Energy Saving Hydraulic PLAIMM TB series

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1 TB eries Energy aving Hydraulic PLAIMM TB series Back to the Basic

2 Woojin Plaimm TB serise 3 Energy aving Hydraulic PLAIMM TB series TB series is the newly launched energy saving hydraulic type injection molding machine from WJIN PLAIMM equipped with servo pump

2 2 Woojin Plaimm TB serise 3 Energy aving Hydraulic PLAIMM TB series TB series is the newly launched energy saving hydraulic type injection molding machine from WJIN PLAIMM equipped with servo pump system for optimum performance. - Center-press platen and brake motor in clamping unit has increased the accuracy & reproducibility. - Newly designed high-rigidity frame. - Main parts have new minimized and optimized design which made it possible to apply higher clamping force. - It assists in stabilizing the machine and reducing the noise during operation. Energy consumption Cooling water consumption Cooling Water Hydraulic oil consumption IL 60% savings 25% savings 15% savings *avings under standard conditions. il circulation and oil cooling & filtering is divided separately maximizing the efficiency and durability of the machine. The injection unit is equipped with dual pull nozzle touch cylinder, Proportional/Integral/Differential valves & the low friction mechanism make it more precise & long-lasting. Model / Clamping Force Tie-Bar Clearance (HxV) inch(mm) TB x14.17 (360x360) A B TB x16.14 (410x410) A B Injection Unit [ crew Diameter in inch(mm) ] 0.98(25) 1.10(28) 1.18(30) 1.38(35) 1.57(40) 1.77(45) 1.97(50) 2.17(55) 2.36(60) 2.56(65) 2.76(70) 2.95(75) 3.15(80) 3.54(90) 3.94(100) 4.13(105) 4.53(115) TB x18.11 (460x460) A B TB x20.08 (510x510) A B TB x22.05 (560x560) A B TB x24.02(610x610) A B TB x27.95 (710x710) A B TB x32.68 (830x830) A B TB x35.83 (910x910) A B TB x40.16 (1020x1020) A B TB x43.70 (1110x1110) A B

4 7 Your Advantage TB series Back to the Basic 1. ervo Pump ystem It saves the energy consumption up to 60%. It prevents high temperature in hydraulic oil. Thus, saving the oil cooling up to 25%.

Center Press Type Hybrid ervo 100 5. Dual Cylinder Injection Unit 6.

Hybrid Power Consumption(kw/h) aving Rate(%) 20.83 5.14 33.65 13.76 remark 75.3 75g, 18sec 59.1 500g, 33sec 3. Brake Motor for Keeping Clamping Position 1. ervo Pump ystem 2.

apply equal force on mold during clamping and preventing platen s damage. Tie-bar bush provided to decrease friction and retain stability during clamp movements. 7. Hydraulic il Circulation ystem 3.

Dual Pull Nozzle Touch Clamping Position Cylinder The brake motor is installed in clamping unit to maintain the same clamping force & position even after long and repeated usage during clamp

Closed-Loop ystem Unit In comparison, the single pull nozzle touch cylinder concentrates the force on the bottom of the fixed platen, making it to bend or damage after long usage of the machine.

