The ROBUST Performer

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Ellen Cannon
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Hydraulic Injection Moulding Machines Technology for Productivity Design Advantages & Features CLAMP CONTROLS Hollow Headless Ra with Mono Seal & No Pis Rings Large Prefill Designed for Fast Tonnage

Stage Proportional Speed Control with 5 Closing & 5 Opening Speed Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed Position Based Raping for Aurate Position Switching Precise Speed & Pressure

through Screen Digital setting of Extruder RPM & Digital Read out of Actual RPM Wide Choice of Injection Units with A-B-C Screw/Barrel Cobinations Easy Injection Unit Swivelling Switch Over fro Fill

1 Hydraulic Injection Moulding Machines Technology for Productivity Design Advantages & Features CLAMP CONTROLS Hollow Headless Ra with Mono Seal & No Pis Rings Large Prefill Designed for Fast Tonnage Build-up Rapid Traverse Cylinders Conical Strain Rod Nuts & Controlled Stress on Tie Rods Adjustable oving Platen Skates Rigid Cast Platens with FEA Adjustable Pressure setting of Closing & Opening Stage Proportional Speed Control with 5 Closing & 5 Opening Speed Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed Position Based Raping for Aurate Position Switching Precise Speed & Pressure Control Linear Position Transducer for Aurate Clap Position Control Sensitive Mould Protection with Try Again Circuit Stage Wise Actual Tie Display Insert Moulding Progra Knock-Out Bar 2 Stage Prograable Ejector Forward Profile with Soft Eject Ejector Speed & Pressure adustable on Screen Linear Transducer for Ejector Position Pulsating Ejector Strokes upto 9 Pulses Interediate Retract Set Point Ejector Stay Forward & Forward Dwell Tier EJECTOR INJECTION 6 Stage Injection Velocity & 15 Stage Injection Pressure Profile 5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting) through Screen Digital setting of Extruder RPM & Digital Read out of Actual RPM Wide Choice of Injection Units with A-B-C Screw/Barrel Cobinations Easy Injection Unit Swivelling Switch Over fro Fill to Pack based on Position or Tie Linear Position Transducer for Aurate Injection Position Control Injection Decopression Before / After Refilling or Both Sei-Auto Purge, Cold Slug reoval & Intrusion Moulding Progras Aluinu Chequered Plate below Purge Area Sprue Break with Tier Injection start, Suck-back & Melt Decopresion - Delay Tier Graphically Adjustable Alar Bands for Injection Pressure Sliding Hopper TEMPERATURE CONTROL Actual Current Display of Heating Zones Heater Failure & Therocouple Failure Detection Aurate PID Teperature Control settable on Screen Feed Throat Teperature Indication Auto Heat Startup & Shutdown Heat Standby after set nuber of Cycles Soak Tier for Cold Start Protection High / Low Teperature Alar Set & Actual Teperature Data with Bar Graph 22 Paraeter Monitoring for last 150 cycles with Graphics 10.4" TFT Color Display with Alpha - Nueric Keypad Actual Injection Speed & Pressure Graph Display 80 Mould Data Storage Configurable Multilevel Password with Operator's Nae Graphically Presentation of Hourly Production Custoized Setup Menu High / Low Liit Display for Each Adjustable Paraeter I / 0 diagnosis - Analog & Digital Tier Precision in 0.01 Second Change Log Menu: logs last 100 Set Points Changes with Tie & Date Statistical Process Control (SPC) with Graphics Process Mode: Functions with its Co-fuctions on a Single Key Press Note Pad & Maintenance Scheduling Freely Prograable Sart Outputs Over View Screen with Graphical Display of Machine Functions Soft Keys for Fast Aess of Select Menus Auto shut down Visual & Audible Alar 1000 Alar History with Date & Tie Log Printer Interface with USB Port Hydraulic Injection Moulding Machines 80 to 910 Ton The ROBUST Perforer HYDRAULICS Multiple Pup with PQ circuit Pup & Motor slide out fro Base for Ease of Maintenance Ergonoic Hydraulic Layout for Easy Approach Valves Placed near Actuators for Rapid Response Pre-Heating Circuit for Hydraulic Oil Low Oil Level Audible Alar & Motor Shut Down Continuous Oil Fiation with 10 Micron Filter Audible Alar for Filter Clogging AVAILABLE OPTIONS Air Ejection Hydraulic Core pull Feed Throat Teperature Control PID Oil Teperature Control Part Drop Detect for Single Cavity Water Battery with Teperature Indicator Water Manifolds Robot Interface (SPI / EUROMAP) Extra Heating Zones Nozzle Contact Force by Pressure Switch Ejector on Fly Ja Bar T-slot Platens Extended Daylight with Ra Spacer Eject Retract Liit Switch Verification Insulated Heater Band Bietallic Barrel & Hardened / Coated Screw AC Variable Frequency Drive Special Paint All specifications reflect average values based on typical achine layouts. Actual figures will vary depending on final achine configuration. Perforance specifications are based on theoretical data. Photograph ay show attachents or aessories, which ay not be part of the standard scope of supply. Due to continual iproveents, specifications & soe coponents are subject to change without notice. FERROMATIK MILACRON INDIA LTD. Phone Fax E-ail Website : , , : : salesfi@ilacron.co : NEW DELHI MUMBAI /60/61/62/66 CHENNAI /3319 KOLKATA HYDERABAD /60 BANGALORE /85 CHANDIGARH PUNE DAMAN COIMBATORE KERALA /2009 arg 92, Phase-I, G.I.D.C. Vatva, Ahedabad , India. Cat #OW04 (Forerly known as Cincinnati Milacron Ltd.) Generous Specifications High Productivity Robust & Reliable User Friendly Control

