CONVEYORCART. Phone:( 530) )

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1 MANUF ACT URI NGCO.,L. L. C. CONVEYORCART 08West8t havenue,chi coca,9926 Phone:( 0) Fax: ( 0) Websi t e: www. ThomasWel di ng. com Emai l :i nf o@thomaswel di ng. com par t s@thomaswel di ng. com

2 TABLE OF CONTENTS SAFETY FIRST... IMPORTANT ORDERING INFORMATION...2 C-CART WITH AUGERS & BIN EXTENSION... BANKOUT AUGERS BY YEAR...4 CHAIN SEALS & WEARSTRIPS... WEARSTRIP REPLACEMENT KITS...6 LOWER CHAIN TAKE-UP ASSEMBLY...7 UPPER CHAIN TAKE-UP ASSEMBLY...8 TRANSITION SPROCKETS & BEARINGS...9 UNLOAD CHUTE COMPONENTS...0 HYDRAULIC CONTROLS FOR C-CART WITH AUGERS... HYDRAULIC ASSEMBLY FOR C-CARTS WITH AUGERS...2 HYDRAULIC CONTROL VALVE ASSEMBLY (CROSS VALVE)... HYDRAULIC CONTROL VALVE UPDATE KIT (CROSS VALVE)...4 HUB & WHEEL ASSEMBLY... ORDERING BIN UNLOAD CHAINS...6 ORDERING BIN UNLOAD REPLACEMENT BARS...7 BIN FRONT SAFETY STICKERS...8 REAR SAFETY STICKERS...9 BIN SIDE SAFETY STICKERS...20 EXTENDED CHUTE OPTION...2 PERIODIC MAINTENANCE...22

3 SAFETY FIRST PAGE The owner, each operator, maintenance personnel and others within the operating area of the Conveyor Cart must read and understand all of the information contained within the safety and maintenance manual before operating this equipment. Whenever you see this safety symbol It has the meaning of WARNING, DANGER, or CAUTION. You will see this symbol used in various locations on Thomas Ag Equipment wherever a safety hazard warning exists. DANGER Means the most serious hazard is present. Exposure will likely lead to injury or death. WARNING Means a lesser hazard exists. Risk of injury or death exists here. CAUTION Is a reminder to follow safety instructions and points out less serious hazards. NEVER perform any maintenance on this Conveyor Cart until the Pick Up Harvester power is turned off, the key has been removed, and proper Lockout/Tagout procedures have been followed. BE ALERT TO SAFETY HAZARDS!!

4 IMPORTANT ORDERING INFORMATION PAGE 2 The drawings in this manual represent Conveyor Carts manufactured from 984 to present. Conveyor Carts manufactured before 997 may vary slightly from the drawings in this manual. To assure that you receive the correct parts, when ordering, it is essential that you include the year of manufacture for your Conveyor Cart. The first two digits of a Conveyor Cart serial number represent the year of manufacture. This number can be found welded onto a frame tube near the rear passenger side of the THE FIRST TWO DIGITS OF THE SERIAL NUMBER REPRESENT THE YEAR OF MANUFACTURE (984 SHOWN IN EXAMPLE)

5 C-CART WITH AUGERS & BIN EXTENSION PAGE AUGER ROTATION ITEM # THOMAS PART # DESCRIPTION C24-00 BIN EXTENSION FRAME (AUGER) 2 C DRIVER SIDE BIN EXTENSION C24-00 PASSENGER SIDE BIN EXTENSION 4 - SEE PAGE 4 - BIN AUGERS BY YEAR - SEE PAGE 4 - BIN AUGERS BY YEAR 6 C " PILLOW BLOCK BEARING(HCAK207-8) 2 7 C AUGER DRIVE MOTOR (TBO 90) 2 8 C REAR AUGER MOUNT ASSEMBLY QTY 9 C COMPLETE AUGER ASSEMBLY THRU C. (2 MOTORS, 2 AUGERS, 2 BEARINGS, REAR MOUNT, AND HARDWARE) 0 C STICK CONVEYOR BAY COVER C HITCH EXTENSION PLATE ASSEMBLY