3 4 7 Your Advantage TB series Back to the Basic 1. ervo Pump ystem It saves the energy consumption up to 60%. It prevents high temperature in hydraulic oil. Thus, saving the oil cooling up to 25%. It also reduces the noise during machine operation. Power Consumption(kw/h) ervo Hybrid ystem Energy aving Rate 4. Dual Pull Nozzle Touch Cylinder Controller Fixed displacement pump 2. Center Press Type Hybrid ervo Dual Cylinder Injection Unit 6. Closed-Loop ystem Hydraulic il Circulation ystem 40 Time(sec) Power Consumption Comparison for Hydraulic and ervo Hybrid ystem Item(Uton) Hydraulic ervo Hybrid Hydraulic ervo Hybrid Power Consumption(kw/h) aving Rate(%) remark g, 18sec g, 33sec 3. Brake Motor for Keeping Clamping Position 1. ervo Pump ystem 2. Center-Press Toggle ystem High Rigidity Frame - Improve stability in molding - Minimize platen s damage - Higher speed and stable platen s movement Tie-Bar Bush Center-press toggle system designed to apply equal force on mold during clamping and preventing platen s damage. Tie-bar bush provided to decrease friction and retain stability during clamp movements. 7. Hydraulic il Circulation ystem 3. Brake Motor for Keeping 4. Dual Pull Nozzle Touch Clamping Position Cylinder The brake motor is installed in clamping unit to maintain the same clamping force & position even after long and repeated usage during clamp movements. The dual pull nozzle touch cylinders are equipped on both sides in injection unit providing more stability and improved precision Dual Cylinder Injection 6. Closed-Loop ystem Unit In comparison, the single pull nozzle touch cylinder concentrates the force on the bottom of the fixed platen, making it to bend or damage after long usage of the machine. - Faster reaction time of injection Advance in balance of injection More tability in molding Minimize and cushion the impact The dual cylinder injection unit is designed to have a better balance and increased stability. It has high responsiveness and minimizes molding error & machine s shock. Deliver constant clampforce 7. Hydraulic il Circulation ystem il-leakage protection Increase durability Better injection reproducibility Reduce cooling & filtering time In comparison, the normal oil rotation mechanism can bring the contaminated oil back in the tank through oil cooling/filtering and in the process, the filter can be blocked which can further lead to excessively high temperature or oil leakage issues. Hydraulic oil rotation and oil cooling/filtering operate separately maintaining constant conditions. It helps to improve reproducibility and prevent the damages from excessive high temperature or pressure. Enhance controlling injection back pressure by system optimization. The closed-loop injection optimization system helps to regulate the values inserted in the controller should be exactly same as the real position. It makes sure that there is absolutely no deviation between the selected parameter by a user and the actual position of the machine. Coating inside of oil tank to prevent corrosion However the newly designed oil tank & rotation mechanism separates the oil rotation from oil cooling/filtering through an installed pump which makes sure that the contaminated oil and the filtered clean oil have no contact with each other during the machine operation. There is interference during oil circulation There is no interference during oil circulation Use Use il-tank il-tank Motor il-filter Center Press Clamping Normal Type Clamping Center Press Clamping ystem with Tie-Bar Bush Brake Motor Dual Pull Nozzle Touch Cylinder ingle Pull Nozzle Touch Cylinder Closed-Loop Controlling ystem il-cooler Hydraulic il Circulation ystem il-filter ilcooler Normal ystem

8 TB serise Controller ystem 9 Controller(E600) A new type of

condition at all times to produce high quality mold products

performance electronic control technology and the machine

status, clamping, injection & holding pressure, charging etc.

4 screen in English, Chinese & Korean languages for user

Machine tatus Temperature Ejector & Robot upports multiple

memory ( up to 512MB) : Mold Data, hot Data, creen Capture

Multi-stage, precision control of each moving unit - implified

zones: Default 7 Zones, il Temp 1 Zone - tores up to 100

4 8 TB serise Controller ystem 9 Controller(E600) A new type of high performance control system E600 maintains optimum machine condition at all times to produce high quality mold products thanks to the harmony between the multi-functional, high performance electronic control technology and the machine characteristics, which enables precision molding and provides stable system performance. E600 displays are in the form of graphs and pictures to facilitate user interface. The feed back control feature provides accurate operations based on configured conditions. Applications There are total of 21 functions such as machine status, clamping, injection & holding pressure, charging etc. displayed on a wide 10.4 screen in English, Chinese & Korean languages for user convenience with below 1ms of scan time. Controller technical data tandard 10.4 TFT Color LCD R232(Mold Data, Fix Data, equence)/ CAN Comm. Machine tatus Temperature Ejector & Robot upports multiple languages (3 languages) Temp Input: K or J Type upports CF memory ( up to 512MB) : Mold Data, hot Data, creen Capture Characteristics of E600 Clamping Mold Data etting Record - Multi-stage, precision control of each moving unit - implified control using sensors on moving units - Heating Cylinder zones: Default 7 Zones, il Temp 1 Zone - tores up to 100 Internal Mold Data sets - Uses CF memory for External Mold Data - Equipped with Robot Interface by default - Can store hot Data - Displays Injection peed and Pressure in graphic formats Injection & Holding Pressure Product Control Alarm Record Nozzle & Material Change hot Data Resin Type & Weekly Pre-heating

