55, 90, 125, 140, 170, 225, 310, 400, 500 & 550 A NEW STANDARD IN TOGGLE TECHNOLOGY

Transcription

1 55, 90, 125, 140, 170, 225, 310, 400, 500 & 550 A NEW STANDARD IN TOGGLE TECHNOLOGY Energy Efficient Rugged & Reliable recise & Consistent Versatile & User Friendly

2 Compact Mono Toggle Design Durable Mono-Toggle Design Compact footprint Toggle mechanism optimized for fast cycling & reduced platen deflection Higher mold weight capacity Tri-directional part drop removal Multi-Stage Ejection Easy access to ejector area Knock out bar for multi-point ejection ulsating eject Combines the advantage of precise & accurate toggle mechanism with user friendly control Sets high standards for plastics processing Generous Mold Space & latens on Wide Skates Accommodates large & heavy molds Chrome plated tie bars 2

3 Engineered for Excellence High Temperature Stability ID tuning of barrel temperatures with closed loop control Ceramic insulated heater bands Auto tuning Hopper swivel Twin Cylinder Injection Unit Distributes the load equally across screw centerline Injection unit swivel for easy screw removal System ressure Gauge Allows operator to read system pressure for enhanced troubleshooting capacity ENDURA-II Advanced User Friendly Control Ergonomic Layout High speed Microprocessor Direct access menu keys Graphical presentation of machine features Self diagnostic & fault finding capability 3 Energy Efficient ower ack Servo-controlled motor with an internal gear pump

4 Compact Double-Toggle Design Robust & Rugged Toggle Mechanism Toggle mechanism optimized for fast cycling & reduced plated deflection Higher mold weight capacity Tri-directional part removal Multi Stage Ejection SI pattern Smooth & fast ejection Easy access to ejector area Knock out bar for multi-point ejection ulsating effect ull Gear Mechanism Simple & accurate mold height adjustment for precise & consistent tonnage Features hydraulic locking System ressure Gauge Allows operator to read system pressure for enhanced troubleshooting capacity Generous Mold Space & latens on Wide Skates Accommodates large & heavy molds Chrome plated tie bars 4

5 Engineered for Excellence High Temperature Stability ID tuning of barrel temperatures with closed loop control Standard insulated heater bands Auto tuning Twin Cylinder Injection Unit Distributes the load equally across screw centerline Hopper Slide With Chute Convenient ease of use Standard arrel Swivel Convenient for screw removal ower swivel on 2290 injection units & larger recise Linear Guideways Frictionless linear bearing Guideways improve the nozzle & screw alignment ENDURA Touch Advanced Touch Screen Control 15 color touchscreen High speed Microprocessor Save mold data & screenshots Graphical presentation of machine features Keypad for entering notes & information Energy Efficient ower ack Servo-controlled motor with an internal gear pump 5

6 Clamp Features The Magna T Servo sets a new standard in toggle technology providing the highest performance, versatility, precision, durability, consistency and productivity. Double toggle clamp has reduced footprint which contributes to better floor space utilization Clamp provides a faster lock over time to achieve a shorter cycle time Large tie bar distance Long clamp strokes Enhanced minimum-maximum mold height rovides flexibility to accommodate a variety of molds Hydraulic valves positioned near actuators for fast response & precise control Fully guided knock out bar using SI pattern & multipoint ejection for even force distribution Automatic grease lubrication for clamping unit standard on ton machines Graphite infused platen bushings self lubricate, increase toggle mechanism life & provide clean molding 6

7 Servo enefits Reduced Heat Generation kwh/lb Energy Usage Comparison Only delivers hydraulic oil as it is needed Reduces heat generation in hydraulic oil Results in longer life for hydraulic components & enhanced oil life Heat load on factory & cooling water consumption is reduced Influence of oil temperature on machine repeatability is reduced Improves cycle precision & repeatability lbs/hr (polystyrene) 310 Ton Toggle with Induction Motor and Electro Hydraulic umping 310 Ton MT S with Servo Motor and Internal Gear umping 330 Ton Toggle All-Electric Servo Motor Improved repeatability - Closed loop system Reduced energy consumption - Servo motor rpm can vary from 0 to 3000 Increased accuracy & precision - Rotation can be controlled to a fraction of a degree High response - Reduced system inertia Noise reduction - Quiet gear pump - Variable speed operations when required Internal Gear ump Reduced sensitivity to contamination Increased reliability & lower maintenance costs - Only 2 moving parts - No internal wear parts - Lower cost spare parts idirectional pump for fast response in pressure control ump is stopped intermittently during the cycle Constant & non-pulsating discharge regardless of pressure conditions Low operating noise 7

