Cylinders ISO 6431 VDMA

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Agnes Oliver
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page Seals: polyurethane or VITON Piston-rod seals: polyurethane or VITON Magnet: magnetic iron compound (not suitable for temperatures over +0 C) Operating pressure max bar (1 PSI) max 1 MPa

1 Cylinders ISO 431 VDMA Compliant to norm ISO 431 VDMA High reliability and long lifetime Standard magnetic version With square profile (N series) or easy profile (E series) Special versions and strokes on request Materials Barrel: aluminium Piston-rod: C (chromium plated) or stainless steel End-cups: aluminium Piston: technopolymer (standard) or aluminium (on request) - see table on next page Seals: polyurethane or VITON Piston-rod seals: polyurethane or VITON Magnet: magnetic iron compound (not suitable for temperatures over +0 C) Operating pressure max bar (1 PSI) max 1 MPa Temperature range standard (poliuretano/nbr): -1+0 C (-1 F) VITON: max +1 C (2 F) Bores Construction type ; ; ; 3; 80; 0; ; 10; 0; 2; 3 mm ø... : square aluminium profile ø10-3 : round profile with tie-rods Strokes Pneumatic cushoning Fluid standard: mm; on request up to 00 mm Standard on the whole range µ filtered, lubricated or non lubricated air 2

2 Cylinders ISO 431 VDMA coding example product family stroke piston-rod bore seals function execution Product family N cylinders ISO 431 ø... 3 Standard Profile E cylinders ISO 431 ø... Easy Profile K cylinders ISO 431 ø... Tubes & Tirods Piston-rod 1 C chromium plated 2 stainless steel Function 2 double acting with pneumatic cushioning 4 double acting with pneumatic cushioning, with through-rod Seals 1 polyurethane 2 all seals in VITON 3 rod seals in VITON Execution M magnetic B magnetic with rod lock adaptor bore only aluminium maximum stroke (mm) only aluminium only aluminium only aluminium only aluminium Maximum stroke for cylinders with standard piston in technopolymer. If the stroke is longer, the cylinder can be supplied only with piston in aluminium. The piston in technopolymer is not suitable for ATE. 270

3 Cylinders ISO 431 VDMA available versions double acting magnetic with pneumatic cushioning double acting magnetic with pneumatic cushioning through-rod stroke bore (**) stroke bore (**) OPTIONS The standard is marked with grey background piston-rod material C chromium plated stainless steel seals material polyuret. all seals in VITON rod seals in VITON rod lock adaptor not available for bores 10-3 OPTIONS The standard is marked with grey background piston-rod material C chromium plated stainless steel seals material polyuret. all seals in VITON rod seals in VITON rod lock adaptor not available for bores 10-3

4 Cylinders ISO 431 VDMA the drawing is valid from bore to bore - PISTON IN TECHNOPOLYMER 1. Hexagonal rod nut. Piston lip seal: polyurethane or VITON. O-Ring head seal: NBR o VITON 1. Compass rod locking: UNI material 3S Mn Pb, zinc plated 1. Rod: C chromium plated steel or stainless steel AISI Front head: aluminium alloy die-casting. Piston with ogive: technopolymer 1. Magnet: magnetic iron compound. O-Ring piston seal: NBR or VITON 21. Head assembling screw: self-threading till bore 3, then normal to tap 22. Rear head: aluminium alloy die-casting 23. Barrel: profiled, calibrated, anodized aluminium 3. Piston-rod seal: polyurethane or VITON 4. Guide bushing: self-lubricating material. Protection plate: MOPLEN. Ring for cushioning screw: nickeled brass 7. Cushioning screw: nickeled brass 8. O-Ring seal for cushioning screw: NBR or VITON. Bumper: HYTREL. Seal for cushioning: polyurethane or VITON 272

