ALLROUNDER 470 A multi-component

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1 A S GOLDEN EDITION V T K ALLROUNDER 470 A multi-component Technical data Tie bar distances: 470 x 470 mm Clamping forces: 800, 1000 kn Injection units (according to EUROMAP): 70,, 400

2 470 A Machine dimensions 33 1) 37 2) ) ) electrical connection ) ) 215 / 435 4) min. 210 max. 385 cooling water supply line 25 max. 25 C; min. 4 bar cooling water return line 25 cooling water connections ) ) R electrical connection 1) Dimension for injection unit 70 2) Dimension for injection unit 3) Dimension for injection unit 400 4) Dimension only valid in conjunction with conveyor belt 2

3 Technical data 470 A Machine model Clamping unit Clamping force max. kn Mould protection force max. kn Opening stroke max. mm Mould height min. mm Daylight max. mm Distance between tie bars mm Platen size (hor. x vert.) mm Weight of mov. mould half max. kg Ejector force max. kn Ejector stroke max. mm Control cabinet Safety standard according to Socket combination (1 single phase, 1 three-phase) Drives, other Colour: plastic coated, structure light gray / mint green / canary yellow Injection unit according to EUROMAP 1) Screw diameter mm Effective screw length L/D Screw stroke max. mm Calculated injection volume max. cm 3 Shot weight max. g PS Material throughput 4) max. kg/h PS max. kg/h PA 6.6 Injection pressure max. bar Holding pressure max. bar Injection flow with accumulator max. cm 3 /s Back pressure positive / negative max. bar Circumferential screw speed max. m/min Screw torque max. Nm Nozzle contact force max. kn Nozzle retraction stroke max. mm Installed cylinder heating power / heating zones kw Installed nozzle heating power kw Material hopper capacity l Variable values Horizontal injection unit - vertical 5) Total connected load 2)3) kw Net weight kg Electrical connection (pre-fused) 2) A / 22 / 25 24,5 / 20 / 17, / 34 / / 31 / 40 4,1 / 5,5 / 6,5 2,1 / 2,8 / 3,3 20 / 2000 / / 1600 / / 114 / / / 55 / / 110 / ,75 / 3 0, A x x DIN EN x 16 A 25 / 30 / / 20 / / 85 / / 77 / / 13,5 / 16 5 / 7 / 8 20 / 2000 / / 1600 / 1 98 / 142 / / / 61 / / 2 / ,8 / 4 0,6-70 / - 32 / / / / 40 / / 20 / / 201 / / 184 / / 29 / 35 12,5 / 15 / 17,5 20 / 2000 / / 1600 / / 251 / / / 53 / / 5 / ,8 / 4 0, / - 38 / / / 125 1) Max. dosage volume (cm 3 ) x max. injection pressure (kbar) 2) Values refer to 400 V/ Hz. The load is symmetrically distributed on three phases. The specified value applies to the basic machine One or two separate supply lines can be connected as an option (motor + controller/heating). Through options the connection value can be higher 3) Depending on number of axis drives 4) Deviations are possible depending upon process settings and material type 5) Further injection unit combinations on request The shown specifications reflect the state at the time of printing. In the interest of a continuous development of our products, we reserve the right to modify specifications. 3

