TITGEMEYER Gruppe21GB(0517)1. Construction profiles and accessories

Transcription

1 TITGEMEYER and accessories

2 All rights reserved. The technical data quoted in this catalogue, performance descrip - tions, recommendations and instructions e.g. for the installation of the components available from us, are without liability. These are based on our experience. Claims against us as a consequence are expressly excluded as much of the application of our goods remains outside our direct influence. It is a fundamental obligation of the user to ascertain and to decide wether the goods provided by us are appropriate for a particular application. This catalogue is our intellectual property! Disclosure to third parties is prohibited. Reproduction even in part as well as use of our illustrations and TITGEMEYER part-numbering systems is only permitted with our express permission in writing. Subject to change. Supply of goods is in conformity with our delivery and payment conditions. Gebr. TITGEMEYER GmbH & Co. KG Osnabrück

3 Over years of tradition and expertise At the turn of the century, an ironware wholesale business was established by the two Titgemeyer brothers, Adolf and Fritz, in their hometown of Melle. A few years later, offices were opened in the neighbouring town of Osnabrück. Since then, the business enterprise group TITGEMEYER has continuously developed and is totday a leader in the fields of fastening technology and commercial vehicle equipment. The medium sized family organization is now led by the third generation - always with the aim of supplying the optimum solution for the customer - from single fixings, right up to complex vehicle systems. Fastening Technology The more varied the requirements, the more individual our solution is. The result: an extensive product range of fastening technology systems and solutions. New products are constantly being developed, as the manufacturing industry demands specially designed solutions. TITGEMEYER introduced the POP blind rivet to the German market. Its application revolutionised traditional fastening technology. The TITGEMEYER fastening technology product range Blind Rivets Threaded Inserts Assembly Systems Installation Tools Sealants and Adhesives Vehicle components with style The ideas and wishes of our customers are our benchmark. That is why we carefully develop approved products and systems for the manufacture of modern commercial vehicles. Safety, cost effectiveness and the environment these requirements are all satisfied by our product range. The original and innovative body kit system, GETO Van, is only one of many system solutions available from TITGEMEYER today. The TITGEMEYER commercial vehicle product range Body Kits Chassis Technology Bodywork Components Bodywork Systems Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com 3

4 Phone: +9 (0)5 1/ Fax: +9 (0)5 1/

5 Content and accessories Accessories U-type structural steel Substructure carriers Cross members Substructure consoles Springs and washers Shock absorber unit elastic blue Subframe brackets for sprinter-class vehicles TAS outer frame profiles Floor frame profiles Support profiles Bulkhead profiles Tipper profiles Chassis structure profile made from NIROSTA Tailgate-U-Iron. scuff moulding Special profiles Tracks and rollers Phone: +9 (0)5 1/ Fax: +9 (0)5 1/

6 Content Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

7 U-type structural steel y e A x x C y B U-type structural steel A B Material: S 235 JR C Material: S 355 MC ength Area [cm 2 ] e Jx [cm ] Wx [cm 3 ] ix [cm] Jy [cm ] Wy [cm 3 ] iy [cm] Weight approx. [kg/m] Article No. raw Article No. Sand-blasted and primed All U-type structural steel profiles are also available as sand blasted and welded for-priming upon request. 1 Weld-primed, suitable for welding without pre-treatment. Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

8 Substructure carriers Substructure carrier Material: Steel, galvanised Weight: approx kg/each Article No Stabilizer Packing piece for substructure carrier, Article No Material: Steel, galvanised , Thickness of the material for wall thickness Weight approx. [kg/each] Article No Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

9 Cross members () Cross members for truck bodywork Pressed model, without/with stamping, unpunched, raw. Tolerance according to DIN 69. Material: S 235 JR Height ength Profile thickness 3 Wx [cm 3 ] Jx [cm ] Weight approx. [kg/each] Article No All cross members are also available as sand blasted and weld-primed on request. Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

