Traveling parallelism: mm. Mounting from the through-holes on the top Tapped for mounting a work piece

Transcription

1 CAT.EUS-1 A -UK Air Slide Table Series MXJ Height: mm/width: mm/length: mm (MXJ) Note 1) Front mounting accuracy: 0.01 mm Note ) Top mounting accuracy: 0.0 mm Traveling parallelism: 0.00 mm Integrated front mounting part and table result in a highly accurate and rigid top and front mounting surface. Note 1) Right angle degree of the front mounting surface to the body mounting surface Note ) Parallelism of the top mounting surface to the body mounting surface M or M screw sizes are used for body mounting. (Except for MXJ top mounting) Prevents damage to the screws when mounting Threads for through-hole mounting on the top Threads for tap mounting on the bottom MXJ M. M MXJ M M MXJ M M Mounting from the through-holes on the top Tapped for mounting a work piece Mounting from the tapped threads on the bottom Auto switch mountable in two rows Auto switches can be mounted in two rows for all models in the range of MXJ to MXJ. Two auto switches can be mounted with a mm or longer stroke. Auto switch

2 Actual size (MXJ-) u q Plugs for the symmetric type q Piping port w Axial piping plate e Axial piping port r Retraction end stroke adjuster t Extension end stroke adjuster y rail u Vacuum port (clean specifications) Height w eaxial Piping r e Width t Wiring and piping can be aligned in the same direction. Auto switch y Total length Symmetric Style Piping ports are provided on both the right and left hand sides. rails and axial piping plates are interchangeable between the right and left hand side. Symmetric type Standard type u q Variations Standard type MXJ MXJ MXJ Symmetric type MXJL MXJL MXJL MXJ MXJ MXJ Total length Width Note) Values of stroke mm. Bore size (mm). Standard stroke (mm) 1 (mm) Height 11 1 Extension end Adjuster option Retraction end Both ends Rail switch Axial piping plate Piping option Axial piping type Clean Specification Clean specification products are available with no dimensional changes. The same options are available as for standard products Theoretical output (N) 0 0 MXJ MXQ / MXS Height (mm) 0 0 MXJ MXQ 0 0 Stroke (mm) Allowable moment (N m) Operating pressure: 0. MPa when operating direction is OUT. IN OUT Features 1

3 Series MXJ Selection Selection Steps Formula/Data Selection Examples 1 Operating Conditions List the operating conditions considering the mounting position and workpiece configuration. to be used Type of cushion Mounting orientation Average speed Va (mm/s) Load weight W (kg) Overhang (mm) Cylinder: MXJ- Cushion: Rubber stopper Mounting: Horizontal wall mounting Average speed: Va = 0 mm/s Load weight: W = 0.1 kg L = 0 mm L = 0 mm L L+A Load Weight Find the collision speed (mm/s) Confirm that the load weight W (kg) does not exceed the value in the graph. Load Factor -1 Load Factor of Static Moment Find the static moment M (N m). Find the allowable static moment Ma (N m). Find the load factor of the static moment. - Load Factor of Dynamic Moment Find the dynamic moment Me (N m). Find the allowable dynamic moment Mea (N m) from graph. Find the load factor of the dynamic moment. - Sum of Load Factors Possible to use if the sum of the load factors does not exceed 1. V = 1. Va Correction factor (Reference value) Graph (1) M = W x 9. (Ln + An)/00 Corrected value of moment centre position distance An: Table (1) Pitch, Yaw moment: Graph () Roll moment: Graph () α1 = M/Ma Me = 1/ We x 9. (Ln + An)/00 Weight equivalent to impact We = δ W V δ: Bumper coefficient Rubber stopper: /0 Metal stopper: 1/0 Corrected value of moment centre position distance An: Table (1) Pitch, Yaw moment: Graph () α = Me/Mea α1 + α < 1 V = 1. x 0 = Confirm that V = and W = 0.1 do not exceed the values in Graph (1). Applicable because it does not exceed the value in Graph (1). Examine Mr. Mr = 0.1 x 9.(0 + )/00 = 0.0 A = Obtain Mar = 0. from Va = 0 in Graph (). α1 = 0.0/0. = 0.0 W kg 0. Examine Mep. Mep = 1/ x 0. x 9. x (0+)/00 = 0.0 We = /0 x 0.1 x = 0. A = Obtain Meap = 1.1 from V = in Graph (). α = 0.0/1.1 = Meap N.m Examine Mey. V mm/s Mey = 1/ x 0. x 9. x (0+11)/00 = 0.11 We = 0. A = 11 Obtain Meay = 1.1 from V = in Graph (). α = 0.11/1.1= Meay N.m α1 + α + α' = Applicable because = 0. < 1 Mar N.m 0. V mm/s 0 Va mm/s V mm/s 1

