Technical Specifications

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Cornelius Benson
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1 All-Electric 55 Frame 21/24/29/34 oz Injection Unit Specifications A B C A B C Injection Capacity, Max GPPS* oz gm Theoretical Disp in^ cm^ ,001 Max Rate Max Pressure 27, in^3/sec 32 25,903 psi 19, in^3/sec 44 18,546 psi 16, in^3/sec 51 15,991 psi 1, cm^3/sec 524 1,786 bar 1, cm^3/sec 721 1,279 bar 1, cm^3/sec 835 1,103 bar Max Injection Speed in/sec mm/sec Optional Increased Speed * in/sec mm/sec Max Pack Pressure psi 27,500 23,200 17,000 bar 1,897 1,600 1,172 Max Pull Back Force lbf 17,000 17,000 17,000 N 75,620 75,260 75,260 Injection Stroke in mm Screw Diameter in mm Extruder L/d Ratio ** Extruder Performance *** rpm 230 No. of Pyrometers (barrel/nozzle) 10/1 Total Heat Capacity kw 47.3 Sled Pull in Force ton 4.1 tonf 3.7 Tonnage ton tonf 400 Ejector Stroke in 7.87 mm 200 Max Ejector Force** ton 13 tonf 11.8 Max Eject Speed** in/sec 10.4 mm/sec 265 Machine Specifications**** Length, see note in 323 mm 8,204 Width in 82.4 mm 2,093 Height in 94.7 mm 2,405 Centerline Height in 58.0 mm 1,473 Shipping Weight (machine) lb 44,000 kg 19,958 Electrical Specifications*** 59 *Note: Increased injection velocity option will improve injection rates **Note: Increased L/d options available ***Note: Increased extruder rpm options available ****Note: All machine dimensions and specifications are subject to change. Values are for reference only. 6 50psi

2 1650 Hybid Frame* 20/24/33 oz Injection Unit Specifications A` A B A` A B Injection Capacity, Max GPPS* oz gm Theoretical Disp in^ cm^ ,039 Max Rate psi 36,997 31,088 22,838 bar 2,552 2,144 1,575 Max Pressure in^3/sec cm^3/sec 1,235 1,480 2,000 Max Injection Speed in/sec mm/sec Injection Stroke in mm Screw Diameter in mm Extruder L/d Ratio ** 25.0 Extruder Performance *** rpm 300 No. of Pyrometers (barrel/nozzle) 5/1 Total Heat Capacity kw Sled Pull in Force ton 12.8 kn 115 Tonnage ton tonf 400 Ejector Stroke in 7.87 mm 200 Max Ejector Force**** ton 13 tonf 11.8 Max Eject Speed**** in/sec 10.4 mm/sec 265 Machine Specifications*** Length, see note in 323 mm 8,204 Width in 82.4 mm 2,093 Height in 94.7 mm 2,405 Centerline Height in 58.0 mm 1,473 Shipping Weight (machine) lb 44,000 kg 19,958 Electrical Specifications*** 59 *Note: Increased injection velocity option will improve injection rates **Note: Increased L/D options available ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. ****Note: Increased eject speed and force options available (consult factory) 6 50psi

3 I45 Frame 72/96/130-70mm Injection Unit Specifications A B C A B C Injection Capacity, Max GPPS* oz gm 2,041 2,722 3,685 Theoretical Disp in^ cm^3 2,198 2,927 3,984 Max Rate Max Pressure 30, in^3/sec ,200 psi 23, in^3/sec , psi 17, in^3/sec ,400 psi bar cm^3/sec 2, cm^3/sec 795 1,048 bar 1, cm^3/sec 1, bar Max Injection Speed in/sec mm/sec , cm^3/sec 1, 580 bar Max Pack Pressure psi 30,000 23,200 17,000 bar 2,069 1,600 1,172 Max Pull Back Force lbf 25,000 25,000 25,000 N 111, , ,205 Plunger Stroke in mm 1,035 1,035 1,035 Plunger Diameter in mm Extruder L/d Ratio - 70mm 30 Extruder RPM - Low Torque rpm 265 Extruder RPM - High Torque rpm 265 No. of Pyrometers (barrel/nozzle) 10/1 Total Heat Capacity kw Sled Pull in Force ton 4.1 tonf 3.7 Tonnage ton tonf 400 Ejector Stroke in 7.87 mm 200 Max Ejector Force** ton 13 tonf 11.8 Max Eject Speed** in/sec 10.4 mm/sec 265 Machine Specifications*** Length, see note in 336 mm 8,535 Width in 83.6 mm 2,123 Height in 97.6 mm 2,479 Centerline Height in 60.9 mm 1,548 Shipping Weight (machine) lb 53,200 kg 24,131 Electrical Specifications**** 104 *Note: Other capacities available. Please Consult Factory. **Note: Higher eject force and speed available. Please Consult Factory. ***Note: All machine dimensions and specifications are subject to change. Values are for reference only. 6 50psi

