Technical Data Concept and System 25/280

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2 Technical Data Concept and System 25/ Demag Plastics Group Concept and System 25/ Model description 25/-35 25/-80 25/-120 International size description Clamping unit 25/ Clamping force [kn] 250 Locking force [kn] 250 Max. mould opening stroke [mm] Min. mould height [mm] (-75) 85 (-50) 110 (0) 160 1) (+50) 210 (+100) 260 Overall size of platens [mm] (-75) 400 (-50) 425 (0) 475 1) (+50) 525 (+100) 575 Mouldplaten(hxv) [mm] 460x450 Distance between tie bars (h x v) [mm] x Ejection stroke [mm] 100 Ejection force [kn] 26 Retraction force [kn] 6 Injection unit Screw diameter [mm] Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio Spec. injection pressure (up to 400 C) [bar] Max. cylinder head volume [cm 3 ] Max. shot weight (PS) [g] Rate of injection > without accumulator [cm 3 /s] 27/37/53 43/61/88 64/92/132 33/47/68 50//100 64/90/130 39/56/80 51/72/103 73/103/149 > with accumulator [cm 3 /s] Plasticising rate (PS) > motor 1 (120 bar) [g/s] 1/1,4/1,5 3,5/5/5,8 5/8/9 3/5/5 5/8/9 9/14/15 4/6/7 7/11/13 10/15/18 > motor 2 (120 bar) [g/s] 0,7/1,1/1,3 2,8/4/4,8 4/6/7 2/4/4 4/6/7 7/11/13 3/5/6 6/9/10 8/12/14 Max. screw stroke [mm] Max. distance of nozzle retraction [mm] Max. nozzle dipping depth (SVO) 2) [mm] Nozzle sealing force [kn] Number of heating zones Hopper capacity [ltr.] General data 25/-35 25/-80 25/-120 Oil tank capacity [ltr.] Installed electrical rating > pump unit (stand./increased/system) [ kw] 5,5/7,5/11 5,5/7,5/11 5,5/7,5/11 > heating capacity of screw cylinder [ kw] 4 5 5,1 5 5,1 5,7 5,1 5,7 8,3 > capacity with electr. drive [kw] 10/12/15 11/13/16 11/13/16 11/13/16 11/13/16 11/13/17 11/13/16 11/13/17 14/16/19 Dry cycles Concept (Euromap 6) [s-mm] 2,01/1, ,01/1, ,01/1, Dry cycles System (Euromap 6) [s-mm] 1, , , Net weight (without oil) [ kg] Machine dimensions (l x w x h) [ m] 3,3x1,2x2 3,3x1,2x2 3,3x1,2x2 Drive projection [mm] We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed 2) nozzle penetration depth reduced by 15 mm using Duroplast [ 2 ]

3 Machine dimensions Concept and System 25/ ) ) ) valid for injection unit 35 2) valid for injection unit 80 and Platen dimensions Concept and System 25/ min ) max ) A B 40 52,5 17,5 M12x23 Hole pattern for robot/sprue picker on fixed platen 110 H8 110 H8 230 A 15 B (18) 45 Moving platen B-B Fixed platen A-A M Ø1 bore diameter 14 through holes Ø Hole pattern according Demag k = minimum permissible mould-ø 160 mm Max. permissible mould weight 230 kg, max. 150 kg of it on the moving platen support bearings, With platen support 400 kg, max. 300 kg of it on the moving platen support bearings k [ 3 ]