4 470 A Equipment Control system and control cabinet m SELOGICA direct (touchscreen user interface for direct data access) m Available in different language versions m Language change m Cycle sequence programming with symbols m Cycle step display in sequence diagram m Cycle time diagram m Swivel control panel, centrally located on the operator s side, with colour monitor m Process graphics for injection speed, screw stroke and injection pressure m Quality assurance program with fault evaluation and monitoring chart m Optimisation and user help, follow-up functions at program end, for freely programmable parameter pages, selectable units m Modular control cabinet design with self-recognition of plug in circuit board system m Operating modes: - Set-up - Freely programmed test run - Reconfiguration - Automatic purging and dosing j Equipment for switch-over to holding pressure via injection pressure, material pressure with different pressure transducers, or via external switch over signal Data record management via Compact Flash m Visual warning signal (warning lamp) j Visual / audible warning signal (flashing light / siren) Printer interface for hard copy, data record and quality protocol j Interfaces for: PC keyboard, plotter, robotic system according to EUROMAP 12 or 67, part weighing scale, optical barrier, host processor, AQC, ALLROUNDER@ web, colouring unit, LSR dosing system, INJESTER, container change, wiper unit (brush), THERMOLIFT, hot runner control unit and temperature control units for moulds and cylinder m Socket combination 1 CEE, 1 Schuko 230 V j Socket combination 1 CEE, 1 Schuko or 3 CEE, 3 Schuko 230 V with external supply line j 1 additional heating regulation circuit for the nozzle j Electric heating regulation circuits for moulds (adaptive) (3, 6, 9, 12, 15, 18); mould heating fused at 10 A j Fuses for mould heating 16 A j 4 or 8 freely programmable inputs / outputs j Core pull programs in many versions integrated in the SELOGICA control system j Special processes such as injection coining, mould venting, variotherm temperature control, intrusion, marbling j Monitoring: Freely-programmable position monitoring j Many individual options for special processes Machine base and hydraulic system m Free standing machine base on anti-vibration pads m Ergonomic protection cover with free access to mould and nozzle (electronically interlocked) m Space for peripheral devices within floor space m Guidance of mould and injection unit motion with precision guide on stable machine frame m Programmable machine-related cooling water circuits regulated with 4 free manually adjustable mould connections j 6/8/10 or 12 free cooling water circuits, manually adjustable j Programmable free cooling water circuits j 1 or 2 central switch-off valves for cooling water j Conveyor belt (electrically driven), height-adjustable in 3 steps, can be integrated into the machine base with or without sorter unit m Integrated heat exchanger for cooling the servo motors j Crane with electric hoist to facilitate mould installation Clamping unit m Compact servo electric symmetrical 5-point double toggle system m Vertical support of the movable mould platens m Precise and stable guide of toggle drive platen m Easy accessibility to the ejector thanks to external toggle lever m Central lubrication for toggle lever and spindle system (for low-maintenance operation) m Servo electric mould height adjustment to accommodate various minimum mould heights, distance adjustment directly programmable via the SELOGICA controller m Highly precise and reproducible mould positioning thanks to electro-mechanical servo drive m Closing and opening profiles are 4-stage programmable m Automatic ramp control during switch-over to a lower speed and during stopping of a movement function m Hydraulic ejector with quick release coupling is integrated into the clamping system m Hydraulic ejector for simultaneous movements regulated with servo valve m Hydraulic ejector: Forces and speeds, multiple stroke (up to 10) and ejector advanced at program end are programmable j Electro-mechanical servo drive for ejector system, position controlled for simultaneous drive movements m Programmed mould protection with monitoring of mould protection force and time. Follow-up functions: open or stop following 1 or 2 activations of mould protection j Extended mould protection (e.g. for spring loaded moulds). Freely-programmable start and end m Mould monitoring via ejector platen safety switch j Core pulls with electro-mechanical servo drive j Hydraulic core pull, movement profiles and pressure hold manually adjustable j Hydraulic core pull, simultaneous movements regulated j Hydraulic core pulls with rapid connect coupling on the movable mould platen j Indexing unit: 2 stations, rotating 180 with up to 4 cooling circuits, electrically driven j Unit to rotate a platen in the mould m Ejector cross kit j Interval unit j Hydraulic unscrewing units for threaded cores in one or two directions of rotation for mounting on fixed or movable clamping platen. Restricted ejector stroke j Unscrewing unit with electromechanical servo drive for 2-direction threaded cores for installation on the movable clamping platen for ultra-precise positioning and reproducibility. Restricted ejector stroke m Attachment option for robotic handling device j Mechanical rapid clamping system with mould support to facilitate mould installation j Power-operated safety gate, programmable opening time 4

