M2-5AX Total Solution 5-Axis Universal Machining Center HS-M272-R

Transcription

1 M2-5AX Total olution 5-Axis Universal Machining Center H-M272-R

2 HWACHEON TOTAL OLUTION MEET MACHINING EXELLENCE Find out what we mean by machining optimization H-M272-R Hwacheon's universal 5-axis center gives you the total machining solution everything from tool selection to final product. Also, the Machining Optimization system configures itself to fit your machining condition and application to give you the best product result. The 2-axis rotary table at ø500 lets you create a product either by 5-axis or 3+2 axis processing method. M2-5AX is built from 3D FEM analysis, and the software components specially created in-house by Hwacheon will increase the machine's productivity and process speed. The machine comes with many functional options that will make your production more efficient. Main Features 1. Integration of Multiplex Process (Hybrid MC) Advanced Tilting Rotary Table (MMK) Complex shape can be cut by 5-axes simultaneous control 2. High-Performance pindle Various pindle: 20,000rpm(td.), 32,000rpm(Opt.) Built-in pindle Motor: 22/18.5kW (30/25HP) Oil-jet lubrication with pecial Hi-YUN oil 3. High-Accuracy Axes Linear scale (X/Y/Z) & Rotary encoder (A/C): td. High-Rigid Roller LM guide for every axes 4. High-Rigidity tructure 1 piece casting with Bed and Column Frame Optimized tructure for table Moving 5. Unique Technology Hwacheon Original Function - td.: HAI(600block)/HECC/HTLD/OPTIMA/HTDC(HFDC+HDC) - Opt.: HAI(1000block)/HRCC

3 Machine Line-up M2-5AX H-M272-R M2-5AX M2-5AX 20,000rpm 20,000rpm 32,000rpm M2-5AX 32,000rpm BT-40 (td.) BBT-40(Opt.) CAT-40(Opt.) HK-E40 Tilting Rotary Table Tool storage capacity 30ea Oil-Jet Lub. + Jacket Cooling Hi-YUN Oil

4 Machine pecification M2-5AX H-M272-R Travel ITEM M2-5AX 20,000rpm M2-5AX 32,000rpm X-axis troke (longitudinal movement of pindle) mm(inch) 750 (29.53 ) Y-axis troke (Cross movement of pindle) mm(inch) 650 (25.29 ) Z-axis troke (Vertical movement of pindle) mm(inch) 500 (19.69 ) A-axis troke (Tilting)/C-axis troke (Rotary) deg. +30 ~ -120 / 360 Distance from table surface to spindle gauge plane(long nose type) mm(inch) 75~575 (2.95 ~22.64 ) Distance between columns to spindle Center mm(inch) 120 (4.72 ) Distance between columns mm(inch) 1,480 (58.27 ) Table Working surface mm(inch) Ø 500 (Ø19.69 ) Table loading capacity kg(lb) 300 (661.39) Table surface configuration (T slots WxP No. of slots) mm(inch) 14x80 (0.55x3.15)-5ea pindle Max. spindle speed rpm 20,000 32,000 pindle Motor kw(hp) 22/18.5 (30/25) 18.5/13 (25/18) Type of spindle taper hole - IO#40, 7/24 Taper (BT-40) HK-E40 pindle bearing inner diameter mm(inch) Ø 70 (Ø2.76 ) Ø 45 (Ø1.77 ) Method of pindle lubrication & cooling - Oil-Jet Lub. + Jacket Cooling Feedrate Rapid peed (X/Y/Z) m/min(ipm) 50/50/50 (1,969/1,969/1,969) Rapid peed (A/C) rpm 8.3/33.3 Feedrate (X/Y/Z) mm/min(ipm) 1~24,000 (0.04~945) Motor Feed motor (X/Y/Z) kw(hp) 4.0/7.0/4.0 (5.5/9.5/5.5) Feed motor (A/C) kw(hp) 4.0/4.0 (5.5/5.5) Coolant motor (pindle/chip flushing) kw(hp) 0.4 (0.55) / 0.9 (1.2) pindle cooler (50/60Hz) Inverter type kw(hp) 5.0/5.6 (7/7.5)

5 Machine pecification M2-5AX H-M272-R ITEM M2-5AX 20,000rpm M2-5AX 32,000rpm ATC Type of tool shank - BT-40 (Opt.: BBT-40, Cat-40) HK-E40 Type of pull stud - MA P40T-1 (45 ) - Tool storage capacity ea 30 Max. tool diameter [without adjacent tools] mm(inch) Ø 80(Ø 3.15)/Ø 170(Ø 6.69) Ø 60(Ø 2.36)/Ø 90(Ø 3.54) Max. tool length mm(inch) 300 (11.81 ) 250 (9.84 ) Max. tool weight kg(lb) 8 (17.64) 3 (6.61) Method of tool selection - Technical memory random Method of operation (Magazine/wing arm) - ervo / ervo Tool changing time (Tool to Tool/Chip to Chip) sec 1.5 / / 5 Power ource Electric power supply kva 65 Compressed air supply (Pressure x Consumption) - 0.5~0.7MPa x 690Nl/min Tank capacity pindle cooling / Hydraulic/ Lubrication l(gal) 60 / 20 / 12 (15.85 / 5.28 / 3.17) Coolant l(gal) 400 (105.67) Machine size Height mm(inch) 3,090 ( ) Floor space (length width) mm(inch) 3,025x3,695 (119.1 x ) Weight kg(lb) 11,000 (24,251) NC controller Fanuc 31i-A5