4 Technical Data Concept and System 35/ Demag Plastics Group Concept and System 35/ Model description 35/-80 35/ /-200 International size description Clamping unit 35/ Clamping force [kn] 350 Locking force [kn] 350 Max. mould opening stroke [mm] Min. mould height [mm] (-75) (-50) 130 (0) 180 1) (+50) 230 (+100) Overall size of platens [mm] (-75) 455 (-50) 480 (0) 530 1) (+50) 580 (+100) 630 Mouldplaten(hxv) [mm] 460x450 Distance between tie bars (h x v) [mm] x Ejection stroke [mm] 100 Ejection force [kn] 26 Retraction force [kn] 6 Injection unit Screw diameter [mm] Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio Spec. injection pressure (up to 400 C) [bar] Max. cylinder head volume [cm 3 ] ,8 61,3 88,3 61, Max. shot weight (PS) [g] Rate of injection > without accumulator [cm 3 /s] 47/68/94 /101/ 90/130/181 56/80/111 72/103/ /149/208 50/72/101 72/104/144 98/142/198 > with accumulator [cm 3 /s] Plasticising rate (PS) > motor 1 (120 bar) [g/s] 5/5,8/6 8/9/10 14/15/16 6/7/9 11/13/15 15/18/22 9/10/15 12/14/21 20/23/34 > motor 2 (120 bar) [g/s] 4/4,8/5 6/7/9 11/13/15 5/6/9 9/10/15 12/14/21 7/8/11 9/11/16 15/18/26 Max. screw stroke [mm] Max. distance of nozzle retraction [mm] Max. nozzle dipping depth (SVO) 2) [mm] Nozzle sealing force [kn] Number of heating zones Hopper capacity [ltr.] General data 35/-80 35/ /-200 Oil tank capacity [ltr.] Installed electrical rating > pump unit (stand./increased/system) [ kw] 7,5/11/15 7,5/11/15 7,5/11/15 > heating capacity of screw cylinder [ kw] 5 5,1 5,7 5,1 5,7 8,3 5,7 8,3 9,4 > capacity with electr. drive [kw] 13/16/20 13/16/20 13/17/21 13/16/20 13/17/21 16/19/23 13/17/21 16/19/23 17/20/24 Dry cycles Concept (Euromap 6) [s-mm] 2,01/1, ,01/1, ,01/1, Dry cycles System (Euromap 6) [s-mm] 1, , , Net weight (without oil) [ kg] Machine dimensions (l x w x h) 3) [ m] 3,3x1,2x2 3,3x1,2x2 3,5x1,2x2 Drive projection [mm] We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed 2) nozzle penetration depth reduced by 15 mm using Duroplast 3) without extension of the drive over the machine base [ 4 ]

5 Machine dimensions Concept and System 35/ ) ) ) 1) valid for injection unit Platen dimensions Concept and System 35/ min ) max ) A B 40 52,5 17,5 M12x23 Hole pattern for robot/sprue picker on fixed platen 110 H8 110 H8 230 A 15 B (18) 45 Moving platen B-B Fixed platen A-A M Ø1 bore diameter 14 through holes Ø Hole pattern according Demag k = minimum permissible mould-ø 160 mm Max. permissible mould weight 230 kg, max. 150 kg of it on the moving platen support bearings, With platen support 400 kg, max. 300 kg of it on the moving platen support bearings k [ 5 ]

6 Technical Data Concept and System 35/320 Demag Plastics Group Concept and System 35/320 Model description 35/ / / International size description Clamping unit 35/320 Clamping force [kn] 350 Locking force [kn] 350 Max. mould opening stroke [mm] Min. mould height [mm] (-75) (-50) 130 (0) 180 1) (+50) 230 (+100) Overall size of platens [mm] (-75) 455 (-50) 480 (0) 530 1) (+50) 580 (+100) 630 Mouldplaten(hxv) [mm] 460x450 Distance between tie bars (h x v) [mm] 320x320 Ejection stroke [mm] 100 Ejection force [kn] 26 Retraction force [kn] 6 Injection unit Screw diameter [mm] Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio Spec. injection pressure (up to 400 C) [bar] Max. cylinder head volume [cm 3 ] ,8 61,3 88,3 61, Max. shot weight (PS) [g] Rate of injection > without accumulator [cm 3 /s] 47/68/94 /101/ 90/130/181 56/80/111 72/103/ /149/208 50/72/101 72/104/144 98/142/198 > with accumulator [cm 3 /s] Plasticising rate (PS) > motor 1 (120 bar) [g/s] 5/5,8/6 8/9/10 14/15/16 6/6/9 11/13/15 15/18/22 9/10/15 12/14/21 20/23/34 > motor 2 (120 bar) [g/s] 4/4,8/5 6/7/9 11/13/15 5/6/9 9/10/15 12/14/21 7/8/11 9/11/16 15/18/26 Max. screw stroke [mm] Max. distance of nozzle retraction [mm] Max. nozzle dipping depth (SVO) 2) [mm] Nozzle sealing force [kn] Number of heating zones Hopper capacity [ltr.] General data 35/ / / Oil tank capacity [ltr.] Installed electrical rating > pump unit (stand./increased/system) [ kw] 7,5/11/15 7,5/11/15 7,5/11/15 > heating capacity of screw cylinder [ kw] 5 5,1 5,7 5,1 5,7 8,3 5,7 8,3 9,4 > capacity with electr. drive [kw] 13/16/20 13/16/20 13/17/21 13/16/20 13/17/21 16/19/23 13/17/21 16/19/23 17/20/24 Dry cycles Concept (Euromap 6) [s-mm] 2,05/1, ,05/1, ,05/1, Dry cycles System (Euromap 6) [s-mm] 1, , , Net weight (without oil) [ kg] Machine dimensions (l x w x h)3 ) [ m] 3,3x1,2x2 3,3x1,2x2 3,5x1,2x2 Drive projection [mm] We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed 2) nozzle penetration depth reduced by 15 mm using Duroplast 3) without extension of the drive over the machine base [ 6 ]

