MAGNA T SERVO. 500 to 5,500 kn

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1 MAGNA T SERVO 500 to 5,500 kn A NEW STANDARD IN TOGGLE TECHNOLOGY Energy Efficient, Rugged & Reliable, Precise & Consistent, Versatile & User Friendly

2 MAGNA T SERVO TOGGLE INJECTION MOLDING MACHINE Durable Mono-Toggle Design for 50 and 80 Ton Machines Compact footprint Toggle mechanism optimized for fast cycling and reduced platen deflection Higher mold weight capacity Tri-directional part drop removal MAGNA T SERIES Combines the advantage of precise and accurate toggle mechanism with user friendly control Sets high standards for plastics processing Robust, Rugged Toggle Mechanism Toggle mechanism optimized for fast cycling and reduced platen deflection Higher mold weight capacity Multi-Stage Ejection Smooth, fast ejection Easy access to ejector area Knock out bar for multi point ejection Pulsating eject Bull Gear Mechanism Simple and accurate mold height adjustment for precise and consistent tonnage Generous Mold Space Accommodates large and heavy molds 2 Wide Skates for Platen Supports Reduced platen difficulty Enhanced life of tie-bars Higher mold carrying capacity

ENGINEERED FOR EXCELLENCE Closed Loop PID Temperature Control Provides precise temperature control Excellent process

Guideways Frictionless linear bearing guideways improve the injection power and cyliner alignment Servo Motor and

noise level ENDURA touch Advanced User Friendly Control Ergonomic layout High-speed microprocessor Direct access menu

3 ENGINEERED FOR EXCELLENCE Closed Loop PID Temperature Control Provides precise temperature control Excellent process control and stability Twin Cylinder Injection Unit Uniform load distribution across screw centerline Precise Linear Guideways Frictionless linear bearing guideways improve the injection power and cyliner alignment Servo Motor and Drive Outstanding energy saving Faster response towards hydraulic system Excellent shot weight consistency Reduced noise level ENDURA touch Advanced User Friendly Control Ergonomic layout High-speed microprocessor Direct access menu keys Graphical presentation of machine features Self-diagnostic and fault finding capabilities Parameter entry in absolute value 3

MAGNA T SERVO COMPACT DOUBLE-TOGGLE DESIGN Double Toggle Durable Double-Toggle Design for 110-550 Ton Machines Compact footprint Toggle mechanism optimized for fast cycling and reduced platen

4 MAGNA T SERVO COMPACT DOUBLE-TOGGLE DESIGN Double Toggle Durable Double-Toggle Design for Ton Machines Compact footprint Toggle mechanism optimized for fast cycling and reduced platen deflection Higher mold weight capacity Tri-directional part drop removal MAGNA T SERIES Combines advantages of precise & accurate toggle mechanism with user-friendly control Sets high standards for plastics processing Robust & Rugged Toggle Mechanism Toggle mechanism optimized for fast cyling and reduced plated deflection Higher mold weight capacity Tri-directional part removal Multi-Stage Ejection Smooth, fast ejection Easy access to ejector area Knock out bar for multi point ejection Pulsating eject 4 Bull Gear Mechanism Simple and accurate mold height adjustment for precise and consistent tonnage Generous Mold Space and Platens on Wide Skates Accommodates large and heavy molds Chrome plated tie bars System Pressure Gauge Allows operator to read system pressure for enhanced troubleshooting capacity

High-Temperatures Stability PID tuning of barrel tempertures with closed loop control Standard insulated heater bands Auto tuning Hopper Slide with Chute Convenient ease of use Standard Barrel

Graphical presentation of machine features Self-diagnostic and fault finding capabilities Parameter entry in absolute value Precise Linear Guideways Frictionless linear bearing Guideways

5 High-Temperatures Stability PID tuning of barrel tempertures with closed loop control Standard insulated heater bands Auto tuning Hopper Slide with Chute Convenient ease of use Standard Barrel Swivel Convenient for screw removal Power swivel on 2290 injection units & larger ENDURA touch Advanced User Friendly Control Ergonomic layout High-speed microprocessor Direct access menu keys Graphical presentation of machine features Self-diagnostic and fault finding capabilities Parameter entry in absolute value Precise Linear Guideways Frictionless linear bearing Guideways improve the nozzle and screw alignment Twin Cylinder Injection Unit Distributes the load equally across screw centerline Energy-Efficient Power Pack Servo-controlled motor with an internal gear pump 5

