Haitian Jupiter JU/j Series

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HAITIAN INTERNATIONAL HOLDINGS LIMITED Unit 1105 Level 11

T haitian@mail.haitian.com www.haitian.com NINGBO HAITIAN HUAYUAN MACHINERY CO.

Export Processing Zone, Ningbo 315 China +86-574-86 177 242

1 HAITIAN INTERNATIONAL HOLDINGS LIMITED Unit 1105 Level 11 Metroplaza Tower Hing Fong RD ai Fong N.T haitian@mail.haitian.com NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD. Export Processing Zone, Ningbo 315 China haitian@mail.haitian.com Haitian Partner: HT IV Specifications

2 Energy Saving Technology Haitian's JU/j series energy saving plastic injection molding machines incorporate and extend the excellent features and performance of our JU series machines. Equipped with a patented servo motor controlled hydraulic system, providing excellent energy savings compared to traditional hydraulically controlled machines on the market today. Improved Hydraulic System Control Servo Motor Controlled Hydraulic System comparison to Traditional Hydraulic Systems cylinder mold close injection holding pressure charge cooling mold open ejector Energy-saving injection molding machine control valve pressure sensor permanent magnet synchronous servo motor rotary encoder gear pump oil tank inverter Energy consumption Significant difference of energy consumption No energy consuption cylinder Quick response of drive system:0.05s Energy saving rate:40-80% cylinder curve of fixed pump curve of variable pump Traditional hydraulic injection molding machine control valve asynchronous motor control valve asynchronous motor fixed pump variable pump Advantages of the servo motor controlled hydraulic system fixed pump + asynchronous electromotor variable pump + asynchronous electromotor Response time of drive system:0.1s System response time:approximately 0.15s Energy saving rate:20-40% The hydraulic system is self optimizing and only delivers the actual process requirement, without wasted energy. During the cycle the closed loop system will continually vary and optimize the flow and pressure requirement for the process. If no movement is required during the cycle, the system will stop, which significantly reduces power consumption. Typically power saving of 20%~80% is achievable, which is dependent on the process cycle parameters. The closed loop system incorporates a rotary encoder for flow sensing and a pressure transducer to optimize the control parameters. Dependant on the process requirements, the machine controller will continually monitor and adjust the system to provide the highest precision and product quality. With the additional benefits of power savings compared to traditional hydraulic systems. 2 3

Energy Saving Technology Standard Features.

Haitian s patented servo motor technology system ensures superior performance compared to machines on the market today.

The compact size of the servo system provides more space with ease of access compared to traditional systems. The hydraulic system is optimized for quick response and Energy efficiency.

3 Energy Saving Technology Standard Features. Major advantages of the JU/j series machines Equipped with energy efficient servo motor Technology and robust gear pumps, the JU/j series machines are optimized for peak performance. Haitian s patented servo motor technology system ensures superior performance compared to machines on the market today. The motors are cooled by air or oil which provide Stable and lower operating noise compared to normal electric motors. The compact size of the servo system provides more space with ease of access compared to traditional systems. The hydraulic system is optimized for quick response and Energy efficiency. The clamping system utilizes servo control with pressure feedback for constant and effective control throughout the cycle. Major benefits can be observed during the hold pressure phase of the cycle. The motors only provide oil flow which is required for maintaining pressure stability, which greatly reduces energy consumption. Another benefit of the JU/j series is the overall Operating noise levels. The machine is much quieter compared to traditional machines, providing for a better work environment. The overall service life is extended due to the lower oil movement through the hydraulic system. The cooling requirement for the System is 80% less than traditional systems, which is better for the environment and conserves water consumption. Overall the JU/j series machines provides significant Customer advantage for large machine energy savings. Clamping Unit.» Four cylinder, two platen clamping structure» 5 Stage Mold Open/Close pressure, speed and position control» Electrical and hydraulic mold close safety device.» Centralized greasing system» Self adjusting moving platen support» Diagonally opposed cylinders for fast mold movement» Direct acting hydraulic mold height adjustment» Patented highly rigid platen design.» Proportional hydraulic Mold Open/Close control.» Pressure limited mold open break function.» Hydraulic and electrical Clamp over stroke protection» Multi-point twin cylinder hydraulic ejection system» Ejector coupling for mechanical retraction.» Adjustable ejector backward stroke.» Mold Opening and ejector forward function.» Clamping Pressure sensor.» Split Nut tie bar locking function» Mechanical safety for lock nut to tie bar locating» Aluminium Anti-slip cover plates.» Tie bar protection covers.» Reduced clamping force during power disconnection. Injection Unit» Balanced, twin injection unit cylinders» Syetrically opposed injection unit cylinders» Injection Unit safety guarding» Purge cover with safety switch» Protective cover for the heating barrel» Time clock barrel heating start function» Additional extended nozzle( 12000~20000)» Mechanical adjustment for nozzle centering» Three control modes for injection unit retraction» Material feeder with drying unit.» Hi-torque hydraulic screw motor» Screw speed sensor» Special screw with mixing device better plasticizing and color dispersion.» Proportional Backpressure control» Automatic purge function» 6 stages for injection speed with pressure and position control» 5 stages for holding pressure with speed and time control» 3 stages for plasticizing speed with pressure and position control» Aluminium anti-slip covers» Chrome plated screw with nitride barrel» Nitrided screw and barrel ( 170 and above) Hydraulic Unit» High quality gear pumps» Low pressure mold protection function» Fast molding closing function» Proportional Mold Open/Close valve» Oil over temperature alarm» Imported high quality components» By-pass oil filtration» Sequential pump control for energy saving.» 2 x Air ejection valves» 2 x Hydraulic core valves ( 12000~ 10)» 3 x Hydraulic core valves ( 10 ~ 20)» 4 x Hydraulic core valves ( 000 ~ 00)» Mold water interface - 8 fixed and 8 moving (12000 ~ 20)» Mold water interface - 16 fixed and 16 moving (20 ~ 00) Electric Control» Internal Mold data storage» Robot Interface» Unattended operation lockout switch» PID barrel heating with preset time start up.» SSR barrel heater control» High precision transducers for Mold open/close, Injection, Ejection and Mold Clamping.» High precision displacement sensor.( 10~00)» Techmation C7000 Control system ( 12000~10)» KEBA 4030 Control system ( 10~00)» External mold saving connection.» Host Computer Interface» Printer Connection» Self diagnostic and inspection system.» 3 auxiliary power sockets» Emergency stop safety device» Oil level device with alarm» Fast acting fuses for barrel heater protection» Internal connection for Gas injection interface» Safety covers for internal wiring» Warning alarm light Other features» Haitian standard color» Adjustable machine levelling device.» Standard machine tool box» Standard spare parts» Tools for machine maintenance» Safety Plate with pump interrupt for mold area. (20~0)» Safety Beam with pump interrupt for mold area (10 ~ 00)» Automatic operator side safety gate.» Fully enclosed clamping unit guarding system» Externally mounted lubrication device for easy access. Optional equipment» Flexible Clamping Unit to Injection Unit combinations» Closed loop Moog Valve Injection control» Special Screw for specific applications» Mold temperature controller» Spring type shut-off nozzle» Accumulator assisted injection» Injection Valve Gate option (Hydraulic or Air)» Mold Hot Runner Control» Platen Heat barrier» Mold cooling water regulator» Material dehumidifier» Hopper Magnet» Hydraulic Mold Clamping» Magnetic Mold Clamping 4 5

