IntElect highly precise. Technical description

Transcription

1 IntElect highly precise Technical description

2 Technical Data IntElect 0/3 Sumitomo (SHI) Demag IntElect 0/3 Model description IntElect 0/3 IntElect 0/ International size description Clamping unit IntElect 0/31 IntElect 0/ /3 Clamping Force / Locking Force 00/0 Max. mould opening stroke Mould height Min. Max./enlarged mould height / Daylight between platens max./enl. 7 /8 Mould platen (h x v) x Distance between tie bars (h x v) 3x3 Min. permissible mould diameter (k) Max mould weight / mov. platen Ejection stroke std./enlarged Ejection / Retraction force 0 0 [kg] 0/00 2/2 Type of drive clamping unit Type of drive ejector Injection unit Screw diameter L/D ratio Spec. injection pressure (up to 00 C) [bar] Cylinder head volume, max. [cm³] [g] Max. shot weight (PS) Max. injection speed > Version force > Version speed (SPaket) 2) 3) > Version high speed IntElect Max. rate of injection > Version force ) [g/s] 1 3,7 3,7 3,7 22,7 Heating capacity [kw],0,2,2,2,7,2,2,7 8,3,7 8,3 9, Max. screw stroke Max. nozzle stroke Max. nozzle dipping depth (W0) > Version speed (SPaket) 2) 3) > Version high speed Max. plasticising rate (PS) ) Nozzle sealing force Number of heating zones Hopper capacity, optional Type of drive dosing Type of drive injection Dry cycle time (Euromap ) Net weight ) 0/3 0/380 [smm] [~m] Screw drive overhang max. (h) The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be generated during the whole process. These parameters are based on a mains voltage 00 V. deviating mains voltage will affect the machine parameters. 0/31 0/ ,129 [~kg] Transport dimensions (l x w x h) 3 General data 2 [ltr.] ,32x1,x1,8 9,32x1,x1,8 9 1,32x1,x1,8 asic equipment 2) High speed max. injection speed on request 3) Option for IntElect ) asic equiment ) Plasticising rate depends on processing conditions and material employed ) The net weight of the machine may vary depending on equipment 9 1,32x1,x1,

3 Machine dimensions (l x w x h) IntElect 0/ min ZE Mould mounting surface (fixed platen) W211 h Max. motor projection h see Technical description 8 M1x32 72 / 872 with ZE M1x (33) Ø M12. Z Drilling pattern for robot on fixed platen (Euromap 18E7) 2 Ø12 Ø12H8 Ø12H8 7. min. 0 max. / asic equipment Z k k = smallest permissible mould diameter 0 3

4 Technical Data IntElect 0/ Wide Platen Sumitomo (SHI) Demag IntElect 0/ Wide Platen Model description IntElect 0/ IntElect 0/ International size description Clamping unit IntElect 0/1 IntElect 0/ / Clamping Force / Locking Force 00/0 Max. mould opening stroke Mould height Min. Max./enlarged mould height / Daylight between platens max./enl. 7 /8 Mould platen (h x v) x Distance between tie bars (h x v) x3 Min. permissible mould diameter (k) Max mould weight / mov. platen Ejection stroke std./enlarged Ejection / Retraction force 0 0 [kg] 0/00 2/2 Type of drive clamping unit Type of drive ejector Injection unit Screw diameter L/D ratio Spec. injection pressure (up to 00 C) [bar] Cylinder head volume, max. [cm³] [g] Max. shot weight (PS) Max. injection speed > Version force > Version speed (SPaket) 2) 3) > Version high speed IntElect Max. rate of injection > Version force ) [g/s] 1 3,7 3,7 3,7 22,7 Heating capacity [kw],0,2,2,2,7,2,2,7 8,3,7 8,3 9, Max. screw stroke Max. nozzle stroke Max. nozzle dipping depth (W0) > Version speed (SPaket) 2) 3) > Version high speed Max. plasticising rate (PS) ) Nozzle sealing force Number of heating zones Hopper capacity, optional Type of drive dosing Type of drive injection Dry cycle time (Euromap ) Net weight ) 0/ 0/80 [smm] [~m] Screw drive overhang max. (h) The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be generated during the whole process. These parameters are based on a mains voltage 00 V. deviating mains voltage will affect the machine parameters. 0/1 0/180 1,229 [~kg] Transport dimensions (l x w x h) 3 General data [ltr.] 0 0,32x1,x1,8 9,32x1,x1,8 9 1,32x1,x1,8 asic equipment 2) High speed max. injection speed on request 3) Option for IntElect ) asic equiment ) Plasticising rate depends on processing conditions and material employed ) The net weight of the machine may vary depending on equipment 9 1,32x1,x1,