6 BANKOUT AUGERS BY YEAR PAGE 4 2 /8" AUGER TUBE LENGTH 998 THRU CURRENT AUGERS C DRIVER SIDE AUGER THRU CURRENT C2-000 PASSENGER SIDE AUGER THRU CURRENT 64 /4" AUGER TUBE LENGTH 997 AUGERS C24-00 DRIVER SIDE AUGER C PASSENGER SIDE AUGER /2" AUGER TUBE LENGTH 984 THRU 996 AUGERS C2-00 DRIVER SIDE AUGER THRU 996 C2-200 PASSENGER SIDE AUGER THRU " AUGER TUBE LENGTH 98 THRU 98 AUGERS C22-00 DRIVER SIDE AUGER - 98 THRU 98 C PASSENGER SIDE AUGER - 98 THRU 98

7 0 9 CHAIN SEALS & WEARSTRIPS PAGE ITEM # THOMAS PART # DESCRIPTION QTY C LOWER BELT CHAIN SEAL RUBBER 2 2 C24-00 DRIVER SIDE CHAIN SEAL COVER/BACKER C PASSENGER SIDE CHAIN SEAL COVER/BACKER 4 C2-000 UPPER BELT CHAIN SEAL RUBBER 2 C UPPER/LOWER UHMW CHAIN WEARSTRIP* 8 6 C UHMW UPPER TRANSITION WEARSTRIP - "* 2 7 C UHMW LOWER TRANSITION WEARSTRIP - 4"* 2 8 C BIN FRONT CONTAINMENT FLASHING 9 C26-00 UNLOAD CHUTE RUBBER CONTAINMENT SEAL 0 C UNLOAD CHUTE CONTAINMENT SEAL BACKER STRIP C20-0 8" TRANSITION CHAIN SEAL** 2 2 C DRIVER SIDE TRANSITION CHAIN SEAL COVER C2-009 PASSENGER SIDE TRANSITION CHAIN SEAL COVER 4 4 " FLAT WASHER 6 4 " HEX NUT 6 6 C STICK CONVEYOR STICK STRIPPER SEAL 7 C DESTICKER REAR STICK STRIPPER RUBBER 8 C DESTICKER REAR STICK STRIPPER RUBBER MOUNTING BRACKET LOWER CHAIN SEAL ASSEMBLY DETAILED SECTION VIEW *WEARSTRIP REPLACEMENT KITS SEE PAGE 6 ** C " TRANSITION CHAIN SEAL ALSO AVAILABLE

8 WEARSTRIP REPLACEMENT KITS PAGE 6 COMPLETE CHAIN WEARSTRIP REPLACEMENT KIT - PART #C (INCLUDES ALL COMPONENTS OF BOTH UPPER AND LOWER REPLACEMENTS KITS) UPPER CHAIN WEARSTRIP REPLACEMENT KIT - PART #C /4" (4X) C UPPER/LOWER UHMW CHAIN WEARSRTIP " (2X) C UHMW UPPER CHAIN TOP WEARSTRIP 4 /8" (2X) C UHMW UPPER CHAIN BOTTOM WEARSTRIP (6X) 4" X 7 8" COUNTERSUNK HEAD CAP SCREWS (6X) 4" FLAT WASHERS (6X) 4" NYLOCK HEX NUTS LOWER CHAIN WEARSTRIP REPLACEMENT KIT - PART #C /4" (4X) C UPPER/LOWER UHMW CHAIN WEARSRTIP (28X) 4" X 7 8" COUNTERSUNK HEAD CAP SCREWS (28X) 4" FLAT WASHERS (28X) 4" NYLOCK HEX NUTS

9 LOWER CHAIN TAKE-UP ASSEMBLY PAGE 7 LOWER CHAIN TENSION TIGHTENING TAKE-UP BOLT PUSHES ON BEARING ADJUSTER TO INCREASE TENSION ON BELT LOWER CHAIN TAKE-UP LOCATED NEAR FRONT TOW HITCH BEARING SLIDE ASSEMBLY WELDED IN PLACE ON FRAME ITEM # THOMAS PART # 9 DESCRIPTION C06-00 FRONT BEARING BACKER PLATE ASSEMBLY 2 2 C06-40 BEARING ADJUSTER PLATE 2 C " PILLOW BLOCK BEARING (HCAK 207-8) " FLAT WASHER 4 2 " LOCK WASHER " HEX NUT 4 7 C06-00 TAKE-UP ADJUSTER BOLT ASSEMBLY " HEX NUT " FLAT WASHER " JAM NUT 4 C LOWER TAKE-UP SHAFT SPROCKET ASSEMBLY QTY