5 Cylinders ISO 431 VDMA the drawing is valid from bore to bore - PISTON IN ALUMINIUM 1. Hexagonal rod nut. O-Ring head seal: NBR or VITON 1. Compass rod locking: UNI material 3S Mn Pb, zinc plated 1. Rod: C chromium plated steel or stainless steel AISI Front head: aluminium alloy die-casting. Piston: aluminium 1. Magnet: magnetic iron compound. O-Ring piston seal: NBR or VITON 21. Head assembling screw: self-threading till bore 3, then normal 22. Rear head: aluminium alloy die-casting 23. Barrel: profiled, calibrated, anodized aluminium 3. Piston rod seal: polyurethane or VITON 4. Guide bushing: self-lubricating material. Protection plate: MOPLEN. Ring for cushioning screw: nickeled brass 7. Cushioning screw: nickeled brass 8. O-Ring seal for cushioning screw: NBR or VITON. Bumper: HYTREL. Seal for cushioning: polyurethane or VITON. Ogive: aluminium. Piston lip seal: polyurethane or VITON 13. Piston guide ring: bronze PTFE 273

6 Cylinders ISO 431 VDMA the drawing is valid for bore 10 and 0 1. Hexagonal rod nut 2. Stainless steel ring for seal fixing 3. Piston rod seal: polyurethane or VITON 4. Guide bushing: sintered bronze. O-Ring head seal: NBR or VITON. Ogiva: aluminium 7. Piston lip seal: polyurethane or VITON 8. Piston guide ring. Safety cushioning ring. Cushioning screw: brass OT8. O-Ring seal for cushioning screw: NBR or VITON. Compass rod locking 13. Rear head: aluminium alloy shell casting. Head assembling screw 1. O-Ring piston seal: NBR or VITON 1. Piston: aluminium 17. Magnet: magnetic iron compound. Tie rod: stainless steel 1. Cushioning seal: polyurethane or VITON. Front head: aluminium alloy shell casting 21. Rod: C cromium plated steel or stainless steel AISI O-Ring piston keeping seal: NBR or VITON 23. Barrel: aluminium, round tube 274

7 Cylinders ISO 431 VDMA ø... R + stroke S + stroke F + stroke 27

8 Cylinders ISO 431 VDMA ø10-0 R + stroke S + stroke F + stroke ø A B C D E F G H J K L M N P Q R S T CH CH CH 3 CH G3/4 G3/ M1 M1 M3x2 M3x

9 Cylinders ISO 431 VDMA ø2-3 R + stroke S + stroke F + stroke 277

10 Cylinders ISO 431 VDMA ø... VERSION WITH THROUGH-ROD R + stroke S + stroke U + stroke F + 2 stroke 278

11 Cylinders ISO 431 VDMA ø10-0 VERSION WITH THROUGH-ROD R + stroke S + stroke U + stroke F + 2 stroke ø A B C D E F G H K L M P Q R S T U M3x2 M3x2 M1 M G3/4 G3/ CH 3 CH CH 80 CH 27

Cylinders ISO 431 VDMA Seals Kit MAGNETIC, standard seals normal passing-through rod for bore code for bore code SGM0 21.0.2 SGM0P 21.1.2 SGM0 21.1.2 SGM0P 21.1.2 SGM0 21.2.2 SGM0P 21.1.2 3 SGM03 21.

12 Cylinders ISO 431 VDMA Seals Kit MAGNETIC, standard seals normal passing-through rod for bore code for bore code SGM SGM0P SGM SGM0P SGM SGM0P SGM SGM03P SGM SGM080P SGM SGM0P SGM SGMP SGM SGM10P SGM SGM0P MAGNETIC, VITON seals normal passing-through rod for bore code for bore code SGM0V SGM0V SGM0V SGM03V SGM080V SGM0V SGMV SGM10V SGM0V SGM0PV SGM0PV SGM0PV SGM03PV SGM080PV SGM0PV SGMPV SGM10PV SGM0PV

Cylinders ISO 431 VDMA Intermediate flange for opposite ISO 431 cylinders This intermediate flange has to be inserted between two ISO 431 VDMA cylinders to form an opposite cylinder.