5 Machine dimensions (l x w x h) IntElect 0/ Wide Platen min ZE Mould mounting surface (fixed platen) W211 h Max. motor projection h see Technical description 8 min. 0 max. / M1x32 M1x32 72 / 872 with ZE Ø12 87 Z Drilling pattern for robot on fixed platen (Euromap 18E7) (33) M Ø equipment Z Ø12H8 Ø12H8 asic 7. k k = smallest permissible mould diameter 0

6 Technical Data IntElect 0/ Sumitomo (SHI) Demag Intelect 0/ Model description IntElect 0/1 IntElect 0/ International size description Clamping unit IntElect 0/30 IntElect 0/ / Clamping Force / Locking Force 00/10 Max. mould opening stroke 380 Mould height Min. Max./enlarged mould height / Daylight between platens max./enl. 8 /9 Mould platen (h x v) x Distance between tie bars (h x v) x Min. permissible mould diameter (k) Max mould weight / mov. platen Ejection stroke std./enlarged Ejection / Retraction force 0 21 [kg] 0/00 1 3/3 Type of drive clamping unit Type of drive ejector Injection unit 1 Screw diameter L/D ratio ) , 0 1 Spec. injection pressure (up to 00 C) [bar] Cylinder head volume, max. [cm³] [g] Max. shot weight (PS) Max. injection speed > Version force > Version speed (SPaket) 3) ) > Version high speed IntElect Max. rate of injection > Version force ) [g/s] 3,7 22,7 22,7 31,3 22,7 31,3 2 Heating capacity [kw],2,2,7 8,3,7 8,3 9,,2,7 8,3 9, 11,1 9, 11,1 11,3 Max. screw stroke Max. nozzle stroke Max. nozzle dipping depth (W0) > Version speed (SPaket) 3) ) > Version high speed Max. plasticising rate (PS) ) Nozzle sealing force [ltr.] /30 0/ Number of heating zones Hopper capacity, optional Type of drive dosing Type of drive injection General data Dry cycle time (Euromap ) Net weight 7) 0/1 0/180 [smm] Transport dimensions (l x w x h) [~m] Screw drive overhang max. (h) The maximum injection speed and maximum injection pressure are values, which can not be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be generated during the whole process. These parameters are based on a mains voltage 00 V. deviating mains voltage will affect the machine parameters. 1,2329 [~kg] The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications. 0 0,3x1,x1,99 28,3x1,x1, ,3x1,x1,99 39 asic equipment 2) special option 3) High speed max. injection speed on request ) Option for IntElect ) asic equiment ) Plasticising rate depends on processing conditions and material employed 7) The net weight of the machine may vary depending on equipment ,73x1,x1,

7 Machine dimensions (l x w x h) IntElect 0/ ** min d ZE3 37 Mould mounting surface (fixed platen) W211 ** valid for injection unit 00 h Max. motor projection 0 d Terminal box upper edge d h 33 min. 0 max. / asic equipment Z 181 EE EE EE 00 1 see Technical description Z Drilling pattern for robot on fixed platen (Euromap 18E8) 3 M1x2 2 Ø12 Ø12H8 Ø12H EE 1 (33) / 872 with ZE k Ø M1 M1x32 k = smallest permissible mould diameter 21 7

8 Technical Data IntElect 0/ Wide Platen Sumitomo (SHI) Demag IntElect 0/ Wide Platen Model description IntElect 0/1 IntElect 0/ International size description Clamping unit IntElect 0/30 IntElect 0/ / Clamping Force / Locking Force 00/10 Max. mould opening stroke 380 Mould height Min. Max./enlarged mould height / Daylight between platens max./enl. 8 /9 Mould platen (h x v) x Distance between tie bars (h x v) x Min. permissible mould diameter (k) Max mould weight / mov. platen Ejection stroke std./enlarged Ejection / Retraction force 0 21 [kg] 0/00 1 3/3 Type of drive clamping unit Type of drive ejector Injection unit 1 Screw diameter L/D ratio ) , 0 1 Spec. injection pressure (up to 00 C) [bar] Cylinder head volume, max. [cm³] [g] Max. shot weight (PS) Max. injection speed > Version force > Version speed (SPaket) 3) ) > Version high speed IntElect Max. rate of injection > Version force ) [g/s] 3,7 22,7 22,7 31,3 22,7 31,3 2 Heating capacity [kw],2,2,7 8,3,7 8,3 9,,2,7 8,3 9, 11,1 9, 11,1 11,3 Max. screw stroke Max. nozzle stroke Max. nozzle dipping depth (W0) > Version speed (SPaket) 3) ) > Version high speed Max. plasticising rate (PS) ) Nozzle sealing force [ltr.] /30 0/ Number of heating zones Hopper capacity, optional Type of drive dosing Type of drive injection General data Dry cycle time (Euromap ) Net weight 7) 0/1 0/180 [smm] Transport dimensions (l x w x h) [~m] Screw drive overhang max. (h) The maximum injection speed and maximum injection pressure are values, which can not be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be generated during the whole process. These parameters are based on a mains voltage 00 V. deviating mains voltage will affect the machine parameters. 1,33 [~kg] The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications ,3x1,3x1,99 28,3x1,3x1, ,3x1,3x1,99 39 asic equipment 2) special option 3) High speed max. injection speed on request ) Option for IntElect ) asic equiment ) Plasticising rate depends on processing conditions and material employed 7) The net weight of the machine may vary depending on equipment ,73x1,3x1,

