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1 ZHAFIR PLASTICS MACHINERY GMBH Jubatus-Allee Ebermannsdorf Germany Tel Fax Zhafir Zeres Series NINGBO ZHAFIR PLASTICS MACHINERY CO., LTD No. 37, Laosan Road Beilun, Ningbo, P.R. China Tel Fax Zhafir Partner: Specifications / International -2kN ZE IV
2 14 Technical data ZE Machine dimensions ZE unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE (1.0) A B C Screw diameter Screw L/D ratio L/D Platen dimensions ZE unit: Injection volume (theoretical) cm Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) Nozzle contact force (1.0) 12 M12 L25 Heating power kw INJECTION UNIT /s Ø60 INJECTION UNIT OPTIONAL /s High Speed OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:12/21.4 Optional:19/ We reserve the right to make changes as a result of further technical advantages. 2 3
3 Technical data ZE600 Machine dimensions ZE600 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE (2.0) A B C A B C Screw diameter Screw L/D ratio L/D Platen dimensions ZE600 unit: Injection volume (theoretical) cm Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) Nozzle contact force 14.7(1.5) 14.7(1.5) Heating power kw INJECTION UNIT /s INJECTION UNIT OPTIONAL /s 80 High Speed 120 High Speed OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:12/21.4 Standard:15.1/27 Optional:19/34 Optional:25/ We reserve the right to make changes as a result of further technical advantages. 4 5
4 Technical data ZE900 Machine dimensions ZE900 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE (2.0) A B C A B C AA A B C Screw diameter Screw L/D ratio L/D Platen dimensions ZE900 unit: Injection volume (theoretical) cm Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) Nozzle contact force 19.6(2.0) 19.6(2.0) 19.6(2.0) Heating power kw INJECTION UNIT /s INJECTION UNIT OPTIONAL /s 120 High Speed 160 High Speed High Speed OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:15.1/27 Standard:17.5/31 Standard:20/37 Optional:25/44.7 Optional:28/50 Optional:31/ We reserve the right to make changes as a result of further technical advantages. 6 7
5 Technical data ZE1 Machine dimensions ZE1 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE (3.0) A B C AA A B C AA A B C A B C Screw diameter Screw L/D ratio L/D Injection volume (theoretical) cm Note:The above machine size does not apply to the 430 injection unit. Platen dimensions ZE1 unit: Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) Nozzle contact force 24.5(2.5) 24.5(2.5) 24.5(2.5) 24.5(2.5) Heating power kw INJECTION UNIT /s INJECTION UNIT OPTIONAL /s 160 High Speed High Speed High Speed 430 High Speed OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:17.5/31 Optional:28/ Standard:20/37 Standard:25.7/46 Standard:32.3/57 Optional:31/55 Optional:36.7/65 Optional:43.3/ We reserve the right to make changes as a result of further technical advantages. 8 9
6 Technical data ZE0 Machine dimensions ZE0 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE (3.5) A B C AA A B C A B C A B C Screw diameter Screw L/D ratio L/D Injection volume (theoretical) cm Note:The above machine size does not apply to the 640 injection unit. Platen dimensions ZE0 unit: Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) Nozzle contact force 19.6(2.0) 29.4(3.0) 29.4(3.0) 29.4(3.0) Heating power kw INJECTION UNIT /s INJECTION UNIT OPTIONAL /s High Speed High Speed 430 High Speed 640 High Speed OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:20/37 Standard:25.7/46 Standard:32.3/57 Standard:39/69 Optional:31/55 Optional:36.7/65 Optional:43.3/77 Optional:57/ We reserve the right to make changes as a result of further technical advantages
