Process Multi-Rheo Filter PMRF

Transcription

1 Process Multi-Rheo Filter PMRF PMRF-1 PMRF-2 PMRF-3 PMRF-5 PMRF-6 PMRF-7 1. Technical Specifications 1.1 General The filter series PMRF (for duplex filters see PMRFD) Process Multi- Rheo Filter completes the HYDAC Process Technology inline filter series. These filters use HYDAC FlexMicron filter elements. The elements feature outstanding contamination retention capacities. The filter housings are available in 7 different sizes and lengths and therefore a suitable filter can be found for every process. By using clogging indicators which monitor the differential pressure, the condition of the filter can be determined at any time. Typical areas of application for this filter series are: Process water treatment Filtration of cooling lubricants and washing fluids Pure and ultrapure water production Boiler feed water Extending the service life of circulating fluids Protection filtration for UV and membrane systems 1.3 Filter Elements FlexMicron E (Economy) The filter elements in the FlexMicron E (Economy) product line are depth filter elements produced using melt-blown technology. They are used particularly in applications where an average level of fluid cleanliness and material purity is required and they provide a costeffective solution. Available lengths 10", 20", 30", 40" with filtration rates of 95 % FlexMicron S (Standard) The filter elements in the FlexMicron S (Standard) product line are SpunSpray depth filter elements produced using melt-blown technology. They are used particularly in applications where a high level of fluid cleanliness and material purity is required. Available lengths 10", 20", 30", 40" with filtration rates of up to 99.8 % FlexMicron P (Premium) The filter elements in the FlexMicron P (Premium) product line are heavyduty elements using Pleat Technology, produced in melt-blown or high-quality glass fibre technology. They are used particularly in applications requiring high levels of cleanliness. Available lengths 10", 20", 30", 40" with a filtration rate of up to %. 1.2 Housing The filter housings in the PMRF series are designed in accordance with international regulations. They are available in carbon steel or stainless steel and in various lengths. 97

2 2. Filter Specifications 2.1 Summary of Technical Specifications of the Filter Housing (Standard Configuration)) Size Length [inches] Connection Materials Pressure range SAE Pipe thread G DIN DN Stainless steel 1) Carbon steel with int. corrosion protection Carbon steel without int. corrosion protection PN6 PN10 PN16 PN25 PN40 1 1" 2 2" 2", 1.5" Temperature Weight Volume [ C] [kg] [l] ", 2" " 65 50/ 4 3) 80/ -10 to / 5 3) 100/ / 6 3) 150/ / 7 3) 200/ ) Size 1 in stainless steel , sizes 2 to 7 in stainless steel ) based on length of 40 inches 3) includes cover lifting device 2.2 Further Specifications of the Filter Housing Seal materials NBR FPM (Viton) EPDM Corrosion protection, external 2 layer primer (not required for stainless steel filters) Corrosion protection, internal 2K epoxy coating (not required for stainless steel filters or for type NU) Documentation Operating and maintenance manual 2.3 Optional Versions of Filter Housing There are a range of optional versions available for the PRMF. For technical details and prices, please contact our Technical Sales Department at Head Office Housing manufacture ASME Code Design (with or without U-Stamp) Flange connections ANSI JIS Housing materials Various qualities of stainless steel Various qualities of carbon steel Seal materials Various seal materials on request, depending on the resistance to the fluid Corrosion protection and external finishes RAL colours acc. customer requirements Various multi layer coatings Differential pressure monitoring Visual Electrical Visual electrical Differential pressure gauge with 2 microswitches Documentation Manufacturer's test certificates Material certificates (3.1 according to DIN EN 10204) 3rd parties (TÜV, ABS, Lloyds, etc.) Welding procedure specifications (WPS) / Procedure Qualification Record (PQR) Inspection plan and many other documents available on request Further optional models on request. 98