7 Machine dimensions Concept and System 35/ ) ) ) 1) valid for injection unit Platen dimensions Concept and System 35/320 min ) max ) A B 40 52,5 17,5 M12x23 Hole pattern for robot/sprue picker on fixed platen 110 H8 110 H8 230 A 15 B (18) 45 Moving platen B-B Fixed platen A-A M Ø1 bore diameter 14 through holes Ø Hole pattern according Demag k = minimum permissible mould-ø 160 mm Max. permissible mould weight 230 kg, max. 150 kg of it on the moving platen support bearings, With platen support 400 kg, max. 300 kg of it on the moving platen support bearings k [ 7 ]

8 Technical Data Concept and System 50/3* Demag Plastics Group Concept and System 50/3 Model description 50/ / /3-310 International size description Clamping unit 50/3 Clamping force [kn] 500 Locking force [kn] 500 Max. mould opening stroke [mm] Min. mould height [mm] (-50) 160 (0) 210 1) (+50) 260 (+100) 310 Overall size of platens [mm] (-50) 560 (0) 610 1) (+50) 660 (+100) 710 Mouldplaten(hxv) [mm] 540x530 Distance between tie bars (h x v) [mm] 3x3 Ejection stroke [mm] 150 Ejection force [kn] 41 Retraction force [kn] 15 Injection unit Screw diameter [mm] Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio Spec. injection pressure (up to 400 C) [bar] Max. cylinder head volume [cm 3 ] Max. shot weight (PS) [g] Rate of injection > without accumulator [cm 3 /s] 80/93/ /120/ /173/300 72/83/ /121/ /164/284 74/87/ /119/ /156/269 > with accumulator [cm 3 /s] Plasticising rate (PS) > motor 1 (120 bar) [g/s] 7/9/10 13/15/16 21/26/27 10/15/15 17/25/25 23/34/34 13/19/22 18/26/30 27/39/44 > motor 2 (120 bar) [g/s] 6/9/9 10/15/15 17/25/25 10/15/15 17/25/25 23/34/34 10/15/17 14/21/24 21/31/35 Max. screw stroke [mm] Max. distance of nozzle retraction [mm] Max. nozzle dipping depth (SVO) 2) [mm] 40 2) 40 2) 40 2) Nozzle sealing force [kn] Number of heating zones Hopper capacity [ltr.] General data 50/ / /3-310 Oil tank capacity [ltr.] Installed electrical rating > pump unit (stand./increased/system) [ kw] 11/15/18,5 11/15/18,5 15/18,5/22 > heating capacity of screw cylinder [ kw] 5,1 5,7 8,3 5,7 8,3 9,4 8,3 9,4 11,1 > capacity with electr. drive [kw] 16/20/24 17/21/24 19/23/27 17/21/24 19/23/27 20/24/28 23/27/30 24/28/31 26/30/33 Dry cycles Concept (Euromap 6) [s-mm] 2,04/1, ,04/1, ,04/1,8-259 Dry cycles System (Euromap 6) [s-mm] 1, , ,8-259 Net weight (without oil) [ kg] Machine dimensions (l x w x h) 3) [ m] 3,7x1,4x2 3,7x1,4x2 3,7 3) x1,4x2 Drive projection (H) 4) [mm] 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/37 0/160 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed * Series05 2) nozzle penetration depth reduced by 15 mm using Duroplast 3) without extension of the drive over the machine base 4) at nozzle contact/retraction [ 8 ]