5 Equipment 470 A j Mould blow unit with pressure relief valve j Sorter unit (SELECTRON) j Mechanical mould closing protection Injection unit m Central injection unit, can be re-positioned and swivelled as a complete assembly m Plasticising module with universal screw, central coupling and adaptive temperature regulation, available in different diameters m Thermoplastic cylinder with universal screw in wear resistant execution j Thermoplastic cylinder complete with very high wear resistant equipment j Thermoplast screws for special applications, e.g. self-dyeing (mixing section), PVC (shear-sensitive), POM, PA (semi-crystalline) m Hydraulic nozzle advance, programmable nozzle contact force j Hydraulic nozzle advance, multistage programmable and regulated speeds and contact force j Servo-electric nozzle advance movement with hydrostatic power transmission m Monitored nozzle contact m Continuous nozzle contact during the complete cycle m Regulated injection speed profile, 5 steps programmable with injection delay m Position-regulated screw via servo electric direct drive m Force- and position-controlled screw movement for highly dynamic, precise and reproducible movements, direct measurement of the injection force via sensor, precise and reproducible regulation of back pressure and holding pressure m Injection movement with highly dynamic electromechanical servo drive m Mechanical implementation of injection and dosing movement in an enclosed transmission housing for a long service life j Injection process control with external sensor m Measurement, display and monitoring of the injection time, switchover volume and switchover pressure m Switch over to holding pressure as a volume or time dependent function m Material cushion monitoring m Holding pressure profile regulated via polygon with 10 base points m Programmable delay times for all movements m Screw circumferential speed display m Positively and negatively programmable back pressure m Dosage time display with programmable dosage time monitoring m Dosage possible before or after nozzle retraction m Material decompression with programmable decompression speed m Dosage with electro-mechanical servo drive and gear reduction, energy-saving m Open nozzle with screw-in tip j Needle type shut off nozzle, spring force actuated j Needle type shut off nozzle, hydraulically actuated m Zone-dependent monitoring of heating circuits for continuity, short circuit and defective sensors m Temperature monitoring with release tolerance range and zonedependent monitoring tolerance j Automatic temperature sink can be selected on error or after automatic switch off m litre corrosion proof stainless steel material hopper movable to a blocking and emptying position j Granulate feed zone, programmable and regulated with monitoring Device for parting line injection m Device for parting line injection manually displaceable on separate guide rails (vertical position) j Device for parting line injection ( L position) Extended functions Extended monitoring of the mechanical sequence of mould and machine for complex applications Extended drive movements: Increase in number of movement stages, intermediate stop functions and extended locking force program Production control with nominal temperature value control, programmable alarm cycles, programmable switch-on / switchoff sequences as well as timecontrolled automatic switch-on/ off in second programming level for follow-up batch Regulated parameters m Control cabinet temperature m Plasticising cylinder temperature (adaptive) m Screw rotation speed m Injection flow or injection speed m Holding pressure m Ejection force for simultaneous movements m Ramp control sequence for movement to ejector end position j Ramp control sequence for movement to nozzle end position m Back pressure m Mould position and speed m Screw position m Ejector position and ejector speed j Electrical mould heating circuits (adaptive) j Mould cooling circuits j Internal cavity pressure or screw chamber pressure (external sensor) j Nozzle contact force m Granulate feed zone temperature m Temperature of drive motors for injection, dosage and mould ARBURG robotic systems* j MULTILIFT H: robotic system operating horizontally from the rear of the machine with servoelectric Z-axis (other axes driven pneumatically) j MULTILIFT V: versatile robotic system operating vertically from above with three servo-electrically driven axes (longitudinal and transverse installation possible) j MULTILIFT V SELECT: pre-configured robotic system operating vertically from above, with three servo-electrically driven axes * They are dependent upon the combination and arrangement of the injection units m Basic machine j Options 5