4 I44 Frame 50/54/66-70mm Injection Unit Specifications A B C A B C Injection Capacity, Max GPPS* oz gm 1,418 1,531 1,871 Theoretical Disp in^ cm^3 1,486 1,640 2,004 Max Rate Max Pressure 30, in^3/sec 68 22,026 psi 27, in^3/sec 76 20,191 psi 23, in^3/sec 90 16,966 psi 2, cm^3/sec 1,113 1,519 bar 1, cm^3/sec 1,245 1,392 bar Max Injection Speed in/sec mm/sec , cm^3/sec 1,474 1,170 bar Max Pack Pressure psi 27,500 23,200 17,000 bar 1,897 1,600 1,172 Max Pull Back Force lbf 22,000 22,000 22,000 N 97,860 97,860 97,860 Plunger Stroke in mm Plunger Diameter in mm Extruder L/d Ratio - 70mm 30:1 Extruder Performance - 70mm rpm 265 No. of Pyrometers (barrel/nozzle) 10/1 Total Heat Capacity kw 47.3 Sled Pull in Force ton 4.1 tonf 3.7 Tonnage ton tonf 400 Ejector Stroke in 7.87 mm 200 Max Ejector Force** ton 13 tonf 11.8 Max Eject Speed** in/sec 10.4 mm/sec 265 Machine Specifications**** Length, see note in 336 mm 8,535 Width in 83.6 mm 2,123 Height in 97.6 mm 2,479 Centerline Height in 60.9 mm 1,548 Shipping Weight (machine) lb 53,200 kg 24,131 Electrical Specifications**** 104 *Note: 90 oz shot size with 16,500 psi C barrel is also available on this injection unit frame. **Note: Increased eject speed and force options available (consult factory) ***Note: 120mm extruder also available. Please Consult Factory for details. ****Note: All machine dimensions and specifications are subject to change. Values are for reference only. 6 50psi

5 I78 Hybrid Frame 38/44/50 70mm Injection Unit Specifications A B C A B C Injection Capacity, Max GPPS oz gm 1,077 1,247 1,417 Theoretical Disp in^ cm^3 1,129 1,313 1,500 Max Pressure psi 34,800 30,000 27,500 bar 2,400 2,069 1,897 Max Rate in^3/sec cm^3/sec 2,500 2,868 3,278 Max Injection Speed in/sec mm/sec Max Pack Pressure psi 27,840 24,000 22,000 bar 1,920 1,655 1,518 Max Pull Back Force lbf 22,000 22,000 22,000 N 97,860 97,860 97,860 Plunger Stroke in mm Plunger Diameter in mm Extruder L/d Ratio - 70mm* 30 Extruder RPM - Low Torque rpm 265 No. of Pyrometers (barrel/nozzle) 11/1 Total Heat Capacity kw 73.4 Sled Pull in Force ton 12 tonf 10.8 Tonnage ton tonf 400 Ejector Stroke in 6.5 mm 165 Max Ejector Force (hyd std) ** ton 13 tonf 11.8 Max Eject Speed** in/sec 20 mm/sec 510 Machine Specifications*** Length, see note in mm 10,014 Width in 84.2 mm 2,138 Height in 97.6 mm 2,479 Centerline Height in 60.9 mm 1,548 Shipping Weight (machine) lb 53,200 kg 24,131 Shipping Weight (power unit) lb 3,800 kg 1,724 Electrical Specifications*** 143 *Note: 120mm 25:1 L/d extruder also available (consult factory) **Note: Higher eject force and speed available (consult factory) ***Note: All machine dimensions and specifications are subject to change. Values are for reference only F