9 Machine dimensions Concept and System 50/3 100* H * only at enlarged mould height Platen dimensions Concept and System 50/3 400 Y min ) max ) A B M12x Y, Hole pattern for robot/sprue picker on fixed platen Y 35 M12x23 Ø125 H8 Ø125 H (18) 45 A B Moving platen Fixed platen B-B R30 A-A M Hole pattern according Demag k = minimum permissible mould-ø 215 mm Max. permissible mould weight 580 kg, max. 380 kg of it on the moving platen support bearings k Ø [ 9 ]

10 Technical Data Concept and System 60/420* Demag Plastics Group Concept and System 60/420 Model description 60/ / / International size description Clamping unit 60/420 Clamping force [kn] 600 Locking force [kn] 600 Max. mould opening stroke [mm] Min. mould height [mm] (-100) 150 (0) 250 1) (+50) 300 (+100) 350 Overall size of platens [mm] (-100) 600 (0) 0 1) (+50) 750 (+100) 800 Mouldplaten(hxv) [mm] 600x600 Distance between tie bars (h x v) [mm] 420x420 Ejection stroke [mm] 150 Ejection force [kn] 41 Retraction force [kn] 15 Injection unit Screw diameter [mm] Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio Spec. injection pressure (up to 400 C) [bar] Max. cylinder head volume [cm 3 ] Max. shot weight (PS) [g] Rate of injection > without accumulator 2) [cm 3 /s] 93/127/ /164/ /237/324 83/114/ /166/ /224/309 87/119/ /162/ /212/291 > with accumulator [cm 3 /s] Plasticising rate (PS) > motor 1 (120 bar) 2) [g/s] 9/10/10 15/16/17 26/27/29 15/15/15 25/25/25 34/34/34 20/22/26 26/30/35 37/41/48 > motor 2 (120 bar) 2) [g/s] 9/9/9 15/15/15 25/25/25 11/13/15 20/22/22 26/30/35 16/18/21 21/24/28 29/33/39 Max. screw stroke [mm] Max. distance of nozzle retraction 3) [mm] Max. nozzle dipping depth (SVO) [mm] Nozzle sealing force [kn] Number of heating zones Hopper capacity [ltr.] General data 60/ / / Oil tank capacity [ltr.] Installed electrical rating > pump unit 2) [ kw] 15/18,5/22 15/18,5/22 15/18,5/22 > heating capacity of screw cylinder [ kw] 5,1 5,7 8,3 5,7 8,3 9,4 8,3 9,4 11,1 > capacity with electr. drive 2) [kw] 20/24/27 21/24/28 23/27/30 21/24/28 23/27/30 24/28/31 23/27/30 24/28/31 26/30/33 Dry cycles (Euromap 6)4) [s-mm] 2,06/2,02/1, ,06/2,02/1, ,06/2,02/1,8-294 Net weight (without oil) [ kg] Machine dimensions (l x w x h) [ m] 4,1x1,4x2 4,1x1,4x2 4,1x1,4x2 Motor end projection 1 (H)5) [mm] 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 Motor end projection 2 (H)5) [mm] 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed * Series05 2) standard/increased/twin pump 3) only valid for open nozzles (SVO). Carriage travel is shortened with shut-off or extended nozzles. 4) standard/increased 5) at nozzle contact / at. max. distance of nozzle retraction [ 10 ]

11 Machine dimensions Concept and System 60/ * H * only at enlarged mould height Platen dimensions Concept and System 60/ Y min ) max ) A B M16x28 35 Y, Hole pattern for robot/sprue picker on fixed platen 35 M16x28 Ø125 H8 Ø125 H (18) A B Moving platen B-B R50 Fixed platen A-A M Hole pattern according Euromap k = minimum permissible mould-ø 215 mm Max. permissible mould weight 0 kg, max. 450 kg of it on the moving platen support bearings k Ø [ 11 ]

