V-LINE creates the value of the next generation. Horizontal Injection Molding Machine Horizontal Injection Molding Machine vol.3. Create your future

Transcription

1 Create your future Horizontal Injection Molding Machine Horizontal Injection Molding Machine vol.3 V-LINE creates the value of the next generation V-LINE is a registered trademark of Sodick Co., Ltd.

2 V-LINE creates the value of the next generation Sodick concentrated on the development of the precision injection molding machine featuring the "V-LINE & electric hybrid direct pressure mold clamping," and has practiced impressive "stable molding" and "high quality." Sodick's lineup of horizontal type precision injection molding machines from 3 tons to 650 tons contribute to the product development of customers who are pursuing the development and manufacturing of high-value added products in a wide range of fields, such as precision, electronics, optics, and medical equipment, etc. LP20EH3 GL150 Impressively accurate filling performance and stable plasticization performance V-LINE Reproduces accurate and uniform mold clamping force Sodick's Electric Hybrid Direct Pressure Mold Clamping Additional breakthrough force for V-LINE Linear Servo Drive Energy saving and further pursuit of following characteristics Newly Developed Total Servo Drive

3 TR450EH3 Small Size Machine Medium Size Machine Product range Horizontal Injection Molding Machine Models Standard Model mm03 TR10EH3 TR20EH3 High-response Injection Model LP10EH3 LP20EH3 High Speed / High Pressure Model Liquid Thermosetting Plastic Model GL30 GL30-LP GL30-LS / LSR GL60 GL60-LP GL60-HSP GL60-LSR GL100 G100-HSP GL100-LSR GL150 GL150-HSP GL150-LSR GL200 TR220EH3 TR300EH3 TR350EH3/TR450EH3 GL200-HSP Large Size Machine TR650EH2

4 Impressively accurate filling performance and stable plasticization performance V-LINE R 8 Technology Long-time stable molding Stable control of plasticization & melting Low shearing plasticization control Accurate plunger position control Low speed injection speed control High speed & high pressure injection control Fill volume control Holding pressure control V-LINE separates the injection and plasticization processes Plasticization unit Plasticization screw Screw touch backflow prevention mechanism Injection unit Backflow prevention cylinder Plasticization cylinder Injection cylinder Injection plunger Plasticization motor Injection scale Screw only performs plasticization Controls each process of injection and plasticization in order No portion slides or shears the resin Constant heat history of resin during plasticization Controls behavior of resin as well No excessive shearing heat or over shearing applied to resin Measurement Backflow prevention Suck back Injection Holding pressure The V-LINE realizes "3 stabilities," (1) melting condition of resin, (2) density of weighed resin, and (3) actual filling volume by independently controlling the entire process of the injection and plasticization. Linear servo drive (LSV *1 ) that further produces the breakthrough force of the V-LINE 8Technologys of V-LINE Linear servo valve (LSV *1 ) and optimal injection controller control the drive of the low inertia injection plunger *1 : LSV = Linear Servo Valve The LSV *1 adds excellent injection performance to the V-LINE. Quick acceleration Sharp stopping Accurate acceleration/ deceleration tracking The high injection acceleration and high rate of injection efficiency brings further possibilities to injection molding. 4 Original technology

5 Reproduces accurate and uniform mold clamping force Direct Pressure Mold Clamping System SHDC 8 Advantage Parallelness Straightness Mold open/ close position accuracy Mold open/ close velocity accuracy Direction deviation accuracy Mold clamping force distribution uniformity Mold clamping force accuracy Mold clamping rigidity Electric hybrid direct pressure mold clamping Sodick Sodick Electric Hybrid Electric Hybrid Electric servo motor mechanism which allows for accurate position control in the mold open/close process Hydraulic cylinder mechanism which reproduces a uniform mold clamping force in the mold clamping process Direct Pressure Type Small Size Machine TR10EH3 TR20EH3 Direct Pressure Type Structural Figure Mold clamping cylinder Mold clamping piston Ball screw Movable platen Fixed platen Mold open/close AC servo motor Tie bar Direct pressure locking type Medium Size Machine GL30 GL60 GL100 GL150 GL200 TR220EH3 TR300EH3 TR350EH3 / TR450EH3 Locking Direct Pressure Type Structural Figure Mold clamping cylinder Mold clamping lock Movable platen Ball screw Fixed platen Large Size Machine TR650EH2 Mold open/close AC servo motor Mold clamping ram Tie bar Original technology 5