4 A L A L Series MXJ Fig. (1) Overhang: Ln (mm), Correction Value of Moment Centre Position Distance: An (mm) Static moment Dynamic moment Pitch/Yaw moment: Mpmax/Mymax Roll moment: Mrmax MXJ MXJ MXJ The above value represents the maximum value of allowable moment. For the maximum allowable moment for each piston speed, please refer to Graph () and (). Symbol MXJ MXJ MXJ Pitch moment Yaw moment Roll moment Note) Static moment: Moment generated by gravity Dynamic moment: Moment generated by impact when colliding with stopper Allowable static moment Ma N m Allowable dynamic moment Mea N m Mp We W Mp L1 W Mep L A1 MXJ Average speed Va mm/s Collision speed V mm/s Note) Use the average speed when calculating static moment. Use the collision speed when calculating dynamic moment. Corrected value of moment centre position distance (Refer to Fig..) A1 1 A A 11 1 My Graph () Allowable Moment Pitch Moment: Map, Meap Yaw Moment: May, Meay A MXJ,MXJ Table (1) Correction Value of Moment Centre Position Distance: An (mm) My We W W Allowable static moment Ma N m L1 L Mey Average speed Va mm/s Max. allowable load weight MXJ MXJ MXJ Rubber stopper Metal stopper The above value represents the maximum value for each allowable load mass. For the maximum allowable load mass for each piston speed, please refer to Graph (1). Definition A1 A MXJ Corrected value of moment centre position distance Overhang Static moment (pitch, yaw, roll) Allowable static moment (pitch, yaw, roll) Dynamic moment (pitch, yaw) Allowable dynamic moment (pitch, yaw) Max. allowable moment (pitch, yaw, roll) Mr Mr L W W L Unit mm mm N m N m N m N m N m A Graph () Allowable Moment Roll Moment: Mar Table () Maximum Allowable Moment: Mmax (N m) Symbol An (n = 1 to ) Ln (n = 1 to ) M (Mp, My, Mr) Ma (Map, May, Mar) Me (Mep, Mey) Mea (Meap, Meay) Mmax (Mpmax, Mymax, Mrmax) MXJ,MXJ Table () Max. Allowable Load Weight: Wmax (kg) A Symbol F V Va W Wa Wmax α Fig. () Allowable Static Load: F(N) Graph (1) Load Weight: W MXJ Load weight W kg Load weight W kg Load weight W kg MXJ Collision speed V mm/s (Average speed x 1.) Collision speed V mm/s (Average speed x 1.) MXJ Collision speed V mm/s (Average speed x 1.) MXJ MXJ MXJ F A1 Table () Allowable Static Load: F (N) Allowable static load The above value represents the applicable load at the position where the moment does not work at the time of stop. Factors such as impact, etc. are not in consideration with the value. Definition Allowable static load Collision speed (Average speed x 1.) Average speed Load weight Weight equivalent to impact Max. allowable load weight Load factor F Rubber stopper Metal stopper Rubber stopper Metal stopper Rubber stopper Metal stopper Unit N mm/s mm/s kg kg kg

5 Air Slide Table Series MXJ ø., ø, ø MXJ Symmetric type - L How to Order M9B Standard Symmetric Number of auto switches - S n pcs. 1 pc. n pcs. Bore size (Standard stroke (mm)) Symbol Bore size. Stroke,,, 1,, 1, Adjuster option - CS CT C 11 MXJ Standard model no. Without adjuster Metal stopper on extension end Metal stopper on retraction end Metal stopper on both ends Functional option - P Without option Axial piping type Clean Series 11: Vacuum type External dimensions are identical to the standard model. rail - N - Without auto switch For the aplicable auto switch models, refer to the table below. Auto switches are shipped together (but not assembled). With magnet and switch rail Without magnet and switch rail Note) Use an optional stepped positioning pin (see page ) because the positioning pin hole of this product goes through. Applicable Auto es/refer to page 1 through to 1 for further information on auto switches. Special Type function Reed switch Solid state switch Diagnostic indication (-colour indication) Electrical entry Grommet Grommet Clean Series Indicator light Yes Yes Auto switch model Lead wire length (m) Wiring Load voltage Pre-wired Applicable Electrical entry direction 0. (Output) DC AC Perpendicular In-line (Nil) (L) (Z) connector load -wire (NPN equivalent) V A9V A9 IC circuit 1 V 0 V A9V A9 Relay, -wire V V, 1 V 0 V or less A90V A90 IC circuit PLC -wire (NPN) V M9NV M9N IC circuit -wire (PNP) 1 V M9PV M9P -wire 1 V M9BV M9B -wire (NPN) V FN IC circuit Relay, -wire (PNP) V 1 V FP PLC -wire 1 V FB -wire (NPN) V M9NWV M9NW IC circuit -wire (PNP) 1 V M9PWV M9PW -wire 1 V M9BWV M9BW Solid state switches marked with are produced upon receipt of order. Lead wire length symbols: 0. m Nil (Example) M9N m L (Example) M9NL m Z (Example) M9NZ Solid state switches marked with are produced upon receipt of order. For details on auto switches with a pre-wired connector, refer to SMC Best Pneumatics catalogue. Auto switch When an auto switch is not mounted properly, it can cause a malfunction. Refer to page 1 Auto Mounting. 11-MXJ(L) 11-MXJ(L) 11-MXJ(L) Adjuster option Without adjuster Metal stopper Without adjuster Metal stopper Without adjuster Metal stopper Intake flow Grade (l/min) (ANR) Grade (Class 0 or equivalent) Grade (Class 00 or equivalent) Grade (Class 0 or equivalent) 1 Grade (Class 00 or equivalent) Grade (Class 0 or equivalent) Grade (Class 00 or equivalent) Reference value Relief port Vacuum suction prevents the particles from discharging inside a clean room.

6 Series MXJ Specifications Bore size (mm) Piping port size Fluid Action Operating pressure Proof pressure Ambient and fluid temperature Operating speed range Cushion Lubrication Stroke adjuster Stroke adjusting range (metal stopper) Auto switch MXJ MXJ MXJ. M Air Double acting 0.1 to 0. MPa 1.0 MPa to 0 C 0 to 00 mm/s (Metal stopper: 0 to 0 mm/s) Rubber bumper (Metal stopper: Without cushion) Non-lube Standard equipment Both ends each 0 to mm Reed switch (-wire, -wire) Solid state switch (-wire, -wire) -colour indication solid state switch (-wire, -wire) Stroke length tolerance +1 mm 0 Standard Stroke Option MXJ MXJ MXJ Standard stroke (mm),,, 1,, 1, Adjuster option Functional option Extension end (CS) Metal stopper Retraction end (CT) Both ends (C) Axial piping type (P) Stroke adjustment range 0 to mm Stroke adjuster is mountable on the axial piping. Theoretical Output OUT IN (N) MXJ MXJ MXJ Bore size (mm). Rod size (mm) Operating direction OUT IN OUT IN OUT IN Piston area (mm ) Operating pressure (MPa) Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm )

7 Air Slide Table Series MXJ Weight Basic Style (Without switch rail) MXJ-N (g) MXJ MXJ MXJ Standard stroke (mm) Additional weight of adjuster option Extension end Retraction end 1 Axial Piping Type (Without switch rail) MXJ-PN (g) MXJ MXJ MXJ Standard stroke (mm) Additional weight of adjuster option Extension end Retraction end 1 Additional Weight of Rail (g) MXJ MXJ MXJ Standard stroke (mm) 1 Table Accuracy B side parallelism to A side B side traveling parallelism to A side C side perpendicularity to A side M dimension tolerance Radial clearance (µm) Non-rotating table accuracy (deg) Note) In theory, radial clearance and non-rotating table accuracy are zero by the preloaded specification. However, in some actual cases, a moment can be applied and can cause deflection in an individual part. Therefore, refer to the table displacement amount on page. Optional Specifications ± Note) 0 Note) Rail assembly for mounting auto switch When auto switch is mounted on air slide table without rail (MXP-N), this assembly is used. -M1. x Cross recessed head machine screw for precision instruments) M1. x Cross recessed head machine M1. x screw for precision instruments) Cross recessed head machine screw for precision instruments) Applicable size MXJ- MXJ- MXJ- MXJ- MXJ-1 MXJ- MXJ- MXJ-1 MXJ- C Non-rotating accuracy M rail part no. MXJ-AD- MXJ-AD- MXJ-AD-1 MXJ-AD- MXJ-AD- B A Radial clearance Note With magnet and mounting screw Stepped positioning pin MXJ-LP 0 ø 0. 0 øh Use the optional stepped positioning pin that is provided because the positioning pin hole for the table is a through hole. Stepped Positioning Pin Part no. Note MXJ-LP Common for all models 0.00 ø 0.01

8 Series MXJ Table Deflection (Reference values) Table displacement due to pitch moment load Deflection at the arrow mark when a load is applied to the arrow mark with the slide table fully extended. Table displacement due to yaw moment load Deflection at the arrow mark when a load is applied to the arrow mark with the slide table fully extended. Table displacement due to roll moment load Displacement at A when a load is applied to F with the slide table retracted. Lr=0 mm MXJ MXJ MXJ Table displacement amount (mm) MXJ- MXJ- Table displacement amount (mm) MXJ- MXJ- Table displacement amount (mm) MXJ Load (N) Load (N) 0 1 Load (N) MXJ Table displacement amount (mm) MXJ-1 MXJ- MXJ- MXJ Table displacement amount (mm) MXJ-1 MXJ- MXJ- MXJ Table displacement amount (mm) MXJ Load (N) Load (N) Load (N) MXJ Table displacement amount (mm) MXJ- MXJ-1 MXJ- MXJ- MXJ Table displacement amount (mm) MXJ- MXJ-1 MXJ- MXJ- MXJ Table displacement amount (mm) MXJ Load (N) Load (N) Load (N)

9 Air Slide Table Series MXJ Dimensions Note) In MXJ, there is no change in total length by stroke. Basic style (Without switch rail) MXJ-N -M thread depth. -M thread depth ø. ø Vacuum port M (Plugged when the product is a symmetric type.) (Not plugged in the case of the clean series) ø depth 1. (Through-hole) ø depth depth 1. A(Through-hole) Note) Note) Use an optional stepped positioning pin. (See page.) Operating port -M (Plugged when the product is a symmetric type.) A A-A -M depth 1. -M1. x 0. thread depth Vacuum port M (Plugged when the product is not a symmetric type.) (Not plugged in the case of the clean series) 1 Operating port -M (Plugged when the product is not a symmetric type.)

10 Series MXJ Dimensions With stroke adjuster With adjuster on both ends MXJ-CN With adjuster on extension end MXJ-CSN Width across flats Max.. 1. With adjuster on retraction end MXJ-CTN 0. Note) -M. Max. Axial piping MXJ-PN With switch rail MXJ. 0. Note) End plate Note) Use caution because the height of the end plate's top surface will be higher than the table's top surface. Axial piping plate In the case of a symmetric type, it is located on the opposite surface. 0. Note) Operating port -M 9. rail In the case of a symmetric type, it is located on the opposite surface. Note) Use caution because the height of the end plate's top surface will be higher than the table's top surface. When all the available options are mounted (switch rail, stroke adjuster, with axial piping). Standard type MXJ-CP Symmetric type MXJL-CP

11 Air Slide Table Series MXJ Dimensions Note) In MXJ, there is no change in total length by stroke. Basic style (Without switch rail) MXJ-N 1 -M thread depth. -M thread depth J I K 1. H G GA. ø. ø.. M K ø depth depth 1. (Through-hole) Note) 11 Note) Use an optional stepped positioning pin. (See page.) (Through-hole) Operating port -M (Plugged when the product is a symmetric type.) Vacuum port M (Plugged when the product is a symmetric type.) (Not plugged in the case of the clean series) ø depth. A -M A depth. A-A -M1. thread depth Vacuum port M (Plugged when the product is not symmetric type.) (Not plugged in the case of the clean series) 1 J I ZZ Z Operating port -M (Plugged when the product is not a symmetric type.) G GA H I J K M Z ZZ MXJ- MXJ- MXJ

12 Series MXJ Dimensions With stroke adjuster With adjuster on both ends MXJ-CN With adjuster on extension end MXJ-CSN Width across flats Max.. 9 With adjuster on retraction end MXJ-CTN 0. Note) Max.. Axial piping MXJ-PN With switch rail MXJ 1 -M Note) End plate Note) Use caution because the height of the end plate's top surface will be higher than the table's top surface. Axial piping plate In the case of a symmetric type, it is located on the opposite surface Note) Operating port -M. rail In the case of a symmetric type, it is located on the opposite surface. Note) Use caution because the height of the end plate's top surface will be higher than the table's top surface. When all the available options are mounted (switch rail, stroke adjuster, with axial piping) Standard type MXJ-CP Symmetric type MXJL-CP