6 Item pecification Controlled Axis Controlled axis (Cs axis) 5-axes imultaneously controlled axes 5-axes Least input increment 0.001mm, 0.001deg, inch Least input increment 1/ mm, deg, inch O inch/metric conversion G20, G21 tored stroke check 1 tored stroke check 2 Mirror Image tored pitch error compensation Backlash compensation Operation Automatic & MDI operation DNC operation by memory card PCMCIA card is required Program number search equence number search Dry run, single block Manual handle feed 1unit Manual handle feed rate x1, x10, x100 Handle interruption Interpolation Function Positioning G00 Linear interpolation G01 Circular interpolation G02, G03 Dwell (Per seconds) G04 Cylindrical interpolation 4-axis interface option is required Helical interpolation Circular interpolation plus max.2axes linear interpolation Nano smoothing O Reference position return check G27 Reference position return G28, G29 2 nd reference position return G30 kip G31 NURB interpolation NC pecification Fanuc 31i-A5 O Item pecification Feed Function Rapid traverse override F0, F25, F50, F100 Feedrate (mm/min) Feedrate override 0-150% Jog feed override 0-4,000 mm/min Override cancel M48, M49 Program Input Tape code EIA R244/ IO840 Optional block skip 1ea Program number O4-digits equence number N8-digits Decimal point programming Coordinate system setting G92 Workpiece coordinate system G54-G59 Workpiece coordinate system preset O Additional workpiece coordinate pairs 48ea Additional workpiece coordinate pairs 300ea O Extend program edit function Copy/move/.. Manual absolute on and off Chamfering / corner R Programmable data input G10 ub program call 10 folds nested Custom macro B Addition of custom macro common variables #100-#199, #500-#999 O Canned cycles for drilling mall-hole peck drilling cycle Automatic corner override Feedrate clamp based on arc radius caling Coordinate system rotation Programmable mirror image Tape format for Fanuc series 15 H-M272-R ㅡ : Not available : tandard O: Option O O O O O

7 Item pindle peed Function pindle serial output pecification pindle override % pindle orientation Rigid tapping Tool function / Compensation Tool function T4-digits Tool offset pairs ±6 digits, 200ea Tool offset pairs ±6 digits, 400ea, 999ea O Tool offset memory C Tool length compensation Cutter compensation C Tool life management O Tool length measurement Editing Operation Part program storage length/ Number of register able programs Part program storage length Number of register able programs Background editing Extended part program editing Play back etting and Display Clock function NC pecification Fanuc 31i-A5 128kb/250ea 256kb/500ea, 512kb/1000ea, 1MB/1000ea, 2MB/1000ea elf-diagnosis function Alarm history display Help function Run hour and parts count display Graphic function Multi-language display (English, German, French, Italian, Chinese, panish, Korean, Portuguese, Polish, Hungarian, wedish) O O Item Data input/output ㅡ : Not available : tandard O: Option pecification Reader/Puncher interface CH1 R232C Reader/Puncher interface CH2 R232C Data server 256MB Data server 1,024MB O Ethernet interface Embedded Ethernet Memory card interface Auto data backup RAM + Part program Others Display unit 8.4" color LCD HWACHEON Machining oftware High-speed HRV3 function Hwacheon AI Nano Contour Control ystem (HAI): 600 Block (AI contour control Ⅱ+ High speed processing) Hwacheon AI Nano Contour Control ystem (HAI): 1000 Block (AI contour control Ⅱ + High speed processing +Lock-ahead blocks are up to 1000 blocks) HECC (Hwacheon Efficient Contour Control ystem) HTLD (Hwacheon Tool Load Detect) OPTIMA (Cutting Feed Optimization ystem) HTDC (Hwacheon Thermal Displacement ystem) - HDC (Hwacheon pindle Displacement Control ystem) + - HFDC (Hwacheon Frame Displacement Control ystem) 5Axis Intelligence mooth Tool Center point control Tilted working plane command with guidance for 5 axis Work piece setting error compensation for 5 axis Tool radius compensation for 5 axis H-M272-R O O