8 ENDURA TOUCH Control Features rocess monitoring with graphically displayed minimum, maximum & average values Graphical display of 33 parameters for the last 150 cycles Summary of last 3,000 alarms with date & time stamps Display of last 3,000 setpoint-value changes (change log) Internal memory for up to 80 mold data sets 3+3 freely configurable inputs & outputs for connecting peripheral devices Data protection with 4 access levels for up to 100 machine operators High-performance controls from &R Intuitive operations via 15 color touchscreen No page more than two clicks away Keypad for entering notes & information 32 function keys with LEDs arranged around the touchscreen Various interfaces (3 US, RS232, Ethernet) for connecting external devices Save mold data & screenshots to US keys Setpoint & actual values shown as absolute values lausibility check on values entered 8

9 ENDURA TOUCH Control Features Every page can be accessed directly from an overview page Enter pressure, velocity, time & stroke Enter mold data for mold closing & opening Cylinder heating, including heating energy indicator & monitoring 9

10 55 Technical Specifications 28mm Frame 32mm Frame INJECTION UNIT Metric A C English A C Metric A C English A C Injection Capacity, Maximum GS gms oz gms oz Theoretical Displacement cm in cm in Maximum Injection ressure bar psi bar psi Injection Rate cm 3 /sec in 3 /sec cm 3 /sec in 3 /sec Screw Stroke mm in mm in Screw Diameter mm in mm in Screw L/D Ratio L/D L/D L/D L/D Screw Speed rpm rpm rpm rpm Screw Torque Nm in-lb Nm in-lb At ressure bar in-lb bar in-lb lasticizing Rate GS gm/sec oz/sec gm/sec oz/sec Number of yrometers (arrel/nozzle) qty 3/1 qty 3/1 qty 3/1 qty 3/1 Total Heat Capacity kw 6.4 kw 6.4 kw 7.3 kw 7.3 CLAM Clamping Force kn 500 ton 56 kn 500 ton 56 Clamp Stroke mm 280 in 11.0 mm 280 in 11.0 Maximum Daylight mm 630 in 24.8 mm 630 in 24.8 Minimum Mold Height mm 150 in 5.91 mm 150 in 5.91 Maximum Mold Height mm 350 in mm 350 in laten Size (H V) mm in mm in Distance etween Tie Rods mm in mm in Tie Rod Diameter mm 55 in 22 mm 55 in 2.2 Ejector Stroke mm 100 in 3.9 mm 100 in 3.9 Ejector Force kn 3.2 ton 3.5 kn 3.2 ton 3.5 GENERAL Electrical Motor kw 13.2 hp 18 kw 13.2 hp 18 Total Oil Capacity L 208 gal 55 L 208 gal 55 Water Supply (29 C Inlet Temp) L/min 40 gal/min 10.6 L/min 40 gal/min 10.6 Connected Load kw 19.6 kw 19.6 kw 20.5 kw 20.5 Overall Dimensions (L W H) m ft m ft Machine Weight kg 2465 lbs 5433 kg 2465 lbs 5433 ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. 10