13 Air Slide Table Series MXJ Dimensions Basic style (Without switch rail) MXJ-N -M thread depth. -M thread depth.. (Through-hole) Note) J I H G GA 19 ø. ø.. M K ø depth (Through-hole) ø depth 1 Note) Use an optional stepped positioning pin. (See page.) 1 Operating port -M (Plugged when the product is a symmetric type.) Vacuum port M (Plugged when the product is a symmetric type.) (Not plugged in the case of the clean series). K ø depth A -M A depth. A-A -M1. thread depth. Vacuum port M (Plugged when the product is not a symmetric type.) (Not plugged in the case of the clean series). 1 J I Operating port -M (Plugged when the product is not a symmetric type.) Z ZZ G GA H I J K M Z ZZ MXJ- MXJ- MXJ-1 MXJ

14 Series MXJ Dimensions With stroke adjuster With adjuster on both ends MXJ-CN With adjuster on extension end MXJ-CSN Width across flats Hexagon socket width across flats 1. Max. 19 With adjuster on retraction end MXJ-CTN -M Max. Axial piping MXJ-PN With switch rail MXJ Axial piping plate In the case of a symmetric type, it is located on the opposite surface. Operating port -M. rail In the case of a symmetric type, it is located on the opposite surface. When all the available options are mounted (switch rail, stroke adjuster, with axial piping) Standard type MXJ-CP Symmetric type MXJL-CP 1

15 Air Slide Table Series MXJ Construction With magnet and rail r!!! w!0 o u i!1 Axial With stroke adjuster Without stroke adjuster. With adjuster on extension end! y Component Parts No. Description Material Note Note) 1 Body Martensitic stainless steel Heat treated 1 Note) 19 Table Martensitic stainless steel Heat treated Rod Piston Stainless steel Brass Electroless nickel plated Rod cover Resin No. Head cap Resin 1 Floating bushing A Stainless steel Floating bushing B Stainless steel 9 Roller stopper A Stainless steel Roller stopper B Stainless steel Rod bumper Plate Plug Piston seal Rod seal O-ring Steel balls Polyurethane Stainless steel Steel + Fluorine NBR NBR NBR High carbon chrome bearing steel Nickel plated No. Note) Use caution because the martensitic stainless steel is inferior in corrosiveness when compared with austenitic stainless steel. Component Parts: With Magnet, Rail No. Description rail Magnet Magnet holder Material Aluminum alloy Rare earth Stainless steel Component Parts: With Stroke Adjuster Description End plate Stopper pin Adjustment bolt Adjustment nut Material Note Hard anodized Note Stainless steel Steel Heat treated, Trivalent chromated Steel Heat treated, Nickel plated Steel Nickel plated Component Parts: Axial Piping Type Description Axial piping plate Stud Gasket O-ring Material Aluminum alloy Brass Stainless steel + NBR NBR Note Hard anodized Electroless nickel plated 1

16 Series MXJ Proper Position for Auto Mounting (Detection at stroke end) Reed switch D-A9 Solid state switch D-M9 D-M9W B C A Lead wire, in-line entry Figures in the table above are used as a reference when mounting the auto switches for stroke end detection. In the case of actually setting the auto switches, adjust them after confirming their operation. Reed : D-A9 (mm) A B C Stroke Stroke Stroke MXJ MXJ MXJ Solid State, -colour Indication Solid State : D-M9, D-M9W MXJ MXJ MXJ A Stroke B Stroke C Stroke (mm). Reed switch D-A9V Solid state switch D-M9V D-M9WV D-F D A Figures in the table above are used as a reference when mounting the auto switches for stroke end detection. In the case of actually setting the auto switches, adjust them after confirming their operation. Lead wire, perpendicular entry Reed : D-A9V (mm) A D Stroke Stroke 1 1 MXJ MXJ MXJ Solid State, -colour Indication Solid State : D-M9V, D-M9WV MXJ MXJ MXJ A Stroke D Stroke 1... (mm) Solid State : D-F (mm) A D Stroke Stroke 1 1 MXJ MXJ MXJ

17 Air Slide Table Series MXJ Operating Range (mm) Auto switch model Applicable bore size (mm) D-A9/A9V D-M9/M9V D-F D-M9W/M9WV. The operating range is a reference value including hysteresis, but is not guaranteed. This may vary substantially depending on the surrounding environment (assuming approximately 0% dispersion). Auto Mounting Auto Mounting Tool When tightening the auto switch mounting screw (included with the auto switch), use a watchmakers screwdriver with a handle about to mm in diameter. Tightening Torque Use a torque of 0. to 0. N m. When using the following solid state switches (D-M9(V), M9W(V), F), mount them in the illustrated direction. The lower slot is for extension end detection. Lead wire, in-line entry (D-M9, M9W) Extension end Retraction end Upper slot Lower slot Set screw (Included with auto switch) Watchmakers screwdriver Lead wire, perpendicular entry (D-M9V, M9WV, F) Extension end Retraction end Auto switch Upper slot Lower slot on handling symmetric type 1. Maintain a minimum space if standard type and symmetric type are used side by side. If the space is insufficient, it may cause auto switches to malfunction. L L Dimension Without shielding plate mm With shielding plate mm Placing a shield plate (0. to 0. mm iron plate) in between the products allows the distance to be smaller. Other than the applicable auto switches listed in How to Order, the following auto switches can be mounted. For detailed specifications, refer to SMC Best Pneumatics catalogue. Electrical entry Type Output (direction) Reed switch D-F9G D-F9H Grommet (In-line) NPN PNP Features Normally closed (NC=b contact) 1