3 2.4 Summary of Technical Specifications of Filter Elements FlexMicron E (Economy) Size No. of filter elements Filter element type Filter materials and filtration ratings [µm] Polypropylene 1 1 FlexMicron E Not available 2 3 or 5 FlexMicron E 3 7 or 11 FlexMicron E 4 17 FlexMicron E 1, 3, 5, 10, 20, 30, 40, 50, 70, FlexMicron E 6 36 FlexMicron E 7 52 FlexMicron E FlexMicron S (Standard) Size No. of filter elements Filter element type Filter materials and filtration ratings [µm] Polypropylene Polyamide 1 1 FlexMicron S Not available 2 3 or 5 FlexMicron S 3 7 or 11 FlexMicron S 4 17 FlexMicron S 1, 3, 5, 10, 20, 30, 40, 50, 70, 90 1, 3, 5, 10, 20, 30, 40, 50, 70, FlexMicron S 6 36 FlexMicron S 7 52 FlexMicron S FlexMicron P (Premium) Size No. of filter elements Filter element type Filter materials and filtration ratings [µm] Polyester Glass fibre 1 1 FlexMicron P 2 3 or 5 FlexMicron P 3 7 or 11 FlexMicron P 4 17 FlexMicron P 1, 3, 5, 10, 20, 30, 40, 50, 70, 90 1, 3, 5, 10, 20, 30, 40, 50, 70, FlexMicron P 6 36 FlexMicron P 7 52 FlexMicron P Permissible differential pressure The maximum permissible differential pressure of the elements is dependent on the temperature in the application. Please refer to the table below: Temperature Filter material PES / PP PA GF C 8 bar 4 bar 7 bar C 6.5 bar 2 bar 5.5 bar C 5 bar 3.5 bar 2.5 Circuit Diagram bypass line shut-off valve Process inline filter Inlet Outlet shut-off valve "a" shut-off valve "b" equipment supplied by HYDAC 99

4 3. Model Code PMRF 1/2/3/4/5/6/7 PMRF E / 17 - Q F X Type PMRF = Process Multi Rheo Filter Size 1 = approx. 76 mm housing diameter 2 = approx. 223 mm housing diameter 3 = approx. 274 mm housing diameter 4 = approx. 355 mm housing diameter 5 = approx. 406 mm housing diameter 6 = approx. 508 mm housing diameter 7 = approx. 610 mm housing diameter Housing material for size E = stainless steel* NU = carbon steel uncoated* NM = carbon steel with internal 2K epoxy coating* * For quality, see technical specifications Bold = standard Number of elements for size 1 = 1 filter element 1 3 = 3 filter elements 2 5 = 5 filter elements 2 7 = 7 filter elements 3 11 = 11 filter elements 3 17 = 17 filter elements 4 22 = 22 filter elements 5 36 = 36 filter elements 6 52 = 52 filter elements 7 Connection type for size D = G 1" F = G1/ 1/2" 2 3 G = G 2" 2 3 L = SAE DN J = DIN DN Q = DIN DN 80 4 R = DIN DN V = DIN DN W = DIN DN Element size for size 10 = 10 " = 20 " = 30 " = 40 " Pressure range for size 6 = 6 bar 3 10 = 10 bar = 16 bar = 25 bar = 40 bar Bold = standard Seal material N = NBR F = FPM (Viton) E = EPDM Clogging indicator 0 = without 1 = with visual indicator (PVD 2B.1) 2 = with visual-electrical indicator (PVD 2D.0/-L..) 3 = V01 4 = differential pressure gauge AL (measuring range 4 bar) 5 = differential pressure gauge Stainless steel (measuring range 4 bar) 6 = with electrical indicator (PVD 2C.0) See Brochure no.:d /.. Clogging Indicators for Process Filters Modification number X = the latest version is always supplied 100