9 Machine dimensions (l x w x h) IntElect 0/ Wide Platen ** min d ZE3 37 Mould mounting surface (fixed platen) W211 ** valid for injection unit 00 h Max. motor projection 0 d Terminal box upper edge d h 33 min max. / asic equipment Z 181 EE 00 1 Z Drilling pattern for robot on fixed platen (Euromap 18E9) 3 2 M1x32 72 / 872 with ZE 22 3 EE (33) M1 17 k 2 31 k = smallest permissible mould diameter 21 Ø EE 180 M1x2 Ø12H8 Ø12H8 Ø see Technical description EE

10 Technical Data IntElect / Sumitomo (SHI) Demag IntElect / Model description IntElect /30 IntElect /00 IntElect / International size description Clamping unit / Clamping Force / Locking Force 0/170 Max. mould opening stroke 9 Mould height Min. 27 Max./enlarged mould height 8/8 Daylight between platens max./enl. 80/1180 Mould platen (h x v) 70x Distance between tie bars (h x v) x Min. permissible mould diameter (k) Max mould weight / mov. platen Ejection stroke std./enlarged Ejection / Retraction force [kg] 10/1 12 3/3 Type of drive clamping unit Type of drive ejector Injection unit 30 Screw diameter L/D ratio , 22 0 Spec. injection pressure (up to 00 C) [bar] Cylinder head volume, max. [cm³] [g] Max. shot weight (PS) Max. injection speed > Version force 2) > Version speed (SPaket) 3) ) Max. rate of injection > Version force ) > Version speed (SPaket) 3) ) Max. plasticising rate (PS) ) ,7 31,3 22,7 31,3 2 22,7 31,3 2 7,3 [g/s] Heating capacity [kw],2,7 8,3 9, 11,1 9, 11,1 11,3 8,3 9, 11,1 11,3 1,7 Max. screw stroke Max. nozzle stroke Max. nozzle dipping depth (W0) Nozzle sealing force Number of heating zones Hopper capacity, optional [ltr.] 3 3 Type of drive dosing Type of drive injection General data Dry cycle time (Euromap ) /30 0 /00 [smm] /80 1,33 Net weight 7) [~kg] Transport dimensions (l x w x h) [~m],37x1,x2,0,37x1,x2,0,37x1,x2,0 Screw drive overhang max. (h) The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be generated during the whole process. These parameters are based on a mains voltage 00 V. deviating mains voltage will affect the machine parameters special option 2) asic equipment 3) High speed max. injection speed on request ) Option for IntElect ) asic equiment ) Plasticising rate depends on processing conditions and material employed 7) The net weight of the machine may vary depending on equipment

11 Machine dimensions (l x w x h) IntElect / min d ZE Mould mounting surface (fixed platen) W211 h Max. motor projection d Terminal box upper edge d 37 min. 27 max. 8 0 / 8 asic equipment EE EE Z Drilling pattern for robot on fixed platen(euromap 18E9) Z Ø1 Ø0 ØH8 ØH8 M1x32 M1x3 () 7 / 9 with ZE 22 M h see Technical description 9 EE ore diameter 27 throughout Ø k k = smallest permissible mould diameter 11