11 90 Technical Specifications 32mm Frame 40mm Frame INJECTION UNIT Metric A C English A C Metric A C English A C Injection Capacity, Maximum GS gms oz gms oz Theoretical Displacement cm in cm in Maximum Injection ressure bar psi bar psi Injection Rate cm 3 /sec in 3 /sec cm 3 /sec in 3 /sec Screw Stroke mm in mm in Screw Diameter mm in mm in Screw L/D Ratio L/D L/D L/D L/D Screw Speed rpm rpm rpm rpm Screw Torque Nm in-lb Nm in-lb At ressure bar psi bar psi lasticizing Rate GS gm/sec oz/sec gm/sec oz/sec Number of yrometers (arrel/nozzle) qty 3/1 qty 3/1 qty 3/1 qty 3/1 Total Heat Capacity kw 7.3 kw 7.3 kw 13.1 kw 13.1 CLAM Clamping Force kn 800 ton 90 kn 800 ton 90 Clamp Stroke mm 310 in 12.2 mm 310 in 12.2 Maximum Daylight mm 710 in 28.0 mm 710 in 28.0 Minimum Mold Height mm 150 in 5.91 mm 150 in 5.91 Maximum Mold Height mm 400 in mm 400 in laten Size (H V) mm in mm in Distance etween Tie Rods mm in mm in Tie Rod Diameter mm 70 in 2.8 mm 70 in 28 Ejector Stroke mm 120 in 4.7 mm 120 in 4.7 Ejector Force kn 3.4 ton 3.7 kn 3.4 ton 3.7 GENERAL Electrical Motor kw 13.2 hp 18 kw 13.2 hp 18 Total Oil Capacity L 220 gal 58 L 220 gal 58 Water Supply (29 C Inlet Temp) L/min 40 gal/min 11 L/min 40 gal/min 11 Connected Load kw 20.5 kw 20.5 kw 26.3 kw 26.3 Overall Dimensions (L W H) m 3.8 x 1.4 x 2.1 ft 12.5 x 4.6 x 6.9 m 3.8 x 1.4 x 2.1 ft 12.5 x 4.6 x 6.9 Machine Weight kg 3152 lbs 6947 kg 3152 lbs 6947 ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. 11

12 125 Technical Specifications 450 Frame 630 Frame INJECTION UNIT Metric A C English A C Metric A C English A C Injection Capacity, Maximum GS gms oz gms oz Theoretical Displacement cm in cm in Maximum Injection ressure bar psi bar psi Injection Rate cm 3 /sec in 3 /sec cm 3 /sec in 3 /sec Screw Stroke mm in mm in Screw Diameter mm in mm in Screw L/D Ratio L/D L/D L/D L/D Screw Speed rpm rpm rpm rpm Screw bar Nm in-lb Nm in-lb lasticizing Rate GS gm/sec oz/sec gm/sec oz/sec Number of yrometers (arrel/nozzle) qty 4/1 qty 4/1 qty 4/1 qty 4/1 Total Heat Capacity kw 11.3 kw 11.3 kw 15.7 kw 15.7 CLAM Clamping Force kn 1100 ton 123 kn 1100 ton 123 Opening Force kn 110 ton 12 kn 110 ton 12 Clamp Stroke mm 350 in 13.8 mm 350 in 13.8 Maximum Daylight mm 830 in 32.7 mm 830 in 32.7 Minimum Mold Height mm 150 in 5.9 mm 150 in 5.9 Maximum Mold Height mm 480 in 18.9 mm 480 in 18.9 laten Size (H V) mm in mm in Distance etween Tie Rods mm in mm in Tie Rod Diameter mm 80 in 3.1 mm 80 in 3.1 Ejector Stroke mm 120 in 4.7 mm 120 in 4.7 Ejector Force kn 35 ton 3.9 kn 35 ton 3.9 Maximum Mold Weight kg 1030 lbs 2271 kg 1030 lbs 2271 Dry Cycle Time (Euromap 6) sec-mm sec - in sec-mm sec - in GENERAL Electrical Motor kw 13.2 hp 18 kw 13.2 hp 18 Total Oil Capacity L 265 gal 70 L 265 gal 70 Water Supply (29 C Inlet Temp) L/min 50 gal/min 13.2 L/min 50 gal/min 13.2 Connected Load kw 24.5 kw 24.5 kw 28.9 kw 28.9 Overall Dimensions (L W H) m ft m ft Machine Weight kg 4200 lbs 9259 kg 4500 lbs 9921 ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. 12