10 UPPER CHAIN TAKE-UP ASSEMBLY PAGE BEARING SLIDE ASSEMBLY WELDED IN PLACE ON FRAME 2 ADJUST TENSIONER SPROCKET DOWNWARDS TO INCREASE TRANSFER CHAIN TENSION 2 4 UPPER CHAIN TENSION TIGHTENING SQUARE NUT PULLS ON BEARING ADJUSTER PLATE TO INCREASE TENSION ON BELT NOTE: LOOSEN THE DRIVE TENSIONER SPROCKET BEFORE ADJUSTING THE UPPER UNLOAD CHAIN TO ALLOW FOR PROPPER CHAIN MOVEMENT. ADJUST AND TIGHTEN THE DRIVE TENSIONER SPROCKET AFTER THE UPPER UNLOAD CHAIN ADJUSTMENTS HAVE BEEN COMPLETED. ITEM # THOMAS PART # DESCRIPTION C REAR BEARING ADJUSTER PLATE ASSEMBLY 2 2 C " PILLOW BLOCK BEARING (HCAK 207-8) 2 2 " FLAT WASHER " LOCK WASHER 4 2 " HEX NUT 4 6 C06-00 TAKE-UP ADJUSTER BOLT ASSEMBLY " FLAT WASHER " HEX NUT " SQUARE NUT 2 0 C2-000 UPPER TAKE-UP SHAFT SPROCKET ASSEMBLY C2-004 TOOTH DRIVE TRANSFER SPROCKET 2 C2-00 TAPER LOCK (20 8" BORE) QTY

11 TRANSITION SPROCKETS & BEARINGS PAGE 9 UPPER TAKE-UP SHAFT LOWER DRIVE SHAFT TRANSITION CUT AWAY VIEW ITEM # THOMAS PART # DESCRIPTION C TOOTH IDLER SPROCKET 4 2 C TOOTH IDLER SPROCKET BEARING(SER204-2) 4 C2-000 UPPER TAKE-UP SHAFT SPROCKET ASSEMBLY 4 C " PILLOW BLOCK BEARING (HCAK 207-8) 4 C2-004 TOOTH DRIVE TRANSFER SPROCKET 6 C2-00 TAPER LOCK (20-8" BORE) 7 C LOWER DRIVE SHAFT SPROCKET ASSEMBLY 8 C TOOTH DRIVE TRANSFER SPROCKET 9 C TAPER LOCK (202-8" BORE) 0 C00-00 LOWER DRIVE CHAIN (#60 X 49 4") C #60 MASTER LINK 2 C00-00 TOOTH DRIVE TENSIONER SPROCKET C22-00 LOWER CHAIN GUARD QTY

12 UNLOAD CHUTE COMPONENTS MOTOR LOCATED 2 2 INSIDE UNLOAD CHUTE PAGE ITEM # THOMAS PART # DESCRIPTION QTY C UNLOADING CHAIN DRIVE MOTOR (TFO 280) 2 C REAR CHAIN GUARD C TOOTH MAIN DRIVE SPROCKET 4 C00-00 TAPER LOCK (202-4" BORE W/ 8" KEYWAY) 2 C UPPER DRIVE CHAIN (#60 X 6 7 8") 6 C #60 MASTER LINK 7 C00-00 TOOTH DRIVE TENSIONER SPROCKET 2 8 C0-000 UPPER DRIVE SHAFT SPROCKET ASSEMBLY 9 C TOOTH UPPER CHAIN DRIVE SPROCKET 0 C27-0 4" PILLOW BLOCK BEARING (HCAK207-20) 2 C UPPER CHUTE FLAP 2 C2-00 UPPER CHUTE FLAP BACKING STRIP C UPPER CHAIN SEAL 2 4 C UPPER/LOWER UHMW CHAIN WEARSTRIP 4** **SEE PAGE 6 FOR WEARSTRIP KITS