6 Operability which improves productivity Operation System (IMC7 Controller developed in-house) Improved visibility with 15 inch operation screen New screen Operation panel New mold setting screen Three setting screens for injection, mold open/close, and temperature were integrated into one screen. The basic settings of a molding machine can be performed in one screen. Adoption of a pictograph panel The operation buttons are displayed in pictographs which show the molding operation, to simplify the operation of the molding machine. Features of IMC7 Controller Injection per formance 50μ second Troubleshooting function Displays defect area Analysis support Saves historical operation data Maintenance support Maintenance timing reminder 5-language support Japanese, English, Chinese (traditional and simplified) and Korean Image saving feature Saves screen displays and molding conditions as images USB memor y upgrade Mounts USB ports 6 Original technology

7 New Functions Newly developed support function screen Condition creation support Setting items help display Condition change history on process monitor Improved performance of operating status monitor Expanded waveform display Improved customizability (Specially equipped function) User customizable I/O (Logic I/O) User level mode Original technology 7

8 ev-line Electric Injection Molding Machine for Very Small Products mm03 All-electric model suitable for performing precision and stable molding of small products, realized by the V-LINE and direct pressure mold clamping. Expands the molding potentiality of small items, which also contributes to improvements in on-site capabilities. Electrification of V-LINE A servo motor was adopted for the plasticization and injection unit of the accurate and highly repeatable V-LINE method. The improved accuracy of each position by controlling the measurement values and injection position information by a closed loop function, realizes highly stable repeatability of the plasticization, measurements and injection. Space-saving Design This is a space-saving model of Sodick's molding machine which only requires minimum space. Since the number of machines can be increased, it is suitable for vertical startup with few cavity molds of initial lots. Tie-bar-less & Wide Platen The adoption of a parallel link mold clamping mechanism, realized tie-bar-less. The improved workability around the mold, contributes to reductions in the setup time. Adoption of a wide platen enables free layout of the mold accessories. 8 Original technology

9 V-LINE injection molding machine for small precision components TR10EH3 TR20EH3 Expanded the range of molding items in response to the precision molding for even smaller items. Sodick's new "Electric Hybrid Direct Pressure Mold Clamping Mechanism The main point of high cycle molding is to shorten the dry cycle time. This model is equipped with Sodick's new "Electric Hybrid Direct Pressure Mold Clamping Mechanism," which realizes high-speed operation, positioning and orientation accuracy. "Optimization" accelerates "High Cycle" This machine was developed with direct pressure mold clamping useful for pressure molding, aiming for the world's fastest direct pressure mold clamping machine. The optimization of the mold open/close and mold clamping mechanism by the reduced weight, low inertia and reduced volume of hydraulic fluid, and the optimization of the operation sequence by standardization of simultaneous operations, realized a reduction of the dry cycle time by 50% *2 (compared with Sodick's existing product), and a reduction of the molding cycle time. *2: Sodick's research Original technology 9

10 V-LINE GL series injection molding machine for highvalue-added products GL30 GL60 GL100 GL150 GL200 LINE 's global standard model contributes to high value-added molding in extensive fields, including precision, electronics, optics and medical equipments. The "high cycle package" is available for the GL30 as an optional. Three evolved categories Newly developed total servo drive system Pump drive is driven by an electric servo motor for the mold clamping and the plasticization process. Further improved operation accuracy and energy savings. Enhancement of traceability function The process monitoring data of the high precision V-LINE molding machine allows for quality determination of actual molding only, which contributes to a reduction of the visual inspection process. The monitoring of waveform data was added as an additional acceptance criterion. In addition, a function to save each shot in a waveform data image was added to the data logging function, so that it can be used to trace the data of molded products. This function can be used for the traceability of molded products. Improvement in usability Pursued "Usability," such as ease of use, safety and maintenance. Improved operability by the high mounted operation panel with a maximum 90 º swivel. Adopted a large-size window for the safety door to improve the visibility of the mold while molding, and the molded item. This model can be used as a safe and secure global standard molding machine, which complies with the safety standards of each country. The adoption of a highly efficient filter, reduced the replacement frequency of the hydraulic fluid. The replacement period of the hydraulic fluid is now five years. 10 Original technology