8 NC Instruction Fanuc 31i-A5 H-M272-R Control axes Item Increment system Maximum command value Program memory capacity Part program edit Input format Decimal point edit Cutting federate Auto acceleration /deceleration Coordinate system setting Explanation 3 Axes (X,Y,Z), 4axis/5axis(M2-5AX) Least input increment X, Y, Z-Axes : mm Least command increment X, Y, Z-Axes : mm ± mm 128kB(250ea), Opt.(256kB/500ea, 512kB/1,000ea, 1MB/1,000ea, 2MB/1,000ea) Part program editing as follows is possible by MDI operation. 1) Insert, Alter, Delete of word. 2) Delete of block or until the block designated. 3) Register, delete of program. Block, word, address, format, can be altered (inch format) N4 G90 G2 X4.3 R4.3 The following addresses can be used with a decimal point: X,Y,Z,R,C,I,J,K,A,B Feed per minute and feed per spindle revolution is possible. G94 : Feed per minute. (mm/min) G95 : Feed per revolution. (mm/rev) Feed rate range (Feed override 0-150% every 10%) Feed per minute 0-1,260 (mm/min) Rapid Feed : Linear type acceleration/deceleration Cutting Feed : Exponential acceleration/deceleration By means of this command, a certain position of the tool for example, a coordinate system whereby the tip of the cutting edge becomes (X,Y,Z) of the coordinate system. This coordinate is called as work coordinates. G90: Absolute command Command method G91: Incremental command Work coordinate system shift When the coordinate system actually set by the G92 command or the automatic coordinate system setting deviate from the programmed work coordinate system, the set coordinate system can be shifted Item Reference point return Positioning Interpolation function Dwell Back lash compensation MDI & LCD Program No. search Miscellaneous function (M function) Explanation 1) Manual reference point return. 2) Automatic reference point return (G27, G28). Each axis can independently feed rapidly and position by G00 command Linear interpolation : Done by G01 command at feed rate code designated. Circular interpolation : Any circular arc is interpolated by G02 or G03, at feed rate F code designated. G02 : ClockWise. G03 : Counter ClockWise. When circular radius is command as R, any circular arc of is interpolated, and when circular radius is command as address I, K., any circular interpolation of can be command Dwell is executed by the P, X commands. etting Range sec. Decimal point be used with P address This function compensations for lost motion of the machine. Compensation value (0-2,550 mm) is set by parameter, for each axis (by least command increment). All kinds of data information is input and displayed such as LCD character display, program alarm, diagnosis program, etc., Program number of 4 digit continuous to 0 is searched by MDI & LCD Panel By the command of 3 digit figure after the address M, ON/OFF control from the machine is possible. Only one M code can be command per block pindle function ( function) pindle speed is commanded by the 4-digit figure to address. Tool function (T function) Tool position can be selected by the command of 4 digits after the address T

9 NC Instruction Fanuc 31i-A5 H-M272-R Item Tool offset Dry run ingle block Optional block skip Machine lock Feed hold Canned Cycle Explanation The Tool length & diameter compensation offset are operated by G code. Each function has 200 pairs. G40: Cutter compensation cancel G41: Cutter compensation Left G41: Cutter compensation Right G49: Tool length compensation cancel G43: Tool length compensation + direction G44: Tool length compensation - direction Feed rate becomes jog speed (for both cutting feed and for rapid moves). Program can be executed one step at a time Turning on the optional block skip switch ignores the block including "/" code at the beginning. When the switch is set to the Machine Lock position, move command pulses are suppressed. Consequently the display is updated as specified by the program, but the tool does not move. The M,, T and 2nd auxiliary function are executed. This function is used to check a program Temporally, machine can stop during the operation by Feed hold /W. G73: Pack Drilling Cycle G74: Counter Tapping Cycle G76: Fine Boring G80: Canned cycle cancel G81: Drill cycle G82: Counter Boring cycle G83: Pack Drilling cycle G84: Tapping cycle G85,G86: Boring cycle G87: Pack Boring cycle G88,G89: Boring cycle Item Run hour display Plane election Portable tape reader Diagnostic function tored stroke limit 1 inch / Metric conversion Changing of tool offset amount Custom macro External tool compensation Additional tool offset Explanation 2 items, moving time and the number of parts are displays on the position screen. Part counter : The total number of parts are displayed... counted by either M02, M30. Run hour : Accumulated running to hour display... accumulated running to hour of automatic operation. Cycle time : Cycle time display... Running hour display of one automatic cycle. G17 : XY Plane G18 : XZ Plane G19 : YZ Plane Program, Parameter and etc., are used for reading out of NC Input/Output of alarm display can be signaled by pressing alarm, DGNO key of MDI panel An area inside the area set by parameter is deemed as prohibited area, when stroke is commanded into this area, this function makes the axis decelerate and stop than OT alarm displayed inch system and Metric system are selected to input by G code cutting G20 : inch input. G21 : Metric input Offset value can be set program command (G10). Having registered macro commands as sub program, in memory. This function is able to recall at anytime the NC command program by this simple procedure This is the function to offset the tool offset value from out side the CNC. Offset value is automatically added to the input data of NC This number of tool offsets compensation is 400/900 pairs available.

10 Accessories M2-5AX H-M272-R tandard Accessories Optional Accessories 1) Adjust Bolt, Block & Plate 2) Air Dryer 3) Air Blower 4) Coolant ystem 5) Cutting Diameter Correction for 5-axis Tools 6) Door Interlock 7) Data erver (256MB) 8) Hydraulic ystem 9) Lubrication ystem 10) MPG Handle (1ea) 11) Operation Manual & Parts List 12) Pneumatics ystem 13) Rigid Tapping 14) cale (X / Y / Z / B / C) 15) ignal Lamp (R/G, 2Colors) 16) lant Control for 5-axis Guidance Installation 17) pindle Cooler 18) Tool Kit & Box 19) Work Light 20) Workpiece Coordinate ystem 48 Pairs 21) Workpiece etting Error Compensation for 5 axis 22) 5-axis Tool Cutting Point Control 23) 8.4 LCD Color creen 24) Cutting Feed Optimization ystem (OPTIMA) 25) Hwacheon AI Nano Contour Control ystem (HAI): 600 Block 26) Hwacheon Efficient Contour Control system (HECC) 27) Hwacheon Tool Load Detect system (HTLD) 28) Hwacheon Thermal Displacement Control system (HTDC) - Hwacheon pindle Displacement Control system (HDC)+ - Hwacheon Frame Displacement Control system (HFDC) 1) Addition of Jig and Fixture Hydraulic Grooving for Rotary Table (4 / 6part) 2) Air Gun 3) Auto Door 4) CNC-Integrated 3-Dimensional Interference Check ystem 5) Coolant Gun 6) Data erver (1,024MB) 7) Data erver Interface 8) Lift up Chip Conveyor (Hinge type, craper type) 9) Mist Collector 10) NC Cooler 11) NURB Interpolation 12) Nano moothing Interpolation 13) Oil Mist(emi Dry Cutting ystem, Eco booster) 14) Oil kimmer 15) ignal Lamp (R/G/Y, 3Colors) 16) pindle Through Coolant (30 bar, 70 bar) 17) Tool Life Management 18) Tool Measuring ystem Renishaw / Blum (Touch type, Laser type) 19) Tool Radius Compensation for 5 axis 20) Workpiece measuring system-renishaw / Blum (Touch type) 21) Transformer 22) Hwacheon AI Nano Contour Control ystem (HAI): 1000 Block 23) Hwacheon Rotation Center Calibration ystem (HRCC) - Include work measuring system-renishaw (touch type)