6 Templates Top View 410 [16.1] INSIDE 330 [13.0] STAT PLATEN THICKNESS 8712 [343.0] 2862 [112.7] FEEDTHROAT 705 [27.8] 2944 [115.9] REF 2035 [80.1] 1179 [46.4] OUTSIDE 857 [33] OUTSIDE 1050 [41.3] INSIDE 728 [28.6] INSIDE 131 [5.2] INSIDE 840 [33.1] BETWEEN RODS [5.3] [63.6] STRAIN CONTROL ROD SWIVEL R750 [29.5] R1261 [49.6] 631 [24.8] FEEDTHROAT 1088 [42.8] 1962 [77.3] ELECTRICAL CABINET DOOR SWIVEL 997 [39.3] [169.09] 4001 [157.5] END OF INJECTION BASE 2529 [99.6] FOR EXTRUDER SCREW REMOVAL [197.58] CLAMP SHIPPING LENGTH 1400 GATE STROKE 675 [26.6] CLAMP STROKE 364 [14.3] 750 [29.5] MAX MOLD 250 [9.8] MIN MOLD 5077 [199.9] 2616 [103.0] 2555 [100.6] 2421 [95.3] 2168 [85.4] 1608 [63.3] 879 [34.6] 840 [33.1] BETWEEN RODS 514 [20.2] PART DROP W/O GUARD 351 [13.8] 508 [20.0] PULL-IN STROKE 660 [26.0] MAX TRAVEL 1076 [42.4] 2561 [100.8] 1743 [68.6] FEEDTHROAT HEIGHT [60 ± 6] [2.4 ± 0.2] 886 [34.9] 1188 [46.8] PART DROP TOP OF LOWER STRAIN ROD [368.96] OVERALL LENGTH INCLUDING SLED TRAVEL 1324 [52.1] C.L. OF CONTROL SCREEN Front View

7 Templates 2308 [ 90.9 ] 232 [ 9.1 ] INJ GUARDS 78 [ 3.1 ] GATE HANDLE 39 [ 1.5 ] 2163 [ 85.1 ] TOP OF STRAIN ROD 616 [ 24.2 ] PART DROP 841 [ 33.1 ] PART DROP 1630 [ 64.2 ] Clamp End Injection End [ 5.71 ] [ 4.09 ] INCH UNC-2B, 1.44 DP (12X) SPI ROBOT MOUNTING HOLES PATTERN # [ 3.94 ] 69.0 [ 2.72 ] BETWEEN RODS TO PLATEN FOOT M10-6H (PITCH=1.50 REF), 18.0 DEEP (4) PLACES FEEDTHROAT SCALE Feed Throat Robot Mounting Feed throat dimensions can change based on injection frame. Consult factory for specific details.

8 50.8 Templates "B" MOVING PLATEN "C" MOVING PLATEN "D" MOVING PLATEN VIEW OF MOVING PLATEN FACE SCALE "A" MOVING AND STATIONARY PLATEN HOLE DESCRIPTION A Ø UNC-2B, 1.44 DP (108 X) EACH PLATEN B Ø27.0 THRU (12X) CORRESPONDING HOLES IN K/O BAR Ø0.562, THRU C Ø27.0 THRU (1x) CORRESPONDING HOLE IN K/O BAR Ø UNC-2B, THRU D Ø52.4 THRU (8X) CORRESPONDING HOLES IN K/O BAR Ø0.562, THRU Die Space WORKING STROKE TO K/O BAR FACE AT MAX EJECT STROKE 125 STANDARD ELECTRIC EJECT MAX MOLD A ( 8.0 ) ( 6.0 ) 15.0 NOZZLE PENETRATION ROBOT MOUNTING FACE BETWEEN STRAIN RODS DIE LOCATING RING I.D STRAIN ROD MOVING PLATEN A STATIONARY PLATEN CLAMP STROKE MOLD HEIGHT ADJUSTMENT MIN MOLD MAX DAYLIGHT SCALE Platen Area

30/40/55-70mm. Max. Total Capacity kva 83(25:1 L/D) or 93 (30:1 L/D) Machine Supply Transformer Size kva 93 Capacity Machine Requirements

30/40/55-70mm. Max. Total Capacity kva 83(25:1 L/D) or 93 (30:1 L/D) Machine Supply Transformer Size kva 93 Capacity Machine Requirements 440 S P E C I F I C A T I O N S 30/40/55-70mm English Metric Injection Unit Specifications A B C A B C Injection Capacity, Max. GPPS oz 30 40 55 gm 850 1,134 1,559 Theoretical Disp in^3 55.8 74.5 99.2