12 Technical Data IntElect 2/ Sumitomo (SHI) Demag IntElect 2/ Model description IntElect 2/0 IntElect 2/ International size description Clamping unit Clamping Force / Locking Force IntElect 2/0 IntElect 2/ / 20/2 Max. mould opening stroke 0 Mould height Min. (only multi W211 ) Max./enlarged mould height 80 (only multi W211 0) / 80 Daylight between platens max./enl. 11/12 Mould platen (h x v) 880/8 Distance between tie bars (h x v) /0 Min. permissible mould diameter (k) Max mould weight / mov. platen Ejection stroke std./enlarged Ejection / Retraction force [kg] 2/0 / 8/8 Type of drive clamping unit Type of drive ejector Injection unit Screw diameter 0 L/D ratio Spec. injection pressure (up to 00 C) [bar] Cylinder head volume, max. [cm³] [g] Max. shot weight (PS) Max. injection speed > Version force > Version speed 2) Max. rate of injection 0 Max. plasticising rate (PS) 3) [g/s] Heating capacity [kw] Max. screw stroke Max. nozzle stroke 0 Max. nozzle dipping depth (W0) Nozzle sealing force ,3 2 7,3 19, 11,1 11,3 1,7 11,1 11, ,3 93, ,7 13,0,8 13,0, [ltr.] 0 0 Type of drive injection General data 2/0 [~kg] Transport dimensions (l x w x h) [~m] Screw drive overhang max. (h) The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be generated during the whole process. These parameters are based on a mains voltage 00 V. deviating mains voltage will affect the machine parameters. 12 2/ [smm] Net weight ) Type of drive dosing Dry cycle time (Euromap ) Number of heating zones Hopper capacity, optional 2/0 2/ , ,x1,2x2, asic equipment 2) High speed max. injection speed on request 3) Plasticising rate depends on processing conditions and material employed ) The net weight of the machine may vary depending on equipment

13 Machine dimensions (ll dimensions in mm) IntElect 2/ 0 98 min ZE EE 0 EE EE 0 EE h 3 Z min. 1 with G 9, 2) 17 with ZE 0, 2) 3 17 Mx0 0 / ZE Ø Drilling pattern for robot on fixed platen (Euromap 18E) M1x32 M see Technical description 837 / 87 with ZE22 23 / G 9 (0) asic equipment Z ØH8 ØH8 Ø12 max. 80 / 80 d Mould mounting surface (fixed platen) W211 h Max. motor projection d Terminal box upper edge d k ore diameter 3 throughout k = smallest permissible mould diameter See also "Interfaces, accessories" chapter 2) Not with W3 "second injection unit vertical (Vposition)" 13

14 Technical Data IntElect /8 Sumitomo (SHI) Demag IntElect /8 Model description IntElect /8120 IntElect / International size description Clamping unit Clamping Force / Locking Force 0/80 00 Mould height Min. Max./enlarged mould height /7 Daylight between platens max./enl. 12/13 Mould platen (h x v) x88 Distance between tie bars (h x v) 8x3 Min. permissible mould diameter (k) Ejection stroke std./enlarged Ejection / Retraction force [kg] 3/20 / 8/8 Type of drive clamping unit Type of drive ejector Injection unit Screw diameter IntElect /820 /8 Max. mould opening stroke Max mould weight / mov. platen IntElect /8 120 L/D ratio Spec. injection pressure (up to 00 C) [bar] Cylinder head volume, max. [cm³] [g] Max. shot weight (PS) Max. injection speed > Version force > Version speed 2) Max. rate of injection Max. plasticising rate (PS) 3) [g/s] ,7 93,3 3 8,3 7 Heating capacity [kw] 13,0,8 13,0,8,8 27,0,8 27,0 Max. screw stroke Max. nozzle stroke 0 Max. nozzle dipping depth (W0) Nozzle sealing force Number of heating zones Hopper capacity, optional 8 [ltr.] 1 Type of drive dosing Type of drive injection General data Dry cycle time (Euromap ) /8120 /80 [smm] /8 /820 1,0 Net weight ) [~kg] Transport dimensions (l x w x h) [~m] 7,2x1,7x2,03 7,2x1,7x2,03 7,2x1,7x2,03 7,2x1,7x2,03 Screw drive overhang max. (h) The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be generated during the whole process. These parameters are based on a mains voltage 00 V. deviating mains voltage will affect the machine parameters asic equipment 2) High speed max. injection speed on request 3) Plasticising rate depends on processing conditions and material employed ) The net weight of the machine may vary depending on equipment

15 Machine dimensions (ll dimensions in mm) IntElect / min ZE Mould mounting surface (fixed platen) W h Max. motor projection h 723 () M1x k Ø / ZE 0 88 / 113 with ZE22 M 8 Ø H8 Ø H8 Ø / G 9 min. Z Drilling pattern for robot on fixed platen (Euromap 18E1 max. / 7 asic equipment with G 9, 2) with ZE 0, 2) Z Mx0 00 see Technical description ore diameter 3 throughout k = smallest permissible mould diameter 00 See also "Interfaces, accessories" chapter 2) Not with W3 "second injection unit vertical (Vposition)" 1