4 Specification INJECTION UNIT Screw Diameter Screw L /D Ratio L/D Shot Size (Theoretical) cm 3 Injection Weight (PS) g Injection Rate Injection Pressure Plasticizing Capacity(ps) Screw Speed rpm CLAMPING UNIT Clamp Tonnage Mould Opening Stroke Space Between Tie Bars Max.Mold Height Min. Mold Height Ejector Stroke Ejector Tonnage Ejector Number PC OTHERS Max. Pump Pressure Pump Motor Power Heater Power Machine Dimension(L W H) m Machine Weight t Hopper Capacity Kg Oil Tank Capacity L JU12000/8j JU13000 /10500j JU10/10500j JU10/13700j A B C D ~ A B C D ~ A B C D ~ A B C ~ Moving platen Mounting hole for robot/sprue picker top view from fixed platen Machine dimensions We reserve the right to make changes as a result of further technical advantages. 6 7

5 Specification INJECTION UNIT Screw Diameter Screw L /D Ratio L/D Shot Size (Theoretical) cm 3 Injection Weight (PS) g Injection Rate Injection Pressure Plasticizing Capacity(ps) Screw Speed rpm CLAMPING UNIT Clamp Tonnage Mould Opening Stroke Space Between Tie Bars Max.Mold Height Min. Mold Height Ejector Stroke Ejector Tonnage Ejector Number PC OTHERS Max. Pump Pressure Pump Motor Power Heater Power Machine Dimension(L W H) m Machine Weight t Hopper Capacity Kg Oil Tank Capacity L JU10/13700j JU20000 /15j JU20000/j JU20/j A B C ~ A B C ~ ~60 0~ X4.2X ~75 0~ Moving platen Mounting hole for robot/sprue picker top view from fixed platen Machine dimensions We reserve the right to make changes as a result of further technical advantages. 8 9

6 Specification INJECTION UNIT Screw Diameter Screw L /D Ratio L/D Shot Size (Theoretical) cm 3 Injection Weight (PS) g Injection Rate Injection Pressure Plasticizing Capacity(ps) Screw Speed rpm CLAMPING UNIT Clamp Tonnage Mould Opening Stroke Space Between Tie Bars Max.Mold Height Min. Mold Height Ejector Stroke Ejector Tonnage Ejector Number PC OTHERS Max. Pump Pressure Pump Motor Power Heater Power Machine Dimension(L W H) m Machine Weight t Hopper Capacity Kg Oil Tank Capacity L JU20/j JU000/j JU00/j JU50000/j JU00/j ~60 0~50 0~ ~ ~ ~ ~ Moving platen Mounting hole for robot/sprue picker top view from fixed platen Machine dimensions We reserve the right to make changes as a result of further technical advantages

Haitian Jupiter JU/j Series Specifications

Haitian Jupiter JU/j Series Specifications Specifications HAITIAN INTERNATIONAL HOLDINGS LIMITED Unit 1105 Level 11 Metroplaza Tower 2 223 Hing Fong RD ai Fong N.T haitian@mail.haitian.com www.haitian.com NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.