5 10 TB serise Central Monitoring ystem 11 CM Central monitoring system CM tructure Managing up to 250 units of injection molding machine at once From real time monitoring to data loading and analyzing TN TE TH DL NC VH TB CM is a central process information system that makes you check real time operating conditions and production details of your operating injection molding machines. All the intensive information including quality management, production management, machine operating conditions, etc. can be directly monitored by your computer. It is further possible to convert the information in Microsoft Excel files. The above given program is the copyright product of WJIN PLAIMM. Illegal usage or unauthorized distribution without prior permission is punishable by law. B&R GTB EVEN E600 Required CM LAN CM LAN CM LAN CM HUB CM HUB CM HUB CM Concept ption CM DB CM DB CM DB CM DBA CM DBA CM DBA Real time monitoring Mold data/ Print-out Database/ Print-out Product management CM DBA (Data Base Agent) CM Details *Note : It may be required to buy LAN/HUB separately depending on the controller. erver PC CM DB (Data Base torage) CM DBA (Date Base Agent) CM DBA helps you link the information generated by the injection molding machines to ERP, you can select the information to interlock on ERP. Maximum 250 injection machine network connections available. Internet LAN *Cable category 5 not included HUB *M-QL ser.2008 license Required CM DB (Data Base torage) CM DB functions to store the injection machine production information to the server, which can be directly managed through computer/pc. It saves data of 46 item basically. (If you want to add data inquire to our staff.) Installation Requirements - erver needed with CM data installed Minimum Requirements : Windows or Windows XP - Basic requirements : Windows server database program should be installed after purchasing (M-QL erver 2008 or higher recommended) - Install a wired LAN network (Additional devices may be required as per the circumstances)

6 12 pecification TB serise pecification 13 TB 100 TB 130 TB 180 TB 220 TB 270 TB 310 TB 420 TB 530 TB 640 TB 750 TB 970 INJECTIN UNIT crew & Barrel Type A B A B A B A B A B crew Diameter inch mm Injection Pressure psi Theoretical Injection Volume inch hot Weight (P) oz Injection Rate inch 3 /s crew troke inch Injection peed inch/s Plasticizing Capacity (P) lbs/hr crew Rotation rpm A B A B A B A B A B A B CLAMPING UNIT Clamping Force U ton kn Distance Between Tie-Bar (HxV) inch x x x x x22.05 Platen ize (HxV) inch x x x x x33.07 pening troke inch Daylight inch Min. Mold Height inch Max. Mold Height inch Ejector Force U ton Ejector troke inch x x x x x x x x x x x x GENERAL Total Heat Capacity kw Electric Motor Power Capacity kw Total Electric Power Capacity kw Total il Reservoir Capacity gal Machine Weight lbs Machine Dimension (LxWxH) ft 14.7x3.9x x4.2x x4.6x x4.9x5.9 22x4.9x6.2 Cooling Water Requirement gal/min ( ) ( ) ( ) x5.2x x5.9x x5.9x x6.9x x8.5x x8.5x Theoretical Injection Volume : crew Diameter x crew troke. 2. Minimum mold size must be over 60% of distance between tie-bar. 3. This data based upon the 60Hz electricity frequency. 4. pecifications can be changed for improvement without prior notice.

14 ption Lists ervice&upport 15 ption Lists INJECTIN UNIT CLAMPING UNIT GENERAL : tandard : ption ervice & upport The following technical support and warranty program will be honored by WJIN PLAIMM,