16 Technical Data IntElect /70 Sumitomo (SHI) Demag IntElect /70 Model description IntElect /70120 IntElect / International size description Clamping unit Clamping Force / Locking Force /380 0 Mould height Min. 00 Max./enlarged mould height /7 Daylight between platens max./enl. 13/ Mould platen (h x v) x1 Distance between tie bars (h x v) 70x7 Min. permissible mould diameter (k) Ejection stroke std./enlarged Ejection / Retraction force 20 0 [kg] 0/0 / 8/8 Type of drive clamping unit Type of drive ejector Injection unit Screw diameter IntElect /7020 /70 Max. mould opening stroke Max mould weight / mov. platen IntElect / L/D ratio Spec. injection pressure (up to 00 C) [bar] Cylinder head volume, max. [cm³] [g] Max. shot weight (PS) Max. injection speed > Version force > Version speed 2) Max. rate of injection Max. plasticising rate (PS) 3) [g/s] ,7 93,3 3 8,3 7 Heating capacity [kw] 13,0,8 13,0,8,8 27,0,8 27,0 Max. screw stroke Max. nozzle stroke 0 Max. nozzle dipping depth (W0) Nozzle sealing force Number of heating zones Hopper capacity, optional 8 [ltr.] 1 Type of drive dosing Type of drive injection General data Dry cycle time (Euromap ) /70120 /700 [smm] /70 /7020 2,032 Net weight ) [~kg] Transport dimensions (l x w x h) [~m] 7,x1,81x2,17 7,x1,81x2,17 7,x1,81x2,17 7,x1,81x2,17 Screw drive overhang max. (h) The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be generated during the whole process. These parameters are based on a mains voltage 00 V. deviating mains voltage will affect the machine parameters asic equipment 2) High speed max. injection speed on request 3) Plasticising rate depends on processing conditions and material employed ) The net weight of the machine may vary depending on equipment

17 Machine dimensions (ll dimensions in mm) IntElect / min. 33 ZE Mould mounting surface (fixed platen) W211 h Max. motor projection 70 h 1 () M1x32 M 9 / 1180 with ZE 22 0 / ZE ØH8 ØH8 Ø12 18 / G 9 min. 00 Z Drilling pattern for robot on fixed platen (Euromap 18E12) max. / 7 asic equipment with ZE 0, 2) with G 9, 2) Z Mx0 0 see Technical description k Ø ore diameter 3 throughout k = smallest permissible mould diameter 0 See also "Interfaces, accessories" chapter 2) Not with W3 "second injection unit vertical (Vposition)" 17

18 Technical Data IntElect /8 Sumitomo (SHI) Demag IntElect /8 Model description IntElect /8120 IntElect / International size description Clamping unit Clamping Force / Locking Force IntElect /8 IntElect / /8 /000 Max. mould opening stroke 0 Mould height Min. 00 (only multi W211 0) Max./enlarged mould height (only multi W211 7) / 7 Daylight between platens max./enl. 13/ Mould platen (h x v) 1x1 Distance between tie bars (h x v) 8x8 Min. permissible mould diameter (k) Max mould weight / mov. platen Ejection stroke std./enlarged Ejection / Retraction force 0 [kg] 000/000 / 8/8 Type of drive clamping unit Type of drive ejector Injection unit Screw diameter 120 L/D ratio Spec. injection pressure (up to 00 C) [bar] Cylinder head volume, max. [cm³] [g] Max. shot weight (PS) Max. injection speed > Version force > Version speed 2) Max. rate of injection Max. plasticising rate (PS) 3) [g/s] ,7 93,3 3 8,3 7 Heating capacity [kw] 13,0,8 13,0,8,8 27,0,8 27,0 Max. screw stroke Max. nozzle stroke 0 Max. nozzle dipping depth (W0) Nozzle sealing force Number of heating zones Hopper capacity, optional 8 [ltr.] 1 Type of drive dosing Type of drive injection General data Dry cycle time (Euromap ) /8120 /80 [smm] /8 /820 2,181 Net weight ) [~kg] Transport dimensions (l x w x h) [~m] 7,x1,81x2,17 7,x1,81x2,17 7,x1,81x2,17 7,x1,81x2,17 Screw drive overhang max. (h) The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be generated during the whole process. These parameters are based on a mains voltage 00 V. deviating mains voltage will affect the machine parameters asic equipment 2) High speed max. injection speed on request 3) Plasticising rate depends on processing conditions and material employed ) The net weight of the machine may vary depending on equipment