11 V-LINE Injection Molding Machine for Medium Size High-value Added Products TR220EH3 TR300EH3 TR350EH3 / TR450EH3 V-LINE large sized injection molding machine TR650EH2 Precise and stable molding by the V-LINER and direct pressure mold clamping realizes the creation of further added value of medium and large-sized molded products. Contributes to highly difficult molding The target components of the medium and large-sized injection molding machine equipped with the V-LINE and direct pressure mold clamping are large size lenses and mechanical components for automobiles, and realizes high yields in thick and deep medium-sized molded products with complicated design shapes. Original technology 11

12 High-response Injection Model LP10EH3 GL30-LP LP20EH3 GL60-LP Released the LP Model as the successor to the LD Model for small precision molding machines. It supports wider range of molding items and widens utilization. The injection response speed achieved the highest performance in the industry. (The LP models are also applicable to some upright injection molding machines) Injection characteristics Achieves amazing acceleration and maximum injection speed Plunger diameter P12 P16 P22 Max. injection speed mm/sec Max. injection pressure MPa Injection rate cm 3 /s Injection acceleration G Speed rising time msec Speed falling time msec Responsiveness of rise injection speed P12 Responsiveness of rise injection speed P16 Responsiveness of rise injection speed P mm/s 10msec 15.3G LP Series 800 mm/s 10msec 12.7G LP Series 500 mm/s 10msec 7.1G LP Series sec sec LP model expands the molding range Further improvement in stable molding repeatability Prevention of contamination and discoloration of resin sec Allows for injection at the low speeds required for actual molding, and suppresses the generation of shearing heat. Improvement in the fillability for product shapes with a high degree of dif ficulty, such as small precision items, complicated and thin-wall thicknesses The filling can be performed in an extremely short time, as the filling can be completed before the solidification of the resin. 12 Original technology

13 High Speed / High Pressure Model GL60-HSP GL150-HSP GL100-HSP GL200-HSP New ultra-high-speed hydraulic servo system control improves injection speed following capability and injection pressure falling responsiveness after V-P switch. This is suitable for molding thin-walled light guide plates for backlights of smart phones, etc. Pursued "Upsizing" & "Thin-wall thickness": Realized highly difficult molding Highest level of injection acceleration in industry V-LINE High Speed / High Pressure Model Plunger diameter P22 P28 P32 P40 Max. injection speed mm/sec Max. injection pressure MPa Injection rate cm 3 /s Injection acceleration G Speed rising time msec Speed falling time msec V-LINE Model only for Ultra Thin-walled Light Guide Plates Plunger diameter P28 Max. injection speed mm/sec Max. injection pressure MPa 420 Injection rate cm 3 /s 615 Injection acceleration G 21.8 Speed rising time msec. 10 Speed falling time msec. 5 Waveform of injection pressure Overwhelming injection acceleration of 21.8G Original technology 13

14 Injection Molding Machine for Thermosetting Plastics GL30-LS/LSR GL60-LSR GL100-LSR GL150-LSR Sodick of fers a thermosetting injection molding machine which evolved from the V-LINE, a fully proven thermoplastic molding machine. (The LSR models are also applicable to some upright injection molding machines) Contact Sodick for the LSR specification. Flow path shutoff The mixing cylinder and injection cylinder are designed independently, and the flow path is shut down by the mixing screw except during measurement. Therefore, the residual pressure of the material while the material is being supplied accumulates in the mixing cylinder. A dynamic mixer method has been adopted so that an extensive range of viscosities from a low viscosity (2-3Pa s) to a high viscosity (2000 Pa s o r more) can be handled. Shutoff Hydraulic Pressure LSD Specification: For High Viscosity Material 100Pa s~2000pa s Electric Servo Specification: For Low Viscosity Material Less than 100 Pa s Plasticization cylinder Short feed screw Screw touch backflow prevention mechanism Plasticization screw Mixing screw Agent A & B (pigment) supply Backflow prevention cylinder/ Mixing motor Shutoff nozzle (Optional) Injection plunger Injection cylinder Load cell for injection pressure detection Injection servo motor 14 Original technology