13 140 Technical Specifications 450 Frame 630 Frame INJECTION UNIT Metric A C English A C Metric A C English A C Injection Capacity, Maximum GS gms oz gms oz Theoretical Displacement cm in cm in Maximum Injection ressure bar psi bar psi Injection Rate cm 3 /sec in 3 /sec cm 3 /sec in 3 /sec Screw Stroke mm in mm in Screw Diameter mm in mm in Screw L/D Ratio L/D L/D L/D L/D Screw Speed rpm rpm rpm rpm Screw bar Nm in-lb Nm in-lb lasticizing Rate GS gm/sec oz/sec gm/sec oz/sec Number of yrometers (arrel/nozzle) qty 4/1 qty 4/1 qty 4/1 qty 4/1 Total Heat Capacity kw 11.3 kw 11.3 kw 15.7 kw 15.7 CLAM Clamping Force kn 1250 ton 140 kn 1250 ton 140 Opening Force kn 125 ton 14 kn 125 ton 14 Clamp Stroke mm 350 in 13.8 mm 350 in 13.8 Maximum Daylight mm 830 in 32.7 mm 830 in 32.7 Minimum Mold Height mm 150 in 5.9 mm 150 in 5.9 Maximum Mold Height mm 480 in 18.9 mm 480 in 18.9 laten Size (H V) mm in mm in Distance etween Tie Rods mm in mm in Tie Rod Diameter mm 80 in 3.1 mm 80 in 3.1 Ejector Stroke mm 120 in 4.7 mm 120 in 4.7 Ejector Force kn 35 ton 3.9 kn 35 ton 3.9 Maximum Mold Weight kg 1030 lbs 2271 kg 1030 lbs 2271 Dry Cycle Time (Euromap 6) sec-mm sec - in sec-mm sec - in GENERAL Electrical Motor kw 13.2 hp 18 kw 13.2 hp 18 Total Oil Capacity L 265 gal 70 L 265 gal 70 Water Supply (29 C Inlet Temp) L/min 50 gal/min 13.2 L/min 50 gal/min 13.2 Connected Load kw 24.5 kw 24.5 kw 28.9 kw 28.9 Overall Dimensions (L W H) m ft m ft Machine Weight kg 4200 lbs 9259 kg 4500 lbs 9921 ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. 13

14 170 Technical Specifications 630 Frame 970 Frame INJECTION UNIT Metric A C English A C Metric A C English A C Injection Capacity, Maximum GS gms oz gms oz Theoretical Displacement cm in cm in Maximum Injection ressure bar psi bar psi Max Injection Rate cm 3 /sec in 3 /sec cm 3 /sec in 3 /sec Screw Stroke mm in mm in Screw Diameter mm in mm in Screw L/D Ratio L/D L/D L/D L/D Screw Speed rpm rpm rpm rpm Screw bar Nm in-lb Nm in-lb lasticizing Rate GS gm/sec oz/sec gm/sec oz/sec Number of yrometers (arrel/nozzle) qty 4/1 qty 4/1 qty 4/1 qty 4/1 Total Heat Capacity kw 15.7 kw 15.7 kw 16.9 kw 16.9 CLAM Clamping Force kn 1500 ton 168 kn 1500 ton 168 Opening Force kn 150 ton 16 kn 150 ton 16 Clamp Stroke mm 440 in 17.3 mm 440 in 17.3 Maximum Daylight mm 950 in 37.4 mm 950 in 37.4 Minimum Mold Height mm 150 in 5.9 mm 150 in 5.9 Maximum Mold Height mm 510 in 20.1 mm 510 in 20.1 laten Size (H V) mm in mm in Distance etween Tie Rods mm in mm in Tie Rod Diameter mm 85 in 3.3 mm 85 in 3.3 Ejector Stroke mm 130 in 5.1 mm 130 in 5.1 Ejector Force kn 44 ton 4.9 kn 44 ton 4.9 Maximum Mold Weight kg 1500 lbs 3307 kg 1500 lbs 3307 Dry Cycle Time (Euromap 6) sec-mm sec - in sec-mm sec - in GENERAL Electrical Motor kw 13.2 hp 18 kw 13.2 hp 18 Total Oil Capacity L 415 gal 110 L 415 gal 110 Water Supply (29 C Inlet Temp) L/min 50 gal/min 13.2 L/min 50 gal/min 13.2 Connected Load kw 28.9 kw 28.9 kw 30.1 kw 30.1 Overall Dimensions (L W H) m ft m ft Machine Weight kg 6450 lbs 14,220 kg 6800 lbs 14,991 ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. 14