18 Series MXJ Auto Specifications Auto Common Specifications Type Leakage current Operating time Impact resistance Insulation resistance Withstand voltage Ambient temperature Enclosure Reed switch Solid state switch None -wire: 0 µa or less -wire: 0. ma or less 1. ms 00 m/s 1 ms or less 00 m/s 0 MΩ or more at 00 VDC Mega (between lead wire and case) 00 VAC for 1 minute (between lead wire and case) to 0 C IEC9 standard IP, JIS C 09 waterproof construction Lead Wire Length Lead wire length indication (Example) D-M9P L Lead wire length Nil 0. m L m Z m Note 1) Applicable auto switch with m lead wire Z Reed switch: None Solid state switch: Manufactured upon receipt of order as standard. Note ) To designate solid state switches with flexible specifications, add -1 after the lead wire length. Oilproof flexible heavy-duty cable is used for D-M9 as standard. There is no need to add the suffix -1 to the end of part number. (Example) D-M9PWVL- 1 Contact Protection Boxes: CD-P11, CD-P1 <Applicable switch model> D-A9/A9V The auto switches above do not have a built-in contact protection circuit. Therefore, please use a contact protection box with the switch for any of the following cases: Where the operation load is an inductive load. Where the wiring length to load is greater than m. Where the load voltage is 0 VAC. The contact life may be shortened. (Due to permanent energising conditions.) Specifications Part no. Load voltage Maximum load current Lead wire length CD-P11 0 VAC 0 VAC ma 1. ma conneciton side 0. m Load connection side 0. m CD-P1 VDC 0 ma Flexible specification Auto Hysteresis The hysteresis is the difference between the position of the auto switch as it turns on and as it turns off. A part of operating range (one side) includes this hysteresis. Extension Retraction end end Stroke Internal Circuit CD-P11 CD-P1 Surge absorber Zener diode Choke coil Choke coil OUT OUT OUT (+) OUT ( ) Table retraction Table extension Auto switch Reed switch Solid state switch Hysteresis mm or less 1 mm or less Dimensions Hysteresis Hysteresis operation position (ON) (Operating range) operation position (OFF) Note) Hysteresis may fluctuate due to the operating environment. Contact SMC if hysteresis causes an operational problem. Connection To connect a switch unit to a contact protection box, connect the lead wire from the side of the contact protection box marked SWITCH to the lead wire coming out of the switch unit. Keep the switch as close as possible to the contact protection box, with a lead wire length of no more than 1 metre. 1

19 Basic Wiring Series MXJ Auto Connections and Examples Solid state -wire, NPN main circuit Load Solid state -wire, PNP main circuit Load -wire (Solid state) main circuit Load -wire (Reed switch) Indicator light protective circuit etc. Load (Power supplies for switch and load are separate.) main circuit Load main circuit Load Indicator light protective circuit etc. Load Example of Connection to PLC (Programmable Logic Controller) Sink input specifications -wire, NPN Input COM PLC internal circuit -wire Input Source input specifications -wire, PNP Input COM PLC internal circuit -wire Input Connect according to the applicable PLC input specifications, since the connection method will vary depending on the PLC input specifications. COM PLC internal circuit COM PLC internal circuit Example of AND (Serial) and OR (Parallel) Connection -wire AND connection for NPN output (using relays) 1 Relay Relay Load Relay contact AND connection for NPN output (performed with switches only) 1 Load The indicator lights will illuminate when both switches are turned ON. OR connection for NPN output 1 Load -wire with -switch AND connection 1 Load When two switches are connected in series, a load may malfunction because the load voltage will decrease when in the ON state. The indicator lights will illuminate if both of the switches are in the ON state. Power supply Internal Load voltage at ON = x pcs. voltage voltage drop = V - V x pcs. = 1 V Example: Power supply is VDC. Internal voltage drop in switch is V. -wire with -switch OR connection (Solid state) When two switches Load are connected in parallel, a malfunction may 1 occur because the load voltage will increase when in the OFF state. Load voltage at OFF = Leakage current x pcs. x Load impedance = 1 ma x pcs. x kω = V Example: Load impedance is kω. Leakage current from switch is 1 ma. (Reed switch) Because there is no current leakage, the load voltage will not increase when turned OFF. However, depending on the number of switches in the ON state, the indicator lights may sometimes dim or not light because of the dispersion and reduction of the current flowing to the switches.

20 Reed : Direct Mounting Style D-A90(V)/D-A9(V)/D-A9(V) Grommet Electrical entry direction: In-line Operating Precautions Fix the switch with the existing screw installed on the switch body. The switch may be damaged if a screw other than the one supplied, is used. Auto Internal Circuit D-A90(V) Reed switch Contact protection box CD-P11 CD-P1 OUT (±) OUT (±) Auto Specifications D-A90/D-A90V (Without indicator light) Auto switch part no. D-A90/D-A90V Applicable load Load voltage Maximum load current Contact protection circuit Internal resistance D-A9/D-A9V/D-A9/D-A9V (With indicator light) Auto switch part no. D-A9/D-A9V Applicable load Load voltage Note ) Load current range and max. load current Contact protection circuit Internal voltage drop Indicator light PLC: Programmable Logic Controller IC circuit, Relay, PLC V AC/DC or less 0 ma V AC/DC or less 0 ma 0 V AC/DC or less ma None 1 Ω or less (including lead wire length of m) VDC to 0 ma Relay, PLC 0 VAC to ma None D-A9. V or less (to ma)/ V or less (to 0 ma) D-A9V. V or less Red LED illuminates when ON For details about certified products conforming to international standards, visit us at D-A9/D-A9V IC circuit to VDC ma 0. V or less Lead wires D-A90(V)/D-A9(V) Oilproof heavy-duty vinyl cable: ø., 0.1 mm x cores (, ), 0. m D-A9(V) Oilproof heavy-duty vinyl cable: ø., 0.1 mm x cores (,, ), 0. m Note 1) Refer to page 1 for reed switch common specifications. Note ) Refer to page 1 for lead wire lengths. Note ) In less than ma condition, the indicating light visibility becomes low, and it may be unreadable in less than. ma codition. However, as long as the contact ouput is over a 1 ma condition, there will be no problem. Weight (g) D-A9(V) Reed switch LED diode Resistor Zener diode Contact protection box CD-P11 CD-P1 OUT (+) OUT ( ) Auto switch part no. Lead wire length: 0. m Lead wire length: m Dimensions D-A90/D-A9/D-A9 D-A90 0 D-A90V 0 M. x l Slotted set screw D-A9 0 D-A9V 0 D-A9 1 D-A9V 1 (mm) Indicator light D-A90 type comes without indicator light D-A9(V) DC (+) LED diode Resistor Load Reverse OUT current prevention diode diode Reed switch DC ( ) Note) q In a case where the operation load is an inductive load. w In a case where the wiring load is greater than m. e In a case where the load voltage is 0 VAC. Use the auto switch with a contact protection box in any of the above mentioned cases. (For details about the contact protection box, refer to page 1.) (+) DC power supply ( ) D-A90V/D-A9V/D-A9V M. x l Slotted set screw Most sensitive position ( ): dimensions for D-A9. Most sensitive position 1 Indicator light D-A90 type comes without indicator light