MAGNA T SERVO CLAMP FEATURES The Magna T Servo sets a new standard in toggle technology providing the

Double toggle clamp has reduced footprint which contributes to better floor space utilization Clamp

strokes Enhanced minimum-maximum mold height Provides flexibility to accommodate a variety of molds

using SPI pattern & multipoint ejection for even force distribution Automatic grease lubrication for

6 MAGNA T SERVO CLAMP FEATURES The Magna T Servo sets a new standard in toggle technology providing the highest performance, versatility, precision, durability, consistency and productivity. Double toggle clamp has reduced footprint which contributes to better floor space utilization Clamp provides a faster lock over time to achieve a shorter cycle time Large tie bar distance Long clamp strokes Enhanced minimum-maximum mold height Provides flexibility to accommodate a variety of molds Hydraulic valves positioned near actuators for fast response & precise control Fully guided knock out bar using SPI pattern & multipoint ejection for even force distribution Automatic grease lubrication for clamping unit standard on ton machines Graphite infused platen bushings self lubricate, increase toggle mechanism life & provide clean molding 6

HYDRAULIC FEATURES AND BENEFITS Reduced Heat Generation Only delivers hydraulic oil as it is needed Reduced heat generation in hydraulic oil Results in longer life for hydraulic components and

7 HYDRAULIC FEATURES AND BENEFITS Reduced Heat Generation Only delivers hydraulic oil as it is needed Reduced heat generation in hydraulic oil Results in longer life for hydraulic components and enhanced oil life Heat load on factory and cooling water consumption is reduced Influence of oil temperature on machine repeatability is reduced Improves cycle precision and repeatability Servo Motor Improved repeatability closed loop system Reduced energy consumption servo motor RPM can vary from 0 to 3000 Increased accuracy and precision rotation can be controlled to a fraction of a degree High response reduced system inertia Nose reduction quiet gear pump, variable speed operations when required Internal Gear Pump Reduced sensitivity to contamination Increased reliability and lower maintenance costs only 2 moving parts, no internal wear parts, lower cost spare parts Bidirectional pump for fast response in pressure control Pump is stopped intermittently during the cycle Constant and non-pulsating discharge regardless of pressure condition Low operating noise Features and Benefits Simplified hydraulic circuit Only 2 manifolds for injection and clamp Manifold placement near actuators Better repeatability Faster response Less hydraulic connections and optimum piping Servo Motor Standard Induction Motor Internal Gear Pump 7

MAGNA T SERVO ENDURA TOUCH CONTROL FEATURES Process monitoring with graphically displayed minimum, maximum and average values Graphical display of 33 parameters for the last 150 cycles Summary of

8 MAGNA T SERVO ENDURA TOUCH CONTROL FEATURES Process monitoring with graphically displayed minimum, maximum and average values Graphical display of 33 parameters for the last 150 cycles Summary of last 3,000 alarms with date & time stamps Display of last 3,000 setpoint-value changes (change log) Internal memory for up to 80 mold data sets 3+3 freely configurable inputs & outputs for connecting peripheral devices Data protection with 4 access levels for up to 100 machine operators High-performance controls from B&R Intuitive operations via 15 color touch screen No page more than two clicks away Keypad for entering notes & information 32 function keys with LEDs arranged around the touch screen Various interfaces (USB, RS232, Ethernet) for connecting external devices Save mold data & screenshots to USB keys Setpoint & actual values shown as absolute values Plausibility check on values entered 8

ENDURA TOUCH CONTROL FEATURES Intuitive operations via 15 color touch screen Actual injection speed and pressure graph display 200 mold data storage Configurable multi-level password with operators