15 Introduction Of Special Equipment Mold Clamping Compression Effect of mold clamping compression This function alleviates the strain of a product which equalizes the transferability, and is effective for use with high cycles by reducing the cooling time. Can only be provided by the electric hybrid direct pressure mold clamping mechanism. TR450EH3 (Mold clamping compression specification) Mold clamping compression setting screen Real time checking of injection waveform and compression waveform High-speed and high-response mold clamping control High reproducibility of parallel platen position High straightness accuracy Can support a wide range of models from small to large machines. Compression waveform Injection waveform Molding Machine Data Collection Function ETDL4 It is a system to check the operation status and molding data of more than one molding machine. Features By focusing only on basic functions, ensures usability. Operational status of multiple molding machines is visible at a glance. Molding data can be referred to in table or graph format. Shot monitor Molding data can be referred to in table format. X-graph screen Molding data can be referred to in graph. Production status screen Status of molding machines such as in-service, stop with an error, stand-by, etc., can be checked in real-time. Planned molding quantity, total good product quantity and total molded quantity as of now are displayed. Maintenance management screen Centrally managed maintenance information of all connected molding machines can be viewed. When a maintenance due date approaches or has passed, the system notifies you on the screen or by . The background changes t o yellow when a maintenance due date is close. The background changes to red when a maintenance due date has passed. If one PC is used to monitor Production status and molding data of all molding machines connected via a network can be viewed. If multiple PCs are used to monitor If the network is connected to a server, the production conditions of all molding machines and molding data can be checked from anywhere. File server & production monitor Online communication with PC LAN Production monitor File server Production monitor Online communication with PC Production monitor LAN Contact Sodick for details. Original technology 15

16 Specification List Standard Model Small Size Machine mm03 TR10EH3 TR20EH3 Mold open / close system AC servo motor control AC servo motor control AC servo motor control Clamping system Direct pressure Direct pressure Direct pressure Max. clamping force kn Tie-bar inter val (W x L) mm Tie-bar-less 170 x x 260 Clamping Unit Platen dimension mm 275 x x x 360 Open daylight (Min. mold thickness + maximum mold opening stroke) Min./Max. mold thickness mm mm Mold open / close force kn 1.5 / / / 13.2 Ejecting system AC servo motor control AC servo motor control AC servo motor control Ejector ejecting force / Ejection retention force kn / / 4.3 Ejector stroke mm Plasticization & injection system Screw pre-plasticizing Screw pre-plasticizing Screw pre-plasticizing Screw diameter mm Plunger diameter mm Max. injection pressure MPa Plasticization Injection Unit Theoretical injection volume cm Injection rate cm 3 /s Plunger stroke mm Max. injection speed mm/s Plasticizing capacity kg/h Max. screw revolution min Rated screw torque N m Number of temperature control zone Heater capacity kw Nozzle pressing force kn Unit traveling stroke mm Hydraulic Pressure / Air Pressure Machine Dimension / Weight For hydraulic pump motor capacity Hydraulic circuit pressure kw ーー MPa ーー MAX.12.7 MAX.17.6 Tank capacity l ーー Motor capacity for AC servo Machine dimensions (LxWxH) kw mm 2000 x 591 x x 650 x x 925 x 1681 Machine weight kg The specifications are subject to change without prior notice due to ongoing research. Maximum injection pressure, injection rate, and maximum injection speed are calculated values. These are subject to constraints of molding conditions and cycles. 16 Data