10 Substructure consoles Substructure consoles The substructure console is mounted on the chassis subframe by welding. The connection of the subframe with mounted cross members to the chassis happens through screwing the console to the chassis with the help of the substructure console. Material: Steel, raw A D H C E F B / G A D C H E G F B A B C D E F G H Weight approx. [kg/each] Article No * * Model matches MAN requirements Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

11 Substructure consoles Substructure console for MB Atego Material thickness: mm Surface: black coated Material: Steel, S 380 MC Weight: 0.28 kg/each Article No ,5 Please note: Always install the bracket on the longitudinal member on the substructure, never on the chassis! Substructure console for MB Actros Material thickness: 5 mm Surface: KT coated/anthracite grey Material: Steel (DD 13) Weight: 0.70 kg/each Article No Console mounting The following information concerning console mountings is mentioned in the directives about the production of bodywork on various truck chassis: In the case of a chassis with standard console equipment, the mounting of the bodywork should, if possible, take place on these consoles. Attention must be paid, therefore, to achieving an elastic mounting (e. g. through putting disk springs underneath) and a sufficient distance between bodywork and chassis console. Subframe Chassis frame (chassis frame) Subframe console (substructure console) Square washer Plate springs Chassis console Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

12 Substructure consoles, springs and washers Substructure consoles Made of steel for truck cross-members The substructure console is welded to the chassis subframe. Material: Steel, raw Thickness of the material: mm B Angle length A Dimension B for cross piece height Weight approx. [kg/each] Article No. A 1 x Disk springs Used for the mounting of the substructure consoles, internal and external diameter is rounded Material: Steel hoop, cold rolled, coated reliably through a special treatment, surface-bonded, through phosphate coating External-ø Internal-ø Thickness of the material Weight approx. [kg/each] Article No Square washer We recommend these washers for the mounting of the substructure console (long holes) Material: Steel, galvanised Edge length: 0 mm Thickness of the material: mm Internal-ø Weight approx. [kg/each] Article No Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

13 Shock absorber unit elastic blue Shock absorber unit elastic blue For the link between automobile chassis and sub-frames. In order to facilitate movement of the chassis relative to the body, the forward connecting sections generally incorporate a resilient mounting. The elastic blue shock absorber unit is a flexible fixture consisting of a one-sided open shell and a washer. No torque wrench is required Simple visual inspection Rapid mounting Can be fitted on or under the brackets Article No ø 35,6 ø 15 ø 1,6 ø 15,5 ø2 5 0 M1 screw Washer (supplied component) Shock absorber element(supplied component) Shell (supplied component) ower section of sub-frame Ensure clearance is adequate! Automobile chassis Washer ock nut Maximum load = 56 kn Shock absorber unit elastic blue Example: For a spring displacement of 3 mm (the washer along with the shell forms a level), the pre-tension force amounts to 0 N The assembly guidelines of the chassis manufacturer must be observed! Force F (kn) Displacement s (mm) Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

14 Subframe brackets for sprinter-class vehicles Bracket, basic version for single and twin tyres Specially designed for Mercedes Sprinter and VW Crafter. Material: Steel, S355MC Surface: hot galvanised Weight: 0.6 kg/each Article No , Double bracket, front, for single and twin tyres Specially designed for Mercedes Sprinter and VW Crafter. Material: Steel, S355MC Surface: hot galvanised Weight: 0.65 kg/each Article No ,5 70 9, ong bracket for twin tyres Specially designed for Mercedes Sprinter and VW Crafter. Material: Steel, S355MC Surface: hot galvanised Weight: 0.8 kg/each Article No , ,5 Phone: +9 (0)5 1/ Fax: +9 (0)5 1/

