T-Rack 3.0. Integrated rack solutions for ultrafiltration

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1 T-Rack 3.0 Integrated rack solutions for ultrafiltration

2 T-Rack 3.0 state-of-the-art ultrafiltration solutions Proven T-Rack 3.0 concept safe and reliable operation dizzer UF modules with 80 m² more performance per module Less UF modules reduced shipping costs and assembly time Extremely compact footprint high treatment capacity Optimized for sea water highest corrosion resistance class (C5) Modular design great flexibility and extension ready Plug-and-play installation easy to assemble on-site We carefully tailor our product development to the needs of the market and our customers requirements. That s why we ve decided to further address the specific requirements of larger-scale filtration systems (e.g. those used for pretreatment in sea water desalination or waste water reuse) by introducing a UF module with 80 m² filtration area for our time proven, ultra-compact and T-Rack 3.0. More performance with dizzer XL 0.9 MB 80 WT When combined with T-Rack 3.0, the new 80 m² UF module enables a significant footprint reduction, while providing outstanding treatment capacities. A T-Rack with the maximum size of 120 modules, operated at 80 LMH (47 gfd) can provide a water treatment capacity of approx. up to 760 m³/h (4.8 MGD). This approach also results in fewer UF modules which translates into lower shipping costs and faster assembly times on-site. Extremely compact footprint Integrating the header pipes in the module end caps enables us to position the modules closer together in the rack. This space-saving design gives the T-Rack 3.0 a footprint that is up to 60 percent smaller than conventional rack designs. By using standardized components, inge is offering a fully scalable solution, while providing practical serviceability on-site. Modular design, extension ready The standardized components and modular design of the rack allow for a quick and easy expansion of capacity to reflect changing treatment parameters. Additional UF modules can be added at any time. Easy on-site assembly With a plug-and-play solution in mind, the T-Rack 3.0 and the corresponding dizzer UF modules with 80 m² do not require specialized equipment or training to assemble, thereby supporting easy installation and system integration. = Registered trademark of BASF Full flexibility The more flexibility you have to configure a system, the more you can tailor it to your exact requirements. Depending on the required system size and treatment capacity, we can supply configurations with either two or four rows of modules. However, the design includes separate filtrate headers, so each row can still be operated as a separate filtration line. For systems containing 72 modules or more, the racks are arranged on both sides of a manifold unit. inge offers the option of providing the manifold unit as a T-Rack Manifold. 2

3 T-Rack 3.0 flexible design for maximum performance Rack configurations (examples) 2-row configuration 4-row configuration 4-row configuration on both sides of the manifold unit Optional features The standard version of the racks features C5-coated frame profiles. A stainless steel version is also available on request. 3

4 T-Rack 3.0 modular and standardized design T-Rack 3.0 parts list 3 6 Pos. Article description Material 1 Bottom frame 1.1 Angle profile U 50 x 50 x 4 x div.* C5 coated 1.2 Channel section (DIN 1026) U 50 x 710 mm* C5 coated 1.3 Hexagon nut (DIN 934) M Hexagon bolt (DIN 933) M16 x Washer (DIN 125) A Adjustable feet M16 PA6 GF 30 2 Bottom connecting brace 2.1 Channel section (DIN 1026) U 50 x 688 mm* C5 coated 2.2 Threaded pins (DIN 913) M10 x Washer (DIN 125) A Hexagon nut (DIN 934) M Top cross brace 3.1 Channel section (DIN 1026) U 50 x 688 mm* C5 coated 3.2 Threaded pins (DIN 913) M10 x Washer (DIN 125) A Hexagon nut (DIN 934) M Mounting clamp PE PE 4 dizzer XL-WT module body PVC-U 5 Module connecting parts 5.1 Flexible coupling 6" / d168 incl. galvanized bolts* and EPDM seal cast iron, C5 coated elbow piece PP 2" PP 5.3 Transparent filtrate pipe 2" / 464 mm PVC-U Flexible coupling 2" incl. galvanized bolts* and EPDM seal PA6 GF30 6 Filtrate header mm / 6" PVC-U * Building parts optionally availabel with stainless materials. T-Rack 3.0 End-Cap options Option Part number Article description Description KT-0162 Flange Adapter Cap DN 150 x 6 Connection of 6 grooved coupling system to flange with connecting dimensions according to ISO 7005 PN 10, ANSI Class 150 KT-0163 Blind Cap 6 Closing of feed and filtrate headers 3 KT-0164 Blind Cap 6 with G2 thread Connection of equipment for venting, measuring, etc., G 2 female thread according to DIN ISO 228 BSPP End-Caps to be mounted with genuine inge 6 flexible couplings. 4

5 dizzer XL ultrafiltration module and Multibore membrane Multibore membrane Membrane specifications Multibore 0.9 Multibore 1.5 Capillaries per fiber 7 7 Capillary inner diameter mm Pore size µm approx approx Material PESM PESM Mode of operation In-to-Out-filtration In-to-Out-filtration dizzer XL in T-Rack 3.0 Module specifications dizzer XL 0.9 MB 80 WT dizzer XL 1.5 MB 50 WT Part number VK-1109 VK-1101 Active membrane area m 2 sq.ft Length (incl. T-piece) mm inch 2100 ± / ± /3 Module diameter mm inch / /8 Shipping weight kg lbs Casing material PVC-U, white PVC-U, white Operating parameters Permissible temperature range C F Max. operating pressure T-Rack bar psi Flux rate Filtration* l/(m 2 h) gfd Standard backwash l/(m 2 h) gfd Backwash range l/(m 2 h) gfd Transmembrane pressure (TMP) Filtration bar psi Standard backwash bar psi Burst pressure (membrane) bar psi > 12 > 174 > 10 > 150 Cleaning/disinfection chemicals NaClO (sodium hypochlorite) ppm ppm x h max. 500 max. 250,000 (at ph 9.5) max. 500 max. 250,000 (at ph 9.5) H 2 O 2 (hydrogen peroxide) ppm max. 500 max. 500 Caustic ph max. 13 max. 13 Acid ph min. 1 min. 1 * Typical operating conditions. 5

6 T-Rack 3.0 system configurations Number of modules T-Rack 3.0 unit Part number 1) Length (A) 2) mm ft. Membrane area 3) m 2 sq.ft. Shipping weight 5) kg lbs. Weight, filled 5) kg lbs. Hold-up volume, feed side m 3 US. gal Hold-up volume, filtrate side m 3 US. gal dizzer XL 0.9 MB 80 WT organized in 2 rows 4 TR TR TR TR TR TR TR TR TR TR Single-sided connection to Manifold 14 TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR dizzer XL 0.9 MB 80 WT organized in 4 rows 32 TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR Double-sided connection to Manifold dizzer XL 0.9 MB 80 WT organized in 4 rows 72 TR TR TR ) TR TR TR TR ) TR TR TR TR ) TR TR TR TR ) TR TR TR TR ) TR TR TR TR ) TR TR TR ) Rack parts without modules 2 ) Length = length rack 1 + rack 2, excl. central header pipe, Tolerance to ISO c 3 ) Rack equipped with 80m² (861 sq.ft.) dizzer XL 0.9 MB 80 WT modules 6

7 Number of modules T-Rack 3.0 unit Part number 1) Length (A) 2) mm ft. Membrane area 6) m 2 sq.ft. Shipping weight 5) kg lbs. Weight, filled 5) kg lbs. Hold-up volume, feed side m 3 US. gal Hold-up volume, filtrate side m 3 US. gal dizzer XL 1.5 MB 50 WT organized in 2 rows 4 TR TR TR TR TR TR TR TR TR TR TR TR Single-sided connection to Manifold 16 TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR dizzer XL 1.5 MB 50 WT organized in 4 rows 36 TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR dizzer XL 1.5 MB 50 WT organized in 4 rows 72 TR TR Double-sided connection to Manifold 76 TR ) TR TR TR TR ) TR TR TR TR ) TR TR TR TR ) TR TR TR TR ) TR TR TR TR ) TR TR TR TR ) TR TR TR TR ) TR TR TR ) Asymmetric module arrangement 5 ) incl. modules and frame 6 ) Rack equipped with 50m 2 (538 sq.ft.) dizzer XL 1.5 MB 50 WT modules 7

8 B min 210 C Technical Specifications T-Rack 3.0 T-Rack 3.0 sample configuration and dimensions TR A B min 210 C max Header feed / drain d i = 142 mm (5.59 inch) d o = 168 mm (6.61 inch) Header filtrate d i = 152 mm (5.98 inch) d o = 168 mm (6.61 inch) Height (C)* min = 2650 mm (8.70 ft.) max = 2695 mm (8.85 ft.) Width (B)* B = 710 mm (2.33 ft.) * Tolerance to ISO c Connection for 6 grooved pipe coupling Manifold ends equipped with 6 couplings on one side as standard TR A max Header feed / drain d i = 142 mm (5.59 inch) d o = 168 mm (6.61 inch) Header filtrate d i = 152 mm (5.98 inch) d o = 168 mm (6.61 inch) Height (C)* min = 2650 mm (8.70 ft.) max = 2695 mm (8.85 ft.) Width (B)* B = 1420 mm (4.66 ft.) * Tolerance to ISO c Connection for 6 grooved pipe coupling Manifold ends equipped with 6 couplings on one side as standard T-Rack designation: TR Third generation T-Rack Single-sided arrangement No. of rows per rack unit No. of modules per rack T-Rack 8

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10 Note The descriptions, designs, data and information ( Product Information ) contained herein are presented in good faith and are based on inge GmbH s current knowledge and experience. inge GmbH cannot accept any liability for the accuracy of this Product Information, which is provided at no charge and for guidance only. inge products are designed to specifically be operated in accordance with the corresponding inge Operator s Manual. The Product Information and products are protected by copyright and/or other intellectual property laws worldwide. However, inge GmbH cannot guarantee that the Product Information and products can be used without infringing third party intellectual property rights. The products and Product Information may only be used, distributed and marketed with the express prior permission of inge GmbH. No warranties of any kind regarding the products, either expressed or implied, including, but not limited to, warranties of merchantability, fitness for a particular purpose or no third party rights are made, other than as expressly set out in the contractual agreement with the customer. Mechanical stability and full functionality of inge products can only be provided by genuine inge parts. inge GmbH reserves the right to modify products and Product Information at any time without prior information. Current Product Information can be obtained from the website Technical Specifications TR ( ) E inge inge GmbH Flurstrasse Greifenberg, Germany Phone Fax info@inge.ag