17 Standard Model Medium Size Machine GL30 GL60 GL100 AC servo motor control AC servo motor control AC servo motor control Mold open / close system Direct pressure locking type Direct pressure locking type Direct pressure locking type Clamping system * Max. clamping force kn 310 x x x 420 Tie-bar inter val (W x L) mm 440 x x x 610 Platen dimension mm / / / 550 Open daylight (Min. mold thickness + maximum mold opening stroke) Min./Max. mold thickness mm mm Clamping Unit 6.8 / / / 19.8 Mold open / close force kn AC servo motor control AC servo motor control AC servo motor control Ejecting system 9.8 / / / 12.7 Ejector ejecting force / Ejection retention force kn Ejector stroke mm Screw pre-plasticizing Screw pre-plasticizing Screw pre-plasticizing Plasticization & injection system Screw diameter mm Plunger diameter mm Max. injection pressure MPa Theoretical injection volume Injection rate cm 3 /s Plunger stroke mm Max. injection speed mm/s Plasticizing capacity kg/h Max. screw revolution min Rated screw torque N m cm 3 Plasticization Injection Unit Number of temperature control zone Heater capacity kw Nozzle pressing force kn Unit traveling stroke mm For hydraulic pump motor capacity Hydraulic circuit pressure Tank capacity l Motor capacity for AC servo kw MPa kw Hydraulic Pressure / Air Pressure 3150 x 1030 x x 1094 x x 1196 x 1792 Machine dimensions (LxWxH) Machine weight kg mm Machine Dimension / Weight *3: Mold clamping force [392kN] is an optional specification. The specifications are subject to change without prior notice due to ongoing research. Maximum injection pressure, injection rate, and maximum injection speed are calculated values. These are subject to constraints of molding conditions and cycles. Data 17

18 Specification List Standard Model Medium Size Machine GL150 GL200 TR220EH3 Mold open / close system AC servo motor control AC servo motor control AC servo motor control Clamping system Direct pressure locking type Direct pressure locking type Direct pressure locking type Max. clamping force kn Tie-bar inter val (W x L) mm 560 x x x 610 Clamping Unit Platen dimension mm 720 x x x 730 Open daylight (Min. mold thickness + maximum mold opening stroke) Min./Max. mold thickness mm mm 250 / / /650 Mold open / close force kn 14.2 / / / 37.6 Ejecting system AC servo motor control AC servo motor control AC servo motor control Ejector ejecting force / Ejection retention force kn 28.8 / / / 21.6 Ejector stroke mm Plasticization & injection system Screw pre-plasticizing Screw pre-plasticizing Screw pre-plasticizing Screw diameter mm Plunger diameter mm Max. injection pressure MPa Plasticization Injection Unit Theoretical injection volume cm Injection rate cm 3 /s Plunger stroke mm Max. injection speed mm/s Plasticizing capacity kg/h Max. screw revolution min Rated screw torque N m Number of temperature control zone Heater capacity kw Nozzle pressing force kn Unit traveling stroke mm Hydraulic Pressure / Air Pressure Machine Dimension / Weight For hydraulic pump motor capacity Hydraulic circuit pressure kw MPa MAX.15 MAX.15 MAX.18.5 Tank capacity l Motor capacity for AC servo Machine dimensions (LxWxH) kw mm 4400 x 1378 x x 1360 x x 1641 x 1915 Machine weight kg The specifications are subject to change without prior notice due to ongoing research. Maximum injection pressure, injection rate, and maximum injection speed are calculated values. These are subject to constraints of molding conditions and cycles. 18 Data