The Robust Perforer Hydraulic Injection Moulding Machines 3 Generous Mould Space 5 Closed Loop

Process Control & Stability 7 Twin Cylinder Injection Unit Unifor Load Distribution across

Tonnage Built-up Tie 6 Endura-II - Advanced User Friendly Control 2 Large Ra Diaeter Provides

Reduces Mould Wear 4 AC Drive (Optional) Ergonoic Layout High Speed Microprocessor Direct Aess

Capability Paraeter Entry in Absolute Value Central Monitoring Syste Stastical Process Control

2 The Robust Perforer Hydraulic Injection Moulding Machines 3 Generous Mould Space 5 Closed Loop PID Teperature Control Aoodates Large Moulds Provides Precise Teperature Control Excellent Process Control & Stability 7 Twin Cylinder Injection Unit Unifor Load Distribution across Screw Centerline Energy Saving Upto 40% Unique Prefill Cylinder Design Fast Tonnage Built-up Tie 6 Endura-II - Advanced User Friendly Control 2 Large Ra Diaeter Provides Unifor Force Distribution across Platen Provides Excellent Mould Squareness & Parallelis Reduces Mould Wear 4 AC Drive (Optional) Ergonoic Layout High Speed Microprocessor Direct Aess Menu Keys Graphical Presentation of Machine Features Self Diagnostic & Fault Finding Capability Paraeter Entry in Absolute Value Central Monitoring Syste Stastical Process Control (SPC) Wide Skates for Platen Supports Reduced Platen Deflection Enhanced Life of Tie-s Higher Mould Carrying Capacity 02 03

Hydraulic Injection Moulding Machines The OMEGA Series is Fully Hydraulic Direct

AC Variable Frequency Drive - One of the Best Energy Saving Concept (Upto 100 HP -

Velocity to atch the Power requireent of the Moulding Cycle by Optiizing the Oil

Finite Eleent Analysis (FEA) for Machine Coponents Hollow Headless Ra Provides Maxiu

Rings Fully Guided Knock Out Bar Long Life of Sealing Syste Ease of Maintenance

Cycle with High Idling Tie Other Advantages Hydraulic Valves Mounted Close to

Drive offers a 'Soft Start' Capability of Motor More Use of Hoses Reduced Wear &

Prevents Excess Flow of Oil resulting in Lower Oil Teperature Reduced Oil Cooling

Low Energy Dissipation 04 Typical Applications Suitable for AC Variable Friquency

3 Hydraulic Injection Moulding Machines The OMEGA Series is Fully Hydraulic Direct Locking Ra Type Machine. AC Variable Frequency Drive - One of the Best Energy Saving Concept (Upto 100 HP - Optional Feature) Principle AC Variable Frequency Drive adjusts the Electric Motor Velocity to atch the Power requireent of the Moulding Cycle by Optiizing the Oil Volue fro the Pup during various Moulding Phase. Finite Eleent Analysis (FEA) for Machine Coponents Hollow Headless Ra Provides Maxiu Strength to Weight Ratio Miniized Friction Faster Clap Moveent Mono Seal & No Pis Rings Fully Guided Knock Out Bar Long Life of Sealing Syste Ease of Maintenance Provides Multi Point Ejection & Even Ejection Force Large Energy Saving when Machine Cycle with High Idling Tie Other Advantages Hydraulic Valves Mounted Close to Actuators Fast Response Fro Actuator to Control Unit Benefits AC Variable Frequency Drive offers a 'Soft Start' Capability of Motor More Use of Hoses Reduced Wear & Tear on the Hydraulic Coponent & Motor related Coponents Quieter Machine Operation Prevents Excess Flow of Oil resulting in Lower Oil Teperature Reduced Oil Cooling Requireent Enhanced Oil Life Reduced Motor Noise Cartridge Valves Sooth Operations Low Energy Dissipation 04 Typical Applications Suitable for AC Variable Friquency Drive Autootive House Ware Construction White Goods Rigid Packaging Furniture Additional Control Features... Paraeter Entry in Absolute Values User Custoized Menu On Board I/O Diagnosis Mould Data Storage - 80 Nos. 05