15 Subframe brackets for sprinter-class vehicles Flat bracket for single tyres Specially designed for Ford Transit (also possible with twin tyres), Opel Mavano, Renault Master and Nissan NV 00. Material: Steel, S355MC Surface: hot galvanised Weight: 0.63 kg/each Article No Connecting plate for bracket Material: Steel, S355MC Surface: hot galvanised Weight: 0.09 kg/each Article No (9) 87 Flat bracket for twin tyres Specially designed for Opel Mavano and Renault Master. Material: Steel, S355MC Surface: hot galvanised Weight: 0.89 kg/each Article No , Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

16 Subframe brackets for sprinter-class vehicles Bracket, basic version, left for single tyres Specially designed for Peugeot Boxer, Citroen Jumper and Fiat Ducato. Material: Steel, S355MC Surface: hot galvanised Weight: 0.88 kg/each Article No Bracket, basic version, right for single tyres Specially designed for Peugeot Boxer, Citroen Jumper and Fiat Ducato. Material: Steel, S355MC Surface: hot galvanised Weight: 0.88 kg/each Article No Flat bracket for single tyres Specially designed for Peugeot Boxer, Citroen Jumper and Fiat Ducato. Material: Steel, S355MC Surface: hot galvanised Weight: 0.68 kg/each Article No Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

17 TAS outer frame profiles Securing of loads in accordance with DIN 1260 Tension 20 dan (kg) Fastening straps on the outside load edge hook into the groove on outer frame. For platform trailers, end fixings are secured in the outside frame groove through the side / tailboards. It is essential to observe the details as shown in the diagrams in order to ensure correct functioning of the system. Outer frame grove inclined downwards at an angle no water collection. Note: The end user must be fully informed about the correct methods to be employed in securing lashings! Adhesive label Article No must be affixed to the vehicle in a clearly visible position. Recommended: Reduce gap with flat aluminium piece New structures 8 mm, max. 11 mm ashing down on platform trailers Article No mind. Not permitted! Alway close side / tailgate! Vertical lashing Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

18 TAS outer frame profiles Securing of loads in accordance with DIN 1260 Tension 20 dan (kg) Fastening straps on the outside load edge hook into the groove on outer frame. End fixings secured in the multi-function profile. It is essential to observe the details as shown in the diagrams in order to ensure correct functioning of the system. Outer frame grove inclined downwards at an angle no water collection. 10 mm Note: The end user must be fully informed about the correct methods to be employed in securing lashings! Adhesive label Article No must be affixed to the vehicle in a clearly visible position. 10 mm ashing down on curtainside trailers Article No Not permitted! mind. Vertical lashing Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

19 TAS outer frame profiles TAS outer frame profile With integrated lashing groove Material: S 20 MC Surface: Steel, raw Weight: approx kg/m Strength values: I x = approx. 255 cm Article No. W 1 = approx. 35 cm 3 W 2 = approx. 9 cm ength 60 mm ength 70 mm ength 80 mm ,5 60 TAS lug cam Can be welded; required every 00 mm in order to brace and close-off the TAS side rave profile. Width: 22 mm Material: Cast steel Surface: raw Weight: 0.20 kg/each Article No TAS multi-function profile Zor lashing lateral sliding curtains as protection in the course of fork-lift truck loading processes and for securing lashing strap end fittings ength: 3600 mm Material: Aluminium Surface: mill finish Weight: 3.3 kg/m Article No Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

20 TAS outer frame profiles TAS belt adapter For use on curtain-siders Material: Steel Surface: electro galvanised Weight: 0.35 kg/each Article No ø TAS belt adapter long For use on platform trailers Material: Steel Surface: electro galvanised Weight: 0.67 kg/each Article No ø ,5 6,5 Adhesive label With user instructions for lashing down, self adhesive, 220 x 210 mm Article No ashing down on platform trailers Article No mind. Not permitted! Alway close side / tailgate! Vertical lashing ashing down on curtainside trailers Article No Not permitted! mind. Vertical lashing Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