5 3.1 Model Code FlexMicron E (Economy) Filter Elements N FM-E PP F Element length 10 = 10" 30 = 30" 20 = 20" 40 = 40" Element type FM-E = FlexMicron E (Economy) Filtration rating 001 = 1 µm 010 = 10 µm 040 = 40 µm 090 = 90 µm 003 = 3 µm 020 = 20 µm 050 = 50 µm 005 = 5 µm 030 = 30 µm 070 = 70 µm Material of filter element PP = polypropylene End cap type 0 = compression ring (DOE), no cap or seal (Ø 64 mm) 1 = plug-in adapter (1x 222 O-ring), flat end cap (Ø 64 mm) 2 = plug-in adapter (2x 222 O-ring), flat end cap (Ø 64 mm) 10 = gasket (DOE) (Ø 64 mm) 13 = plug-in adapter (2x 222 O-ring), locating spigot (Ø 64 mm) 14 = bayonet (2x 226 O-ring), locating spigot (Ø 64 mm) others on request Seal material N = NBR F = FPM (Viton) E = EPDM Other element models available on request 3.1 Model Code FlexMicron S (Standard) Filter Elements N FM-S PP F Element length 10 = 10" 30 = 30" 20 = 20" 40 = 40" Element type FM-S = FlexMicron S (Standard) Filtration rating 001 = 1 µm 010 = 10 µm 040 = 40 µm 090 = 90 µm 003 = 3 µm 020 = 20 µm 050 = 50 µm 005 = 5 µm 030 = 30 µm 070 = 70 µm Material of filter element PP = polypropylene PA = polyamide End cap type 0 = compression ring (DOE), no cap or seal (Ø 64 mm) 1 = plug-in adapter (1x 222 O-ring), flat end cap (Ø 64 mm) 2 = plug-in adapter (2x 222 O-ring), flat end cap (Ø 64 mm) 10 = gasket (DOE) (Ø 64 mm) 13 = plug-in adapter (2x 222 O-ring), locating spigot (Ø 64 mm) 14 = bayonet (2x 226 O-ring), locating spigot (Ø 64 mm) others on request Seal material N = NBR E = EPDM F = FPM (Viton) Z = No seal (only for end cap form 0) Other element models available on request 3.1 Model Code FlexMicron P (Premium) Filter Elements N FM-P PES F Element length 10 = 10" 30 = 30" 20 = 20" 40 = 40" Element type FM-P = FlexMicron P (Premium) Filtration rating 001 = 1 µm 010 = 10 µm 040 = 40 µm 003 = 3 µm 020 = 20 µm 005 = 5 µm 030 = 30 µm Filter material PES = Polyester GF = Glass fibre End cap type 1 = plug-in adapter (1x 222 O-ring), flat end cap, (Ø 64 mm) 2 = plug-in adapter (2x 222 O-ring), flat end cap, (Ø 64 mm) 3 = plug-in adapter (2x 222 O-ring), flat end cap, (Ø 70 mm) 5 = plug-in adapter (2x 222 O-ring), locating spigot, (Ø 70 mm) 7 = bayonet (2x 226 O-ring), locating spigot, (Ø 70 mm) 10 = open (gasket DOE), (Ø 64 mm) 12 = Cuno adapter (hanging elements), (Ø 64 mm) others on request Seal material N = NBR F = FPM (Viton) E = EPDM Other element models available on request 101

6 4. Filter Calculation / Sizing 4.1 Pressure Drop Curves Housing The pressure drop curves apply to water and other fluids up to a viscosity of 15 mm²/s. Flow rate in l/min Differential pressure in bar The total pressure drop of the filter at a certain flow rate is the sum of the housing Δp and the element Δp. The housing pressure drop can be determined using the following pressure drop curves. The pressure drop of the elements is calculated using the R factors. In order to be able to size the filter correctly, the following design data should be available: Flow rate Type of medium Materials/resistance Viscosity Required filtration rating Particulate loading in the fluid Type of contamination Operating pressure Operating temperature Integration of the PMRF into the whole system A further factor in the calculation is the flow velocity through the flange inlet. It should not exceed 4 m/s. 4.2 Pressure Drop Calculation for Elements The pressure drop for elements in clean condition is calculated as follows: p [bar] = R x V [mm²/s] x Q [l/min] n x l [inch] x 1000 R = R factor V = viscosity [mm²/s] Q = flow rate [l/min] n = no. of elements L = element length [inch] FlexMicron E (Economy) R (resistance) factor Filtration rating [µm] Water-based fluids PP FlexMicron S (Standard) R (resistance) factor Filtration rating Water-based fluids [µm] PA PP FlexMicron P (Premium) R (resistance) factor Filtration Water-based Oils rating [µm] fluids PES* PES* GF** * b > 5000 ** b >

7 5. Dimensions 5.1 Dimensions of Filter Housing The dimensions given below are based on standard pressure ranges in combination with stainless steel or uncoated carbon steel housings. For carbon steel with internal coating, the filter housing is divided into an upper and lower section. This increases the overall height of the housing. PMRF 1 PMRF 2 PMRF 3 Vent G1/2 Vent G1/2 Output drain G1/2 Input G2 Input Output Length A Volume [l] 10" " " " Length A Volume [l] 10" " " " Length A Volume [l] 10" " " " The filter must not be used as a pipe support. The dimensions quoted have ± 5 mm tolerances for sizes up to 3. The dimensions quoted have ± 10 mm tolerances for sizes 4 upwards. 103