13 Cylinders ISO 431 VDMA Intermediate flange for opposite ISO 431 cylinders This intermediate flange has to be inserted between two ISO 431 VDMA cylinders to form an opposite cylinder. It is sold in kit with all necessary pieces for installation. Assembling instructions code for bore A B C D E

Cylinders ISO 431 VDMA cylinder kit The kit contains: - Pre mounted heads with bushing, bumper and cushioning - Piston with magnet, seals and guide ring (for aluminium piston) - Ogive - Screws -

14 Cylinders ISO 431 VDMA cylinder kit The kit contains: - Pre mounted heads with bushing, bumper and cushioning - Piston with magnet, seals and guide ring (for aluminium piston) - Ogive - Screws - Protection plates - All necessary seals MAGNETIC, standard seals normal through-rod for bore code for bore code KSM KSM0P KSM KSM0P KSM KSM0P KSM KSM03P KSM KSM080P KSM KSM0P KSM KSMP KSM KSM10P KSM KSM0P MAGNETIC, VITON seals normal through-rod for bore code for bore code KSM0V KSM0V KSM0V KSM03V KSM080V KSM0V KSMV KSM10V KSM0V KSM0PV KSM0PV KSM0PV KSM03PV KSM080PV KSM0PV KSMPV KSM10PV KSM0PV

Cylinders ISO 431 VDMA cylinder kit assembly instructions INSTRUCTIONS TO USE ISO 431 ASSEMBLING CYLINDER KIT All components contained in this ISO 431 assembling pneumatic cylinder kit are

15 Cylinders ISO 431 VDMA cylinder kit assembly instructions INSTRUCTIONS TO USE ISO 431 ASSEMBLING CYLINDER KIT All components contained in this ISO 431 assembling pneumatic cylinder kit are manufactured with first quality materials. In order to ensure consistent quality and to respect accurate dimensional tolerances, die-cast heads and all internal components are lathes' and numerical control work centres' machine worked. The cylinder is designed and built to offer high performances also in the hardest work conditions. To ensure constant quality, the assembly has to be executed according to the instructions reported below. All safety standards have to be respected during installation and cylinder testing. 1. PRELIMINARY OPERATIONS Before assembling, blow with compressed air and clean accurately surfaces, all components and the barrel previously cut to the desired length. The cylinder has to be installed in a clean and dustless work environment. image 1 2. ASSEMBLE PISTON ON THE ROD Insert the following components in this order on the rod (Refer to image 1): ogive, semi-piston, O-Ring seal, attracting magnets, semipiston, ogive. Before screwing, put on the rod thread one or two drops of threadlocker. Screw the nut on the rod respecting the torque given in the following table: bore aluminium piston Nm Nm Nm 3 Nm 80 0 Nm 0 0 Nm 70 Nm torque technopolymer piston 7 Nm Nm 1 Nm 1 Nm 27 Nm 3 Nm Nm - image 2 3. INSERT THE LOCK ROD-PISTON IN THE BARREL With an appropriate grease (eventually purchasable from AZ Pneumatica) lubricate lightly the barrel inside, piston seals and heads seals. Position the guide ring in teflon-copper (available only for aluminium pistons), lubricated with grease, around the piston (see image 2); insert the lock rodpiston, previously assembled, in the barrel paying attention to not damage the piston seals (see image 3). To simplify this operation, it is possible to purchase a specific adaptor from AZ Pneumatica. image 3 283

Cylinders ISO 431 VDMA 4. ASSEMBLE HEADS Insert front and rear head in the tube, paying attention to not damage the O-Ring seals. Head lock screws are self-tapping till the M8 thread (bore 3).