9 ENDURA TOUCH CONTROL FEATURES Intuitive operations via 15 color touch screen Actual injection speed and pressure graph display 200 mold data storage Configurable multi-level password with operators name Graphical presentation of hourly production Customized setup menu High/Low limit display for each adjustable parameter I/0 diagnosis - analog and digital Timer precision in 0.01 second Change Log Menu: logs last 3000 set points, changes with time/date Statistical process control (SPC) with graphics Process Mode: functions with its co-functions on a single key press Note pad and maintenance scheduling Freely programmable smart outputs Overview screen with graphical display of machine functions Soft keys for fast access of select menus Auto shut down Visual and audible alarm 3000 alarm history with date and time log Axis wise graphical cycle time analysis Batch counter with option to turn off the motor Production overview of good/bad part counter Shift wise good/bad part counter Automatic password layout Mold data/process data/change log saving to external USB device Mold spray counter 9

10 MAGNA T SERIES ADVANTAGES AND FEATURES Energy Efficient, Servo Hydraulic Technology Magna T Servo is the product of Milacron s years of innovation in servo hydraulic injection molding technology. Designed for a full range of applications, in a wide variety of sizes, it offers outstanding value to customers to help them achieve their plastics manufacturing goals. Clamp Robust double toggle clamp mechanism Quick automatic mold height and tonnage setting on screen Adjustable pressure setting of closing and opening stage Proportional speed control with 5 closing and 3 opening speed Adjustable 2 stage mold safety pressure and 1 stage speed Position based ramping for accurate position switching Precise speed and pressure control Linear position transducer for accurate clamp position control Sensitive mold protection with try again circuit Stage wise actual time display Insert molding program Automatic grease lubrication Injection 5 stage injection velocity and 5 stage injection pressure profile 5 stage screw speed and 10 stage back pressure control (setting) through screen Digital setting of extruder RPM and digital read out of actual RPM Wide choice of injection units witha -A-B screw/barrel combinations Switch over from fill to pack based on position or time Linear position transducer for accurate injection position control Injection decompression before/after refilling or both Semi-auto purge, cold slug removal and intrusion molding programs Aluminum chequered plate below purge area Sprue break with timer Injection unit on linear bearing guide ways for minimal frictional losses Nozzle contact force by pressure switch Ejector Knock-Out bar 3 stage programmable ejector forward profile with soft eject Ejector speed and pressure adjustable on screen Linear transducer for ejector position Pulsating ejector strokes up to 9 pulses Intermediate retract set point Ejector stay forward and forward dwell timer Temperature Control Actual current display of heating zones Heater failure and thermocouple open detection Accurate PID temperature control Auto heat startup and shutdown Heat standby after set number of cycles Soak timer for cold start protection High/low temperature alarm Set and actual temperature data with bar graph Insulated heater band 10

11 MAGNA T SERIES ADVANTAGES AND FEATURES Controls Intuitive operations via 15 color touch screen Actual injection speed and pressure graph display 200 mold data storage Configurable multi-level password with operators name Graphical presentation of hourly production Customized setup menu High/low limit display for each adjustable parameter I/0 diagnosis - analog and digital Timer precision in 0.01 second Change log menu: logs last 3000 set points, changes with time and date Statistical process control (SPC) with graphics Process mode: functions with its co-functions on a single key press Note pad and maintenance scheduling Freely programmable smart outputs Over view screen with graphical display of machine functions Soft keys for fast access of select menus Auto shut down Visual and audible alarm 3000 alarm history with date and time log Axis wise graphical cycle time analysis Batch counter with option to turn off the motor Production overview of good/bad part counter Shift wise good/bad part counter Automatic password layout Mold data/process data/change log saving to external USB device Mold spray counter Hydraulics Ergonomic hydraulic layout for easy approach Valves placed near actuators for rapid response Pre-heating circuit for hydraulic oil Low oil level audible alarm and motor shut down Continuous oil filtration with 10 micron filter Audible alarm for filter clogging Hydraulic valve on/off Indication Available Options Air ejection-up to 5 stage Hydraulic and pneumatic core pull Feed throat temperature control Oil temperature control Part drop detect for single cavity Water battery with temperature indicator Water manifolds Robot interface (SPI/EUROMAP) Extra heating zones Interface for ejector retract verification Jam Bar T-slot platens Bimetallic barrel and hardened/coated screw Freely programmable core 11

12 MAGNA T SERVO MILACRON MARKETING HEADQUARTERS EUROPE C/O MOLD-MASTERS EUROPA GMBH, NEUMATTRING 1, BADEN-BADEN, GERMANY T: , F: , EUROPE@MILACRON.COM REV. 10/2016

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