19 Machine dimensions (ll dimensions in mm) IntElect / min. 33 ZE h Max. motor projection Mould mounting surface (fixed platen) W211 h 70 see Technical description 8 ØH8 ØH8 Ø12 / G 9 min. 00 Z Drilling pattern for robot on fixed platen (Euromap 18E13) max. / 7 asic equipment with ZE 0, 2) with G 9, 2) Z Mx0 0 1 () M1x M 1 0 / ZE 0 9 / 1180 with ZE Ø k ore diameter 3 throughout k = smallest permissible mould diameter 0 See also "Interfaces, accessories" chapter 2) Not with W3 "second injection unit vertical (Vposition)" 19

20 Technical Data IntElect 0/8 Sumitomo (SHI) Demag IntElect 0/8 Model description IntElect 0/8 IntElect 0/ International size description Clamping unit Clamping Force / Locking Force 00/ 800 Mould height Min. 0 Max./enlarged mould height 800/0 Daylight between platens max./enl. 0/ Mould platen (h x v) 12x1 Distance between tie bars (h x v) 8x8 Min. permissible mould diameter (k) Ejection stroke std./enlarged Ejection / Retraction force [kg] 000/000 17/ 98/98 Type of drive clamping unit Type of drive ejector Injection unit Screw diameter IntElect 0/830 0/8 Max. mould opening stroke Max mould weight / mov. platen IntElect 0/80 L/D ratio Spec. injection pressure (up to 00 C) [bar] Cylinder head volume, max. [cm³] [g] Max. shot weight (PS) Max. injection speed > Version force > Version speed 2) Max. rate of injection [g/s] 7,7 [kw], ,3 3 8, ,0,8 27,0 27,0 31,0 27,0 31, Max. plasticising rate (PS) 3) Heating capacity Max. screw stroke Max. nozzle stroke Max. nozzle dipping depth (W0) Nozzle sealing force Number of heating zones Hopper capacity, optional [ltr.] 1 Type of drive injection General data 0/8 0/820 [smm] 0/80 0/830 2,709 Net weight ) [~kg] Transport dimensions (l x w x h) [~m] 8,x2,01x2,37 8,x2,01x2,37 8,x2,01x2,37 8,x2,01x2,37 Screw drive overhang max. (h) The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications. The maximum injection speed and maximum injection pressure are values, which can not be available simultaneously. The maximum injection pressure and maximum hold pressure are no pressures that can be generated during the whole process. These parameters are based on a mains voltage 00 V. deviating mains voltage will affect the machine parameters. 1 8 Type of drive dosing Dry cycle time (Euromap ) 1 80 asic equipment 2) High speed max. injection speed on request 3) Plasticising rate depends on processing conditions and material employed ) The net weight of the machine may vary depending on equipment

21 Machine dimensions (ll dimensions in mm) IntElect 0/8 38 ZE d EE 23 EE EE h see Technical description () Mx M 1 / 1 with ZE 22 0 / ZE Ø0H8 Ø0H8 Ø12 0 / G 9 min. 0 Z Drilling pattern for robot on fixed platen (Euromap 18E7) max. 800 / 0 asic equipment with G 9, 2) with ZE 0, 2) Z Mx Mould mounting surface (fixed platen) W211 h Max. motor projection d Terminal box upper edge d min Ø k ore diameter throughout k = smallest permissible mould diameter 00 See also "Interfaces, accessories" chapter 2) Not with W3 "second injection unit vertical (Vposition)" 21

22 Ejector dimensioned diagram IntElect IntElect 2/ 0/8 L r = 2, mm 0, 0, Rp min. = N/mm2 C 0, 0, 0, Rp min. = N/mm2 r = 2, mm D 0,1 D 0,1 E E C 0, IntElect 0/3 / L +1,0 Gmax 0,2 Fmax ±1 Fmax ±1 Gmax +1,0 0,2 Ejector connecting dimensions W219 Machine type Dimensions C D E Gmax Fmax Hub L IntElect 0/ IntElect 0/ IntElect 0/ IntElect 0/ IntElect / IntElect 2/ 2/ IntElect / / IntElect / /70 IntElect / / IntElect 0/ 0/ Coupling zone of ejector rods not hardened Ejector connecting dimensions W219 Machine type Dimensions C D E Gmax Fmax Hub L IntElect 2/ 2/ IntElect / / IntElect 3 / 0/ IntElect / / IntElect 0/ 0/ Coupling zone of ejector rods not hardened 22