16 Cylinders ISO 431 VDMA 4. ASSEMBLE HEADS Insert front and rear head in the tube, paying attention to not damage the O-Ring seals. Head lock screws are self-tapping till the M8 thread (bore 3). For larger diameter screws is recommended to thread the barrel, even if is possibile use them,with effort, as they were self-tapping. In any case, before tightening the screws is necessary to lubricate the threading with some drops of hydraulic oil. Screw manually or with a pneumatic utensil almost till the end. To tighten definitely the screws is necessary to use a torque wrench or a pneumatic utensil with torque indication. Act progressively till the torque given in the following table: TORQUE FOR MOUNTING HEAD SCREW bore torque Nm Nm 22 Nm 3 22 Nm 80 Nm 0 Nm Nm Nm image 4 Screw the nut on the front part of the rod, now the cylinder is assembled.. TESTING Connect the cylinder to a five way valve and activate it a few times to verify the correct operation. Do the following operations at 2 bar ( PSI) pressure and at 7 bar (1 PSI) pressure or more. - verify the perfect holding of front head and of location of cushioning screw; - verify the perfect holding of rear head and of location of cushioning screw; - verify the perfect holding of scraper ring; - verify the perfect piston holding between the two chambers. For obvious reasons, these operations have to be executed with air supply. Once verified the perfect holding of cylinder in all parts, regulate the dampings as needed and eventually insert the caps in the feed opening. Now the cylinder is ready to be used. Contact AZ Pneumatica in case of doubts. 284

17 Barrel for cylinders ISO 431 VDMA STANDARD profile for N series order code dimensions [mm] A B C D E weight [kg/m] ø H ø H ø H ø3 H ø80 H ø0 H ø H chemical composition Cu 0. Fe 0.3 Mn 0. Mg Si Zn 0. Cr 0. Ti 0. Al rest Fixing holes from ø to ø3 : prepared for metric thread through rolling or self-tapping screws from ø80 to ø : prepared for metric thread through rolling Round profile for cylinders ø10: ø0:

18 Barrel for cylinders ISO 431 VDMA EASY profile for E series order code dimensions [mm] A B C D E weight [kg/m] ø H ± D C ø H ± E ø H ± ø3 H ± D C øa øb ø80 H ± ø0 H ± ø H ± chemical composition Cu 0. Fe 0.3 Mn 0. Mg Si Zn 0. Cr 0. Ti 0. Al rest Fixing holes from ø to ø3 : prepared for metric thread through rolling or self-tapping screws from ø80 to ø : prepared for metric thread through rolling 28

Fixing elements for cylinders ISO 431 VDMA 287 CMSS0 CMSS0 CMSS0 CMSS03 CMSS080 CMSS0 CMSS CMSS10 CMSS0 3 80 0 10 0 A 2 7 1 0 2. B 38 4.. 72 8 1 1 17 C 3 0 7.

19 Fixing elements for cylinders ISO 431 VDMA 287 CMSS0 CMSS0 CMSS0 CMSS03 CMSS080 CMSS0 CMSS CMSS10 CMSS A B C D E F H ø J ø ø1 ø1 ø ø ø ø2 ø2 L M N P.... Q. 13. for bore NARROW MALE HINGE WITH ARTICULATED HEAD DIN 48K

CMKS0 CMKS0 CMKS0 CMKS03 CMKS080 CMKS0 CMKS CMKS10 CMKS0 standard with bronze

20 Fixing elements for cylinders ISO 431 VDMA 288 MALE HINGE MP4 CMIS0 CMIS0 CMIS0 CMIS03 CMIS080 CMIS0 CMIS CMIS10 CMIS CMKS0 CMKS0 CMKS0 CMKS03 CMKS080 CMKS0 CMKS CMKS10 CMKS0 standard with bronze bushing A B C D. F G L M 1 1. N... R S T 1 1 for bore

Fixing elements for cylinders ISO 431 VDMA 28 FEMALE HINGE MP2 WITH PIN CFIS0 CFIS0 CFIS0 CFIS03 CFIS080 CFIS0 CFIS CFIS10 CFIS0 3 80 0 10 0.