13 HYDRAULIC CONTROLS FOR C-CART WITH AUGERS PAGE DETAILED VIEW OF HYDRAULIC CONTROL ASSEMBLY (SOME FRAME COMPONENTS HIDDEN FOR CLARITY) ITEM # THOMAS PART # DESCRIPTION QTY C2-00 FLOW CONTROL VALVE (FC-0SAE) 2 #6 RUBBER O-RING (FOR FLOW CONTROL VALVE) 2 C20-00 CROSS UNLOAD CONTROL VALVE (226) 4 C0-00 ACTUATOR COVER C20-02 CROSS VALVE CHAIN 6 C20-00 VALVE RETURN SPRING 7 C RETURN ROD 8 C RETURN ROD CLEVIS 9 C2-000 UNLOAD PEDAL ASSEMBLY 0 C0-004 RUBBER BUMPER 2 C0-00 RUBBER BUMPER MOUNTING PAD 2

14 HYDRAULIC ASSEMBLY FOR C-CART WITH AUGERS PAGE 2 L L 2 2 H G J 6 4 D C K E A B 6 ITEM THOMAS # PART # DESCRIPTION A C0-00 CROSS VALVE TO FLOW CONTROL B C0-002 CHAIN MOTOR TO FLOW CONTROL EXHAUST C C0-00 CROSS VALVE TO CHAIN MOTOR D C0-004 FLOW CONTROL TO PIPE E C0-00 FLOW CONTROL TO AUGER MOTOR G C0-006 AUGER MOTOR TO CROSS VALVE H C0-007 CROSS VALVE TO PIPE RETURN J C0-008 MAIN SUPPLY PIPE TO CROSS VALVE K C0-009 AUGER MOTOR TO AUGER MOTOR L C-00 FRONT HOOKUP SUPPLY/RETURN HOSES ITEM THOMAS # PART # DESCRIPTION C-00 MAIN HYDRAULIC SUPPLY PIPE (PRESSURE) 2 C-002 MAIN HYDRAULIC RETURN PIPE C2-00 CROSS UNLOAD CONTROL VALVE (226) 4 C2-00 FLOW CONTROL VALVE (FSC-0SAE) C UNLOADING CHAIN MOTOR (TFO 280) 6 C AUGER DRIVE MOTOR (TBO 90)

15 HYDRAULIC CONTROL VALVE ASSEMBLY (CROSS VALVE) VALVE MOUNT PLATE WELDED TO FRAME PAGE ITEM # THOMAS PART # C2-006 DESCRIPTION QTY 4 " x " ALLEN HEAD SCREWS 6 2 C2-02 SPOOL END CAP C2-0 VALVE SPACER PLATE 4 C " X 2 ALLEN HEAD SCREW C " ID X 8" OD FLAT WASHER 6 C2-008 SPRING RETAINER 7 C2-007 SPOOL RETURN SPRING 8 C2-004 O-RING WASHER 9 C2-00 #24 RUBBER O-RING 2 0 C2-00 CROSS UNLOAD VALVE BODY C2-00 O-RING RETAINER 2 C2-002 SPOOL SHAFT C20-02 CROSS VALVE CHAIN 4 C HYDRAULIC ACTUATOR STUD C " NYLOCK HEX NUT 6 C20-00 VALVE RETURN SPRING 7 C20-02 TOP RETURN ROD 8 C CLEVIS WITH JAM NUT 9 C2-000 UNLOAD PEDAL ASSEMBLY

16 CROSS HYDRAULIC CONTROL VALVE UPDATE KIT FOR CONVEYOR CARTS FROM 984 THRU CURRENT PAGE 4 UPDATE KIT FOR ALL CROSS UNLOAD CONTROL VALVE ASSEMBLIES WITH REMOVABLE PEDAL (NOT COMPATABLE WITH WELDED ON PEDAL) REMOVABLE " SET COLLARS ACTUATOR PEDAL MUST BE REMOVABLE UPPER & LOWER RETURN SPRINGS SOLID ACUATOR SHAFT OLD STYLE CONTROL VALVE IDENTIFICATION (REQUIRES UPDATE KIT BELOW) CROSS UNLOAD CONTROL VALVE UPDATE KIT THOMAS KIT #C2-00 C ACTUATOR STUD C20-00 RETURN SPRING C20-02 CHAIN W/MASTER LINKS C20-0 VALVE SPACER PLATE C2-008 SPRING RETAINER C2-006 (4X) /4" X " ALLEN HEAD SCREWS (ASSEMBLY INSTRUCTIONS INCLUDED)