23 Connection dimensions for material conveyor IntElect IU... 23

24 Connection dimensions for material conveyor IntElect IU

25 Equipment IntElect Clamping unit Shortlengtht point double toggle clamping unit 2 Tie bars of clamping unit chromed 1 Central ejector with multistroke and stroke, pressure and speed programmable 3 Short/long stroke ejector 31 Temperature of funnelzonecooling regulated; maximum temperature C tolerance 38 Pressure shift melpressuredependend / injectionforcedependend with maximum time capture and pressure recording 32ff Holding pressure switchover depending on cavity pressure with pressure recording for 1, 2, pressure taker Mould mounting dimensions in accordance to Euromap, without side ejector plate 3 Melt temperature measuring (only for open nozzles) Mould mounting dimensions in accordance to Euromap, with side ejector plate (from up CU 380 Nozzle sealing force with closed mould, programmable 38 Nozzle system residual pressure with open mould, programmable 7 Mould mounting dimensions similar to SPI 8 Mould mounting dimensions U (universal; similar to Euromap, additionaly two throughholes) with side ejector plate (up to CU 39 activeflowalance 91 Mould mounting dimensions similar to JIS Electronics Standard mould height 1 Supply voltage 00 V+ %/ 0 Hz; 3 Ph + N + PE 211 Extended mould height Specific national supply voltage 21 Mould and ejector movements only when safety gate closed 1 Joint power supply for drive and heating 2171 Operating when safety gate is open on nonoperator side Singlephase 2 V/0 Hz/ socket in specific national version, defeatable over main switch 121 Separate power supply for both drive and heating 219 Ejector programmable for simultaneous operation with mould movement 2 Socket CEE 3Ph/00V/32, defeatable over main switch 2193 EjectorSocket mechanical, automatic connection, manual disconnection 11 Socket combination integrated, countryspecific 219 Ejector force monitored Functions 20 utomatic safety gate on operator side 23 low through for mould cooling lines; manual 22 Overlay of parameters of consecutive cycles in multiple graphs on one screen for a convenient evaluation of the process stability 29 Cooling water controller circuits with temperature gauge 2 Storing program for extern storage of statistic data 20 Cooling water controller 8 circuits with temperature gauge 27 Temperatur reduction over switchpoint with timing in manual mode activatable 22 Cover widened on nonoperator side 2 Cooling water controller 12 circuits with temperature gauge 29 Preselection part counter forstartup reject parts after every break of automaticmode Pneumatical core puller 1 or 2circuit via b/w valve on the movable platen including tubing Start up program in 3 stages; including back pressure 1 utomatic mould height adjustment 0 Switchon program / switchoff program with purging 18 Moving platen supported by linear guides on machine base Manual clamping mechanism for tiebar retraction ff Hot runner control (number of zones depending on machine size, max. 2) 0 Printer program for automatic printing of screens, change report, alarms, and process data 1 Change reason 2 Clamp force control with indication 2 Event journal 293 activeq: ctive mould safety via sensor with mould movement 71 factory data capture integrated in machine control 299 Central grease lubrication manual 31 Injection speed 'speed' 31 Injection speed 'high speed' 3 Hopper Flexible movement sequence for the injection unit without/with multiple movements from ejector and core pullers Flexible movement of the injection unit 27 Pneumatic hot runner shut off control; 1x /2 directional valve 3 Injection speed 'force' (for long pressure time) Dry cycle without heat via program switch 22 Shutoff mould cooling, time programmable arrel adaptable for 3 or injection units 21 Extended intern saving option for PDEdata, mouldrecords and journal entry Central service unit for pneumatic valves Injection unit Process data entry (PDE) with 0 % monitoring and statistics with graphics for of process parameters 22ff 12 pneumatik /2 directional valves, mounted to moving or fixed platen and freely programmable 2991 Central grease lubrication automatic Socket CEE 3Ph/00V/1, defeatable over main switch 3 Ejector for springloaded tools 219 Ejector stroke extended Hopper shutoff with emptying capability (with drill pattern for material conveyor) 22 Ejector coupling to DPG 27 Upper tiebar on nonoperator side retractable Injection unit Help function; integrated control indication over control 81 dditional operating language 88 Service page 89 nalysis of cycle time 93 Two freely programmable sides 9 dditional two freely programable sides 9 Integration of extern user interfaces in operator panel with VNCclient (ctive Remote) 921 Integrated mesuring of energy consumption and the costs per piece (activeecon) asic equipment dditional price The shown specifications reflect the state at the time of printing and refer to the standard cofiguration. We reserve the right to modifiy specifications. 2