11 820 (32.28 ) 1,670 (65.75 ) To screen center 2,355 (92.72 ) 2,590 ( ) Incase of motor removal of Z axis Height: 3,090 ( ) Width: 3,695 ( ) Machine ize M2-5AX H-M272-R Top View Unit: mm(inch) 1,300 (51.18 ) 2,580 ( ) 445 (17.52 ) Door Open: 945 (37.21 ) Length: 3,025 (119.1 ) Front View ide View

12 270 (10.63 ) 1,200 (47.24 ) 360 (14.17 ) 1,560 (61.42 ) 1,110 (43.7 ) 360 (14.17 ) Foundation M2-5AX 530 (20.87 ) 630 (24.8 ) H-M272-R (2 ) 1,950 (76.77 ) Floor pace (LxW) 3,025 x 3,695 mm Height (H) 3,090 mm Weight 11,000 kg Electric Power 65 kva / 52 kw ize of power cable 38 Q Requirement Air pressure 0.5~0.7 MPa Front 1,060 (41.73 ) Table Center Unit: mm(inch)

13 Ø 400 (15.75 ) Ø 430 (16.93 ) (8.47 ) 215 (8.47 ) 430 (16.93 ) Table Dimension M2-5AX H-M272-R X +Y -Y Unit: mm(inch) ±C +Z -Z +X ±A Max. Loading capacity 300 kg (661lb) 18 (0.71 ) 48 (1.89 )

14 Moving Range ATC Interference H-M272-R Unit: mm(inch) ATC Door ATC Door Top View

15 (wing Moving Range) (wing Moving Range) Moving Range ATC Interference H-M272-R Unit: mm Long Nose Type (td.) Flat Nose Type (Opt.) Front Door Front Door 별도요청이없을시 Long nose 주축 ( 표준 ) 으로출하 ide View

16 500 (19.7") Moving Range Moving Direction & troke H-M272-R Unit: mm(inch) Y Z X (360 ) C A (-120 ) (+30 )

17 Moving Range Internal Interference Long nose Type (td.) Unit: mm H-M272-R Long nose Front Door +30 ATC Door -120 Front View ide View

18 Moving Range Internal Interference Flat nose type (Opt.) Unit: mm H-M272-R Flat nose Front Door +30 ATC Door -120 Front View ide View

19 Tooling M2-5AX H-M272-R BT-40 td. BBT-40 Opt. CAT-40 Opt. Dual contact tool UA specification X Y BT BBT BBT-40: Based on the BIG PLU of BIG DAIHOWA EIK company.

20 Tooling M2-5AX H-M272-R HK-E40 Opt. Dual contact tool HK-E40 applied to 32,000 rpm

21 Torque Diagram tandard H-M272-R Power : 22/18.5kW (30/25HP) Max. pindle speed : 20,000 rpm Motor : αb112l/20000i Type of spindle : Built-in Type of tool shank : BT-40(td.) BBT-40, CAT-40(Opt.) (Electric conversion) Advantage of Built in motor spindle The integral spindle demonstrates outstanding performance in high precision and machining with the reduction of noise, vibration, heat Acceleration/Deceleration time is reduced as a result of compact integral spindle.

22 Torque Diagram Option H-M272-R Power : 18.5/13kW (25/17.5HP) Max. pindle speed : 32,000 rpm Motor : αb80/40000i Type of pindle : Built-in Type of tool shank : HK-E40 Advantage of Built in motor spindle The integral spindle demonstrates outstanding performance in high precision and machining with the reduction of noise, vibration, heat Acceleration/Deceleration time is reduced as a result of compact integral spindle.