21 Fixing elements for cylinders ISO 431 VDMA 28 FEMALE HINGE MP2 WITH PIN CFIS0 CFIS0 CFIS0 CFIS03 CFIS080 CFIS0 CFIS CFIS10 CFIS CFKS0 CFKS0 CFKS0 CFKS03 CFKS080 CFKS0 CFKS CFKS10 CFKS0 standard with bronze bushing A B 2 CM D. F G 1 1 L M 1 1. N... R S T Z for bore

Fixing elements for cylinders ISO 431 VDMA 20 FLANGE FLIS0 FLIS0 FLIS0 FLIS03 FLIS080 FLIS0 FLIS FLIS10 FLIS0 3 80 0 10 0 80 A 0 1 1 1 170 20 0 B 2

22 Fixing elements for cylinders ISO 431 VDMA 20 FLANGE FLIS0 FLIS0 FLIS0 FLIS03 FLIS080 FLIS0 FLIS FLIS10 FLIS A B C 1 1. D E F ø G ø3 ø ø ø ø ø0 ø ø7. H J L M for bore

Fixing elements for cylinders ISO 431 VDMA FOOT MOUNTING * for bore A B C D E F G H J K L M PBIS0

. 7 PBIS080 80 3 41 27 47 22. 72 3 PBIS0 0 71 7 41 2. 3 27.

23 Fixing elements for cylinders ISO 431 VDMA FOOT MOUNTING * for bore A B C D E F G H J K L M PBIS PBIS PBIS PBIS PBIS PBIS PBIS PBIS PBIS * Part number refers to a single element, not to the couple 21

Fixing elements for cylinders ISO 431 VDMA INTERMEDIATE TRUNNION - ONLY FOR ''N'' SERIES bores:,, bores: 3, 80, 0, for bore A B C D E G H J K CIN0 87 44. 2 17.

24 Fixing elements for cylinders ISO 431 VDMA INTERMEDIATE TRUNNION - ONLY FOR ''N'' SERIES bores:,, bores: 3, 80, 0, for bore A B C D E G H J K CIN CIN CIN CIN CIN CIN CIN

Fixing elements for cylinders ISO 431 VDMA SUPPORT FOR INTERMEDIATE TRUNNION * for bore A B C D E F G H J SNINT 0 B 4 1.. ø.

25 Fixing elements for cylinders ISO 431 VDMA SUPPORT FOR INTERMEDIATE TRUNNION * for bore A B C D E F G H J SNINT 0 B ø. 7. SNINT 0-0 B - 3 ø1 8 3 SNINT B ø 42 SNINT 0- B ø 1 * Part number refers to a couple of elements 23

26 Fixing elements for cylinders ISO 431 VDMA FIED INTERMEDIATE TRUNNION for cylinders bores 10 and 0 tie-rods version This intermediate trunnion can be mounted only on a cylinder with round barrel and tie-rods. The request for cylinders with tie-rods must be clearly specified on the order. On the order please specify also the position where the fixing element should be mounted on the cylinder. for bore A B C D E G H J L CSIS10TI 10 0 ø171 1 M1 ø CSIS0TI 0 2 ø2 17 M1 ø

27 Fixing elements for cylinders ISO 431 VDMA ADJUSTABLE INTERMEDIATE TRUNNION for cylinders bores 10 and 0 tie-rods version This intermediate trunnion can be mounted only on a cylinder with round barrel and tie-rods. ATTENTION: This adjustable intermediate trunnion, even if it is correctly mounted on the cylinder, because of the weight can move and cause very serious injury. To avoid this it is better to use a fixed intermediate trunnion! for bore A AE AL AH AG AF AN M Q Z 2.7.2N ø 0 ø171 ø1. M 2.8.2N ø 2 ø2 ø1. M

Fixing elements for cylinders ISO 431 VDMA 2 RECTANGULAR JOINT CETOP RP7P NORM COIS0 COIS0 COIS0 COIS03 COIS080 COIS0 3 80 0 2 A 28 0 COIS COIS10 COIS0 70 10 0 0 0 B 22 2 38