15 225 Technical Specifications 970 Frame 1540 Frame INJECTION UNIT Metric A C English A C Metric A C English A C Injection Capacity, Maximum GS gms oz gms oz Theoretical Displacement cm in cm in Maximum Injection ressure bar psi bar psi Max Injection Rate cm 3 /sec in 3 /sec cm 3 /sec in 3 /sec Screw Stroke mm in mm in Screw Diameter mm in mm in Screw L/D Ratio L/D L/D L/D L/D Screw Speed rpm rpm rpm rpm Screw bar Nm in-lb Nm in-lb lasticizing Rate GS gm/sec oz/sec gm/sec oz/sec Number of yrometers (arrel/nozzle) qty 4/1 qty 4/1 qty 4/1 qty 4/1 Total Heat Capacity kw 16.9 kw 16.9 kw 24.9 kw 24.9 CLAM Clamping Force kn 2000 ton 224 kn 2000 ton 224 Opening Force kn 200 ton 22 kn 200 ton 22 Clamp Stroke mm 510 in 20.1 mm 510 in 20.1 Maximum Daylight mm 1220 in 48.0 mm 1220 in 48.0 Minimum Mold Height mm 200 in 7.9 mm 200 in 7.9 Maximum Mold Height mm 710 in 28.0 mm 710 in 28.0 laten Size (H V) mm in mm in Distance etween Tie Rods mm in mm in Tie Rod Diameter mm 100 in 3.9 mm 100 in 3.9 Ejector Stroke mm 150 in 5.9 mm 150 in 5.9 Ejector Force kn 44 ton 4.9 kn 44 ton 4.9 Maximum Mold Weight kg 1906 lbs 4202 kg 1906 lbs 4202 Dry Cycle Time (Euromap 6) sec-mm sec - in sec-mm sec - in GENERAL Electrical Motor kw 24.2 hp 32 kw 24.2 hp 32 Total Oil Capacity L 525 gal 139 L 525 gal 139 Water Supply (29 C Inlet Temp) L/min 75 gal/min 19.8 L/min 75 gal/min 19.8 Connected Load kw 41.1 kw 41.1 kw 49.1 kw 49.1 Overall Dimensions (L W H) m ft m ft Machine Weight kg 8650 lbs 19,070 kg 9500 lbs 20,944 ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. 15

16 310 Technical Specifications 1540 Frame 2290 Frame INJECTION UNIT Metric A C English A C Metric A C English A C Injection Capacity, Maximum GS gms oz gms oz Theoretical Displacement cm in cm in Maximum Injection ressure bar psi bar psi Injection Rate cm 3 /sec in 3 /sec cm 3 /sec in 3 /sec Screw Stroke mm in mm in Screw Diameter mm in mm in Screw L/D Ratio L/D L/D L/D L/D Screw Speed rpm rpm rpm rpm Screw bar Nm in-lb Nm in-lb lasticizing Rate GS gm/sec oz/sec gm/sec oz/sec Number of yrometers (arrel/nozzle) qty 4/1 qty 4/1 qty 4/1 qty 4/1 Total Heat Capacity kw 24.9 kw 24.9 kw 39.6 kw 39.6 CLAM Clamping Force kn 2750 ton 309 kn 2750 ton 309 Opening Force kn 275 ton 30 kn 275 ton 30 Clamp Stroke mm 610 in 24.0 mm 610 in 24.0 Maximum Daylight mm 1360 in 53.5 mm 1360 in 53.5 Minimum Mold Height mm 200 in 7.9 mm 200 in 7.9 Maximum Mold Height mm 750 in 29.5 mm 750 in 29.5 laten Size (H V) mm in mm in Distance etween Tie Rods mm in mm in Tie Rod Diameter mm 115 in 4.5 mm 115 in 4.5 Ejector Stroke mm 160 in 6.3 mm 160 in 6.3 Ejector Force kn 74 ton 8.3 kn 74 ton 8.3 Maximum Mold Weight kg 2831 lbs 6241 kg 2831 lbs 6241 Dry Cycle Time (Euromap 6) sec-mm sec - in sec-mm sec - in GENERAL Electrical Motor kw 37 hp 50 kw 37 hp 50 Total Oil Capacity L 615 gal L 615 gal V Water Supply (29 C Inlet Temp) L/min 75 gal/min 19.8 L/min 75 gal/min 19.8 Connected Load kw 61.9 kw 61.9 kw 76.6 kw 76.6 Overall Dimensions (L W H) m ft m ft Machine Weight kg lbs 28,990 kg lbs 31,085 ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. 16