21 Solid State : Direct Mounting Style D-M9N(V)/D-M9P(V)/D-M9B(V) Grommet -wire load current is reduced (. to 0 ma) Lead-free UL certified (style ) lead cable is used. Auto Specifications D-M9/D-M9V (With indicator light) Auto switch part no. Electrical entry direction D-M9N In-line D-M9NV Perpendicular D-M9P In-line For details about certified products conforming to international standards, visit us at PLC: Programmable Logic Controller D-M9PV Perpendicular D-M9B In-line D-M9BV Perpendicular Wiring type -wire -wire Output type NPN PNP Applicable load Power supply voltage Current consumption IC circuit, Relay, PLC, 1, VDC (. to V) ma or less VDC relay, PLC Load voltage Load current Internal voltage drop VDC or less 0 ma or less 0. V or less VDC ( to VDC). to 0 ma V or less Leakage current Indicator light 0 µa or less at VDC Red LED illuminates when ON. 0. ma or less Lead wires Oilproof heavy-duty vinyl cable: ø. x. ellipse D-M9B(V) 0.1 mm x cores D-M9N(V), D-M9P(V) 0.1 mm x cores Note 1) Refer to page 1 for solid state switch common specifications. Note ) Refer to page 1 for lead wire lengths. Operating Precautions Fix the switch with the existing screw installed on the switch body. The switch may be damaged if a screw other than the one supplied, is used. Weight Auto switch part no. Lead wire length (m) 0. D-M9N(V) 1 D-M9P(V) 1 D-M9B(V) (g) Auto Internal Circuit D-M9N(V) main circuit DC (+) OUT Dimensions D-M9. Most sensitive position Mounting screw M. x l Slotted set screw (mm) DC ( ) Indicator light. D-M9P(V) DC (+).. D-M9V. 9.. Mounting screw M. x l Slotted set screw Indicator light.. main circuit OUT DC ( ) D-M9B(V) OUT (+) main circuit OUT ( ). Most sensitive position 19

22 Solid State : Direct Mounting Style D-FN/D-FP/D-FB Grommet Operating Precautions Fix the switch with the existing screw installed on the switch body. The switch may be damaged if a screw other than the one supplied, is used. Auto Specifications For details about certified products conforming to international standards, visit us at PLC: Programmable Logic Controller Auto switch part no. Electrical entry direction D-FN Perpendicular D-FP Perpendicular D-FB Perpendicular Wiring type -wire -wire Output type NPN PNP Applicable load Power supply voltage Current consumption IC circuit, VDC relay, PLC, 1, VDC (. to V) ma or less VDC relay, PLC Load voltage Load current VDC or less 0 ma or less 1. V or less 0 ma or less VDC ( to VDC). to 0 ma Internal voltage drop (0. V or less at ma load current) 0. V or less V or less Leakage current 0 µa or less at VDC 0. ma or less at VDC Indicator light Red LED illuminates when ON. Lead wires Oilproof heavy-duty vinyl cable: ø., 0. m D-FN, D-FP 0.1 mm x cores (,, ) D-FB 0.1 mm x cores (, ) Note 1) Refer to page 1 for solid state switch common specifications. Note ) Refer to page 1 for lead wire lengths. Auto Internal Circuit D-FN main circuit DC (+) OUT Weight Auto switch part no. 0. Lead wire length (m) D-FN D-FP D-FB (g) DC ( ) Dimensions (mm) D-FP D-FN/D-FP/D-FB DC (+) main circuit OUT ø. DC ( ) D-FB OUT (+) Most sensitive position.1.9 main circuit OUT ( ). Mounting screw M. x l Slotted set screw Indicator light..