12 Technical Data Concept and System 80/420* Demag Plastics Group Concept and System 80/420 Model description 80/ / / International size description Clamping unit 80/420 Clamping force [kn] 800 Locking force [kn] 800 Max. mould opening stroke [mm] Min. mould height [mm] (-100) 150 (0) 250 1) (+50) 300 (+100) 350 Overall size of platens [mm] (-100) 600 (0) 0 1) (+50) 750 (+100) 800 Mouldplaten(hxv) [mm] 600x600 Distance between tie bars (h x v) [mm] 420x420 Ejection stroke [mm] 150 Ejection force [kn] 41 Retraction force [kn] 15 Injection unit Screw diameter [mm] Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio Spec. injection pressure (up to 400 C) [bar] Max. cylinder head volume [cm 3 ] Max. shot weight (PS) [g] Rate of injection > without accumulator 2) [cm 3 /s] 83/114/ /166/ /224/309 87/119/ /162/ /212/291 91/124/1 119/162/ /206/282 > with accumulator [cm 3 /s] Plasticising rate (PS) > motor 1 (120 bar) 2) [g/s] 15/15/15 25/25/25 34/34/34 20/22/26 26/30/35 37/41/48 21/24/28 29/33/39 39/44/52 > motor 2 (120 bar) 2) [g/s] 11/13/15 20/22/22 26/30/35 16/18/21 21/24/28 29/33/39 17/19/22 23/26/31 31/35/42 Max. screw stroke [mm] Max. distance of nozzle retraction 3) [mm] Max. nozzle dipping depth (SVO) [mm] Nozzle sealing force [kn] Number of heating zones Hopper capacity [ltr.] General data 80/ / / Oil tank capacity [ltr.] Installed electrical rating > pump unit 2) [ kw] 15/18,5/22 15/18,5/22 15/18,5/22 > heating capacity of screw cylinder [ kw] 5,7 8,3 9,4 8,3 9,4 11,1 9,4 11,1 11,3 > capacity with electr. drive 2) [kw] 21/24/28 23/27/30 24/28/31 23/27/30 24/28/31 26/30/33 24/28/31 26/30/33 26/30/33 Dry cycles (Euromap 6)4) [s-mm] 2,1/2,07/1, ,1/2,07/1, ,1/2,07/1, Net weight (without oil) [ kg] Machine dimensions (l x w x h) [ m] 4,1x1,4x2 4,1x1,4x2 4,1x1,4x2 Motor end projection 1 (H)5) [mm] 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/14 0/1 Motor end projection 2 (H)5) [mm] 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/14 0/1 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed * Series05 2) standard/increased/twin pump 3) only valid for open nozzles (SVO). Carriage travel is shortened with shut-off or extended nozzles. 4) standard/increased 5) at nozzle contact / at. max. distance of nozzle retraction [ 12 ]

13 Machine dimensions Concept and System 80/ * H * only at enlarged mould height Platen dimensions Concept and System 80/ Y min ) max ) A B M16x28 35 y, z Hole pattern for robot/sprue picker on fixed platen 35 M16x28 Ø125 H8 Ø125 H (18) A B Moving platen B-B R50 Fixed platen A-A M Hole pattern according Euromap k = minimum permissible mould-ø 215 mm Max. permissible mould weight 0 kg, max. 450 kg of it on the moving platen support bearings k Ø [ 13 ]

14 Technical Data Concept and System 100/420* Demag Plastics Group Concept and System 100/420 Model description 100/ / / International size description Clamping unit 100/420 Clamping force [kn] 1000 Locking force [kn] 1000 Max. mould opening stroke [mm] Min. mould height [mm] (-100) 150 (0) 250 1) (+50) 300 (+100) 350 Overall size of platens [mm] (-100) 650 (0) 750 1) (+50) 800 (+100) 850 Mouldplaten(hxv) [mm] 600x600 Distance between tie bars (h x v) [mm] 420x420 Ejection stroke [mm] 150 Ejection force [kn] 41 Retraction force [kn] 15 Injection unit Screw diameter [mm] Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio Spec. injection pressure (up to 400 C) [bar] Max. cylinder head volume [cm 3 ] Max. shot weight (PS) [g] Rate of injection > without accumulator 2) [cm 3 /s] 119/151/ /206/ /269/ /158/ /206/ /260/ /172/ /218/ 212/269/347 > with accumulator [cm 3 /s] Plasticising rate (PS) > motor 1 (120 bar) 2) [g/s] 22/26/26 30/35/35 41/48/48 24/28/32 33/39/45 44/52/60 17/21/27 23/29/36 31/40/50 > motor 2 (120 bar) 2) [g/s] 18/21/24 24/28/32 33/39/45 19/22/25 26/31/35 35/42/47 14/17/23 18/23/31 25/31/43 Max. screw stroke [mm] Max. distance of nozzle retraction 3) [mm] Max. nozzle dipping depth (SVO) [mm] Nozzle sealing force [kn] Number of heating zones Hopper capacity [ltr.] General data 100/ / / Oil tank capacity [ltr.] Installed electrical rating > pump unit 2) [ kw] 18,5/22/30 18,5/22/30 18,5/22/30 > heating capacity of screw cylinder [ kw] 8,3 9,4 11,1 9,4 11,1 11,3 11,1 11,3 15,7 > capacity with electr. drive 2) [kw] 27/30/38 28/31/39 30/33/41 28/31/39 30/33/41 30/33/41 30/33/41 30/33/41 34/38/46 Dry cycles (Euromap 6)4) [s-mm] 2,24/2,1/2, ,24/2,1/2, ,24/2,1/2,0-294 Net weight (without oil) [ kg] Machine dimensions (l x w x h) [ m] 4,2x1,4x2 4,2x1,4x2 4,3x1,4x2 Motor end projection 1 (H)5) [mm] 0/0 0/0 0/0 0/0 0/14 0/1 0/94 0/229 68/368 Motor end projection 2 (H)5) [mm] 0/0 0/0 0/0 0/0 0/14 0/1 0/94 0/229 68/368 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed * Series05 2) standard/increased/twin pump 3) only valid for open nozzles (SVO). Carriage travel is shortened with shut-off or extended nozzles. 4) standard/increased 5) at nozzle contact / at. max. distance of nozzle retraction [ 14 ]