17 HUB & WHEEL ASSEMBLY PAGE C-CART HUB & WHEEL ASSEMBLY EXPLODED C ON 0 HUB ASSEMBLY 2 C ON 0 HUB ASSEMBLY EXPLODED 4 ITEM # THOMAS PART # DESCRIPTION QTY PER WHEEL C-00 DUST SEAL 2 C-004 INNER WHEEL BEARING (HL# JLM068499) C-0 TITAN 87 RIM (6. X WC) 4 C-02 8 PLY FARM FLOTATION TIRE (4L-6.) C-00 WHEEL ASSEMBLY (TIRE AND RIM) 6 C-006 OUTER WHEEL BEARING (HL# LM049) 7 C-007 6" HEAVY FLAT WASHER 8 C-008 " HEX SLOTTED NUT 9 C LUG DUST CAP 0 C-00 6 " X 2" COTTER PIN C-20 8 ON 8 HUB W/STUDS & RACES 2 C " X 2 4" PRESS FIT WHEEL STUD 8 C-20 8 " LUG NUT 8 4 C-20 INNER BEARING RACE (HL# JLM0680) C-204 OUTER BEARING RACE (HL# LM00) 6 C-00 8 LUG SPINDLE (WELD ON PART)

18 ORDERING BIN UNLOAD CHAINS PAGE 6. CHOOSE STYLE OF CHAIN ALMOND FLAT BAR CHAIN WALNUT TUBE CHAIN WALNUT FLAT BAR CHAIN UPPER MESH CHAIN 2. CHOOSE TYPE OF CHAIN (UPPER, UPPER EXTENDED CHUTE, LOWER OR CONTINUOUS) UPPER OR UPPER EXTENDED CHUTE BAR APPROXIMATELY 27 8 " LOWER OR CONTINUOUS BAR APPROXIMATELY 2 8 ". SPECIFY YEAR OF C-CART C-CART BIN UNLOAD CHAINS: 98 THRU 98: CONTINUOUS CHAIN APPROXIMATELY 7' LONG 984 THRU 996: UPPER CHAIN APPROXIMATELY 24' LOWER CAIN APPROXIMATELY 6'-6" 997 THRU CURRENT: UPPER CHAIN APPROXIMATELY 24' LOWER CHAIN APPROXIMATELY 20' EXTENDED CHUTE CHAINS: 984 THRU CURRENT: UPPER CHAIN APPROXIMATELY 28'-6" LONG

19 ORDERING BIN UNLOAD REPLACEMENT BARS PAGE 7. CHOOSE STYLE OF CHAIN 2. CHOOSE TYPE OF CHAIN (UPPER, UPPER EXTENDED CHUTE, LOWER OR CONTINUOUS) LOWER OR CONTINUOUS REPLACEMENT BAR APPROXIMATELY 27 8 " APPROXIMATELY 2 8 ". CHOOSE TYPE OF REPLACEMENT BAR(S) NEEDED (LINK BAR OR MASTER BAR) LINK REPLACEMENT BAR MASTER REPLACEMENT BAR #7 MASTER LINK ENDS REPLACEMENT BAR/ LINK IDENTIFICATION STANDARD CHAIN LINKS MASTER CHAIN LINKS MASTER BAR LINK BAR CLEATED MASTER BAR (APPROX. EVERY 6th BAR)

20 BIN FRONT SAFETY STICKERS, C-CART EQUIPPED WITH AUGERS PAGE 8 WARNING: STAY CLEAR OF AUGERS (ONLY APPLIES TO C-CARTS EQUIPPED WITH AUGERS) DANGER: PREVENT AUGER INJURY (ONLY APPLIES TO C-CARTS EQUIPPED WITH AUGERS) THOMAS AND DANGER DECALS CENTERED ON FRONT PANEL