28 Fixing elements for cylinders ISO 431 VDMA 2 RECTANGULAR JOINT CETOP RP7P NORM COIS0 COIS0 COIS0 COIS03 COIS080 COIS A 28 0 COIS COIS10 COIS B C. D E F G H J L M 17 N Q T for bore

Fixing elements for cylinders ISO 431 VDMA RECTANGULAR JOINT ISO 431 - VDMA for bore Q BG H J L M N P S R BQ G COVDMA ø7 37 8 41 1 2 ø COVDMA ø 4 2. 28 ø COVDMA ø 4 2.

29 Fixing elements for cylinders ISO 431 VDMA RECTANGULAR JOINT ISO VDMA for bore Q BG H J L M N P S R BQ G COVDMA ø ø COVDMA ø ø COVDMA ø 4 2. ø COVDMA3 3 ø ø1 COVDMA80 80 ø ø1 COVDMA0 0 ø ø COVDMA ø ø COVDMA10 10 ø ø COVDMA0 0 ø ø 27

Fixing elements for cylinders ISO 431 VDMA 28 NARROW FEMALE HINGE FOR JOINT WITH ARTICULATED HEAD DIN 48K CM TA T A L A L D3 B H Z øs D1 F D2 TZ LJ MR G CFSIS0 CFSIS0 CFSIS0 CFSIS03 CFSIS080 CFSIS0 3

30 Fixing elements for cylinders ISO 431 VDMA 28 NARROW FEMALE HINGE FOR JOINT WITH ARTICULATED HEAD DIN 48K CM TA T A L A L D3 B H Z øs D1 F D2 TZ LJ MR G CFSIS0 CFSIS0 CFSIS0 CFSIS03 CFSIS080 CFSIS L 2 7 CFSIS CFSIS10 CFSIS T CM A Z H B. D3... S ø G ø ø1 ø1 ø ø ø ø3 ø3 MR 22 ø. D1 ø. ø ø ø ø ø ø ø ø D2 ø ø1 ø1 ø ø ø ø2 ø2 3 TA TZ LJ F for bore

31 Fixing elements for cylinders ISO 431 VDMA BALL-JOINT MALE TRUNNION CMSS... A + stroke MALE TRUNNION CMIS... CMKS... A + stroke FEMAL TRUNNION WITH PIN CFIS... CFKS... A + stroke FOOT MOUNT PBIS... H + stroke ø A B C D E F G H J K

32 Fixing elements for cylinders ISO 431 VDMA INTERMEDIATE TRUNNION PER ESTRUSO - ONLY FOR "N" SERIES CIN... CSIS...TI FLANGE FLIS... A + stroke ø A B C E F H J L M N

Accessories for cylinders FORKS for bores d a b d 1 d 2 e L L 1 n supplied with FR8C FRC1 FRC FRC FRC FRC3 FR80C0 FRC FR10C0 8- -1 - -3 80-0 10-0 M4x0.

33 Accessories for cylinders FORKS for bores d a b d 1 d 2 e L L 1 n supplied with FR8C FRC1 FRC FRC FRC FRC3 FR80C0 FRC FR10C M4x ø4 ø clip Mx1 ø ø clip M8x ø8 ø 42 1 clip Mx1. ø ø 1 2 clip Mx1. 24 ø ø clip M1x1. 1 ø1 ø clip Mx1. ø ø34 80 clip M27x2 ø ø pin M3x ø3 ø pin 1

Accessories for cylinders CLIPS FOR FORKS code used for fork d 1 n A B L L 1 L 2 2..0 M4x0.7 4 8 1 1 2.1.0 Mx1 1 28 23 2.1.0 2.2.0 2.3.0 2.4.0 2..0 M8x1. 8 1 22 1 37 31 8 Mx1. 2 23 4 3 Mx1.