15 Machine dimensions Concept and System 100/ * H * only at enlarged mould height Platen dimensions Concept and System 100/ Y min ) max ) A B M16x28 35 y, z Hole pattern for robot/sprue picker on fixed platen 35 M16x28 Ø125 H8 Ø125 H (18) A B Moving platen Fixed platen B-B A-A R M Hole pattern according Euromap k = minimum permissible mould-ø 215 mm Max. permissible mould weight 0 kg, max. 450 kg of it on the moving platen support bearings k Ø [ 15 ]

16 Technical Data Concept and System 110/4* Demag Plastics Group Concept and System 110/4 Model description 110/ / /4-600 International size description Clamping unit 110/4 Clamping force [kn] 1100 Locking force [kn] 1100 Max. mould opening stroke [mm] Min. mould height [mm] (-100) 150 (0) 250 1) (+50) 300 (+100) 350 Overall size of platens [mm] (-100) 750 (0) 850 1) (+50) 900 (+100) 950 Mouldplaten(hxv) [mm] 6x6 Distance between tie bars (h x v) [mm] 4x4 Ejection stroke [mm] 180 Ejection force [kn] 41 Retraction force [kn] 15 Injection unit Screw diameter [mm] Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio Spec. injection pressure (up to 400 C) [bar] Max. cylinder head volume [cm 3 ] Max. shot weight (PS) [g] Rate of injection > without accumulator [cm 3 /s] 151/188/ /256/ /334/ /196/ /256/ /324/ /214/ /271/ /334/403 > with accumulator [cm 3 /s] Plasticising rate (PS) > motor 1 (120 bar) [g/s] 26/26/26 35/35/35 52/52/52 28/32/32 41/48/48 52/60/60 23/29/29 29/36/36 42/52/52 > motor 2 (120 bar) [g/s] 20/24/24 28/32/32 41/48/48 22/25/25 33/37/37 42/47/47 18/25/25 23/31/31 33/45/45 Max. screw stroke [mm] Max. distance of nozzle retraction [mm] Max. nozzle dipping depth (SVO) 2) [mm] 40 2) 40 2) 40 2) Nozzle sealing force [kn] Number of heating zones Hopper capacity [ltr.] General data 110/ / /4-600 Oil tank capacity [ltr.] Installed electrical rating > pump unit (stand./increased/system) [ kw] 22/30/30 22/30/30 22/30/30 > heating capacity of screw cylinder [ kw] 8,3 9,4 11,1 9,4 11,1 11,3 11,1 11,3 15,7 > capacity with electr. drive [kw] 30/38/38 31/39/39 33/41/41 31/39/39 33/41/41 33/41/41 33/41/41 33/41/41 38/46/46 Dry cycles Concept (Euromap 6) [s-mm] 2,2/2, ,2/2, ,2/2,2-329 Dry cycles System (Euromap 6) [s-mm] 2, , ,0-329 Net weight (without oil) [ kg] Machine dimensions (l x w x h) 3) [ m] 4,6x1,4x2 4,6x1,4x2 4,6 3) x1,4x2 Drive projection (H) 4) [mm] 0/0 0/0 0/0 0/0 0/0 0/33 0/0 0/92 0/232 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed * Series05 2) nozzle penetration depth reduced by 15 mm using Duroplast 3) without extension of the drive over the machine base 4) at nozzle contact/retraction [ 16 ]