21 REAR SAFETY STICKERS PAGE 9 WARNING: READ MANUAL WARNING: MOVING PARTS CAUTION: READ MANUAL

22 BIN SIDE SAFETY STICKERS PAGE 20 UPPER CHAIN GUARD DANGER: MOVING PARTS (CENTER STICKER ON GUARD) PASSENGER SIDE SAFETY STICKERS UNLOAD CHUTE WARNING: HIGH PRESSURE UNLOAD CHUTE WARNING: STAY CLEAR LOWER CHAIN GUARD DANGER: MOVING PARTS DRIVER SIDE SAFETY STICKERS

23 EXTENDED CHUTE OPTION 2 0 PAGE ITEM # C COMPLETE EXTENDED CHUTE ASSEMBLY WITH IN-SHOP INSTALLATION INCLUDED THOMAS PART # DESCRIPTION C27-07 UHMW UPPER EXTENSION WEARSTRIP 2 2 C27-08 UHMW LOWER EXTENSION WEARSTRIP 2 C27-0 UHMW EXTENSION TRACK WEARSTRIP 4 C27-06 CHUTE EXTENSION CHAIN SEAL 2 C0-000 UPPER DRIVE SHAFT SPROCKET ASSEMBLY 6 C27-0 4" PILLOW BLOCK BEARING (HCAK ) 2 7 C TAPER LOCK (202-4" BORE) 2 8 C TOOTH UPPER CHAIN DRIVE SPROCKET 9 C27-09 TOOTH DRIVE TENSIONER SPROCKET 0 C TOOTH IDLER SPROCKET 4 C TOOTH IDLER SPROCKET BEARING(SER204-2) 4 QTY 2 C CHUTE EXTENSION CHAIN GUARD C00-00 EXTENSION DRIVE CHAIN (#60 X 20") 4 C #60 MASTER LINK

24 PERIODIC MAINTENANCE PAGE 22 Listed below are some general maintenance guidelines. Your companies safety policies, maintenance schedules and procedures must always be followed. It is your responsibility to know, understand and follow your companies safety and maintenance policies. Wheel Bearings: Disassemble, clean and repack with suitable wheel bearing grease as necessary. Service more frequently in wet or harsh conditions. Tire Pressures: Check tire pressures and inflate tires to pressure recommended on tire sidewalls, when necessary. Visually inspect tires for cuts and punctures. Shafts and Bearings: Grease at regular intervals. Pump grease into each grease fitting until a small amount of old grease appears at bearing. Remove debris, dirt, and excess grease regularly from shafts and outer surfaces of bearing housings. UHMW Wear strips: After each harvest season, inspect UHMW wear strips under chains for excessive wear. Replace if necessary. Hydraulic Hoses and Fittings: Make sure that all hydraulic hoses and fittings are adequately supported and not rubbing against frame or body of equipment. Check for hydraulic leaks, taking care to avoid injury by escaping high-pressure hydraulic fluid! Unloading Chains: Inspect regularly for bent slats and straighten or replace as required. Chain Adjustment: Adjust unloading chains as needed to ensure proper operation. Lower Front bin Chain adjustment is made at front of Cart. Upper unload chain adjustment is made at bottom of chain. Tension chains equally at both sides. Insufficient chain tension may cause wrap-up in sprocket area. Insufficient chain tension may also cause premature chain wear and failure. Excessive tension is indicated by popping sounds in sprocket areas and may lead to premature chain wear and failure. DO NOT perform any maintenance on this conveyor cart until pickup harvester power is turned off, you have removed key to a safe location, and followed proper lockout procedures. Warn other crew members that you are performing maintenance on this piece of equipment.

25 NOTES:

26 CONVEYOR CART SERIAL #

27 ThomasManuf act ur i ngco.llc ConveyorCar tpar t smanual,june202edi t i on

Website:

08 West 8th Avenue, Chico CA, 996 Phone: (0) 89-890 Fax: (0) 89-96 Website: www.thomaswelding.com Email: info@thomaswelding.com parts@thomaswelding.com PRE-CLEANER SERIAL DUMP CART TABLE OF CONTENTS SAFETY