4 OMEGA 80 W OMEGA 100 W OMEGA 150 W OMEGA 200 W HP 20 HP 28 MM FRAME 32 MM FRAME HP 25 HP 32 MM FRAME 40 MM FRAME HP 30 HP 40 MM FRAME 45 MM FRAME HP 40 HP 45 MM FRAME 50 MM FRAME /sec rp N /sec rp N x x x x x x x x x x x x x x x x WATER REQUIREMENT (Inlet tep. 29 C) (HP) lp 15 (20) 15 (20) x 1.33 x x 1.33 x (25) 18.5 (25) x 1.36 x x 1.36 x WATER REQUIREMENT (Inlet tep. 29 C) (HP) lp 22 (30) 22 (30) x 1.54 x x 1.54 x (40) 30 (40) x 1.62 x x 1.62 x OMEGA 80 W A M16x32 DEEP (120 HOLES ON MOVING PLATEN) M16x32 DEEP (122 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø 50.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø (±0.05) WITH LOCATING RING, Ø (+0.040/0.00) WITHOUT LOCATING RING C Ø 27.0 THRU, (4) HOLES & K/O BAR HOLES M12 THRU (4) NOS OMEGA 100 W A M16x40 DEEP (106 HOLES ON MOVING PLATEN) M16x40 DEEP (108 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø 50.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø (±0.05) WITH LOCATING RING, Ø (+0.040/0.00) WITHOUT LOCATING RING C Ø 27.0 THRU, (4) HOLES & K/O BAR HOLES M12 THRU (4) NOS OMEGA 150 W A M16x40 DEEP (156 HOLES ON MOVING PLATEN) M16x40 DEEP (164 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø (+0.04) WITH LOCATING RING, Ø (+0.04/0.00) WITHOUT LOCATING RING C Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP (12) NOS OMEGA 200 W A M20x50 DEEP (76 HOLES ON MOVING PLATEN) M20x50 DEEP (84 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø (+0.04/0.00) WITH LOCATING RING, Ø (+0.04/0.00) WITHOUT LOCATING RING C Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP (12) NOS 07

5 OMEGA 250 W OMEGA 350 W OMEGA 450 W HP 50 HP 50 MM FRAME 55 MM FRAME HP 60 HP 55 MM FRAME 70 MM FRAME HP 75 HP 70 MM FRAME 80 MM FRAME /sec rp N b /sec rp N x x x x / 1500* 1260 / 1500* 300 / 540* 300 / 540* 1010 x x x x x x x x WATER REQUIREMENT (Inlet tep. 29 C) (HP) lp 37 (50) 37 (50) x 1.73 x x 1.73 x (60) 45 (60) x 1.93 x x 1.93 x * With Ra Spacer WATER REQUIREMENT (Inlet tep. 29 C) (HP) lp 55 (75) 55 (75) x 2.28 x x 2.28 x OMEGA 250 W A M20x50 DEEP (104 HOLES ON MOVING PLATEN) M20x50 DEEP (112 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø (+0.04/0.00) WITH LOCATING RING, Ø (+0.04/0.00) WITHOUT LOCATING RING C Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP (12) NOS OMEGA 350 W A M20x50 DEEP (116 HOLES ON MOVING PLATEN) M20x50 DEEP (120 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø (+0.04/0.00) WITH LOCATING RING, Ø (+0.04/0.00) WITHOUT LOCATING RING C Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP (20) NOS D Ø THRU, (8) HOLES OMEGA 450 W A M20x50 DEEP (168 HOLES ON BOTH PLATENS) B MOVING PLATEN : Ø THRU BORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : Ø (+0.040/ 0.00) WITH LOCATING RING, Ø (+0.046/ 0.00) WITHOUT LOCATING RING C Ø 27.0 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP (20) NOS D Ø 52.4 THRU, (8) HOLES 08 09