19 Standard Model Medium Size Machine Large Size Machine TR300EH3 TR350EH3 / TR450EH3 TR650EH2 AC servo motor control AC servo motor control AC servo motor control Mold open / close system Direct pressure locking type Direct pressure locking type Direct pressure locking type Clamping system Max. clamping force kn 730 x x x 980 Tie-bar inter val (W x L) mm 940 x x x 1340 Platen dimension mm / / / 1210 Open daylight (Min. mold thickness + maximum mold opening stroke) Min./Max. mold thickness mm mm Clamping Unit 24.7 / / 48.4(assist 294) 37.6 / 75.2 Mold open / close force kn AC servo motor control AC servo motor control AC servo motor control Ejecting system 36.1 / / / 43.3 Ejector ejecting force / Ejection retention force kn Ejector stroke mm Screw pre-plasticizing Screw pre-plasticizing Screw pre-plasticizing Plasticization & injection system 50 50L 50 50L Screw diameter mm L 80 Plunger diameter mm Max. injection pressure MPa Theoretical injection volume Injection rate cm 3 /s Plunger stroke mm Max. injection speed mm/s Plasticizing capacity kg/h Max. screw revolution min Rated screw torque N m cm 3 Plasticization Injection Unit Number of temperature control zone Heater capacity kw Nozzle pressing force kn 5863 x 1660 x Unit traveling stroke mm (7.5x2) 30 (15x2 units) / 11 MAX.18.5 MAX.18.5 MAX For hydraulic pump motor capacity Hydraulic circuit pressure / 132 Tank capacity l x 1660 x x 1760 x x 1760 x x 1760 x x 2130 x (Injection portion: 7000 / Mold clamping portion: 20000) Motor capacity for AC servo Machine dimensions (LxWxH) Machine weight kw MPa The specifications are subject to change without prior notice due to ongoing research. Maximum injection pressure, injection rate, and maximum injection speed are calculated values. These are subject to constraints of molding conditions and cycles. kw mm kg Hydraulic Pressure / Air Pressure Machine Dimension / Weight Data 19

20 Specification List High-response Injection Model LP10EH3 LP20EH3 GL30-LP GL60-LP Mold open / close system AC servo motor control AC servo motor control AC servo motor control AC servo motor control Clamping system Direct pressure Direct pressure Direct pressure locking type Direct pressure locking type Max. clamping force kn Tie-bar inter val (W x L) mm 170 x x x x 320 Clamping Unit Platen dimension mm 300 x x x x 460 Open daylight (Min. mold thickness + maximum mold opening stroke) mm Minimum mold thickness mm / 390 Mold open / close force kn 1.5 / / / / 19.8 Ejecting system AC servo motor control AC servo motor control AC servo motor control AC servo motor control Ejector ejecting force / Ejection retention force kn 1.47 / / / / 7.8 Ejector stroke mm Plasticization & injection system Screw pre-plasticizing Screw pre-plasticizing Screw pre-plasticizing Screw pre-plasticizing Screw diameter mm Plunger diameter mm Max. injection pressure MPa Plasticization & injection system Theoretical injection volume cm Injection rate cm 3 /s Plunger stroke mm Max. injection speed mm/s Plasticizing capacity kg/h Max. screw revolution min Rated screw torque N m Number of temperature control zone Heater capacity kw Nozzle pressing force kn Unit traveling stroke mm Hydraulic Pressure / Air Pressure For hydraulic pump motor capacity Hydraulic circuit pressure kw MPa MAX.12.7 MAX Tank capacity l Motor capacity for AC servo kw Machine Dimension / Weight Machine dimensions (LxWxH) mm 2000 x 650 x x 925 x x 1030 x x 1094 x 1679 Machine weight kg The specifications are subject to change without prior notice due to ongoing research. Maximum injection pressure, injection rate, and maximum injection speed are calculated values. These are subject to constraints of molding conditions and cycles. 20 Data

21 High Speed / High Pressure Model GL60-HSP GL100-HSP GL150-HSP GL200-HSP AC servo motor control AC servo motor control AC servo motor control AC servo motor control Mold open / close system Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Clamping system Max. clamping force kn Tie-bar inter val (W x L) mm Platen dimension mm / / / / 650 Open daylight (Min. mold thickness + maximum mold opening stroke) Min./Max. mold thickness mm mm Clamping Unit 9.9 / / / / 28.5 Mold open / close force kn AC servo motor control AC servo motor control AC servo motor control AC servo motor control Ejecting system 13.7 / / / / 17.6 Ejector ejecting force / Ejection retention force kn Ejector stroke mm Screw pre-plasticizing Screw pre-plasticizing Screw pre-plasticizing Screw pre-plasticizing Plasticization & injection system Screw diameter mm Plunger diameter mm Max. injection pressure Theoretical injection volume Injection rate cm 3 /s Plunger stroke mm Max. injection speed mm/s Plasticizing capacity kg/h Max. screw revolution min Rated screw torque N m MPa cm 3 Plasticization Injection Unit Number of temperature control zone Heater capacity kw Nozzle pressing force kn Unit traveling stroke mm (Comp spec:6.0) 4.4 (Comp spec:6.0) MAX. 19 MAX. 19 MAX. 19 MAX. 19 For hydraulic pump motor capacity Hydraulic circuit pressure Tank capacity l Motor capacity for AC servo kw MPa kw Hydraulic Pressure / Air Pressure Machine dimensions (LxWxH) Machine weight kg mm Machine Dimension / Weight The specifications are subject to change without prior notice due to ongoing research. Maximum injection pressure, injection rate, and maximum injection speed are calculated values. These are subject to constraints of molding conditions and cycles. Data 21