17 400 Technical Specifications 2290 Frame 3470 Frame INJECTION UNIT Metric A C English A C Metric A C English A C Injection Capacity, Maximum GS gms oz gms oz Theoretical Displacement cm in cm in Maximum Injection ressure bar psi bar psi Injection Rate cm 3 /sec in 3 /sec cm 3 /sec in 3 /sec Screw Stroke mm in mm in Screw Diameter mm in mm in Screw L/D Ratio L/D L/D L/D L/D Screw Speed rpm rpm rpm rpm Screw bar Nm in-lb Nm in-lb lasticizing Rate GS gm/sec oz/sec gm/sec oz/sec Number of yrometers (arrel/nozzle) qty 4/1 qty 4/1 qty 4/1 qty 4/1 Total Heat Capacity kw 39.6 kw 39.6 kw 57.9 kw 57.9 CLAM Clamping Force kn 3500 ton 393 kn 3500 ton 393 Opening Force kn 350 ton 39 kn 350 ton 39 Clamp Stroke mm 675 in 26.6 mm 675 in 26.6 Maximum Daylight mm 1475 in 58.1 mm 1475 in 58.1 Minimum Mold Height mm 300 in 11.8 mm 300 in 11.8 Maximum Mold Height mm 800 in 31.5 mm 800 in 31.5 laten Size (H V) mm in mm in Distance etween Tie Rods mm in mm in Tie Rod Diameter mm 130 in 5.1 mm 130 in 5.1 Ejector Stroke mm 200 in 7.9 mm 200 in 7.9 Ejector Force kn 70 ton 7.9 kn 70 ton 7.9 Maximum Mold Weight kg 3950 lbs 8708 kg 3950 lbs 8708 Dry Cycle Time (Euromap 6) sec-mm sec - in sec-mm sec - in GENERAL Electrical Motor kw 37 hp 50 kw 37 hp 50 Total Oil Capacity L 615 gal L 615 gal Water Supply (29 C Inlet Temp) L/min 100 gal/min 26.5 L/min 100 gal/min 26.5 Connected Load kw 76.6 kw 76.6 kw kw Overall Dimensions (L W H) m ft m ft Machine Weight kg lbs 38,581 kg lbs 40,785 ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. 17

18 500 Technical Specifications 2290 Frame 3470 Frame INJECTION UNIT Metric A C English A C Metric A C English A C Injection Capacity, Maximum GS gms oz gms oz Theoretical Displacement cm in cm in Maximum Injection ressure bar psi bar psi Injection Rate cm 3 /sec in 3 /sec cm 3 /sec in 3 /sec Screw Stroke mm in mm in Screw Diameter mm in mm in Screw L/D Ratio L/D L/D L/D L/D Screw Speed rpm rpm rpm rpm Screw bar Nm in-lb Nm in-lb lasticizing Rate GS gm/sec oz/sec gm/sec oz/sec Number of yrometers (arrel/nozzle) qty 4/1 qty 4/1 qty 4/1 qty 4/1 Total Heat Capacity kw 39.6 kw 39.6 kw 57.9 kw 57.9 CLAM Clamping Force kn 4500 ton 500 kn 4500 ton 500 Opening Force kn 450 ton 50 kn 450 ton 50 Clamp Stroke mm 820 in 32.3 mm 820 in 32.3 Maximum Daylight mm 1640 in 64.6 mm 1640 in 64.6 Minimum Mold Height mm 350 in 13.8 mm 350 in 13.8 Maximum Mold Height mm 820 in 32.3 mm 820 in 32.3 laten Size (H V) mm in mm in Distance etween Tie Rods mm in mm in Tie Rod Diameter mm 150 in 5.9 mm 150 in 5.9 Ejector Stroke mm 200 in 7.9 mm 200 in 7.9 Ejector Force kn 117 ton 13.2 kn 117 ton 13.2 Maximum Mold Weight kg 5725 lbs kg 5725 lbs Dry Cycle Time (Euromap 6) sec-mm sec - in sec-mm sec - in GENERAL Electrical Motor kw 37 hp 50 kw 37 hp 50 Total Oil Capacity L 750 gal L 750 gal Water Supply (29 C Inlet Temp) L/min 100 gal/min 26.4 L/min 100 gal/min 26.4 Connected Load kw 76.6 kw 76.6 kw kw Overall Dimensions (L W H) m ft m ft Machine Weight kg 27,000 lbs 59,524 kg 28,000 lbs 61,729 18