23 -color Indication Solid State : Direct Mounting Style D-F9NW(V)/D-F9PW(V)/D-F9BW(V) Grommet Operating Precautions Fix the switch with the existing screw installed on the switch body. The switch may be damaged if a screw other than the one supplied, is used. Auto Internal Circuit D-F9NW(V) main circuit DC (+) OUT Auto Specifications D-F9W/D-F9WV (With indicator light) Auto switch part no. Electrical entry direction Wiring type Output type Applicable load Power supply voltage Current consumption Load voltage Load current Internal voltage drop Leakage current Indicator light D-F9NW In-line D-F9NWV Perpendicular D-F9PW In-line D-F9PWV Perpendicular -wire NPN PNP IC circuit, Relay IC, PLC, 1, VDC (. to VDC) ma or less VDC or less 0 ma or less 0 ma or less 1. V or less (0. V or less at ma 0. V or less load current) 0 µa or less at VDC For details about certified products conforming to international standards, visit us at PLC: Programmable Logic Controller D-F9BW In-line -wire D-F9BWV Perpendicular VDC relay, PLC VDC ( to VDC) to 0 ma V or less 0. ma or less Operating position... Red LED illuminates. Optimum operating position... Green LED illuminates. Lead wires Oilproof heavy-duty vinyl cable: ø., 0.1 mm x cores (,, ), 0.1 mm x cores (, ), 0. m Note 1) Refer to page 1 for solid state switch common specifications. Note ) Refer to page 1 for lead wire lengths. Weight (g) D-F9PW(V) DC ( ) Auto switch part no. 0. Lead wire length (m) D-F9NW(V) D-F9PW(V) D-F9BW(V) main circuit DC (+) OUT Dimensions D-F9W. (mm) DC ( ) Most sensitive position D-F9BW(V) Mounting screw M. x l Slotted set screw Indicator light ø. OUT (+) main circuit OUT ( ) D-F9WV. ø.. Indicator light/display method Operating range ON Display Red Green Red OFF. Most sensitive position Mounting screw M. x l Slotted set screw Indicator light..1 Optimum operating position.. 1

24 Series MXJ Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by labels of "", "Warning" or "Danger". To ensure safety, be sure to observe ISO 1 Note 1), JIS B 0 Note ) and other safety practices. Explanation of the labels Labels Danger Warning Note 1) ISO 1: Pneumatic fluid power General rules relating to systems Note ) JIS B 0: General Rules for Pneumatic Equipment Note ) Injury indicates light wounds, burns and electrical shocks that do not require hospitalisation or hospital visits for long-term medical treatment. Note ) Equipment damage refers to extensive damage to the equipment and surrounding devices. Selection/Handling/Applications 1. The compatibility of the pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or post analysis and/or tests to meet the specific requirements. The expected performance and safety assurance are the responsibility of the person who has determined the compatibility of the system. This person should continuously review the suitability of all items specified, referring to the latest catalogue information with a view to giving due consideration to any possibility of equipment failure when configuring a system.. Only trained personnel should operate pneumatically operated machinery and equipment. Compressed air can be dangerous if handled incorrectly. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators.. Do not service machinery/equipment or attempt to remove components until safety is confirmed. 1. Inspection and maintenance of machinery/equipment should only be performed once measures to prevent falling or runaway of the driver objects have been confirmed.. When equipment is removed, confirm that safety process as mentioned above. Turn off the supply pressure for this equipment and exhaust all residual compressed air in the system.. Before machinery/equipment is restarted, take measures to prevent quick extension of a cylinder piston rod, etc.. Contact SMC if the product will be used in any of the following conditions: 1. Conditions and environments beyond the given specifications, or if product is used outdoors.. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, clutch and brake circuits in press applications, or safety equipment.. An application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis.. If the products are used in an interlock circuit, prepare a double interlock style circuit with a mechanical protection function for the prevention of a breakdown. And, examine the devices periodically if they function normally or not. Exemption from liability Back page 1 Explanation of the labels In extreme conditions, there is a possible result of serious injury or loss of life. Operator error could result in serious injury or loss of life. Operator error could result in injury or equipment damage. 1. SMC, its officers and employees shall be exempted from liability for any loss or damage arising out of earthquakes or fire, action by a third person, accidents, customer error with or without intention, product misuse, and any other damages caused by abnormal operating conditions.. SMC, its officers and employees shall be exempted from liability for any direct or indirect loss or damage, including consequential loss or damage, loss of profits, or loss of chance, claims, demands, proceedings, costs, expenses, awards, judgments and any other liability whatsoever including legal costs and expenses, which may be suffered or incurred, whether in tort (including negligence), contract, breach of statutory duty, equity or otherwise.. SMC is exempted from liability for any damages caused by operations not contained in the catalogues and/or instruction manuals, and operations outside of the specification range.. SMC is exempted from liability for any loss or damage whatsoever caused by malfunctions of its products when combined with other devices or software.

25 Series MXJ Specific Product Precautions 1 Be sure to read this before handling. For Safety Instructions, Actuators Precaution, Auto es Precautions, refer to Precautions for Handling Pneumatic Devices (M-0-EA) Selection 1. Operate loads within the range of the operating limits. When the actuator is used outside the operating limits, excentric loads on the guide will be excessive and this will cause vibration on the guide, in accuracy and shortened life.. If intermediate stops by external stopper is done, avoid ejection. If lurching occurs, damage can result. Intermediate when making a stop with an external stopper to be followed by continued forward movement, first supply pressure to momentarily reverse the table, then retract the intermediate stopper, and finally apply pressure to the opposite port to operate the table again.. Do not use it in such a way that excessive external force or impact force could work on it. This could result in damage. Mounting 1. Do not scratch or dent on the mounting side of body, table and end plate. The damage will result in a decrease in parallelism, vibration of guide and an increase in moving part resistance.. Do not scratch or dent on the forward side of the rail or guide. This could result in looseness and increased operating resistance, etc.. Do not apply excessive power and load when work is mounted. If an external force more than the allowable moment is applied, looseness of the guide unit or increased operating resistance could take place.. Flatness of mounting surface should be 0.0 mm or less. Poor parallelism of the workpiece mounted on the air slide table, the base, and other parts can cause vibration in the guide unit and increased operating resistance, etc.. Select the proper connection with the load which has external support and/or guide mechanism on the outside, and align it properly.. Avoid contact with the air slide table during operation. Hands, etc. may get caught in the stroke adjuster. Install a cover as a safety measure if there are instances to be near the slide table during operation.. Keep away from objects which are influenced by magnets. Since an air slide table has magnets built-in, do not allow close contact with magnetic disks, magnetic cards or magnetic tapes. Data may be erased. Mounting 9. When mounting the air slide table, use appropriate length of screws and do no exceed the maximum tightening torque. Tightening with a torque above the limit could cause malfunction. Whereas tightening insufficiently could result in misalignment or looseness. MXJ MXJ MXJ MXJ MXJ MXJ 1. Lateral mounting (Body tapped) Bolt M M M Bolt M. M M Maximum Maximum tightening torque screw-in depth (N m) (l mm) Maximum tightening torque (N m) l. Use the speed controllers and fittings shown below. If other speed controllers and fittings are used, they can interfere with the mounting surface.. Lateral mounting (Through-hole) l l mm... Do not attach magnets to the table section. Since the table is constructed with a magnetic substance, it becomes magnetised when magnets, etc. are attached to it. This may cause malfunction of auto switches, etc. MXJ MXJ MXJ Vacuum port Mounting surface Side piping port AS10-M AS10-M AS11F-M AS101F-M Axial piping port AS10-M AS11F-M AS101F-M Side piping port Vacuum port Miniature fittings M series Axial piping port Back Page

