4, E BELT VLAVE TO TANK FILTER TEE 4, E BELT VALVE TO UPPER PRESSURE 4, E PUMP TO BELT VALVES 4, E LOWER BELT MOTOR RETURN 6,4, E TANK TO PUMP SUCTION 4, E FRAME TEE TO REAR LIFT ROD 4, E FRAME TEE TO REAR LIFT BUTT 6,7 E MAIN VALVE TO REAR LIFT CYL,4, E QUICK CONNECTIONS TO DRIVE 4, E VALVE TO REAR DRIVE QUICK CON,4, E A GROUND DRIVE YOKE REAR LIFT E A/B DRIVE YOKE ASSEMBLY E B GROUND DRIVE YOKE FRONT LIFT E CHAIN GUARD E DRIVE AXLE ASSEMBLY E DRIVE CHAIN E YOKE PIVOT LOCK ASSEMBLY, E CASTER YOKE ASSEMBLY E CASTOR AXLE ASSEMBLY E STEERING YOKE PIVOT LINK E STEERING YOKE TIE ROD E DUST SCREEN ASSEMBLY 6 E DRIVER SIDE REAR LIFT INNER E DRIVER SIDE REAR LIFT OUTER E SUPPORT ROD 0, E PUMP TO VALVE HOSE 7, E TANK TO PUMP HOSE 7, ECG-00 WATER TEMP GAGE ECG-004 OIL PRESSURE GAGE ECG-00 HOUR METER ECG-006 VOLT METER ECL-00G GREEN INDICATOR (GLOW PLUG) ECL-00R RED INDICATOR (FUEL FILTER) ECS-00 INGITION SWITCH ECS-00 BLACK BUTTON SWITCH ECS-00 MOMENTARY SWITCH (THROTTLE) ECS-006 TOGGLE SWITCH (THROTTLE) ENG-C00 ENGINE ISOLATOR 0, FTC-00 FUEL TANK CAP H0-000 LUG HUB COMPLETE ASSEMBLY -4 H0-00 SPINDLE (WELD TO AXLE TUBE) 4 H0-00 DUST SEAL -4 H0-00 OUTER WHEEL BEARING -4 H0-004 INNER WHEEL BEARING -4 H0-00 SPINDLE WASHER -4 H0-006 DUST CAP -4 H0-00 LUG HUB ASSEMBLY -4 H0-0 LUG HUB -4 H0-0 INNER BEARING RACE -4 H0-0 OUTER BEARING RACE -4 HTC-00 HYDRAULIC TANK CAP 0 HYDBC-PR0 CROSS PORT PRESSURE RELIFE 4, HYDBC-PR0 CROSS PORT PRESSURE BLOCK 4, HYDF-SE0 ZINGA HYDRAULIC FILTER 0,4, HYDF-SE0A ZINGA HYDRAULIC FILTER BODY 0,4, HYDM-TE0 GROUND DRIVE MOTOR,4, HYDM-TF040 LOWER BELTED CHAIN DRIVE MOT 6,4, HYDM-TF047 UPPER/LOWER BELTED CHAIN MOT,4, HYDOC-00 OIL COOLER 6,4, HYDOC-0 OIL COOLER MOUNT BUSHING 6 HYDP- MA7TRP METARIS SINGLE STAGE PUMP 7-,4, HYDTR-00 SPLASH FLAP LIFT CYLINDERS 4,
43 INDEX PART # DESCRIPTION PAGE # PART # DESCRIPTION PAGE # HYDTR-00 HOOD CYLINDER,4, HYDTR-0 GROUND DRIVE STEERING CYL,4, HYDTR- FRONT LIFT CYLINDER 4, HYDTR-0 GROUND DRIVE LIFT CYLINDER,4, HYDV-C00 CROSS VALVE SEAL KIT HYDV-C64 BELT CONTROL CROSS VALVE HYDV-PC0 PARKER CHECK VALVE NV--F ¾ QUICK HOSE CONECTOR F 4, NV--M ¾ QUICK HOSE CONECTOR M 4, SC-4 -½ SET COLLAR 0 SSTM- ¼ FLOW EASY SUCTION SCREEN 0 TC0 0FT THROTTLE CABLE TL TAPPER LOCK 0 WJ-0 RUBBER LATCH 7,
44 Thomas Manufacturing Co. LLC Drive Over Loader Manual October 0 Edition
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