19 550 Technical Specifications 2290 Frame 3470 Frame INJECTION UNIT Metric A C English A C Metric A C English A C Injection Capacity, Maximum GS gms oz gms oz Theoretical Displacement cm in cm in Maximum Injection ressure bar psi bar psi Injection Rate cm 3 /sec in 3 /sec cm 3 /sec in 3 /sec Screw Stroke mm in mm in Screw Diameter mm in mm in Screw L/D Ratio L/D L/D L/D L/D Screw Speed rpm rpm rpm rpm Screw bar Nm in-lb Nm in-lb lasticizing Rate GS gm/sec oz/sec gm/sec oz/sec Number of yrometers (arrel/nozzle) qty 4/1 qty 4/1 qty 4/1 qty 4/1 Total Heat Capacity kw 39.6 kw 39.6 kw 57.9 kw 57.9 CLAM Clamping Force kn 5000 ton 562 kn 5000 ton 562 Opening Force kn 500 ton 56.2 kn 500 ton 56.2 Clamp Stroke mm 820 in 32.3 mm 820 in 32.3 Maximum Daylight mm 1640 in 64.6 mm 1640 in 64.6 Minimum Mold Height mm 350 in 13.8 mm 350 in 13.8 Maximum Mold Height mm 820 in 32.3 mm 820 in 32.3 laten Size (H V) mm in mm in Distance etween Tie Rods mm in mm in Tie Rod Diameter mm 150 in 5.9 mm 150 in 5.9 Ejector Stroke mm 200 in 7.9 mm 200 in 7.9 Ejector Force kn 117 ton 13.2 kn 117 ton 13.2 Maximum Mold Weight kg 5725 lbs kg 5725 lbs Dry Cycle Time (Euromap 6) sec-mm sec - in sec-mm sec - in GENERAL Electrical Motor kw 37 hp 50 kw 37 hp 50 Total Oil Capacity L 750 gal L 750 gal Water Supply (29 C Inlet Temp) L/min 100 gal/min 26.4 L/min 100 gal/min 26.4 Connected Load kw 76.6 kw 76.6 kw kw Overall Dimensions (L W H) m ft m ft Machine Weight kg 27,000 lbs 59,524 kg 28,000 lbs 61,729 19

20 Moving latens TY Ø27.00 THRU (4) LACES REF-GUIDE ROD (KNOCK OUT AR) (4) HOLES TY Ø125 x10d UNC-2, 31(1.22 ) D (124) HOLLS THRU (4) LACES TY TY TY TY TY Ø13.5(.531 ) DRILL,45 (1.78 ) D, UNC-2, 31(1022 ) D, (72) HOLES Ø125.00, 10D 215 TY TY "C" "A" "" A UNC,1.2 DEE 68 LACES ON OTH LATENS - MOVING LATEN: Ø36.53 THRU, K/O AR CENTER HOLE M16 THRU STATIONARY LATEN: Ø101.6 WITH LOCATING RING, Ø160.0 X 16 DEE WITHOUT LOCATING RING C - Ø27.0 THRU 4 LACES, K/O AR HOLES Ø14.0 THRU 4 LACES 20