23 Machine tructure H-M272-R "High-Rigidity & High-Precision" Z-axis addle (2ea LM guide, 6ea LM block) X axis table slant angle structure High-Torque worm shifting for tilting rotary table with OTT style Produced together with MMK in Japan Y-axis 4ea LM guide, 6LM block

24 High-Performance pindle H-M272-R Original Technology Built-in Motor : High power motor is assembled on the spindle shaft directly without any parts for transmission Minimizing Vibration and Noise in High speed rotation Minimizing power loss Maximizing cutting efficiency Bearing Cooling & Lubrication: Oil-Jet system tabilize within short time Direct oil-jet system to the bearing Cooling Method : Bearing by Oil-Jet Motor & Frame by Jacket circuit Made by HWACHEON Frame temperature synchronizing control: Excellent surface finish Minimizing effect of outer temperature Max spindle speed 20,000rpm 32,000rpm Tool hank(opt.) pindle Power (HP) BT-40 (CAT-40, BBT-40) 22/18.5 kw (30/25 HP) HK-E /13 kw (25/17.5 HP) Bearing Inner Dia.(DmN) Ø 70 (1,800,000) Ø 45 (2,400,000) Unique manufacturing technology and original lubrication system

25 pindle Cooling system Oil-Jet H-M272-R Flow V/V Flow /W Filter uction Pump Rear Bearing High-ensitive Temperature ensor Built-in Motor Oil Cooler Oil-Jet Cooling & uction Jacket Cooling & uction On the Machine Body Front Bearing Oil Tank Hwacheon s spindle shows outstanding performance for high accuracy and high machining by minimizing displacement with unique manufacturing technology and original lubrication system (Oil-Jet) Real-time temperature control: Providing for optimal machining condition by maintaining spindle temperature of ±0.1 in interior machine temperature of through thermal sensor installed at each element, not based on the room temperature.

26 pindle Cooling system Oil-Jet H-M272-R Oil-Jet Jacket cooling (Into the motor frame) Return Jacket cooling (Into the housing of bearing) Oil-Jet cooling (Into the front bearing) Housing Jacket cooling Oil-Jet cooling (Into the rear bearing) Built-in Motor pindle pindle thermal distortion is significantly reduced and lubrication is increased by injecting cooled oil directly to the spindle bearing. (Oil-Jet Cooling) This is cooling system to circulate oil to the circumference of the frame supporting motor and housing supporting each bearing. (Jacket Cooling) Preventing heating element slight heat of bearing after Oil-Jet Cooling, and exterior thermal element such as heated chip. (Jacket Cooling)

27 300 Automatic Tool Changer H-M272-R Type of tool: MA-403 BT-40 (td.) 20,000rpm Opt.: BBT-40,CAT-40 32,000rpm Opt.: HK-E40 Tool storage capacity: 30 ea Max. tool diameter : Ø 80 (with adjacent tools) Ø 170 (without adjacent tools) Max. tool length Max. tool weight : 300 mm : 8 kg Tool changing time : 1.5 sec (Tool to Tool) 4.0 sec (Chip to Chip) Tool Change Type : wing Arm Method of tool selection: Technical memory random Drive Type : ervo Motor (without adjacent tools) Ø 170 Ø 80 (with adjacent tools) Compact & protected ATC well placed built-in machine main body. ATC is separated from working area, providing clean tools & manual operation easily.

28 High Precision Axes X/Y/Z H-M272-R Driven type Directly Connected to drive ervo motor is connected to ballscrew directly by coupling without any transmission parts. Maximize efficiency & minimize backlash in moving. pecification ervo motor Power (X/Y/Z): 4 / 7 / 4 kw Rapid peed (X/Y/Z) : 50 / 50 / 50 m/min Ball screw Pretension Ball screw is assembled with pretension by double ball bearing, then the ball screw can minimize thermal deformation for long time moving. High-Accuracy axes The Glass Linear scale applied for whole axes by standard Guide way Low Friction Roller Linear guide for fast & stable moving Automatic Oil upply for Lubrication Linear guide & Ballscrew

29 Ø 430 (16.93 ) High precision Axes A/C H-M272-R Driven type Worm Gear Transmission type For high torque machining in rotating continuously, OTT worm gear is applied in rotary & tilting table. Rotary Encoder (cale) applied standard High precise machining is available in rotating continuously & in positioning. High Power Brake system For heavy cutting in fixed angle, high power hydraulic brake system is operated. (A/C-axis) pecification ervo motor Power (A/C): 4 / 4 kw Rapid feedrate (A/C) : 8.3 / 33.3 rpm Table size : Ø 500 mm Max. Loading weight : 300 kg Least input unit : Advanced optional function Fluid line added for fixture: 4 / 6 port Ø 600 (23.62 ) Produced together with MMK in Japan Max. Loading capacity 300 kg (661lb)

30 Merit of 5-Axis Machining H-M272-R Process Integration Reduction of process Minimizing of jig & fixture Reduction of setting time Function for 5-Axis machining Tool radius compensation Tool center point control Tilted working plane command Minimizing of EDM process Extension of tool life Limiting zero cutting speed Minimizing of tool length Efficient multiple machining Under-cut machining Minimizing special tool Reduction of quantity of cutting tool

31 Lubrication system H-M272-R Lubrication method Lubrication Oil 3-axes guide way & ball screws are lubricated by oil. Automatic Oil upply system Oil pump supplies lubrication oil to each parts automatically. table accuracy for 3-axes Life of parts is increase Alert for refill Display message when oil is empty pecification Type of Oil : IO VG 68 Tank capacity : 12 l Discharge rate : 150 cc/min Pressure : 17 bar Power : 57 W

32 Coolant Equipment H-M272-R Coolant supplier External Tank External coolant tank is installed in the front of machine Easy to exchange coolant, clean tank and maintain pump Cool-Jet eparate Chip Bucket Movable Chip bucket is adapted on the tank User can remove the chips conveniently Variable Options on the tank Lift-up chip conveyor : Hinge, craper type High pressure coolant (Opt.): 30 bar, 70 bar Oil skimmer Through coolant (Option) pecification Type of Oil : IO VG 32 Tank capacity : 400 l (105.67gal) Pump power : 0.4 kw (pindle) 0.9 kw (Chip flushing)