8 PMRF 4 PMRF 5 bracket screws 8xM16 bracket screws 6xM16 Inlet Inlet Outlet drain G1 Outlet drain G1 drain G1 drain G1 vent G1/4 vent G1/4 The filter must not be used as a pipe support. The dimensions quoted have ± 5 mm tolerances for sizes up to 3. The dimensions quoted have ± 10 mm tolerances for sizes 4 upwards. 104

9 PMRF 6 PMRF 7 bracket screws 10xM16 bracket screws 12xM16 drain G1 drain G1 Inlet Inlet Outlet Outlet drain G1 drain G1 vent G1/4 vent G1/4 The filter must not be used as a pipe support. The dimensions quoted have ± 5 mm tolerances for sizes up to 3. The dimensions quoted have ± 10 mm tolerances for sizes 4 upwards. 105

10 5.2 Dimensions Of FlexMicron E Elements Type 0: Compression ring (DOE), no cap or seal Code L1 in mm N10FM-E N20FM-E N30FM-E N40FM-E Type 1: Plug-in adapter (1 x 222 O-ring), flat end cap N10FM-E N20FM-E N30FM-E N40FM-E Type 2: Plug-in adapter (2 x 222 O-ring), flat end cap N10FM-E N20FM-E N30FM-E N40FM-E Type 10: Gasket (DOE) Designation L1 in mm N10FM-E N20FM-E N30FM-E N40FM-E Type 13: Plug-in adapter (2x 222 O-ring), locating spigot N10FM-E N20FM-E N30FM-E N40FM-E Type 14: Bayonet (2x 226 O-ring), locating spigot N10FM-E N20FM-E N30FM-E N40FM-E

11 5.3 Dimensions Of FlexMicron S Elements Type 0: Compression ring (DOE), no cap or seal Code L1 in mm N10FM-S N20FM-S N30FM-S N40FM-S Type 1: Plug-in adapter (1 x 222 O-ring), flat end cap N10FM-S N20FM-S N30FM-S N40FM-S Type 2: Plug-in adapter (2 x 222 O-ring), flat end cap N10FM-S N20FM-S N30FM-S N40FM-S Type 10: Gasket (DOE) Designation L1 in mm N10FM-S N20FM-S N30FM-S N40FM-S Type 13: Plug-in adapter (2x 222 O-ring), locating spigot N10FM-S N20FM-S N30FM-S N40FM-S Type 14: Bayonet (2x 226 O-ring), locating spigot N10FM-S N20FM-S N30FM-S N40FM-S

12 5.4 Dimensions Of FlexMicron P (PREMIUM) Type 1: Plug-in adapter (1 x 222 O-ring), flat end cap L1 L Code L1 in mm L2 in mm N10MR-P N13MR-P N20MR-P N30MR-P N40MR-P Type 2: Plug-in adapter (2 x 222 O-ring), flat end cap L1 L N10MR-P N13MR-P N20MR-P N30MR-P N40MR-P Type 3: Plug-in adapter (2 x 222 O-ring), flat end cap L1 L N10FM-P N13FM-P N20FM-P N30FM-P N40FM-P Type 5: Plug-in adapter (2x 222 O-ring), locating spigot 25.5 L1 L N10FM-P N13FM-P N20FM-P N30FM-P N40FM-P Type 7: Bayonet (2x 226 O-ring), locating spigot 25.5 L Designation L1 in mm N10FM-P N13FM-P N20FM-P N30FM-P N40FM-P Designation L1 in mm N10MR-P N13MR-P N20MR-P N30MR-P N40MR-P N40MR-P Designation L1 in mm N37FM-P Type 10: Gasket (DOE), open L Type 12: Cuno adaptor (suspended elements) L

13 Note The information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact the relevant technical department. Subject to technical modifications. Process Technology GmbH Am Wrangelflöz 1 D Neunkirchen Tel.: +49 (0) Fax: +49 (0) Internet: prozess-technik@hydac.com 109

14 110