17 Machine dimensions Concept and System 110/4 100* H * only at enlarged mould height Platen dimensions Concept and System 110/4 600 Y min ) max ) A B 35 Y Y, Hole pattern for robot/sprue picker on fixed platen 35 M16x28 Ø125 H8 Ø125 H (18) A B Moving platen Fixed platen B-B R50 A-A M Hole pattern according Demag k = minimum permissible mould-ø 230 mm Max. permissible mould weight 1000 kg, max. 680 kg of it on the moving platen support bearings k Ø [ 17 ]

18 Notes

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20 Practical values of melt correction factor for use in calculation of shot weight for some common plastics Material Melt correction factor HD-PE 0,75 LD-PE 0,73 PP 0,73 PS 0,91 SB 0.91 ABS 0.91 SAN 0.91 PA 0,93 PA % GF 1,14 PC 0,97 PC / ABS 0,94 PMMA 0,97 POM 1,15 PET 1,08 PBT 1,08 CA 1,03 CAB 0,98 PVC-w 1,05 PVC-h 1,15 shot weight = melt correction factor x swept volume The melt correction factor takes into account the change in volume at process temperature and also includes a factor for the flow characteristics of the shut off device on the end of the screw Asia Demag (Malaysia) SDN BHD 15-E, 5th Floor, Block 1 Worldwide Business Park Jalan 13/50, Section Shah Alam Selangor Darul Ehsan, Malaysia Tel.: Fax: dpa@dpg.com Brazil Demag Ergotech Brasil Ltda. Av. Ceci, Galpao B11 Tamboré Barueri (SP) Tel.: Fax: brasil@demag-ergotech.com.br China Demag Plastics Machinery (Ningbo) Co., Ltd. No. 37, Laoshan Road, Xinqi, Beilun Ningbo, hejiang Province P.C , Tel.: Fax: sales@demag-ht.com China Demag Ergotech GmbH Shanghai Rep. Office. 555 Xu Jia Hui Road Floor 19 C, Guang Fa Bank Plaza Shanghai , China Tel.: Fax: shanghai@demag-ergotech.com.cn CIS Mannesmann Demag Plastservice ul. Jarzewskaja 5a Moscow Tel.: Fax: info.plastservice@dpg.com France Demag Ergotech France AC du Mandinet 9, rue des Campanules LOGNES MARNE LA VALLEE CEDEX 2 Tél.: Fax: DETF@dpg.com Germany Demag Ergotech GmbH S Werk Schwaig Altdorfer Str Schwaig Tel.: Fax: info-dpde@dpg.com Germany Demag Ergotech GmbH S Werk Wiehe Donndorfer Str Wiehe Tel.: Fax: info-dpde@dpg.com India L&T-Demag Plastics Machinery Ltd Mount-Poonamallee Road Manapakkam Chennai Tel.: Fax: nss@ltdemag.com Italy Demag Plastics Group Italia Srl Strada Savonesa 12/ Rivalta Scrivia (AL) Tel.: Fax: italia@dpg.com Poland Demag Plastics Group Sp. z o.o. Ul. Jagiellonska 81/ Czestochowa Tel.: Fax: dematech@post.pl Spain Demag Ergotech España S.L. Pol. Ind. Can Calderón C/Murcia 37-A esquina Avda. Riera de Fonollar Sant Boi de Llobregat Barcelona Tel.: Fax: angel.lozano@dpg.com United Kingdom Demag Hamilton Ltd. Hamilton House, Broadfields Bicester Road, Aylesbury Bucks, HP19 8AY Tel.: Fax: salesuk@dpg.com USA Demag Plastics Group Corp Alameda Drive Strongsville, Ohio Tel.: Fax: info-dc@dpg.com Certified according to VDA 6.4 TD gb 05/06 07 ecc Printed in Germany ecompetencecenter.de [ 19