26 Series MXJ Specific Product Precautions Be sure to read this before handling. For Safety Instructions, Actuators Precaution, Auto es Precautions, refer to Precautions for Handling Pneumatic Devices (M-0-EA) MXJ MXJ MXJ MXJ MXJ MXJ l 1. Front mounting l Bolt M M M. Top mounting Bolt M M M Mounting Maximum tightening torque (N m) Maximum tightening torque (N m) Body To prevent the workpiece holding bolts from touching the guide block, use bolts that are at least shorter than the maximum screwin depth. If longer bolts are used, they can touch the guide and cause a malfunction. Maximum screw-in depth (l mm) Body... To prevent the workpiece holding bolts from touching the guide block, use bolts that are at least shorter than the maximum screwin depth. If longer bolts are used, they can touch the guide and cause a malfunction. Maximum screw-in depth (l mm). 1. Use a stepped positioning pin that is provided optionally because the positioning pin hole for the table is a through-hole. Operating Environment 1. Do not use in an environment, where the product could be exposed to liquids such as cutting oil, etc. Using in an environment where the product could be exposed to cutting oil, coolant, oil, etc. could result in looseness, increased operating resistance, air leakage, etc.. Do not use in an environment, where the product could be exposed directly to foreign materials such as powder dust, blown dust, cutting chips, spatter, etc. This could result in looseness, increased operating resistance, air leakage, etc. Contact us regarding use in this kind of environment.. Do not use in direct sunlight.. When there are heat sources in the surrounding area, block off them off. When there are heat sources in the surrounding area, radiated heat may cause the product s temperature to rise and exceed the operating temperature range. Block off the heat with a cover, etc.. Do not subject it to excessive vibration and/or impact. Contact us regarding use in this kind of environment, since this can cause damage or a malfunction.. Be careful about the corrosion resistance of the linear guide. Be careful as the rail and guide block use martensitic stainless steel, which is inferior to austenitic stainless steel in terms of corrosion resistance. Rust may result especially in an environment that allows water drops from condensation to stay on the surface. on Adjuster Option Stroke Adjuster 1. Refer to the below table for lock nut tightening torque. Insufficient torque will cause a decrease in the positioning accuracy. MXJ MXJ MXJ Thread size M. M. M Tightening torque (N m) When stroke adjuster is adjusted, do not hit the table with a wrench, etc. This could result in looseness. Back page

27 Series MXJ Specific Product Precautions Be sure to read this before handling. For Safety Instructions, Actuators Precaution, Auto es Precautions, refer to Precautions for Handling Pneumatic Devices (M-0-EA) on replacing standard type to symmetric type, and vice versa rail, axial piping plate and port location can be changed symmetrically. In the event of replacing them, secure with the tightening torque below. Thread Cross-recessed head machine screw Stud Dedicated plug Hexagon socket set screw Thread size M1. x 0. M M M Tightening torque N m No need to applying sealant to the dedicated plug, and stud when exchanging. rail part Cross-recessed head machine screw rail Magnet assembly rail part Axial piping part Hexagon socket set screw Stud Axial piping plate Back page

28 Small product lines ø Miniature fittings Series M ø One-touch fittings Series KJ ø Polyurethane tubing Series TU Safety Instructions Be sure to read Precautions for Handling Pneumatic Devices (M-0-EA) before using. SMC CORPORATION (Europe) Austria + office@smc.at Belgium + (0)1 post@smcpneumatics.be Bulgaria office@smc.bg Croatia office@smc.hr Czech Republic office@smc.cz Denmark smc@smc-pneumatik.dk Estonia + (0)90 smc@smcpneumatics.ee Finland smcfi@smc.fi France + (0)00 contact@smc-france.fr Germany +9 (0)0 info@smc-pneumatik.de Greece +0 (0) parianos@hol.gr Hungary office@smc-automation.hu Ireland + (0) sales@smcpneumatics.ie Italy +9 (0)911 mailbox@smcitalia.it Latvia +1 (0)9 info@smclv.lv 1st printing JR printing JR 0 UK Lithuania +0 Netherlands +1 (0)1 info@smcpneumatics.nl Norway post@smc-norge.no Poland + office@smc.pl Portugal postpt@smc.smces.es Romania smcromania@smcromania.ro Russia marketing@smc-pneumatik.ru Slovakia +1 office@smc.sk Slovenia office@smc-ind-avtom.si Spain post@smc.smces.es Sweden + (0)010 post@smcpneumatics.se Switzerland +1 (0)911 info@smc.ch Turkey +90 (0) smc-entek@entek.com.tr UK + (0) sales@smcpneumatics.co.uk European Marketing Centre SMC CORPORATION SMC CORPORATION 1-1- Shimbashi, Minato-ku, Tokio JAPAN; Phone:0-0-0 Fax:0-0- Printed in Spain Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.