33 Pneumatic ystem H-M272-R Compressed air supplier Air Requirement - Protect spindle bearing against dust - Blow off dirt & chip in spindle taper while tool is changed automatically - Air blower - Open/Close ATC door Using Option Parts - Air gun - Oil Mist (emi dry cutting system) - Tool measuring system pecification Required pressure : 0.5~0.7MPa Inlet hose : Ø 12 Max. consumption rate : 690 Nl/min

34 Convenient OP panel H-M272-R Customization Design The operator panel is mounted on the right hand side and it rotates to 90 for easy viewing and accessibility during set-up and operation. The layout and location of the panel is ergonomically designed to be efficient and convenient for the operator.

35 Tool Measuring & Compensation Option H-M272-R Model : T27R Model : Z-3D Type : Touch Probe Type : Touch Probe Repeatability : ± 1 μm Repeatability : ± 1 μm Model : NC4 F145 Model : LAER NT Type : Laser Type : Laser Repeatability : ± 1 μm Repeatability : ± 0.2 μm Min. Tool Diameter for Measure : 0.08 mm Min. Tool Diameter for Measure : 0.03 mm

36 Workpiece Measuring ystem Option H-M272-R Model : OMP60 Type : Touch Probe Repeatability : ±1μm Operation : 360, 6 m Transmission Type : Optical Type (Infra red) Model : TC50 Type : Touch Probe Repeatability : ±1μm Operation : 360, 6 m Transmission Type : Optical Type (Infra red)

37 Easy Programming Option H-M272-R (Communication Programming Manual Guide i) All-in-one creen Only one screen concentrated all operations Machine tatus Window Machine status such as actual position, feed rate and load meter are displayed always Easy Programming Based on IO-code program format, complex machining motions can be created easily by menu form Realistic Machining imulation 3-D solid model machining simulation is available CAD/CAM Intuitive Menu electing Menu can be selected easily and intuitively by soft-key with icon Good Affinity with CAD/CAM Most popular IO-code program format on CAD/CAM can be dealt as it is

38 Machining oftware tandard H-M272-R What is HTLD? Measurement of tool load in real time for safe machining Prevention against any accident by breakage of tool Protection of machine trouble according to tool damage Protection of deterioration according to abrasion of tool 공구 About 마모에 tool attrition 대한부하 load 변화 change Cutting Length (Ad=0.3 Rd=20.0 1times=800mm) 6mm(20 times) 9mm(30 times) 12mm(40 times) 15mm(50 times) 18mm(60 times) Tool attrition When tool attrition growth up, the cutting load increase in a crack.

39 Machining oftware tandard H-M272-R What is the HECC? By choosing a process mode fit to the purpose sharply, shorten the time for rough, medium, or precision cutting With smoothing interpolation, the elapsed time for CAM-Data creation and mapping reduced With the function of overload automatic detection, safe unattended process achieved and machine operation ratio improved Choice Cycle time or Accuracy as each purpose Maximization of machining efficiency Programmable by NC program easily (G-code) Control of cutting speed & accuracy Level selection for Hwacheon M/C characteristic R1.0 ~ R9.0 Automatic calculation with 90 level parameters What is the HECC? Control of smoothing interpolation Level selection according to production purpose R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters Level (R) ~ Level (R) *.*1 *.*2 ~ *.*8 *.*9 Cutting time Fast (1.5~3 times) low urface No Good Good Process Rough Finish Tool Life Good No Good Precise contour control oft contour control

40 Machining oftware tandard H-M272-R Advantage of tool break detect What is the OPTIMA? With one method of adaptive control, the HTLD OPTIMA control the feed velocity to keep the cutting load regularity. The method of existing, the NC-DATA optimized the NC- DATA From the PC was the method which it change to the feed command (F) in NC-Code. High-Productivity Reduction of cycle time because of a change the machining environment inclusive of tool state reacts immediately Removal Amount Tool Path Providing function with OPTIMA Work Piece Graphic display with Load and Feedrate Convenient operation with simple G code Various data control according to Tool & Process Combined with HTLD function OPTIMA OFF OPTIMA ON Feed : Constant Load : Variation Reduce the cycle time

41 Z Axis Displacement(μm) Machining oftware tandard H-M272-R Compensation of Dynamic deformation Compensation of deformation according to the centrifugal force Tool Clamp Compensation of Thermal Deformation Compensation of spindle displacement in real time for high precision machining Compensation Rotation with high speed Measurement Expended spindle taper by centrifugal force HDC Board (Real time compensation) Temperature ensor Indraft of tool Holder into pindle Taper Not Compensation Compensation Time(sec.) Before compensation After compensation

42 Machining oftware tandard H-M272-R What is the HFDC? According to the movement of axes continuously, the heat occurs on the frame from the each integral part of the machine and gets up the expansion or a bending of the frame as below picture. Therefore, this displacement makes trouble which is accuracy and surface problem while processing. The Hwacheon Frame Displacement Control system (HFDC) compensate the error according to the temperature automatically. The high sensitivity temperature sensors are installed at integral elements and real-time perceives while processing. It is an artificial intelligence system of next generation. Error of X/Z axis X axis After compensation Before compensation dz dx T1 T2 Z axis Before compensation After compensation The above picture shows the displacement value excessively for easy understanding. The thermal deformation value of Y axis is almost 0 because symmetrical structure. machine hasn t the function for Y-axis. o