21 Floor frame profiles for lashing brackets Floor frame profile For the fitting of lashing brackets with hole template as per drawing Technical Data Floor recess B ashing points [each] ength Drill hole ø Ix [cm ] Static values Iy [cm ] Wx [cm 3 ] Wy [cm 3 ] Material Surface Weight approx. [kg/m] Article No S 355 MC S 355 MC S 355 MC Stahl. raw Stahl. raw Stahl. raw B 20 0 R ø 1 1 Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

22 Floor frame profiles for lashing brackets ashing bracket with back-plate With 2 security nuts M 12 Tensile force: 2000 dan Material: Steel, galvanised Weight: 0.3 kg/each Article No The lashing bracket is TÜV certified in accordance with DIN EN 1260 for loads of 2000 dan. Note: Only the purpose-made version, Article No and , provided by us may be used as lashing bracket for the above detailed profile M12 ø DIN 985/8.8 M12 ashing shackle For side rave profiles / and for GETO Sider Frame base assemblies. Advantages: The shackle design allows it to be lifted easily out of the side rave profile even under awkward circumstances. It is DEKRA certified for loads of 20 dan in accordance with DIN EN Tensile force: 20 dan Material: Steel, galvanised Weight: kg Article No M ø Supplied component Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

23 Aluminium ramming and impact protection profile Aluminium ramming and impact protection profile with screw slots Aluminium ramming and impact protection profile with screw slots Designed to protect curtainsider kits from being rammed or knocked during loading and unloading. What's more, the bottom edge can be used to attach the vertical curtain fasteners. BISON Safe Side cargo control battens and aluminum pyramid profile battens fit flush onto the upper profile Use M 10 DIN 933 hexagon head set screws to fasten. Concealed or open screw slots can be used to connect the parts. When installing on the side rave profile of a GETO Sider Frame base assembly, push the hexagon head set screws located in the screw slots through the corresponding drilled hole on the side and fasten from the opposite side. ength: 30 mm Installation height: 110 mm Width: 35 mm Material: Aluminium Weight: 3.6 kg/m Article No Installation options Aluminium ramming and impact protection profile Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

24 Bodenrahmenprofil mit ochbild für Zurrgurte Side rave profiles, pre-drilled On this base profile, 0 mm holes have been drilled through the outside of the angled section every 0 mm for the purpose of fitting cargo controls. The hook fasteners are turned with the dropside open. Once the lashing straps have been attached, the dropsides should close without difficulty. It is the vehicle manufacturer's responsibility to ensure that the lashing point to be used on the subframe is approved to DIN EN Technical Data Floor recess B ashing points [each] ength Drill hole ø Ix [cm ] Static values Iy [cm ] Wx [cm 3 ] Wy [cm 3 ] Material Surface Weight approx. [kg/m] Article No S 355 MC S 355 MC S 355 MC Stahl. raw Stahl. raw Stahl. raw , ,6 B R 2,5 B 0 ø R ø n x 0 Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

25 Floor frame profiles B B C Figure C Figure 2 (5) Floor frame profiles Figure [No.] Material: S 235 JR 1 2 Material: S 380 MC 1 2 Profile height A Floor recess B Material thickness C Manufacturing length Moment of resistance (Wx) [cm 3 ] Weight approx. [kg/m] Article No Special dimensions, sand-blasted and weld-primed forms of construction available on request Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

26 Floor frame profiles B 2,5 Figure Figure B Figure C Figure Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

27 Floor frame profiles Floor frame profiles Figure [No.] Material: S 235 JR Profile height Material thickness C Floor recess B Manufacturing length Moment of resistance (Wx) [cm 3 ] Weight approx. [kg/m] Article No Special dimensions, sand-blasted and weld-primed forms of construction available on request Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

28 C Support profiles D BE D E C A Figure Figure C E E C D D 80 C A 60 Figure Figure E 31 Figure Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