7 A 2741 B C 固定模板模具安装面 固定模板顶面 D F E G H I Technical data ZE1900 Machine dimensions ZE1900 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE (4.5) Screw diameter Screw L/D ratio L/D Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) Nozzle contact force Heating power kw INJECTION UNIT /s INJECTION UNIT OPTIONAL /s OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t We reserve the right to make changes as a result of further technical advantages. A B C A B C A B C A B C (2.5) 39.2(4.0) 39.2(4.0) 39.2(4.0) High Speed 430 High Speed 640 High Speed 830 High Speed Standard:25.7/46 Standard:32.3/57 Standard:39/69 Standard:47.5/85 Optional:36.7/65 Optional:43.3/77 Optional:57/101 Optional:65/ Platen dimensions ZE1900 4xM8 L Note:The above machine size does not apply to the 830 injection unit xM8 L J D 50 4xM8 L ( 640 ) A B C D E F G H I J Ø160 Ø Ø160 Ø Ø160 Ø unit: 12 13
8 22 Technical data ZE2 Machine dimensions ZE2 unit: CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn ZE (5.0) A B C A B C A B C A B C Screw diameter Screw L/D ratio L/D Injection volume (theoretical) cm Note:The above machine size does not apply to the 1 injection unit. Platen dimensions ZE2 unit: Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) Nozzle contact force (3.0) 49(5.0) 49(5.0) 54(5.5) 36 M20 L45 Heating power INJECTION UNIT kw /s Ø38 Ø INJECTION UNIT OPTIONAL /s High Speed 640 High Speed 830 High Speed 1 High Speed OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t Standard:32.3/57 Standard:39/69 Standard:47.5/85 Standard:51/92 Optional:43.3/77 Optional:57/101 Optional:65/116 Optional:73.2/ We reserve the right to make changes as a result of further technical advantages
9 14 18 Platen Layout ZE Platen Layout ZE600 European version unit: European version unit: 24 M12 L25 24 M12 L25 28 M16 L35 28 M16 L35 L20 Ø60 L20 Ø80 4XØ30 American version unit: American version unit: 32 1/ 2-13UNC / 2-13UNC / -11UNC 11 8 / / -11UNC 11 8 / 4 2 Ø32 4 Ø30 L20 Ø Japanese version unit: Japanese version unit: 52 M12 L25 52 M12 L25 60 M16 L35 60 M16 L35 4 Ø30 Ø Ø60 Ø
10 18 18 Platen Layout ZE900 Platen Layout ZE1 European version unit: European version unit: 60 M16 L35 60 M16 L35 32 M16 L35 32 M16 L35 Ø125 Ø125 Ø125 L20 Ø80 4XØ30 Ø125 L20 4XØ30 American version unit: American version unit: 44 5/ -11UNC 11 8 / / -11UNC 11 8 / / -11UNC 11 8 / / -11UNC 11 8 / 4 4 Ø30 4 Ø Japanese version unit: Japanese version unit: 60 M16 L35 60 M16 L35 72 M16 L35 72 M16 L35 4 Ø30 Ø 4 Ø32 Ø 18 19
11 18 18 Platen Layout ZE0 Platen Layout ZE1900 European version unit: European version unit: 48 M16 L35 48 M16 L35 40 M16 L35 40 M16 L35 8 Ø38 Ø160 Ø Ø160 L20 4XØ Ø160 L American version unit: American version unit: 64 5/ -11UNC 11 8 / / -11UNC 11 8 / / -11UNC 11 8 / / -11UNC 11 8 / 4 8 Ø32 8 Ø Japanese version unit: Japanese version unit: 68 M16 L35 68 M16 L35 4 Ø32 Ø M16 L35 72 M16 L35 8 Ø40 Ø Ø
12 22 Platen Layout ZE2 European version unit: 40 M20 L45 36 M20 L Ø38 Ø Ø160 L20 36 American version unit: 72 3/ -10UNC 11 4 / / -10UNC 11 4 / Ø Japanese version unit: 92 M16 L35 92 M16 L35 12 Ø38 Ø Ø
13 Standard Equipment List Injection Unit» Auto purge function» Screw rotation speed display» Eject on the fly» Ejector plate return signal confirmation» Production profile monitor» Production data record» Abrasion-resistant screw unit (open nozzle)» Setting for nozzle movement» Cooling water distributor (0 cycles display,,000 cycles record)» Nozzle safety guard» Selection of nozzle retract (3 modes) (6 sets up to T, 8 sets for others)» Production data graphics» 6 injection steps» Nozzle contact device (adjustable)» Embedded locating ring (fixed platen)» Quality parameters tolerance setting» 4 pressure holding steps» Nozzle centre adjustable» In mold ejector pin protection interface» Quality abnormal alarm» 3 dosing steps» Feeding throat temperature closed-loop control» Mold installation mode (low speed mold move)» Cycle counter» 3 back