34 Accessories for cylinders CLIPS FOR FORKS code used for fork d 1 n A B L L 1 L M4x Mx M8x Mx Mx M1x Mx PINS FOR FORKS used for fork d L d 1 L 1 a b M27x M3x NUTS FOR PISTON-ROD STANDARD STAINLESS STEEL code for bore thread key DSMC M4x0.7 7 DSMC Mx1 DSMC 2..2 M8x1. 13 DSIS0 DSIS Mx1. 17 DSIS0 DSIS Mx1. 1 DSIS03 DSIS M1x1. 24 DSIS0800 DSIS Mx1. DSIS DSIS M27x2 41 DSIS100 DSIS M3x2 2

Accessories for cylinders SWIVEL BALL JOINT STANDARD STAINLESS STEEL for bores d 3 d B C 1 d 2 d h 1 L 3 L 4 L L 7 W TS8T TS8T 8- M4x0.7 ø 8 ø 27 3 4 TST1 TST1-1 Mx1 ø.7 ø13 TST TST M8x1.

35 Accessories for cylinders SWIVEL BALL JOINT STANDARD STAINLESS STEEL for bores d 3 d B C 1 d 2 d h 1 L 3 L 4 L L 7 W TS8T TS8T 8- M4x0.7 ø 8 ø TST1 TST1-1 Mx1 ø.7 ø13 TST TST M8x1. ø8 24 ø TST TST - Mx1. ø. 28 ø TST TST Mx1. ø 1 ø TST3 TST3-3 M1x1. ø ø TS80T0 TS80T Mx1. ø ø TST TST M27x2 ø ø TS10T0 TS10T M3x2 ø ø

Accessories for cylinders SELF-ALIGNING JOINTS for bores A B C D E F G H J M CH ß CH 1 SND1-1 Mx1 3 3. 17. 8.. 13 7 SND M8x1. 7 4 28.

36 Accessories for cylinders SELF-ALIGNING JOINTS for bores A B C D E F G H J M CH ß CH 1 SND1-1 Mx SND M8x SND - Mx SND Mx SND3-3 M1x SN80D Mx SND M27x

Accessories for cylinders PISTON ROD PROTECTION COVERS Piston rod protection cover for ISO 431 VDMA cylinders, in double-sided hyped-up cloth (fabric). Water, oil and dust resistant. Colour: blue.

size identification SO A 1 0 number of windings winding thickness in compressed state n : number of windings for cylinder ø A B C number of windings for 0 mm stroke size identification ; 0 3 A ; 3;

37 Accessories for cylinders PISTON ROD PROTECTION COVERS Piston rod protection cover for ISO 431 VDMA cylinders, in double-sided hyped-up cloth (fabric). Water, oil and dust resistant. Colour: blue. The protection cover must be fixed on the piston rod by two clamps, not provided with the protection cover. size identification SO A 1 0 number of windings winding thickness in compressed state n : number of windings for cylinder ø A B C number of windings for 0 mm stroke size identification ; 0 3 A ; 3; ; ; B C D 2; E bore maximum stroke (mm) corresponding number of windings If the cylinder stroke is longer than the value in this table, we advise to increase the dimension D of the piston rod length (refer to pages 4-41) by 1.1 mm for each winding. Example: a cylinder bore 80 and stroke 0 needs 24 windings. It is necessary to increase the piston rod length by (24 ) x 1.1 mm = 13.2 mm. The cylinder with longer piston rod must be ordered as special (please contact the commercial office).

Rod blocking device The rod blocking device can be used with cylinders ISO 431 VDMA (bores from to ) and with minicylinders ISO 4 (bores from to ). The device is normally locked.