43 Z-axis thermal drift ( m) X-axis thermal drift ( m) Machining oftware tandard H-M272-R Best olution X axis err time (min) Before compensation Z axis time (min) Before compensation After compensation After compensation sim exp sim exp err Compensation Error of X&Z axis Measurement Temperature ensor Temperature ensor T2 T1 dz dx [pindle Displacement Control] [Frame Displacement Control]

44 R Machining oftware Option H-M265X-R H-M272-R What is the HRCC? The HRCC (Hwacheon Rotation Center Calibration system) is used to calibrate and optimize the rotation center of 5-axis machining equipment. By optimizing the rotation center, then managing and loading the relevant data, you can minimize the possibility of errors during 5-axis machining. These errors can occur most commonly from thermal effects as a result of machining or temperature change or movement of the object being machined. Process Method Probing P3 P2 P1 P4 Optimization P5 Rotation Center Apply Recommand Workpiece measuring system: Renishaw(OMP-60)

45 Axial depth (mm)... Cutting Ability Heavy Cutting 1 H-M272-R Tool : Face mill (Ø 100 x 5 teeth) Material : M45C Cutting peed : 200m/min pindle peed : 640 rpm Cutting Width(Rd): 100 mm pindle Load : 100% Feed (mm/min)

46 Axial depth (mm)... Cutting Ability Heavy Cutting 2 H-M272-R Tool : Face mill (Ø 60 x 5 teeth) Material : M45C Cutting peed : 300m/min pindle peed : 1,600 rpm Cutting Width(Rd): 40 mm pindle Load : 45% Feed (mm/min)

47 Cutting Ability Micro Drilling H-M272-R Tool : Ø 0.2 Drill Material : A6065 (Aluminum) Work ize : 130 x 130 x 60(mm) pindle peed : 18,000 rpm Cutting Depth : 2.2 mm Cutting Fluid : Water Flushing Machining to 9,216 holes by a Ø 0.2 Tool Machining completely without breakage of micro tool because machine has stable high speed and HDC (Hwacheon pindle Displacement Control) function Cutting Process Tool (Maker: Union) N (rpm) Ad (mm) F (mm/min) Time Center R0.1 Ball F100 2H 24min Drill Φ0.2 x F30 124H TOTAL TIME (Number of Hole: 9216 EA) 126H 24min

48 Cutting Ability Micro Drilling H-M272-R Tool : Ø 0.3 Drill Material : A6065 (Aluminum) Work ize : 130 x 130 x 60(mm) pindle peed : 18,000 rpm Cutting Depth : 4.7 mm Cutting Fluid : Water Flushing Machining to 9,216 holes by a Ø 0.3 Tool Machining completely without breakage of micro tool because machine has stable high speed and HDC (Hwacheon pindle Displacement Control) function Cutting Process Tool (Maker: Union) N (rpm) Ad (mm) F (mm/min) Time Center R0.1 Ball F100 2H 24min Drill Φ0.3 x F H TOTAL TIME (Number of Hole: 9216 EA) 112H 24min

49 Application H-M272-R Machine : M2-5AX Material : CM440 Workpiece size : Ø 387x50 (mm) Cutting Fluid : Oil Mist Conner R5.0 Process Tool N (rpm) F (mm/min) Time Rough R6.0 Ball 4,000 3,600 12H emi Finish R5.0 Ball 2,500 1,600 2H 5min Finish R5.0 Ball 4,500 2,400 8H 10min Total 22H15min

50 Application H-M272-R Machine : M2-5AX Material : NAK80 (HRC 42) Work piece size : 420 x 358 x 70 (mm) Cutting Fluid : Oil Mist Process Tool N (rpm) F (mm/min) Time Rough emi Finish Finish Total D50,R8 E/M 12,000 1,600 2H 5min R5.0 Ball 6,000 3,600 45min R5.0 Ball 6,000 3,600 50min R3.0 Ball 12,000 3,600 40min R1.5 Ball 15,500 2,400 1H 11min R2.0 Ball 16,000 2,400 30min R1.0 Ball 16,000 1,200 1H 52min R5.0 Ball 17,000 2,400 6H 50min R3.0 Ball 17,000 2,400 4H 20min R1.5 Ball 16,000 2,400 5H 50min R1.0 Ball 17,000 2,400 1H 30min R0.5 Ball 17,000 1,200 1H 28min 27H 59min

51 Application H-M272-R Machine : M2-5AX Material : NAK80 (HRC 42) Workpiece size : 205 x 225 x 75 (mm) Cutting Fluid : Oil Mist Process Tool N (rpm) F (mm/min) Time Rough D50,R8 E/M 12,000 1, min R3.0 Ball 10,000 3,600 1H 30min emi Finish R2.0 Ball 15,000 3,600 56min Finish Total R1.5 Ball 15,000 2,400 7H 20min R0.75 Ball 15,000 1,200 45min D2,R0.2 E/M 15, min R0.5 Ball 17, min D50,R8 E/M 1, min D16 E/M 3, min 12H 17min

52 Application H-M272-R Machine : M2-5AX Material : KP4M (HRC 32) Work piece size : 109x101x182 (mm) Cutting Fluid : Oil Mist table high speed with compensation system of thermal deformation High precision machining with Hwacheon Efficiency Contour Control ystem Process Tool N (rpm) F (mm/min) V (m/min) fz (mm/tooth) Ad (mm) Rd (mm) HECC Time (min) Rough R R min Finish R R min Finish (ide) D6R R min Finish R R min Finish R R min Total 514 min

53 Application H-M272-R Machine : M2-5AX Material : TAVAX(HRC 52) Work piece size : 35X50X45 (mm) Cutting Fluid : Oil Mist The merit of short tools are Reduced the cycle time, Extension of tool life, Improved the surface, Etc. Process Tool N (rpm) F (mm/min) Time Rough R1.0 Ball 18, min10s emi-finish R0.6 Ball 18, min R0.6 Ball 18, min Finish R0.3 Ball 18, min R1.0 Ball 18, min Total 44min10s

54 Application H-M272-R Machine : M2-5AX Material : NAK80 (HRC 42) Work piece size : 68 x 33 x 40 (mm) Cutting Fluid : Oil Mist table high speed with compensation system of thermal deformation High precision machining with Hwacheon Efficiency Contour Control ystem Process Tool N (rpm) F (mm/min) Time Rough & Finish R2.0 Ball 16,000 1,200 27H30min Total (*) G105 R5.0 사용핀상면직경 0.12mm 높이 25mm 27H30min

55 Application H-M272-R Machine : M2-5AX Material : KP4M (HRC 32) Work piece size : 250x218x220 (mm) Cutting Fluid : Oil Mist Process Rough Finish Tool N (rpm) F (mm/min) V (m/min) fz (mm/tooth) Ad (mm) Rd (mm) Time (min) D32R min R min R min D12R min R min R min R min Total 19H 45 min

56 Application H-M272-R Machine : M2-5AX Material : KP4M (HRC 32) Work piece size : 150x58x62 (mm) Cutting Fluid : Oil Mist Process Tool N (rpm) F (mm/min) V (m/min) Time Rough Finish TOTAL D32,R min D32,R min D12,R min D12,R min D32,R min D4,R min D4,R min 1H 30min

57 Application H-M272-R Machine : M2-5AX Material : AL7075 Work piece size : 110x110x300 mm Cutting Fluid : Oil Mist Process Rough emi-finish Finish Tool N (rpm) F (mm/min) V (m/min) fz (mm/tooth) Ad (mm) Rd (mm) Time (min) Flat D min Flat D min R min R min R min R min R min Flat D min Flat D min Flat D min Flat D min Flat D min Flat D min Flat D min R min R min R min R min R min Total 2H 48 min

58 Application H-M272-R Machine : M2-5AX Material : KP4M (HRC 32) Work piece size : 191x183x220 mm Cutting Fluid : Oil Mist Process Tool N (rpm) F (mm/min) V (m/min) fz (mm/tooth) Ad (mm) Rd (mm) Time (min) Rough D12R min emi-finish R min Finish R min R min Total 20H 46 min

59 Application H-M272-R Machine : M2-5AX Material : NAK80 (HRC 42) Work piece size : 130x130x60 mm Cutting Fluid : Oil Mist Process Tool N (rpm) F (mm/min) fz (mm/tooth) Ad (mm) Rd (mm) Time (min) Rough R min R min emi-finish R min R min Finish R min R min Total 3H 30 min

60 Application H-M272-R Machine : M2-5AX Material : NAK80 (HRC 42) Work piece size : 50x100x120 mm Cutting Fluid : Oil Mist Process Tool N (rpm) F (mm/min) Ad Rd Time Rough D32, R min emi-finish R4.0 Ball min Finish Total R3.0 Ball min R2.0 Ball min R1.0 Ball min R0.5 Ball min 3H 19min

61 Application H-M272-R Machine : M2-5AX Material : M45C Work piece size : Ø x 390 mm Cutting Fluid : Air & Coolant Rough emi-finish Finish Hole cutting Process Tool N (rpm) F (mm/min) Ad (mm) Rd (mm) Time (min) 3+2 Roughing D50R8 Cutter 1, Min Top Roughing D25R1 Cutter 3, Min 5X warf D50R8 Cutter 1, Min 3+2 Bottom D16R8 BEM 5, Min ide Face D12 FEM 4, Min ide Face D25 FEM 2, Min Out Facing D50R8 Cutter 1, Min Out Facing D60 Cutter Min Facing(Tip) D20 FEM 1, Min Facing(Tip) D25 FEM 2, Min Angled Face R5 BEM 12, Min Bottom Face D10R2 Endmill 8, Min Top Rest D12 FEM 4, Min ide Face D25 FEM Min D8 DR D8 FEM 4, Min D12.1 DR D12 FEM 3, Min D13.8 DR D14 FEM 2, Min D19.3 DR TOP D20 FEM 1, Min D19.3 DR IDE D20 U-DR 1, Min D30.3 DR D30 U-DR 1, Min D26 DR D26 U-DR 1, Min Total 5H 8 min

62 Application H-M272-R Machine : M2-5AX Material : Titanium ELI64V Work piece size : Ø 39 x 30 mm Cutting Fluid : Oil Mist Process Tool N (rpm) F (mm/min) Ad (mm) Time Rough Finish Total R3.0 Ball min R2.0 Ball min R1.5 Ball min R1.5 Ball min 56 min