29 Support profiles, bulkhead profiles Support profiles Material: S 235 JR and S 380 MC Figure [No.] Profile width A Profile height B Stop depth C Stop length D /25 /25 /25 /25 /35 31/35 31/35 Material thickness E Manufacturing length Weight approx. [kg/m] Article No * * Material: S 355 MC It can also be delivered sandblasted and welding primed on request Bulkhead profiles, conical ength: 2200 mm Material: S 235 JR Weight: approx kg/each Article No Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

30 Tipper profiles Tipper-Z-profile Floor recess mm ength: mm Material: S 235 JR Moment of resistance: Wx 5.6 cm 3 Wy 8.95 cm 3 Weight: approx..2 kg/m Article No mm 58 x x Tipper profile With groove for sheet metal floors, with rough rolled edge ength: mm Material: S 235 JR Moment of resistance: Wx.07 cm 3 Wy 7.52 cm 3 Weight: approx.. kg/m Article No Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

31 Chassis structure profile made from NIROSTA We supply on request Pillar profiles Base frame profiles Special profiles All profiles supplied to your specifications and requirements. 0 Weight: 7.33 kg/m ength: 7.0 mm Wx:.68 cm 3 Wy: 6.7 cm 3 Article No Weight: 5.20 kg/m ength: mm Wx: 5.75 cm 3 Wy: 1.36 cm 3 Article No Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

32 Chassis structure profile made from NIROSTA Phone: +9 (0)5 1/ Fax: +9 (0)5 1/

33 Tailgate-U-Iron, scuff moulding Tailgate-U-Iron, galvanised ength: mm Material: St 37-2 Profile strength: 1.5 mm (measure D) Width A Height B Interior width E Weight approx. [kg/m] Article No. B E D A Scuff moulding For tippers with steel or wooden tailgates, 70 mm wide ength: mm Material: S 235 JR Weight: approx kg/m Article No , Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

34 Special profiles Special hat section Appropriate for fixed tailgates or as hinge profile for insertion of weld-in butt Article No ength: mm Material: S 235 JR Weight: approx kg/m Article No raw galvanised M -profile For fixed tailgates (livestock transporter, etc.) ength: mm Material: S 235 JR Weight: approx kg/m approx kg/m Article No raw galvanised 2, Plastic-end fitting As end-fitting for the above-mentioned M-profile Material: PUR (Polyurethane) - integral foam out of PU basis (Polyurethane) Colour: black Weight: approx kg/each Article No for insertion Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

35 Accessories Tracks and rollers Track C-profile, galvanised ower profile narrows for secure guidance of rollers Material: S 235 JR Moment of resistance: Wx cm Wx cm 3 Weight: approx kg/m approx. 2.0 kg/m Article No mm, galvanised, mm long mm, galvanised, mm long , Rollers For track Article No , ball-bearing mounted, dust-proof steel rollers with bracket. Material: Steel, galvanised Weight: approx kg/each approx kg/each oad-bearing capacity: N N Article No single pair double pairing , ø ø 2 6, Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

36 Accessories Tracks and rollers Carriage For track Article No , ball bearing mounted, dust-proof steel rollers with bracket. Material: steel, galvanised Weight: approx kg/each approx. 0.2 kg/each oad-bearing capacity: N N Article No single pair double pairing 10 x 5 10 x 5 8, ø Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com

37 NOTIZEN Gruppe21GB(017)1 Phone: +9 (0)5 1/ Fax: +9 (0)5 1/

38 NOTIZEN Phone: +9 (0)5 1/ Fax: +9 (0)5 1/

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40 The technical specifications contained in this brochure are approximate and no guarantee is given as to their accuracy! Designs are subject to change. Our design proposals are non-binding! TITGEMEYER. GETO Van and POP are trademarks. registered trademarks or product names belonging to the respective title holder. Gebr. TITGEMEYER GmbH & Co. KG Hannoversche Straße 97 (Navigation: Hettlicher Masch 2) 908 Osnabrück. Germany P.O. Box Osnabrück. Germany Phone: +9 (0)5 1/ Fax: +9 (0)5 1/ export@titgemeyer.com