38 Rod blocking device The rod blocking device can be used with cylinders ISO 431 VDMA (bores from to ) and with minicylinders ISO 4 (bores from to ). The device is normally locked. It is unlocked by applying a pneumatic signal. Therefore it is possible to block the cylinder in case of pressure drop or to stop the movement in intermediate positions. Materials Body: aluminium (anodize treatment) Internal parts: brass Pistons: polymer Springs: steel Minimum actuating pressure 3 bar (43. PSI) 0.3 MPa Temperature range -1+0 C (-1 F Construction type Mechanical bi-directional Function NC (pneumatic piloted unlock) Locking force ø force (N) Fluid µ filtered, lubricated or non lubricated air

Rod blocking device version for minicylinders ISO 4 model for bores A B C D E F G H L M BM0-1 2.. 44. M1x1. 17 22 24. 4 M BM0 3 33. 13 4 M22x1. 22 24 2. 4. M BM0 3 33. 13 4 M22x1. 22 28 2. 4. M version for cylinders ISO 431 for bores A B C D E F G H WH N P Q R S BM0.

39 Rod blocking device version for minicylinders ISO 4 model for bores A B C D E F G H L M BM M1x M BM M22x M BM M22x M version for cylinders ISO 431 for bores A B C D E F G H WH N P Q R S BM M 2 G1/ BM M 3 G1/ BM M8 G1/ BM03 BM080 BM0 BM M8 37 G1/ M 4 G1/ M 1 G1/ M 0 G1/

40 Rod blocking device assembling scheme A B connection scheme pneumatic control electropneumatic control 8

41 Guide units Guide units for cylinders ISO 431 and minicylinders ISO 4 Available versions: type U with sintered bronze rod guide (code UB...) - cylinder bores from to 0 type H with sintered bronze rod guide (code HB...) - cylinder bores from to 0 type H with linear ball bearings (code HS...) - cylinder bores from to 0 Type U with sintered bronze rod guide: movements with medium loads and low speeds Type H with sintered bronze rod guide: movements with heavy loads and low speeds Type H with linear ball bearings: movements with medium loads and high speeds Materials Body: aluminium (anodize treatment) Rods: C (chromium plated) coding example available bores and strokes stroke bore * 1* type stroke 1 rod guide cylinder bore 10 0 Type H H type U U type Rod guide B sintered bronze S linear ball bearings 0 * The guide unit for bore is used also for bore 1, with the same code.

42 Guiding units 3

43 Guiding units 3 ø CIL 1 A A1 27 B 7 7 B C C1 CH 8 CZ D 4 E 1 E1 E E E E.. E F M4 M M H 1 F1 M4 M M F F3.1.. F4 7. F 4... G I L L M 1 N P... S 8

44 Guiding units ø CIL A A1 B B1 C C1 D E E1 E2 E3 F F1 G H I L L1 M N O O1 S CH U M M M M M M

45 Guiding units 313 ø CIL 1 A A1 27 B 7 7 B C C1 CH 8 CZ D 4 E 1 E1 E E E E... E E F M4 M M H 1 F1 M4 M M F F3.1.. F4 7. F 4... G I L L M 1 P... S 8 U

46 Guiding units 3 ø CIL A A B B C C1 1 1 CH D E E E E F M M M8 M8 M M F1.. G H 31 3 I L L M N S 1 U U

Guiding units guide units kit Kit includes all necessary pieces. Rods are not included. The drawing for rod machining is available on: http://www.azpneumatica.com/azweb/ita/kitguid.

47 Guiding units guide units kit Kit includes all necessary pieces. Rods are not included. The drawing for rod machining is available on: U type with sintered bronze rod guide for bore code -1 KUB KUB KUB KUB KUB KUB KUB KUB KUB H type with sintered bronze rod guide H type with linear ball bearings for bore code for bore code -1 KHB KHB KHB KHB KHB KHB KHB KHB KHB KHS KHS KHS KHS KHS KHS KHS KHS KHS

Compact cylinders. Fixing dimensions are compliant to norm ISO 6431 or UNITOP. Suitable for standard fixing elements

Compact cylinders. Fixing dimensions are compliant to norm ISO 6431 or UNITOP. Suitable for standard fixing elements ompact cylinders Fixing dimensions are compliant to norm 431 or Suitable for standard fixing elements igh reliability and long lifetime Standard magnetic version Special strokes on request aterials arrel: