VESTA Software Optimized Vertical Machining Center

Transcription

1 VETA-2000 oftware ptimized Vertical Machining Center

2 Contents Product verview Basic Information Basic tructure Cutting Performance Detailed Information tandard / ptional Accessories tatus Hwacheon oftware Diagram Machine / NC pecifications Gear / Robot Arm / Aluminum 2 Part / Air Flap Link / Aluminum 3 HECC ample / KP4M 3

3 3 Product verview 850 mm Y-axis Vertical Machining Center with oftware Function for Enhanced Productivity and Precision VETA-2000 is recommended for powerful cutting based on its stable structure. It is equipped with Hwacheon's proprietary technologies such as productivity enhancement software (HECC, HTLD and PTIMA) and precision enhancement software (HTDC and HAI) and provides differentiated quality different from existing machining center for parts. Upgrades for Enhanced Machining Performance Enhanced User Convenience High rigid roller LM guide for every axis 4 coil conveyors to enhance chip discharge performance The table wide enough to mount multiple workpieces Various direct-coupled main spindle specifications that meet machining purposes The tempered safety glass ensures machining visibility The step integrated coolant tank ensures the front table accessibility Eco-friendly oil water separation 5 The servo type ATC (BT-40) to enhance the tool change time structure 6 Hwacheon's proprietary software Easy Maintenance 1 2 Peripherals requiring maintenance are gathered in one place Easy lubrication points

4 4 HWACHEN CATALG : VETA-2000 Basic Information Basic tructure "Machining tability Ensured" table machine structure (utstanding rigid base and column structure ensured) C type structure for work accessibility High rigid roller LM guide for every axis (The Y-axis has 4 columns LM guide for saddle rigidity) Z-axis X-axis Y-axis, 4 columns LM Guide Y-axis troke Rapid peed m/min (ipm) X-axis Y-axis Z-axis X-axis Y-axis Z-axis 2,000 (78.74) 850 (33.46) 800 (31.5) 24 (945) 24 (945) 24 (945) Table "Wide Workpiece Mounting Area" Possible to set workpieces and vices in various sizes Table ize T lot W x P Max Loading Capacity kg f (lb f ) 850 (33.46) +Y -X 2,000 (78.74) -Y * Unit : +X +Z 800 (31.50) 2,000 x 850 (78.74 x 33.46) 18 x 125 (0.71 x 4.92) Number of T slot : 7 ea 1,800 (3,968) -Z pindle "Various pecifications for Direct-Coupled pindles" Meeting the customer's machining purposes Max pindle peed pindle Motor kw Max Torque Nm BT-40 10,000 12,000 (PT) Regular Type CT (PT) Regular Type CT (PT) BT-50 (PT) 8,000 Regular Type CT (PT)

5 5 ATC (Automatic tool changer) "ptimized Tool Change Time" Reduces non-cutting time for productivity Tool to Tool Time BT-40 BT sec 3.5 sec Magazine "Magazines in Various pecifications" Various specifications are available based on users' tool types Item Tool hank BT-40 PT) K-40, CAT-40 HK-A63 Drum Type PT) BT-50, CAT-50 K-50, HK-A100 Chain Type Tool torage Capacity Drive Type ervo Motor Geared Motor Method of Tool election Tool Change Type Memory Random wing Arm Cover Design "Minimized Effects of External Temperature Variation" The cover designed to be tightly adhered to the bottom minimizes effects on the machine caused by various factors such as external temperature variation. 20 mm (0.79 inch)

6 6 HWACHEN CATALG : VETA-2000 BT-40 Cutting Performance Face mill, Carbon teel (M45C) Tool Dia Material Removal Rate cm 3 /min pindle peed Feed mm/min (ipm) Axial Depth Radial Depth 60 (2.36) 280 1,500 1,400 (55.12) 5 (0.2) 40 (1.57) Face mill, Carbon teel (M45C) Tool Dia Material Removal Rate cm 3 /min pindle peed Feed mm/min (ipm) Axial Depth Radial Depth 50 (1.97) / R ,500 1,500 (59.1) 5 (0.2) 40 (1.57) BT-50 Cutting Performance Face mill, Carbon teel (M45C) Tool Dia Material Removal Rate cm 3 /min pindle peed Feed mm/min (ipm) Axial Depth Radial Depth 80 (3.15) 528 1,500 1,650 (65) 5 (0.2) 64 (2.52) Face mill, Aluminum (AL6061) Tool Dia Material Removal Rate cm 3 /min pindle peed Feed mm/min (ipm) Axial Depth Radial Depth 100 (3.94) 1,920 2,000 4,000 (157) 6 (0.24) 80 (3.15) Face mill, Carbon teel (M45C) Tool Dia Material Removal Rate cm 3 /min pindle peed Feed mm/min (ipm) Axial Depth Radial Depth 63 (2.48) / R ,500 3,920 (154) 5 (0.2) 45 (1.77) End mill, Carbon teel (M45C) Tool Dia Material Removal Rate cm 3 /min pindle peed Feed mm/min (ipm) Axial Depth Radial Depth 40 (1.57) (16.5) 40 (1.57) 20 (0.79) U-Drill, Carbon teel (M45C) Tool Dia Material Removal Rate cm 3 /min pindle peed Feed mm/min (ipm) 45 (1.77) 636 1, (15.7) Tap, Carbon teel (M45C) Tap ize pindle peed Feed mm/min (ipm) pindle Load % M30 x P / 300 M33 x P / (27.6) / 1,050 (41.3) 700 (27.6) / 1,050 (41.3) 60 / / 78 * The machining results above are examples based on the factory test standards, and are subjected to the changes in conditions.

7 7 Detailed Information tandard / ptional Accessories tatus : tandard : ption N. Item Description VETA ,000 (Regular Type) 2 #40 10,000 (CT) 18.5 / 11 kw Nm 3 pindle 12,000 (Regular Type / CT) 4 8,000 (Regular Type) 15 / 11 kw 286 Nm #50 5 8,000 (CT) 26 / 22 kw 165 Nm 6 #40 30 Tools Magazine 7 Magazine 24 Tools Magazine # Tools Magazine 9 BT40 #40 10 BBT40 / CAT40 / K40 / HK-A63 Tool hank 11 BT50 #50 12 BBT50 / CAT50 / K50 / HK-A Head Flushing (0.15 MPa, 0.6 kw) 14 3 MPa 2.2 kw Coolant Function CT Coolant ystem 15 7 MPa 2.2 kw 16 il Mist (emi dry cutting system) 17 Air Blower 18 Coil Conveyor (4ea) 19 Air Gun 20 Chip Removal Function Coolant Gun 21 Hinge Type Lift-up Chip Conveyor 22 craper Type 23 Mist Collector 24 Linear cale (X / Y / Z) 25 Hwacheon Artificial Intelligence Control ystem (HAI) - 40 Block 26 Hwacheon Efficient Contour Control ystem (HECC) Hwacheon Thermal Displacement Control ystem (HTDC) 27 [ Hwacheon pindle Displacement Control ystem (HDC) + Hwacheon Frame Displacement Control ystem (HFDC) ] Precision Machining 28 Function Hwacheon Artificial Intelligence Control ystem (HAI) Block 29 Hwacheon Artificial Intelligence Control ystem (HAI) Block 30 Lubrication ystem 31 Fan Cooler Type pindle Cooler (Jacket Cooling) 32 il Cooler Type (12,000 pindle) 33 Tool Measuring ystem Renishaw / Blum (Touch Type, Laser Type) 34 Workpiece Measuring ystem Renishaw / Blum (Touch type) 35 Measuring Tool Life Management & 36 Automation Function Auto Door 37 Hwacheon Tool Load Detect ystem (HTLD) 38 Cutting Feed ptimization ystem (PTIMA) 39 Ethernet Interface 40 MPG Handle (1ea) 41 MPG Handle (3ea) 42 ignal Lamp with 2 Color (R, G) 43 ignal Lamp with 3 Color (R, G, Y) Color LCD 45 Tool Box 46 NC Cooler 47 il kimmer 48 Air Dryer 49 Convenient Functions Door Interlock 50 Workpiece Coordinate ystem 48 pairs 51 Lubrication il eparation Tank 52 Perfect Base Around plash Guard 53 Part Program torage Length 1,280m (512kB) 54 Data erver (256MB / 1,024MB) 55 Data erver (1,024MB) 56 Data erver Interface 57 Manual Guide i 58 Monitoring olution of Real-time perational tatus (M-Vision Plus) 59 4-Axis Interface

8 8 HWACHEN CATALG : VETA-2000 UER FRIENDLY DEIGN, A WIDE RANGE F PTINAL FEATURE User convenience and various additional function VETA-2000 system offers a user friendly design and a wide variety of upgrade options for a faster, more precise machining performance, so you can concentrate on what you do best : creating quality products. "Excellent Chip Disposal" Four coil conveyors in the wide and steeply slanted slide cover structure that are located under the table provide excellent chip disposal performance. 4 Coil Conveyors Four coils conveyors as standard will rapidly remove a large amount of chips generated during machining. Convenient Accessibility Coolant tank combined with step helps user accessibility during operation and enhance space utilization.

9 9 Cooling ystem Jacket Cooling Bearing Lubrication 10,000 (TD) 8,000 (PT) Fan Cooler Grease Type 12,000 (PT) il Cooler Air-il Type Rear Bearings il Cooler Fan Cooler Cooling uction Front Bearings il Tank il Tank Convenient Maintenance Improved the manageability of machine through the integration of peripheral devices for required maintenance. LED Work Light Long-life LED work lights at three places ensures comfortable working environment and minimizes heat generation. Excellent Coolant Tank and Chip Removal "Possible to elect Type of Chip Conveyor" according to machining purpose Hinge Type Chip Conveyor (uitable for coarse chips discharge) craper Type Chip Conveyor (uitable for fine chips discharge) External Coolant Tank Tank Capacity : 740l( gal) - External coolant tank is installed at the front of machine. Easy to exchange coolant, clean the tank and maintain pump. - tep integrated coolant tank for better table accessibility. Micro Chip eparation Coolant Pump pecifications Chip + Coolant Chip filter is used to remove micro chips and keep the coolant tank clean. Chip Filter Using il - Viscosity of I VG 32 or less CT Coolant Pump (PT) - Pressure : 3 MPa - Power : 2.2 kw Head Coolant Pump - Power : 0.6 kw Coolant Gun Pump - Power : 1.1 kw

10 10 HWACHEN CATALG : VETA-2000 Convenient perator Panel Pendant Arm Type perator Panel (TD) The operator panel is newly designed from the operator's viewpoint and thus enhances the operator's convenience. "User Friendly Design" 10.4" display as standard (UB and PCMCIA cards as standard) Enhanced operability by optimizing the layout and improving the touch feeling of control buttons Horizontal keys enhance user convenience. eparately mounting MPG for workpiece setting convenience. Long time continuous DNC operation with the CF card even without the data server. Machine ptimization (TD) mart rigid tap function applied for machining time reduction. The cycle machining as well as the operating time and the acceleration / deceleration speed of feeding system are optimized. High-level precision, speed and smoothness are realized by enhanced processing performance of tiny segments. Dramatically reduced non-cutting time during machining ensures optimal productivity. The latest machining technology adopted. ptimized Non-cutting Time Enhanced Productivity Machining surface quality enhanced by HRV+ control. (HRV+: effectively prevents machine oscillation by controlling the servo current to enhance the machining surface quality.) ptimized Tuning HRV + "Enhanced Productivity"

11 11 perating Convenience Function < M-CDE / G-CDE LIT > < GUI (Graphical User Interface) > M-CDE, G-CDE LIT The screen provides easy and quick search and utilization. (However, it is necessary to discuss with factory in advance to add and / or change M-codes.) Graphic interface for tool / workpiece measurement Automatic offset update function Tool setting and damaged tool detection, Workpiece setup and measuring while machining ptimized time and failure rate High competitiveness < Tool Management> Large / mall Diameter Tool Management ystem < Tool View > Magazine tool management system Magazine tool check in real time Large / small diameter tools setting Head mounted tool check in real time Waiting pot mounted tool check in real time Manual Guide i With the Manual Guide i, the operator is able to create a machining program for the desired geometry including the pattern simply if he / she enters numeric values for the basic machining geometry. Programming in convenient functions and rich machining cycles It displays the machine status and the tools in use while machining. The realistic machining simulation checks the program.

12 12 HWACHEN CATALG : VETA-2000 Hwacheon oftware Hwacheon Tool Load Detect ystem "Detect and diagnose the most minute of toolend point movement" HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece. (The load is measured every 8 msec to ensure accuracy.) Hwacheon High Efficiency Contour Control ystem "Roughing quickly, finishing is precisely" HECC offers an easy to use programming interface for different workpieces and different processing modes. The system provides a precise,custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access. Cutting Feed ptimization ystem "Maximize your productivity with intelligent system" PTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is optimized. Hwacheon pindle Displacement Control ystem "Real-time correction for the displacement in the spindle" When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement. The system then makes necessary adjustments and eff ectively minimizing thermal displacement. Hwacheon Frame Displacement Control ystem ystem for maintaining processing accuracy for a long period of machining" HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement. Hwacheon Thermal Displacement Control ystem "Hwacheon pindle Displacement Control ystem + Hwacheon Frame Displacement Control ystem" HTDC integrates the Hwacheon pindle Displacement Control system and the Frame Displacement Control ystem. Monitoring olution of Real-time perational tatus "ee everything everywhere" Monitoring system for the User's factory machine management User can always check the status of the machine utilizes a smartphone

13 13 Machine ize * Unit : 700 (27.56) 779 (30.67) 2,960 (116.54) Width : 3,753 (147.76) 1,024 (40.31) 626 (24.65) Top 80 (3.15) Length : 4,970 (195.67) 1,190 (46.85) BT-40 Max Height : 3,446 (135.67) BT-50 Max Height : 3,566 (140.39) 563 (22.17) 280 (11.02) Door pen 2,050 (80.71) 1,816 (71.5) 1,985 (78.15) Left ide Front pindle Power Torque Diagram 10,000 Max Power : 18.5 kw (25 HP) / Max Torque : Nm 12,000 (PT) Max Power : 18.5 kw (25 HP) / Max Torque : Nm Torque (Nm) Nm (25 %) 95.5 Nm (30 min) 70 Nm (Cont.) 18.5 kw (25 %) 15 kw (30 min) 11 kw (Cont.) Power (kw) Torque (Nm) Nm (25 %) 95.5Nm (30 min) 70 Nm (Cont.) 18.5 kw (25 %) 15 kw (30 min) 11 kw (Cont.) Power (kw) pindle peed () 8,000 (PT) Max Power : 15 kw (20 HP) / Max Torque : 286 Nm (Electric Conversion) pindle peed () 8,000 (CT) Max Power : 25 kw (35 HP) / Max Torque : 165 Nm Torque (Nm) Nm (15 min) 286 Nm (15 min) 15 kw (25%) 11 kw (Cont.) Power (kw) Torque (Nm) Nm (30 min) 140 Nm (Cont.) 26 kw (30 min) 22 kw (Cont.) Power (kw) pindle peed () pindle peed ()

14 14 HWACHEN CATALG : VETA-2000 Product Line-up VETA-2000 BT-40 BT Tools Magazine 24 Tools Magazine 30 Tools Magazine 18.5 / 11 kw 15 / 11 kw 26 / 22 kw (CT) 10,000 12,000 8,000 Machine pecifications Item VETA-2000 / BT-40 10,000 VETA-2000 / BT-40 12,000 VETA-2000 / BT-50 8,000 Travel X-axis troke 2,000 (78.74) Y-axis troke 850 (33.46) Z-axis troke 800 (31.5) Distance from Table urface to pindle Gauge Plane 150 ~ 950 (5.91 ~ 37.4) Distance between Columns to pindle Center 905 (35.63) Table Table ize 2,000 x 850 (78.74 x 33.46) Table Loading Capacity kg f (lb f ) 1,800 (3,968) T lot (WxP No. of slots) 18 x 125 (0.71 x 4.92) - 7 ea pindle Max pindle peed 10,000 12,000 8,000 pindle Motor kw (HP) 18.5 / 11 (25 / 15) 15 / 11 (20 / 15) CT : 26 / 22 (35 / 30) Type of pindle Taper Hole - I#40, 7/24 Taper (BT-40) I#50, 7/24 Taper (BT-50) pindle Bearing Inner Diameter Ø70 (2.76) Ø90 (3.54) Feedrate Rapid peed (X / Y / Z) m/min (ipm) 24 / 24 / 24 (945 / 945 / 945) Feed (X / Y / Z) mm/min (ipm) 1 ~ 10,000 (0.04 ~ 394) Motor Feed Motor (X / Y / Z) kw (HP) 4 / 4 / 7 (5.4 / 5.4 / 9.4) Coolant Motor (pindle) kw (HP) 0.6 (0.8) pindle Cooler Motor kw (HP) 0.18 (0.2) 2.8 / 3.2 (3.8 / 4.3) 0.18 (0.2) ATC Type of Tool hank - BT-40 (PT:BBT-40,CAT-40) BT-50 (PT:BBT-50,CAT-50) Type of Pull tud - MA P40T-1 (45 ) BT-50 (90 ) Tool torage Capacity ea (PT:30) Max Tool Dia (with / without Adjacent Tools) Ø75 (Ø2.95) / Ø150 (Ø5.91) Ø125 (Ø4.92) / Ø245 (Ø9.65) Max Tool Length 300 (11.81) 350 (13.78) Max Tool Weight kg f (lb f ) 8 (17.64) 20 (44.09) Method of Tool election - Memory Random Method of peration - ervo Motor Geared Motor Power ource Electric Power upply kva / CT:55 Compressed Air upply (Pressure X Consumption) ~ 0.7 MPa x 690 Nl/min Tank Capacity pindle Cooling / Lubrication l (gal) 20 / 6 (5.28 / 1.59) Coolant l (gal) 740 (195.49) Machine ize Height 3,446 (135.67) 3,566 (140.39) Floor pace (Length x Width) 4,970 x 3,753 ( x ) Weight kg f (lb f ) 14,000 (30,865) 14,200 (31,306) 15,000 (33,069) NC Controller Fanuc-0i MF

15 15 NC pecifications [Fanuc 0i-MF] : tandard : ption Item pecification Item pecification Controlled Axis Controlled Axis 3 - Axes Controlled Axis 5 - Axes (Max) imultaneously Controlled Axes 3 - Axes imultaneously Controlled Axes 4 - Axes (Max) Least Input Increment 0.001mm, 0.001deg, inch Least Input Increment 1 / mm, deg, inch inch / metric Conversion G20, G21 tore troke Check 1 tore troke Check 2 Mirror Image tored Pitch Error Compensation Backlash Compensation peration Automatic & MDI peration DNC peration by Memory Card PCMCIA Card is Required Program Number earch equence Number earch Dry Run, ingle Block Manual Handle Feed 1Unit Manual Handle Feed Rate x1, x10, x100 Handle Interruption Interpolation Function Positioning G00 Linear Interpolation G01 Circular Interpolation G02, G03 Dwell (Per Deconds) G04 Cylindrical Interpolation 4-Axis Interface ption is Required Circular interpolation plus Helical Interpolation max 2 axes linear interpolation Reference Position Return Check G27 Reference Position Return Return G28,G29 2nd Reference Position Return G30 kip Function G31 Feed Function Rapid Traverse verride F0, F25, F50, F100 Feedrate (mm/min) Feedrate verride 0 ~ 200 % Jog Feed verride 0 ~ 6,000 mm/min verride Cancel M48, M49 Program Input Tape Code EIA / I ptional Block kip 9 ea Program Number 4 - Digits equence Number N8 - Digits Decimal Point Programming Coordinate Dystem Detting G92 Workpiece Coordinate ystem G54 - G59 Workpiece Coordinate ystem Preset Addition of Workpiece Coordinate Pair 48 ea Extend Program Edit Function Copy / Move / Etc. Manual Absolute N and FF Chamfering / Corner R Programmable Data Input G10 ub Program Call 10 Folds Nested Custom Macro B Addition of Custom Macro Common Variables #100 - #199, #500 - #999 Canned Cycles for Drilling Automatic Corner verride Program Input Feedrate Control With Acceleration in Circular Interpolation caling Coordinate ystem Rotation Polar Coordinate ystem Programmable Mirror Image Tape Format For FANUC eries 10 / 11 Manual Guide i pindle peed Function pindle erial utput pindle verride % pindle rientation Rigid Tapping Tool Function / Compensation Tool Function T4 - digits Tool ffset Pairs ±6 - digits / 400 ea Tool ffset Memory C Cutter Compensation C Tool Length Measurement Tool Life Management Tool Length Compensation Editing peration Part program torage length 1,280 m (512 kb) Number of Register Able Programs 400 ea Background Editing Extended Part Program Editing Play Back etting and Display Clock Function elf-diagnosis Function Alarm History Display Help Function Graphic Function Run Hour and Parts Count Display Dynamic Garphic Display Multi-language Display English, German, French, Italian, Chinese, panish, Korean, Portuguese, Polish, Hungarian, wedish, Russian Data Input / utput Reader / Puncher Interface Ch1 R232C Data erver 256 MB / 1,024 MB Data erver Interface Ethernet Interface Memory Card Interface UB Interface thers Display Unit 10.4 Color LCD HWACHEN Machining oftware Hwacheon Artificial Intelligence Control ystem (HAI) - 40 Block Hwacheon Artificial Intelligence Control ystem (HAI) / 400 Block Hwacheon Efficient Contour Control ystem (HECC) Hwacheon Tool Load Detect ystem (HTLD) Cutting Feed ptimization ystem (PTIMA) Hwacheon Thermal Displacement Control ystem (HTDC) Hwacheon pindle Displacement Control ystem (HDC) + Hwacheon Frame Displacement Control ystem (HFDC)

16 Hwacheon Global Network Hwacheon Headquarters Hwacheon Europe Hwacheon Asia Hwacheon America Please call us for product inquiries. The product design and specifications may change without prior notice. Read the operation manual carefully and thoroughly before operating the product, and always follow the safety instructions and warnings labels attached on the surfaces of the machines. HEAD FFICE HWACHEN MACHINE TL C., LTD , HANAMANDAN 4BEN-R, GWANGAN-GU, GWANGJU, KREA TEL: FAX: UA HWACHEN MACHINERY AMERICA, INC. 555 BND TREET, LINCLNHIRE, ILLINI, 60069, UA TEL: FAX: GERMANY HWACHEN MACHINERY EURPE GMBH JEF-BAUMANN TR. 25, 44805, BCHUM, GERMANY TEL: FAX: EUL FFICE 46, BANGBAE-R, ECH-GU, EUL, KREA TEL: FAX: INGAPRE HWACHEN AIA PACIFIC PTE. LTD. 21 BUKIT BATK CRECENT, #08-79 WCEGA TWER, INGAPRE TEL: FAX: HC-M296-R