6 A Mould and platen layout infinitely adjustable max. 175 E X Y B A guidance of movable platen adjustment plate coupling nozzle in advanced end position index unit 2) (option) stroke max. 3 min. 2-0 mould height max ejector bolt injection unit injection unit 400 X Y Ø Ø24 Ø60 Ø Ø125H7 40 1) Ø32 Ø82 Ø64 Ø º counter bore in the mould required only for short sprue 10 Closing force for spring moulds or for injection coining* View E Closing force [kn] thread M8-16 deep for robotic handling device Mould path [mm] * automatic clamping force adjustment up to 30 kn 35 thread M16-31 deep for robotic handling device 1) Dimensions valid for injection unit 2) Dimension for System W indexing unit 105 6

7 Mould and platen layout 470 A Fixed platen View A Ø125H7 thread M12-24 deep bores for ARBURG mechanical mould quick-clamping system Movable platen View B thread M8-16 deep for robotic handling device x bore Ø 30 H Ø ,

8 470 A Mould and platen layout (Displacement stroke) View C infinitely adjustable max ) X 3) 155 a 4 x M16 thread 229 C D Ø24,8 Ø29,85 f7 Ejector plate SW 27 index unit 2) (option) View D injection unit 70 injection unit 266 Mount for parting line injection 254 M 16 M 16 56,5 12-0, , ,5 (261-1) Ejector coupling for ejector plate, reference circle (option) b a b a Injection positions for various injection unit sizes 2) 70 a min a max. 2 2 b min c min Ø 110 Ø 80 c Ø 110 Ø 90 c Ø Ø 60 counter bore in the mould required only for short sprue 1) Dimensions with eccentric ejection 2) Dimensions for hydraulic nozzle or mech. mould tensioning, see separate dimension sheet (upon request) 3) Observe mould height 8

10 470 A Maximum shot weights Maximum theoretical shot weights for the most important injection moulding materials (in grams) Injection units according to EUROMAP 70 Screw diameter mm Polystyrene PS Styrene heteropolymerizates SB SAN, ABS 1) Cellulose acetate CA 1) Celluloseacetobutyrate CAB 1) Polymethyl methacrylate PMMA Polyphenylene ether, mod. PPE Polycarbonate PC Polysulphone PSU Polyamides PA 6.6, PA 6 1) PA 6.10, PA 11 1) Polyoximethylene (Polyacetal) POM Polyethylene terephthalate PET Polyethylene PE-LD PE-HD Polypropylene PP Fluorpolymerides FEP, PFA, PCTFE 1) ETFE Polyvinyl chloride PVC-U PVC-P 1) ) average value ARBURG GmbH + Co KG Postfach Lossburg Tel.: +49(0) Fax: +49(0) contact@arburg.com With locations in Europe: Germany, Belgium, Denmark, France, United Kingdom, Italy, Netherlands, Austria, Poland, Switzerland, Slovakia, Spain, Czech Republic, Turkey, Hungary Asia: People s Republic of China, Indonesia, Malaysia, Singapore, Thailand America: Brazil, Mexico, USA For more information, please go to ARBURG GmbH + Co KG The brochure is protected by copyright. Any utilisation, which is not expressly permitted under copyright legislation, requires the previous approval of ARBURG. All data and technical information have been compiled with great care. However, we are unable to guarantee its correctness. Individual illustrations and information may deviate from the actual delivery condition of the machine. The relevant valid operating instructions are applicable for the installation and operation of the machine. ARBURG GmbH + Co KG Quality: DIN EN ISO certified _EN_GB_ Subject to alterations Printed in Germany

ALLROUNDER 520 A. Tie bar distances: 520 x 520 mm Clamping forces: 1300, 1500 kn Injection units (according to EUROMAP): 400, 800.

ALLROUNDER 520 A. Tie bar distances: 520 x 520 mm Clamping forces: 1300, 1500 kn Injection units (according to EUROMAP): 400, 800. A S GOLDEN EDITION V T K ALLROUNDER Technical data Tie bar distances: 520 x 520 mm Clamping forces: 1300, 1500 kn Injection units (according to EUROMAP):, 800 www.arburg.com Machine dimensions el. connection