6 OMEGA 550 W OMEGA 660 W HP 75 HP 100 HP 100 HP 80 MM FRAME 90 MM FRAME 80 MM FRAME 90 MM FRAME HP 100 HP 100 HP 90 MM FRAME 100 MM FRAME 110 MM FRAME /sec rp N /sec rp N A B x x x x x x x x i x x x x x x WATER REQUIREMENT (Inlet tep. 29 C) (HP) lp 55 (75) 55 (75) 75 (100) 75 (100) x 2.48 x x 2.48 x x 2.48 x x 2.48 x WATER REQUIREMENT (Inlet tep. 29 C) (HP) lp 75 (100) 75 (100) 75 (100) x 2.56 x x 2.56 x x 2.56 x x 2.56 x OMEGA 550 W A M20x50 DEEP (168 HOLES ON BOTH PLATENS) B MOVING PLATEN : Ø THRU BORE & Ø 200x15 DEEP C BORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : Ø (+0.063/0.00) WITH LOCATING RING, Ø (+0.052/0.00) WITHOUT LOCATING RING C Ø 27.0 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP (20) NOS D Ø 52.4 THRU, (8) HOLES OMEGA 660 W A M20x50 DEEP (200 HOLES ON MOVING PLATEN) M20x50 DEEP (208 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø THRU BORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : Ø (+0.072/0.00) WITH LOCATING RING, Ø (+0.052/0.00) WITHOUT LOCATING RING C Ø 27.0 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP (28) NOS D Ø 52.4 THRU, (16) HOLES 10 11

7 OMEGA 660 W OMEGA 775 W HP 150 HP 150 HP 90 MM FRAME 100 MM FRAME 110 MM FRAME HP 100 HP 100 HP 90 MM FRAME 100 MM FRAME 110 MM FRAME /sec rp N A B /sec rp N A B x x x x x x x x x x x x WATER REQUIREMENT (Inlet tep. 29 C) (HP) lp 112 (150) 112 (150) 112 (150) x 2.56 x x 2.56 x x 2.56 x x 2.56 x WATER REQUIREMENT (Inlet tep. 29 C) (HP) lp 75 (100) 75 (100) 75 (100) x 2.93 x x 2.93 x x 2.93 x x 2.93 x OMEGA 660 W OMEGA 775 W A M20x50 DEEP (200 HOLES ON MOVING PLATEN) M20x50 DEEP (208 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø THRU BORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : Ø (+0.072/0.00) WITH LOCATING RING, Ø (+0.052/0.00) WITHOUT LOCATING RING A M20x50 DEEP (192 HOLES ON MOVING PLATEN) M20x50 DEEP (200 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø THRU BORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : Ø (+0.072/0.00) WITH LOCATING RING, Ø (+0.052/0.00) WITHOUT LOCATING RING C Ø 27.0 THRU, (8) HOLES & K/O BAR HOLES M20x65 DEEP (32) NOS D Ø 52.4 THRU, (20) HOLES 12 C Ø 27.0 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP (28) NOS 13 D Ø 52.4 THRU, (16) HOLES

8 OMEGA 775 W OMEGA 910 W HP 150 HP 150 HP 90 MM FRAME 100 MM FRAME 110 MM FRAME HP 150 HP 100 MM FRAME 110 MM FRAME /sec rp N A B /sec rp N A B C A B x x x x x x x x x x WATER REQUIREMENT (Inlet tep. 29 C) (HP) lp 112 (150) 112 (150) 112 (150) x 2.93 x x 2.93 x x 2.93 x x 2.93 x WATER REQUIREMENT (Inlet tep. 29 C) (HP) lp 112 (150) 112 (150) x 3.36 x x 3.36 x x 3.36 x OMEGA 775 W OMEGA 910 W A M20x50 DEEP (192 HOLES ON MOVING PLATEN) M20x50 DEEP (200 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø THRU BORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : Ø (+0.072/0.00) WITH LOCATING RING, Ø (+0.052/0.00) WITHOUT LOCATING RING A M24x60 DEEP (176 HOLES ON MOVING PLATEN) M24x60 DEEP (180 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : Ø THRU BORE K/O BAR CENTER HOLE M20x50 MM DEEP STATIONARY PLATEN : Ø (+0.072/0.00) WITH LOCATING RING, Ø (+0.052/0.000) WITHOUT LOCATING RING C Ø 52.4 THRU, (28) HOLES & K/O BAR HOLES M20x50 DEEP (28) NOS 14 C Ø 27.0 THRU, (8) HOLES & K/O BAR HOLES M20x65 DEEP (32) NOS 15 D Ø 52.4 THRU, (20) HOLES

The ROBUST Performer

80 to 910 Ton The ROBUST Performer Energy Efficient Generous Specifications Robust & Reliable User Friendly Control The ROBUST Performer 3 Large Ram Diameter Provides Uniform Force Distribution across