21 Moving latens "A" "" "A" "" "C" "C" MINIMUM MOLD SIZE HOLES DESCRITION: A - Ø.531, 1.78 DEE, UNC-2, 1.22 (80) HOLES - Ø27.0 (1.063 ) THRU, 0.8(.03 ) X 45º CHAMFER OTH SIDES (12) HOLES - CORRESONDING HOLES IN K/O M16 TA THRU (12) HOLES C - Ø36.53 (1.438 ) THRU, 0.8(.03 ) X 45º CHAMFER OTH SIDES C - CORRESONDING HOLES IN K/O M16 THRU HOLE DESCRITION: A Ø.531, 1.78 DEE UNC-2, 1.22 DEE (92) HOLES MOVING LATEN, (92) HOLES STATIONARY LATEN Ø27.0 (1.063 ) THRU, (12) HOLES CORRESONDING HOLES IN K/O M16 TA, 40 DEE (12) HOLES C Ø36.53 (1.438 ) THRU C CORRESONDING HOLE IN K/O M16 TA THRU, "C" "A" "" A UNC,1.2 DEE 68 LACES ON OTH LATENS - MOVING LATEN: Ø36.53 THRU, K/O AR CENTER HOLE M16 THRU STATIONARY LATEN: Ø101.6 WITH LOCATING RING, Ø160.0 X 16 DEE WITHOUT LOCATING RING C - Ø27.0 THRU 4 LACES, K/O AR HOLES Ø14.0 THRU 4 LACES 21

22 Moving latens "C" "A" "" "A" "" "C" Minimum Mold Size MINIMUM MOLD SIZE HOLE DESCRITION: A - Ø.531, 1.78 DEE, UNC-2, 1.22 DEE (104) HOLES MOVING LATEN, (104) HOLES STATIONARY LATEN - Ø27.0 (1.063 ) THRU, (12) HOLES - CORRESONDING HOLES IN K/O M16 THRU (12) HOLES C - Ø36.53 (1.438 ) THRU C - CORRESONDING HOLES IN K/O M16 THRU, HOLE DESCRITION: A Ø.5, 1.8 DEE, UNC-2, 1.2 DEE (84) HOLES Ø27.0 (1.063 ) THRU, 0.8(.03 ) X 45 CHAMFER OTH SIDES (12) HOLES CORRESONDING HOLES IN K/O M16 TA THRU (12) HOLES C Ø52.4 (2.06 ) THRU, 0.5(.02 ) X 45 CHAMFER OTH SIDES C CORRESONDING HOLE IN K/O M16 THRU 500/550 HOLE DESCRITION: A Ø UNC-2, 1.44 DEE (128xON MOVING LATEN) (128xON STATIONARY LATEN) MOVING LATEN 125 THRU ORE K/O AR CENTER HOLE M16 THRU STATIONARY LATEN 160 WITH LOCATING RING 200 W/O LOCATING RING C 27 THRU (12) HOLE K/O AR HOLE M16 THRU (20) HOLES D 52.4 THRU (8) HOLES 22

23 Interactive Technical Manual The Interactive Technical Manual is the new standard for machine diagnostics and troubleshooting. Maintenance staff now have the ability to keep equipment operating at peak performance. You can access all critical information about your plant equipment faster and easier from a laptop, tablet or online. Troubleshooting videos & flowcharts to speed problem solving Detailed photos of machines to identify components Interactive schematic - Traces hydraulic oil flow, pressure & return for each machine state - Combines hydraulic circuit with conventional bar chart CUSTOMER ADJUST Hydraulic Home - Animates circuit to show valve position DIE HEIGHT MOTOR ULL-IN CYLINDER hotos - Cross references component, part location & part number EXTRUDER MOTOR Extruder Run Clamp reakaway Injection Clamp Close Neutral Machine States Schematics -926b Customer Adjust Troubleshooting - Displays hydraulic component data sheets Hydraulic OM -926a Instructor videos giving insights on component operations Machine Documents Multimedia Hydraulic component part number identification to simplify parts ordering Training aid for maintenance personnel Electronic copy of machine manual & customer documentation Overview video covers installation, preventative maintenance & control operation 23 Red ressure lue To Tank Green To Drain Yellow Holding ressure lack No ressure

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