7 14 ption Lists ervice&upport 15 ption Lists INJECTIN UNIT CLAMPING UNIT GENERAL : tandard : ption ervice & upport The following technical support and warranty program will be honored by WJIN PLAIMM, Inc. This program is applied to only model TB- series. tandard Injection process control stage (peed / Pressure) Holding process control stage (peed / Pressure) Charging process control stage (peed / Pressure) Mold opening speed & pressure control stage Mold closing speed & pressure control stage Ejector speed & pressure control stage 5 Molding data memory capacity (Internal / External) 1000/usb 5 Alarm history display & saving 2 Record of value changing Back pressure control stage 4 Clamping position display tatistical function uck back control (Before) 1 Automatic mold height adjustment I/ circuit display uck back control (After) 1 Ejector position display Multi language display Korean / English / Chinese Injection position display Hydraulic core puller 2 stage Robot interlock circuit Injection speed graph display Air blow off unit Back pressure closed-loop afety device(electric / Hydraulic/ mechanical) Robot interlock interface (Euromap 12 / PI) Hydraulic oil level alarm Cushion amount display & alarm Hydraulic oil temperature over alarm crew RPM display Hydraulic oil heating control device Auto purge circuit crew cold start prevention device Reserved injection mold number and alarm Hopper throat temperature control device Pre-heating timer (weekly) Automatic lubricating device Heater temperature abnormal display hot data file saving (External) Cylinder temperature keeping mode Product chute Valve gate 1 stage Leveling pads Anti-wear screw&barrel Maintenance tools ption hut-off Nozzle (Hydraulic type, pring type, Air pressure type ) crew & Barrel (Anti-wear/corrosion) pare parts Electrical outlet (5 socket)-2set Unscrewing device Hopper moving device Daylight extension Auto safety door open / close device B screw Hydraulic oil cleaner Lubricating oil recycling device Auto clamps(qdc) Insulation plate for mold Electricity (220V, 380V, 440V, 480V) Electrical outlet (5socket)-addition 2set Machine tart-up & Training Program Free installation and start-up service with training program is provided by WJIN PLAIMM, Inc. Labor Warranty This warranty covers all service labor for the diagnosis and repair or replacement of all defective parts for the first 1 year after the warranty begins. Warranty Program The warranty period begins on date of 'tart-up' or 60 days from the delivery, whichever comes earlier. This warranty covers repair or replacement of parts due to defects in material and or workmanship for machines run under normal operation. The entire program applies only to the original customer at the original place of installation. Most of spare and replacement parts can be delivered from warehouse in CA. Also if required it can be supplied by HQ in Korea by air. Basic Warranty Clamping device Injection device Hydraulic, Electric Parts & thers Warranty Period 3 Years Part Name tationary platen, Movable platen, Rear panel, Tie bar, Tie-bar nut, Cross head, Cross head guide pin, Gear for mold thickness adjustment, Toggle bracket (Die casting only) Housing, Bearing box, Injection bed, crew driveshaft, Injection hydraulic cylinder(casting) 6 months crew head set, Nozzle 1Year Potentiometer, Reducer, Magnet, Circuit breaker, Relay, Various kinds of switches, limit switches, sensors (hydraulic oil pressure sensor etc.), Controller, Electric motor, ervo motor, servo drive, Manometer, il temperature gauge, Gauge cock, Toggle bush, Bearing, Hydraulic hose, Hydraulic cylinder, Hydraulic motor, Hydraulic valves, Hydraulic pump, eal packing of hydraulic pump such as -ring, packing, oil seal etc. Lubricant supplying device, Greese supplying device including hose and parts Anti-wear screw & barrel and cylinder head (under 15% of glass fiber based on Nylon) Anti-wear corrosion screw & barrel(under 40% of glass fiber based on Nylon) tandard type of screw & barrel

8 Global Network UA Incorporation L.A 684 Park Ridge Ave. Norco, CA Tel (Ext.102) Fax Chicago 650 W.Grand Ave. BLDG A(uite 106)Elmhurst, IL Tel (Ext.201) Korea WJIN PLAIMM Head ffice & Plant 46-17, Robot land-ro 249beon-gil, eo-gu, Incheon, Korea Tel (UA, Mexico, Japan) (outhwest Asia, Thailand, Vietnam, CI, Africa, outh America) (Europe, Russia, New Zealand) (India, Indonesia, Philippines, Turkey) Fax China Incorporation WJIN PLAIMM(NINGB)C.,LTD Ningbo Tel Guangdong Tel handong Tel Chongqing Tel uzhou Tel Tianjin Tel Mexico Incorporation Tel Japan Incorporation Tel Poland Tel Philippines Tel Russia Tel Thailand Tel India Tel Indonesia Tel Egypt Malaysia Tel Vietnam Tel Turkey 1st edition 06/03 - Printed in Korea. 03/ U01

Toggle and Electric Type Injection Molding Machine. series. High Speed. High Precision. Energy Saving

TE Toggle and Electric Type Injection Molding Machine series High Speed High Precision Energy Saving Machine series TB Hydraulic TH Hydraulic TN Hydraulic & All electric TE All electric VH Vertical hydraulic