22 Major Standard Components/Optional Parts List TR10EH3 / TR20EH3 GL TR220EH3 TR450EH3 TR650EH2 STD OP STD OP STD OP STD OP Wear and Corrosion Resistance (Type 1) *4 High temperature heater (plasticization, injection), nozzle temperature control heater (60 to 420 ºC) Accumulator Plasticization Injection Unit Purge Cover (with Interlock) Synchronous Heater TEMP Increase Function & Faulty Heater TEMP Increase (Heater Disconnection) Alarm Package Under-hopper Independent Temperature Control Unit Injection Setting Unit Selection Package (% or SI) Pressure Retention Unit Selection Package (0.1s, 0.01s or 0.001s) Injection Ejection Synchronized Multiple Tasks Package (gate cut system) Injection Response Change (Injection 5, pressure retention 4) PDT Setting (Pressure Drop Time) Standard Mold Clamping Ejection Unit IPPUK Molding Plunger Retention Function after Measurement Vibration-isolating Level Pads Ejector Ejecting synchronized Function While the Mold is Open CR Setting Function (mold clamping depressurization after pressure retention) Ground-fault Interrupter (200mA) *5 External Receptacles 200V20A 2,100V10A 1 *6 *7 Control Units and Others Data Logging Inter face Unit Carbide Generation Prevention Function (alarm & automatic heat retention switching) Traverse Pick-up Unit Connection Circuit Icon Display Wave Log Condition Change Disable Password Case Counter (Signal Output is Optional) Resin Stagnation Alarm (Compulsive Purge Function) Optional Plasticization Injection Unit Mold Clamping Ejection Unit Injection Unit Forward/Backward Speed Variable Specification Injection and Mold Clamping Synchronizing Multi-function (injection inter- locked with mold clamping) Measurement and Mold Open Synchronous Multi-function (When valve gate used) Cylinder Heat Retention Cover ZJ Heater and ZH Heater Temperature Control Unit *8 *8 LCP Nozzle *9 Backflow Prevention Compulsive Back Automatic Lubrication Unit Insulating Plate Thickness Options (5 or 10 mm) Heat Resistance Options (200 or 400 C) Mold Ejector Plate Return Confirmation Connection Circuit & Metal Connector *10 Mold Slide Return Confirmation Connection Circuit & Metal Connector *10 Falling Sensor & Camera Monitoring System Connection Circuit (Terminal Block) Platen Adaptor (Movable Platen) / 40mm Extendable Ejector Rod *11 Pickup During Mold Opening (During Mold Opening, Mold Opening Limit Signal Output) Vacuum Draw Connection Circuit, Vacuum Draw Drive Unit, Vacuum Draw System Specification with Motor Brake for Mold Open/Close Hydraulic Core Tractor Drive Unit for Mold Open Drive (Select from 2/4 Channels) *12 Locating Ring Adapter Contact Sodick for the mm03 accessories. *4: GL Series is a type-n *5: Individual breakers *6: External receptacle A *7: GL Series has no 100V 10A x (1) *8: P60LS66 is a standard specification *9: GL30/GL60 *10: Terminal block of GL Series is selectable *11: 50 mm specification for TR220EH3 only *12: Not available for GL30 22 Option