26 General Functions QSswitch with control; 2 directions 0 Inputs / outputs freely programmable; 3 inputs and 3 outputs 70 Sprue picker with integrated control 7 Integrated printer including driver software Inputs / outputs freely programmable; inputs and outputs 802 ErgoCheck: Dokumentation of machine operative readiness locally Socket for second nozzle heater band 8 PCprogram for visualisation mould records 23 0pin handling device interface conf. to Euromap 7 (VDM) 133 Separate drive controlled hydraulic aggregate; p and v programmable; Painting dark grey RL 1 28 dapter cable for Euromap 7 (0pole) to Euromap 12 (32pole) and SPI N11 (32pole) 133 Integrated servo drive controlled hydraulic aggregate; p and v programmable; capacity max. 2l/min for applications like turning or stamping please contact Demag in advance 32 dditional controller nozzle 1 circuit 1 Interface for mould protection (ejector plate safety) 2 Interface for component ejection monitoring Plastification Interface for mould safety, side core safety mechanism Cylinder change manual Interface for screwback unit 1 Central connector for cylinder heating and thermo sensor Interface for mould temperature indication, 2 circuits 2 CNus interface for temperature controllers (2 or circuits), Demagspecific signal Each temperature control circuit with setpoint deviation control and thermocouple break protection; barrel operating temperatures up to 0 C, with pressure limitation above 00 C m interface (TTYV2) for up to units temperature controllers Fast cylinder change with main plugs für heating and thermo indicator and with automatic cylinder detection 3 Data interface for main computer systems to Euromap 3 and SPI N2 01 Energysaving thermal insulation of the plasticizing Wear and corrosion resistant universal thermoplastic screw, nitrided barrel 71 WC DPG World Connect; Remote maintenance and control of the machine 11ff Highperformance plastication unit; customised 8 Interface hydraulic/electric for connection of 2 hydraulic core pullers (on/off); location hydraulic: piping to mold area nonoperatorside; location electric: at moveable platen; p/v separately prgrammable 0 Flow back barrier, threepart ringversion 2 Flow back barrier, ballversion 3 Flow back barrier, switchable (activelock) 8 Interface hydraulic/electric for connection of hydraulic core pullers (on/off); location hydraulic: piping to mold area nonoperatorside; location electric: 2 at moveable and 2 at stationary platen; p/v separately prgrammable 0 Open nozzle Pneumatic shut off nozzle incl. control Springoperated seal nozzle; with heating tape 88 Mount of the hydraulic interface for core 1 and 2 near the stationary platen General Injection moulding machine with CEdeclaration of conformity (without periphery and automation), safety devices according to EN1 US: machine and safety devices according to NSI 0 Interface for handling device, mechanical according to VDM 2/Euromap 18 7 DPGInterface mechanic (drilling pattern) for material conveyor 71 USDevice 80 Interface for extern printer (hardcopy) 9 Machine setup modus (reduced speed) 9 larm management (alarms + indications) 97 Setpoint entry switchover to physical values (bar, cm³, mm/s) 98 Process control 122 Increasement of mashine bed of 0 mm 123 Kill switch on operator side 1 Data display colored 138 Water supply for mould and machinecooling together 139 Water supply for mould and machinecooling seperated 1 Fault indication by flashing lamp 11 Fault indication by triple lamp 171 Fault indication by acoustic alarm 17 Endurancepacket for short cycle times below 7sec 180 ntivibration mounts ll data and information in this prospectus have been complied with great care. However, we are unable to guarantee its correctness. Furthermore we indicate that individual illustrations and information may deviate from the actual delivery condition of the machine.

27 Notes 27

28 Publication date: 09/1 Practical values of melt correction factor for use in calculation of shot weight for some common plastics. Material Melt correction factor HDPE 0,7 LDPE 0,73 PP 0,73 PS 0,91 S 0,91 S 0,91 SN 0,91 P 0,93 P + % GF 1, PC 0,97 PC/S 0,9 PMM 0,97 POM 1,1 PET 1,08 PT 1,08 C 1,03 C 0,98 PVCw 1,0 PVCh 1,1 shot weight = melt correction faktor x swept volume The melt correction faktor takes into account the change in volume at process temperature and also includes a factor for the flow characteristics of the shut off device on the end of the screw. Certified according to VD. Sumitomo (SHI) Demag Plastics Machinery GmbH infodpde@dpg.com ll data and information provided in this brochure has been compiled and checked with due care and diligence. We believe the contents of this brochure to be accurate, but cannot guarantee its accuracy. The description in this brochure may differ from the machine s actual condition upon delivery.