pressure steps» Injection unit swiveling device» Needle shut off nozzle interface» Machine overview display» Screw suck back select (after holding/after dosing)» Independent nozzle temperature control (one spare electrical interface)» Main data setting fast access» Screw suck back delay function» Emergency stop (operating and non-operating sides)» Machine maintenance administration» Injection delay function» Dosing delay function» Intrusion/filling by rotating screw Clamping unit» Robot mounting layout» Central lubrication system» S-curve flexible control for mold movement» Clamping force curve display» Barrel temperature monitor» Display cycle time sequences in each phase» V/P switch over mode» 6 mold moving steps» Hydraulic core interface (prograable)» 2 Color alarm lamp(red/green) (position, time, pressure, speed)» Mold safety protection» Alarm buzzer» response mode select» segment control» Speed limit during holding pressure» Mold setup mode» Injection compression function» Clamping force pre-release during cooling Controller & Monitor» Injection overfill prevention (HPM)» Display of actual performance data» Multi-action selectable during machine alarm» Screw postion setting (unit: 0.01)» Injection during clamping (pre-injection)» 15 inch TFT color touch screen» Screw rotation speed setting» time setting» Mold open available during dosing» 2 step mold close/clamp process» In mold cut function (ejector activate when mold closed)» Clamping safety device (mechanical and electrical)» Mold profile data memory (up to sets)» Alarm history» Data setting record Others» Barrel heating closed-loop control» Adjustable moving platen support» 3 USB R/W interface» Standard Zhafir color (K/J type available)» Clamping force setting» and speed curve display and record» Adjustable machine pads» Barrel temperature holding function» Ejector device» Robot interface» 3 Power sockets (two 16A and one 32A)» Barrel temperature auto tunning function» Ejector function deactivatable» Multi-language available» Standard hopper» Barrel pre-heating function» 3 ejector steps (Chinese, German, English, Japanese etc.)» Mold clamper» Barrel temperature synchronous control» Ejector forward delay function» Metric/Imperial unit select» T-screw nuts (for T-slot use)» Material overheating prevention function» Ejector vibration function» I/O monitor display» Hopper slide movement support» Screw cold start prevention» Ejector A/B function (2 steps ejector stroke)» Printer interface(usb connector)» Tools box» Production cycle monitor» Spare parts 24 25
14 Options List Injection Unit» Chrome-plating screw unit» Corrosion and abrasion resistant screw unit» High performance nozzle heating band» Extended nozzle» V/P switch based on in-mold pressure» Needle shut off nozzle» Spring nozzle» Nozzle head customization» Stainless steel hopper Clamping unit» Air blow» Pneumatic ejector» Pneumatic core interface (Prograable)» Valve Gate control interface» Glass tube water flowmeter» Customized mold platen (T-slot,threaded holes)» Mold unscrew electrical interface» Mold height extension» Mold slide block protection interface» Eject compression function» Mold auto clamp device (Pneumatic/hydraulic)» Intergrated hot runner controller» Product drop plate» Automatic safety gate on operator side» Clamping force automatically controller» Quality flap» Product drop detector Controller & Monitor» Mold temperature display and control» Quality flap interface» Heating disconnect detection function» Additional cooling water distributor» Euromap 12 robot interface» Euromap 67 robot interface» Gas-assisted injection interface» Magnetic platen interface» Mold cavity pressure detection interface Others» Infrared rel heating band» Barrel heating insulation cover 26 27
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