23 TR10EH3 / TR20EH3 GL TR220EH3 TR450EH3 TR650EH2 STD OP STD OP STD OP STD OP Tricolor Signal Light External Receptacles *13 A 200V30A 1 /200V20A 3 /100V10A 2 External Receptacles *13 B 200V30A 1 /200V20A 3 /100V10A 2 (interlocking/non-interlocking batch switching type) External Receptacles *13 C 200V60A 1 /200V30A 1 /100V10A 2 External Receptacles *13 D 200V60A 1 /200V30A 1 /100V10A 2 (interlocking/non-interlocking batch switching type) External Receptacles *13 ES(-B *14 ) 200V30A 1 /200V20A 1 External Receptacles *13 EL(-B *14 ) 200V30A 1 /200V20A 4 Control Units and Others External Receptacles N 100V10A 1 Power Strip Type Receptacle (3m) 200V 30A (2) /200V 20A (2) Note: Connect to 30A receptacle Ground-fault Interrupter for External Receptacles (30mA) Case Counter Package (case changing signal & production complete signal terminals) Automatic Alarm & Counter ON Package Stop Timer Unit dedicated for Hydraulic Motor after Error Stop Condition Change Disable Key Color (overall/for safety door only) Selection Auxiliary Units Abnormal tri-input stop signal Water Unavailable, Air Unavailable Alarms Multi ETDL-SMDL (USB Flight Recorder) Power Display Screen Logic I/O Mold Internal Pressure Control Function (8 Channels) Mold Cooling Water Manifold (Select from 4/8 Channels) Reverse Chute Connection Circuit Optional Reverse Chute Unit (with Connection Circuit, Device, Unit) Conveyor Start Position Contact Signal Connection Circuit (forward and reverse rotation commands) Product Falling Chute Core Rotation Signal Terminal Block Core Rotation Power Unit Pick-up Unit Base *15 Auxiliar y Units Mold Heater Temperature Control Connection Circuit (2/4 kw x 2/3/4 circuit) Selection with Current Detection and Disconnection Alarm With Current Detection and Disconnection Alarm Mold (Hot Runner) Temperature Monitoring Thermocouple Connection Circuit Hot Runner Temperature Control Connection Circuit (2 kw/2 circuits) Mold Thermocouple (non-grounded type) Select from φ2.3/4.8 x 2,000/3,000 mm Mold Thermocouple Holder (Select from φ2.3/φ4.8) Hot Runner Valve Gate Signal (1 Contact Output) Air Ejector Connection Circuit (Select from 1/2 Channels) (Terminal Block) Static Neutralization System Hydraulic Core Tractor Connection Circuit & Drive Unit (Solenoid Valve) (Select from 1/2 Channels) *16 Pneumatic Core Tractor Connection Circuit & Drive Unit (Solenoid Valve) (Select from 1/2 Channels) Machine Body Height Increase (100mm) RJG Interface Special Suppor t Procurement Items from Other Venders High Wear and Corrosion Resistance (Type 2) *17 Super High Wear and Corrosion Resistance (Type 3) Optical Lens Specifications (Type 5) Check Valve for Holding Nozzle Touch Pressure Specification for Safety Standards of All Countries *18 (GB (China / KCS (Korea) / USA) Mold Clamp (8 pieces/set) Hydraulic Fluid (S3VE46 and S4ME46) Hopper (select from 7/20/40l) (rotary) ETDL2006 (Without Cable) Cable for Data Logging *13: Receptacles made by American Denki Co., Ltd. are selectable *14: (- B) (Interlocking/non-interlocking batch switching type) *15: TR220EH3 only *16: 4 channel standard *17: GL Series is a Type S *18: JIMS (Japan) specification is standard Option 23

24 V-LINE R Horizontal Injection Molding Machine vol.3 Horizontal Injection Molding Machine The export of Sodick's products and its related technologies (including software applications) is regulated under Japan's Foreign Exchange and Foreign Trade Control Law. In addition, because some of these products may be subject to re-export controls under the Export Administration Regulations (EAR) of the United States; please contact Sodick before offering or exporting these products overseas. This catalogue contains a photographic image that has been generated from 3DCG. Options may be included in the photos of this catalog. Due to ongoing research, specifications are subject to change without prior notice. The contents of this catalog is current as of July, , Nakamachidai, Tsuzuki-ku, Yokohama, Kanagawa Japan TEL: FAX: Printed in Japan R <00>